Approved by : Prepared by :

A3 REPORT THEME :
COMPANY LOGO Reduce power consumption - Additional line bypass deflaker between TM 1 and TM 2 Huang Ting Cheng M Ismi Asyof

I. BACKGROUND IV. ACTIVITY

No Root Cause Problem Action Due PIC Progress

Motor Broke Deflaker (M004) is necessary to maintain the stability of the recovery broke tissue especially
to avoid whitespot issue on quality and customer complaint issue, but in daily use of these each motors,
require a power of about 132 kw per hours (based on design) plus the cost of the maintenance process for 1 High Power Consumption Modification install line by pass 100%
this motor is quite large, where we should be replacement the new glandpacking and grease lubrication if a
problem occurs.

II. TARGET

Reducing of Power consumption and efficient Equipment

Project Install line bypass deflaker between TM 1 and TM 2

V. EVALUATION RESULT
Power required Motor Deflaker at least 132 kWh, estimate running 70% from maximal power usage
Power Consumption Motor Deflaker = 92.4 kWh x 24 Hours = 2217,6 kWh/day
Currently the pumps already stop, do not need to be used

Total saving per 1 days = 2217,6 kWh/day. X 6 Tissue Machine = 13305 kwH = 13.305 mWh x 30 days = 399,168 mWh/month
Total saving per 1 Years = 399,168 mWh/month. X 12 Month = 4789,8 mWh/Years

Electrical price (based on avg. COGM 2021) = 0.02 USD/kWh.

So, we can saving 4789800 kWh/Years x 0.02 USD/kwh = 95.796 USD/Years

Average achievement production (periode Jan - Mei 2021) : 16.335 MT/month

Total reduced power consumption per 1 Months = 399,168 mWh/Month x HTW Avg = 24.43 kwh/Ton Tissue
III. ANALYSIS
NO. Factor What Should be Happen What Actually Happen Measurement Judgement
Currently preventive VI. STANDARDISATION VII. FOLLOW UP ANOTHER THEME
Engineering employee should be
maintenance action only do
1 Man always preventive maintenance the Hours NOK
when shutdown machine
Motor Deflaker (M004)
periode

Power
2 High power consumption Reduce Power consumption kWh/MT OK
consumption

F/9851.02
 =

F/9851.02