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MT BSN (EN) Rev.2.3.1 2012.03.26
MT BSN (EN) Rev.2.3.1 2012.03.26
MT_BSN EN
Rev. 2.3.1
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ENGLISH
GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
INDEX
CHAP SUBJECT
SAFETY SYSTEMS
5 LIST OF THE SAFETY SYSTEMS
INTERVENTION OF THE SAFETY SYSTEMS
VARIOUS ANOMALIES
LEAKAGE OF WATER FROM THE JOINT/BACK HOSE
6 THE STERILISED MATERIAL COMES OUT VERY WET
THE GEAR REDUCTION UNIT OF THE DOOR DOES NOT WORK
THE TANK DOES NOT DRAIN OFF THE DIRTY WATER
MAINTENANCE
CLEANING OF THE FILTERS
CLEANING OF THE FRESH WATER TANK
CONTROL OF THE CLEAN WATER LEVEL SENSOR
CONTROL OF THE DIRTY WATER LEVEL SENSOR
REGULATION OF THE DOOR SEAL
8
CONTROL OF THE DOOR MICROSWITCHES
CONTROL OF SOLENOID VALVES
CONTROL OF THE WATER INJECTION PUMP
CONTROL OF THE WATER CHARGE PUMP
FUSES
BLUE GASKET CHANGE INSTRUCTIONS
9 WATER DIAGRAM
10 WIRING DIAGRAMS
11 SPARE PARTS
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
STERILIZATION STERILIZATION
CHAMBER CHAMBER
TEMPERATURE PRESSURE
085.9° 0.12bar
PUMP
DOOR PRESS this button
DOOR SELECT PUMP
Press this button to to load the water in
open the door at the reservoir. If it is
the end of the pressed for 5 sec. it
cycle. makes the “counter
If you keep this resins reset”.
pressed for 10”
while keeping the
door closed, you SELECT
activate the closure This button is to
START/STOP
of the door without select a different
starting a new cycle.
cycle.
START / STOP
Press to start the cycle: if you press for
more than 1 second, it interrupts the cycle.
NOTE: when the cycle is NOT in progress, on the second line of the display it is possible to
read the length of the sterilization time (str) and drying time (dry), respectively.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
ICONS:
This icon appears immediately after the start of the cycle and it indicates that the door is
locked.
This icon indicates that the cycle is running: this can be seen by the rotating movement of
the arrows.
This icon warns that the paper is missing in the printer or, that the door of the printer is not
correctly closed. The machine, however, will continue to cycle normally.
The autoclaves are equipped with software which is able to communicate and to write data
onto a USB key. Some sterilisers have a USB connector already on board the machine; others
require the STS-Datalogger system which must be connected to the RS232 serial port: both
systems are OPTIONAL.
When the USB key is inserted in the connector (or on the Datalogger), the USB icon appears
on the display. With the USB, on board the machine or with the Datalogger system, it is
always necessary to read the specific enclosed manual carefully to prevent data saving
errors.
DATA SAVING BEGINS AND ENDS ONLY AND EXCLUSIVELY IF THE USB KEY IS ALREADY
INSERTED IN THE CONNECTOR BEFORE THE CYCLE IS STARTED.
This icon warns that the fresh water has reached the minimum level and cannot start a new
cycle. Recharge the machine with water to carry on with a new cycle.
Only the VACUUM TEST can be started even if you see this icon.
The fresh water tank is full. If you press again PUMP the display will warn, by displaying
“FULL WATER RESERVOIR”, that it is not possible to charge with more water.
When you see this icon you cannot start any cycle: you must empty the waste water tank.
Let the water drain completely before closing the tap.
