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    Business Plan 150 MW English

    Uploaded by

    Elderjan Vangjeli
    This document provides a business plan for a 150 MW photovoltaic module production line with the following key details: 1) The production line will have an annual capacity of 151 MW and a cost per module of around €79.70. 2) Material costs make up around 95% of total production costs per year, with cells accounting for around 60% of the cost per module. 3) Annual production costs per watt include material costs of €0.201/watt, labor costs of €0.04/watt, energy costs of €0.008/watt and interest costs of €0.002/watt. 4) The plan outlines assumptions around

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    Business Plan 150 MW English

    Uploaded by

    Elderjan Vangjeli
    5 views6 pages
    This document provides a business plan for a 150 MW photovoltaic module production line with the following key details: 1) The production line will have an annual capacity of 151 MW and a cost per module of around €79.70. 2) Material costs make up around 95% of total production costs per year, with cells accounting for around 60% of the cost per module. 3) Annual production costs per watt include material costs of €0.201/watt, labor costs of €0.04/watt, energy costs of €0.008/watt and interest costs of €0.002/watt. 4) The plan outlines assumptions around

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    Business Plan 150 Mw English

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    This document provides a business plan for a 150 MW photovoltaic module production line with the following key details: 1) The production line will have an annual capacity of 151 MW and a cost per module of around €79.70. 2) Material costs make up around 95% of total production costs per year, with cells accounting for around 60% of the cost per module. 3) Annual production costs per watt include material costs of €0.201/watt, labor costs of €0.04/watt, energy costs of €0.008/watt and interest costs of €0.002/watt. 4) The plan outlines assumptions around

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    5 views6 pages

    Business Plan 150 MW English

    Uploaded by

    Elderjan Vangjeli
    This document provides a business plan for a 150 MW photovoltaic module production line with the following key details: 1) The production line will have an annual capacity of 151 MW and a cost per module of around €79.70. 2) Material costs make up around 95% of total production costs per year, with cells accounting for around 60% of the cost per module. 3) Annual production costs per watt include material costs of €0.201/watt, labor costs of €0.04/watt, energy costs of €0.008/watt and interest costs of €0.002/watt. 4) The plan outlines assumptions around

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    © All Rights Reserved
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    of 6

    Machine Translated by Google

    Business Plan for 150 MW

    ECOPROJECTS
    Production line of turnkey photovoltaic modules

    INDEX

    Mr. No. Subjects Pg. No.

    1 Basic assumptions 1

    2 Material cost per module 2

    3 Total cost of production per year 3

    4 Total summary of the project 4

    5 Company summary 5
    Machine Translated by Google

    Basic assumptions

    Buy/sell rate € / watt Conversion rate

    Conversion rate from


    Cell 0.12 1.12
    Euros to USD

    Selling price of the module 0.27

    Capacity calculation Forms


    Capacity 4200 Cells / Time Modules /hour 57

    Cell / Watt 5.5 Watt Modules/day 1272

    No. of Cells/Module 72 Pcs Modules/year 381696

    Working Hours / Day 22.5 Hours

    Module power 396 Watt

    working days/year 300 Days

    Shifts / Day 3 Shifts

    Uptime 100 %

    Yield 95 %

    Line Capacity 151 MW extension

    Cost of machinery Euros (€) Interest rate


    Cost of machinery 1,850,000 Interest rate (%) 4

    Cost of labor Ancillary cost

    Wage /
    Operational staff No. Operators Details (€)
    Year (€)
    Warehouse workers 4,800 2 Compressor 10,000

    Operator 4,800 10 Air conditioning 10,000

    Engineer 12,000 2 Electricity 20,000

    Manager 24,000 1 Certification costs 50,000

    Commercial Manager 24,000 1

    Administrative employees 4,800 2

    Safety 3,600 1

    SMOKING data Site costs


    Requirements Dimension Unit Details Cost / KWH (€)

    Production (area) 1100 m² Electricity costs 0.80

    Production (height) 4.5 m²

    Load capacity 800 kg/m²

    Factory 2000 m²

    Power (peak) 450 kW

    Average power 225 kW

    Air 1500 Lt/min


    Machine Translated by Google

    Material cost per module

    0%
    1%
    0% 0% 1% 1% Cells

    Tempered glass (1,650m x 1m)


    3%
    4%
    Backsheets
    9%
    EVA Fast Cure

    5% Aluminum frame kit

    Junction Box with cables


    4%
    Flux

    60%
    Silicone sealant

    12% Welding cable for interconnection

    Ribbon 1.7mm

    Ribbon 5mm

    Adhesive

    Packing box / form

    2 Glass m²
    Production cost/Module 396 WATTS

    Amount Cost per


    Unit of Qty per
    Mr. No. Raw material Unitary module %
    measure module
    (€) (€)