You reach the programming menu by switching the machine on by the ON/OFF switch and by keeping
pressed at the same time the SELECT button until you see the pre-set language. When the display shows
…
ENGLISH
It is possible to select the language by using the DOOR and PUMP buttons. By pressing the START/STOP
button you go to …
HOUR: hh mm ss
In this page you set the time. By pressing the DOOR button you increase the value, by the PUMP button
you decrease it and by the SELECT button you move the indicator under the value to modify. By the
START/STOP button you go to…
DATE: dd mm yy
In this page you set the date. By pressing the DOOR button you increase the value, by the PUMP button
you decrease it and by the button SELECT you move the indicator under the value to modify. By the
START/STOP button you go to…
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
EMERGENCY ON/OFF
The setting “Emergency ON” eliminates the phases of initial vacuum and it allows the unit to function in a
thermodynamic way. This function becomes very important when the machine is unable to reach the set
vacuum, thus causing an alarm. By the function “EMERGENCY ON” you by-pass the vacuum phase it is
possible to look for the fault by using the pressure of the machine (see relative graphic).
You activate the “EMERGENCY” cycle by selecting the chosen feature by pressing the DOOR and PUMP
buttons and by recording the data by pressing SELECT until the confirmation sound is heard (by
activating the “EMERGENCY” cycle, the selection of all the other types of cycle is inhibited until you set
“EMERGENCY OFF”).
By pressing the START/STOP button you go to…
By pressing and holding the SELECT key when switching on the autoclave (Green switch) you will enter
the user and language setting, by keeping START/STOP pressed for a long time you can return to the
main menu. You can return to the main menu at any time using this procedure.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
When the machine is switched on by the ON/OFF switch, it asks to open the door to allow the
alignment of the sensor with the room pressure: on the display in fact, you will read “OPEN
THE DOOR” and no button apart from DOOR is activated. A double beep informs that the
operation is complete and you can then use the other buttons.
PRE-HEATING:
When the machine is switched on it automatically starts a pre-heating phase of the sterilization
chamber by the heating element: the external probe (TRS) will stop the heating at 80°C.
It is possible that some versions of the software do not include the pre-heating
or that they reach a different temperature (usually 80°C).
The commencement of the cycle by pressing the START/STOP button is accepted only if there
are the ideal conditions, made by:
1. sufficient water level:
In case of lack of water, on the display you will see the corresponding icon.
2. door closed:
The door is closed when the DOOR button is activated.
3. dirty water level icon not showing:
In this case, on the display you will see the corresponding icon.
ATTENTION:
NEVER START THE CYCLE BY KEEPING THE MICROSWITCH PRESSED DOWN BY HAND
WITH THE DOOR OPEN
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
After having started the cycle by pressing the START/STOP button, the machine commences
automatically until the end of the process. The following steps are indicated below:
The described
phase is on
the autoclave Description of the operations made by the machine
type…
B S N
1 √ - - Reaching the minimum starting resistor temperature (TRS): ~80°C.
First vacuum.
During the vacuum phase the steam generator (TVP) & the heater band
2 √ √ -
(TRS) reach a correct temperature of work. The vacuum pump
(PM3+EV5, 3 ways valve) removes the air from the chamber.
First pressure.
Injection of steam in the chamber with the injection pump (PM1+EV3)
3 √ √ √ until it reaches the pre-set pressure. For the class N the injection of
steam happens only when the steam generator has reached a correct
temperature of work.
First thermodynamic discharge.
The machine starts a steam discharge phase by means of the EV2: the
4 √ √ √ heater band (TRS) is interrupted while the vaporizer (TVP) goes back to
a correct temperature of work.
5 √ - - Second vacuum: as in point 2.
6 √ √ √ Second pressure: as in point 3.
7 √ √ √ Second thermodynamic discharge: as in point 4.
8 √ - - Third vacuum: as in point 2.
9 - - √ Third thermodynamic discharge: as in point 4.
Final rise.
After having reached the value of the last thermodynamic discharge (or
10 √ √ √ of the last foreseen phase of vacuum) value the EV2 closes and the
machine restarts the heating and the steam injection until it reaches the
parameters of the selected cycle.
Sterilization.
The temperature and pressure parameters are kept in the set range by
11 √ √ √ the help of the heating element (in the first part of the pressure the least
values of the select cycle are visible).
Final discharge.
The final discharge is made by the EV1. The EV is open (charged) until
12 √ √ √ the vacuum pump starts working (B and S) or until the end of the cycle
(N). Sometimes is opened (charged) also the EV2.
Drying vacuum.
13 √ √ -
The vacuum pump aspirates the steam left in the chamber.
END CYCLE.
14 √ √ √ It is possible to open the door by the DOOR button.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
2,5
2,06
2
1,5
Pressure (Bar)
1
0,50 0,50
0,5
0 0 0
-0,5
-0,80 -0,75 -0,75 dry
-1
Time
2,5
2,06
2
1,5
Pressure (Bar)
1,00 1,00
1
0,5
0 0 0,20 0,20 0
-0,5
- 0,70 dry
-1
Time
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
2,5
2,06
2
1,5
Pressure (Bar)
0,5
0,20 0,20 0,20
0 0
dry
-0,5
Time
2,5
-DISARMED FAN
2,06
2
1,5
Pressure (Bar)
1,10 1,10
1
-0,5
Time
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
The machine has run an excessively large Contact your dealer as soon as
SERVICE number of cycles and needs periodic possible and request the services
overhauling by a technician. of a technician.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
ATTENTION:
SOME OF THE LISTED ALARMS MAY NOT APPEAR IN SOME MODELS
AUTOCLAVE
RESET ALARM =
Keep pressed together START/STOP + SELECT buttons for 5 sec.
The alarm appears if the autoclave does not 1. Reset the alarm, clean the
AL0011
reach the 1st vacuum. gasket and adjust the door
1st failed vacuum
It happens after 15 min. (see chap.8) making sure it
The alarm appears if the autoclave does not makes a good contact with
AL0012 the seal.
reach the 2nd vacuum.
2nd failed vacuum 2. Check inside the chamber for
It happens after 15 min.
material or envelopes which
The alarm appears if the autoclave does not may clog the hoses.
AL0013 rd
reach the 3 vacuum. 3. Check if the vacuum pump
3nd failed vacuum
It happens after 15 min. works correctly and if the
AL0014 cooling fan works well.
The alarm appears if the autoclave does not
4th failed vacuum 4. Activate the “Emergency
reach the 4th vacuum.
(USUALLY IT IS cycle” and look for pressure
It happens after 15 min.
NOT USED) leakage (see chap. 1).
This happens if during the drying phase the
AL0015
autoclave does not reach the minimum set Reset the alarm and check the
Failed drying
vacuum. When this alarm appears the machine vacuum pump.
vacuum
has already made the sterilisation.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
AL0021 The machine does not 1st set Reset the alarm and refill the
reach the
1st failed pressure pressure. clean water tank until it reaches
rise It appears after 25 min. the maximum level, then repeat
the cycle. If the problem
nd continues, make sure there are
AL0022 The machine does not reach the 2 set
no pressure leakages from:
2nd failed pressure pressure.
rise It happens after 15 min.
1.Door seal.
2.Solenoids valves.
AL0023 3.Injection pump (PM1) and
3rd failed pressure rd relative solenoid valve (EV3).
The machine does not reach the 3 set
rise
pressure.
(USUALLY IT IS It is a good thing to check the
It happens after 15 min.
USED ONLY ON mains voltage because should it
CLASS N) be very low (~200V) the cycle
time would be much longer. This
The machine does not reach the working can cause many possible alarm
AL0024
pressure. codes.
Failed final raise
It happens after 35 min. See chap. 8
After having reached the 1st pressure the unit 1.Reset the alarm, remove the
AL0031
cannot discharge the pressure. tray holder and make sure
1st failed discharge
It happens after 4 min. that inside the chamber the
hoses are not clogged. Clean
After having reached the 2nd pressure the unit inside the sterilisation
AL0032
cannot discharge the pressure. chamber and repeat the
2nd failed discharge
It happens after 4 min. cycle.
AL0033 2.Check the EV2, through which
3rd failed discharge After having reached the 3rd pressure the unit the machine makes the
(USUALLY IT IS cannot discharge the pressure. thermodynamic discharges.
USED ONLY IN It happens after 4 min. 3.Make sure the power board
CLASS N) activates the EV2.
4.Check the discharge circuit,
AL0034 In the drying phase the unit does not discharge
from the upper and lower EVS
Failed final the pressure.
onwards.
discharge It happens after 5 min.
AL0110
The probe T1 has increased by more than 4°C
High temperature Reset the alarm and make sure
the temperature of the selected cycle.
probe T1 (CN8) there are no pressure leakages
from:
AL0111 1.Door seal.