    1 Cells 72
    Pcs 0.66 47.52 59.66

    2 Tempered glass (1,650m x 1m) m² 4.70 2.00 9.40 11.80

    3 Backsheets m² 1.80 2.00 3.60 4.52

    4 EVA Fast Cure m² 1.10 4.00 4.40 5.52

    5 Aluminum frame kit Kit 1


    7.00 7.00 8.79

    8 Junction Box with cables Kit 1


    3.50 3.50 4.39

    9 Flux Lt 5.40 0.025 0.14 0.17

    10 Silicone sealant Lt 9.00 0.056 0.50 0.63

    11 Welding cable for interconnection Kg 15.00 0.0025 0.04 0.05

    12 Ribbon 1.7mm 11.00 0.2 2.20 2.76


    Kg

    13 Ribbon 5mm
    Kg 11.00 0.05 0.55 0.69

    14 Adhesive Roll 5.90 0.0075 0.04 0.06

    15 Packing box / form Kit 0.76 1 0.76 0.95

    Total cost / module 79.7 100.0

    Total cost / module € / watt 0.201 €/ watt


    Machine Translated by Google

    Total cost of production per year

    4%
    0%
    1%

    Material Cost/Watt/Year (€)

    Total labor cost for 3 shifts / year / watt (€)

    Total energy cost / Watt (€)

    Total Interest / Watt (€)


    95%

    Material cost / Year


    line capacity
    line capacity Stringer required for line Material cost / Year (€
    (Watt) capacity million)
    (MW)
    151 151,151,785.71 1 30.40

    Labor cost/year
    Operational Staff Total cost for
    line capacity
    3 shifts /
    (MW) Manager Operator Engineer Warehouse workers
    year (millions €)
    10 2 2

    151 1 0.313
    Commercial Manager Administrative Employees 2 Safety
    1 1

    Energy costs/year
    line capacity Energy consumption Energy consumption / Cost / KWH Total costs
    (MW) / kW year (€) (millions €)
    151 225 1518750 0.8 1.22

    Interest / Year
    Interest on
    Investment
    Cost of machinery Auxiliary cost Line capital line capital
    Line capacity total
    (millions €) (millions €) (millions €)
    (MW) (millions €)
    TO b C=(A+B) (million €)
    C+D
    d
    151 1.85 0.090 1.94 0.08 2.02

    Conversion cost (without cell)


    Material cost/ Total Interest
    line capacity Total labor cost for 3 shifts / Total energy cost / Watt (€) Total cost (€)
    Watts / Year / Watts
    (MW) year / watt (€)
    (€) (€)

    151 0.081 0.002 0.008 0.001 0.092


    % 88.42 2.26 8.76 0.56 100.00

    Total cost of production (with cell)


    Material cost/ Total Interest
    line capacity Total labor cost for 3 shifts / Total energy cost / Watt (€) Total cost (€)
    Watts / Year / Watts
    (MW) year / watt (€)
    (€) (€)

    151 0.201 0.002 0.008 0.001 0.212


    % 94.98 0.98 3.80 0.24 100.00
    Machine Translated by Google

    Total summary of the project

    22%

    0%
    3%
    Material cost
    1% (millions €)

    Labor cost (millions


    €)

    Cost of energy
    74% (millions €)

    Interests
    (millions €)

    Profit
    (millions €)

    Total production cost / year


    Total cost of Total cost Total cost Total cost
    material labor (millions of energy prod.
    Line capacity (MW)
    (millions €) €) (millions €) (millions €)
    TO b c (A+B+C)
    151 30.40 0.31 1.22 31.931

    Turnover
    Sale Module /
    Line capacity (MW) year

    (millions €)
    151 40.81

    Profi neo

    Profit with interest


    Pay Back
    before tax Profit
    Line capacity (MW) with interest
    (without %
    (years)
    depreciation)

    151 8.80 9.57pm 0.80

    Summary
    Cost Total
    Material cost Cost of energy Interests Profit
    Line capacity (MW) Labor Turnover
    (millions €) (millions €) (millions €) (millions €)
    (millions €) (millions €)

    151 30.40 0.31 1.22 0.08 8.80 40.81

    % 74.5 0.8 3.0 0.2 21.6


    Machine Translated by Google

    Summary

    Million €

    total investment 2.02

    Capital (2 months) 5.07

    Total Turnover / Year 40.81

    Total Net Profit / Year 8.80

    Pay Back with interest and


    0.80
    capital (years)

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