Low temperature During the sterilization phase the probe T1 is 2.Solenoids valves (EV1, EV2,
probe T1 (CN8) below the allowed limits. EV5 and EV7).
during sterilization
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
AL0600
Excessive loss
During the first 5 minutes of the VACUUM TEST
during the Make sure that no pressure
cycle (Stabilization) there has been an
STABILIZATION leakages take place from:
excessive loss of pressure.
phase of “VACUUM 1.Door seal.
TEST” 2.Solenoids valves.
AL0601 To facilitate the search for small
Excessive loss pressure leakages it is possible
During the following 10 minutes of the VACUUM
during the to activate the “Emergency
TEST cycle (UPKEEPING) there has been an
“VACUUM TEST” cycle” (see ch. 1).
excessive loss of pressure.
during the
HOLDING phase
During the sterilization phase the two internal Make sure that no pressure
AL0700 sensory detected discordant temperatures. It leakages are to be found from:
Comparison T1/T2 intervenes if the difference between T1 & T2 is 1.Door seal.
greater of 2.0 °C. 2.Solenoids valves.
ATTENTION:
The use of NON ORIGINAL spare parts immediately excludes the warranty of the
machine and FREES the manufacturer from any responsibility deriving from it.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
5. SAFETY SYSTEMS
LIST OF SAFETY SYSTEMS:
The safety systems on the models class B, S and N are of two kinds:
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
6. VARIOUS ANOMALIES
LEAKAGE OF WATER FROM THE JOINT/BACK HOSE:
If during normal operation water comes out from the attachment or from the back pipe, it
means that the maximum waste water level sensor does not work properly. It is necessary to
intervene by checking if the sensor works perfectly as described in chap. 8.
If steam comes out from the same attachment it is necessary to use the special silicon pipe
supplied with the accessories kit and put its end into a re-condensation container.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
If at the end of the cycle the material comes out too wet, it is possible to intervene in order to
improve the quality of the final drying process.
1. Check the set-up of the autoclave: check the horizontal level of support.
2. To clean the fan and the condenser radiator described as follows:
ATTENTION:
After many cycles it is necessary to perform the cooling system cleaning: if the radiator strips
are too dusty, this could cause a loss of efficiency. The vacuum pump alone would not carry
out an effective drying procedure.
1. Slightly turn the tray holder: this operation will enable steam condensation discharge from
the trays (see picture).
2. Use the special tray cloth: if you place them on the bottom of the trays they will absorb the
moisture and dry the instruments more efficiently.
3. When the cycle has ended, open the door and leave it slightly open for some minutes: this
operation will enable the steam left inside the chamber to fully evaporate. The heat of the
machine will help the instruments dry better.
Tray holder rotation facilitates water discharge and facilitates envelopes drying.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
If the door not open when the cycle is ended, even though the DOOR button has been pushed
many times.
Wait a few minutes and repeat opening operation.
If the problem persists, remove the main cover of the machine and take off the motor reducer
from its support by unscrewing the screws indicated in the picture.
Motor-screw
Now test the motor reducer by applying direct 12V DC voltage (using the battery included in
the Service Kit code SERKITKRB1).
Battery 12V
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
This problem usually occurs after many working cycles of the autoclave: it is usually connected
with a clogged drainage tap or with broken internal seals.
In both cases the following procedure must take place.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
The temperature probes calibration should always be carried out while the autoclave is
operating, during the STERILIZATION phase and only by means of a calibrated control
instrument to make a comparison.
You can observe the probes set-up at any moment by keeping the SELECT button pushed
and pushing the DOOR button three times. When, in the fourth line of screen, you will read
value T01… release SELECT button.
It is possible to modify the probe default T01... (1st INTERNAL SENSOR) with DOOR and PUMP
buttons: after the probe read-out has been aligned with the comparison instrument, store the
parameter by pushing PUMP and DOOR buttons at the same time until you hear the confirm
sound. Move on to T02… (2nd INTERNAL SENSOR) with SELECT button. The variation and
storage modes are exactly the same as those indicated above.
It is possible to modify also probes P (PRESSURE), TVP (PROBE VAPORIZER TEMPERATURE)
and TRS (SENSOR RESISTANCE TEMPERATURE) but we recommend not to modify the P or
TVP and TRS settings.
Exit probes set-up by keeping SELECT button pushed.
Index:
Probes identification:
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
8. MAINTENANCE
CLEANING OF THE FILTERS:
Before unscrewing the filter support, check that there aren’t impurities around the filter. Using
a 13 mm wrench, unscrewing the support of the filter and REMOVE the filter from its seat.
Replace the stainless steel filter with a new one.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
OPEN TANK
CLOSE TANK
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
The MAX LEV is detected with a 5 second delay to allow a complete filling of the water tank.
During the filling from water mains the level sensor is detected immediately.
Message (and relative icon) of dirty water MAX LEV is immediate. The probe is supplied as per
the photo.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
ATTENTION:
PICTURE 1 PICTURE 2
Upper hinge Lower hinge
To uniformly adjust both hinges turn one notch only and then repeat the cycle.
----------------------------------------------------------------------------
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
SQ6:
SQ5:
SQ4:
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
1. Check the main vent of the SV (1): if it is damaged, immediately replace the whole SV;
2. Check that the Viton face of the seal (2) is in good condition: if it is damaged, replace
the whole SV.
3. Tightly lock the external part of the SV again (3) to avoid preassure leakages and
maintain watertight integrity.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
To effectively check the injection pump and its relative solenoid valve we suggest to
disassemble the whole group from the machine and test it separately.
1. Fix a silicone pipe onto the pump;
2. Directly supply 230V ac voltage both to the pump and the SV. We recommend to
separate the pump from the SV and check them separately.
ATTENTION:
The “pump injection group” is supplied with vaporizer but without temperature sensor.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
To check the water charge pump, Fix a silicone pipe onto the pump itself and connect it
directly to the voltage (230V ac). If no water suction takes place, follow the instructions below:
1. To supply voltage to the pump;
2. Blow compressed air for 3-4 seconds while the pump is operating;
3. Check operation again with water;
4. In case of faulty operation replace the whole pump.
FUSES:
Fuses features are indicated in the user manual (it is also possible to find the electrical
capacity on the fuse body itself). Test the efficiency of fuses with a common tester by checking
the continuity between the two poles of the fuse.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
1 – Open the autoclave door and unscrew the four screws highlighted in the picture to
remove external aluminium / plastic cover
2 – Slightly press the shell on internal 3 – At the same time, loosen the bolt
side of the door as displayed on external side of the door, but
in the picture not completely
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
5 – Insert new gasket replacing the old one. The edge of the steel shell has to perfectly fit
into the gasket housing.
6 – As displayed in the picture, slightly press the shell preventing it from rotating, then
tighten the bolt again. During this operations check the gasket to fit properly into the door
housing.
7 – Tighten the bolt until it perfectly aligns with internal screw (see
the picture). Lock the bolt putting siliconic glue on its external side.
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GENERAL TECHNICAL MANUAL
MT_BSN EN
Rev. 2.3.1
9. WATER DIAGRAM
LEGEND
PRESENT ON
AT TEST attachment All models
C Chamber All models
SV Safety valve All models
UV Unidirectional valve All models
V Vaporizer All models
EV1 Water discharge EV nc All models
EV2 Over-pressure EV nc All models
EV3 EV nc on injection pump All models
EV4 EV nc water mains sys. B
EV5 EV 3 ways B–S
EV8 EV no bacterial filter B-S
F1 Bacterial filter B-S
F2 Plastic filter All models
PM1 Injection pump All models
PM2 Water charge pump All models
PM3 Vacuum pump B-S
R Radiator All models
S1 Clean water tank All models
S2 Dirty water tank All models
T Pressure transducer All models
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Rev. 2.3.1
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The manufacturer reserves the right to make technical modifications without any notice.
The manufacturer declines all responsibilities for calibrations or modifications done on mechanic, pneumatic and electronic parts,
carried out by non-authorized technicians.
The use of NON ORIGINAL spare parts immediately excludes the warranty of the machine and FREES the manufacturer
from any responsibility deriving from it.
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