Interconnection (Wiring) Diagram - Safe Area Din-Rail (Signal)

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

2.

3 Connecting the Instrument


It is mandatory that the cable C1 is connected to the instrument end first. This is to prevent
discharge-sparks that can cause an explosion in the Hazardous area. After connecting the
instrument to the terminal X1 in the Sentech Controller Unit, you can connect it to the blue
side of the barrier modules (Drawing 48030-XT-Ex-001). More detailed information on your
installation can be found in the delivery specific documentation that follows each
instrument.

2.3.1 Connecting the instrument cable to the Controller Card

For
manufacturing
Terminal B
purposes only. Power Supply (+)
1
Do not connect!
2
Power Supply (-) X1
3
J1 Chassis
1 1
J4 1
2 For testing 2
3 purposes only. 3
Cable
4
5 Do not
4 C1
6 connect!
J5 AUX 5
If sheilded cable is used,
SAPG7/MODBUS RS485 + the sheild must not be
1 6 connected to chassis
SAPG7/MODBUS RS485 -
2 earth, but isolated from
J2 the Junction Box Chassis.
1 4-20mA +
NO EXTERNAL EARTH
2 4-20mA -
ALLOWED. CONTROLLER
J3 CARD IS ISOLATED.

1 1 1 1

J6 Channel 0 J7 Channel 1 J8 Channel 2 J9 Channel 3

Sensor Channels (0-3)

Enclosure D / Compartment A /Controller Unit


Scheduled Drawing
If WCM or PM Type 2 glands or plugs an internal wiring will be Project Number: P.O. Number: Part-/Serial Number:
48030 NIL
mounted from factory. Warranty void if modified. Sentech Document Number: Customer Document Number:
48030-XX-Ex-002 NIL
Document Title: Sheet: Size:
Controller Card Busprobe V2 Enclosure/Compartment Layout 1 of 1 A4
Rev Date: Reason for Issue: Author:

01 19.06.2013 Document Established Erling Delbæk


Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe) Added Sheild spec. C1. New Company name/logo/
02 01.03.2016 Erling Delbæk
This document can not be altered without approval from the Notified Body (Presafe) Title Block
Changed «Earth ->chassis». Added «NO EARTH ALLOWED».
03 28.05.2019 Junction Box -> Controller Unit Erling Delbæk

12
Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
This document cannot be changed without the approval from the notified body (Presafe))
13
1
Isolated Power
2 Barrier
SR22 - Serial Resistors
3 1
2 1
1
Isolated Power
2 2 Barrier**
3 C1
J1
1 1
2 2
3 3
2.3.2 Connecting the instrument cable (C1) to the Barrier Module

Sentech 4 4 13 Fieldbus

This document cannot be changed without the approval from the notified body (Presafe))
1 Isolating Repeater
Controller Card 5 5 14
Busprobe V2 2 RS485
6 6
J2
1 Terminal B Terminal A
2

Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)


J3
1 4-20mA
J6 J7 J8 J9 2 Repeater
Power Supply
W2 W2
Sensor(-s) Sensor(-s) Sensor(-s) Sensor(-s)
Channel 0 Channel 1 Channel 2 Channel 3
ENCLOSURE B or D
**Optional Extra Power Supply to the
Controller Card when needed.
ENCLOSURE A
Ref Scheduled Document 30003-SA-Ex-004 Specification Cables and Wires
Scheduled Drawing
Project Number: P.O. Number: Part-/Serial Number:
48030 NIL Controller Card Busprobe V2
Sentech Document Number: Customer Document Number:
48030-XT-Ex-001 NIL
Document Title: Sheet: Size:
Wiring Controller Card Busprobe V2 1 of 1 A4
Rev Date: Reason for Issue: Author:
04 25.03.2020 Correction Wires & Cables Erling Delbæk
New drawing title field and company name. Corrected Ex-
03 25.02.2016 Erling Delbæk
Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe) Code on Serial Resistor.
02 11.11.2013 Schedule Drawing for Issue 3 Erling Delbæk
This document can not be altered without approval from the Notified Body (Presafe)
2.4 Isolating barriers
All wires connecting the instrument must go through specific isolating barriers. The barriers
are provided together with the instrument when delivered. The serial number of the barrier
unit are registered to the specific instrument serial number. Do not replace any of the
barriers without contacting Sentech AS. Separation distances between intrinsically safe
circuit (Including terminals), and Non-safe circuits must be maintained throughout the whole
installation. To ensure this, make sure the minimum distance between the bare conducting
parts of a Non-safe circuit (Non-IS) and the Safe circuit (IS) is > 50 mm.

2.4.2 Isolating Power Barrier


This isolation barrier is feeding the instrument the power it needs to function. Two possible
setups are allowed, depending on the number of sensors. In both setups the 2*22 Ohm Serial
Resistor Pack is required on the output. See section 2.3.3.

Connection to
Serial Resistors
(Blue Terminals)
Power Supply Isolator
+
1
KFD0-SD2-Ex1.10100

-
2 8 +24VDC

7 - 0VDC

Scheduled Document
Project Number: P.O. Number: Part-/Serial Number:
48030 NIL Isolating Power Barrier
Sentech Document Number: Customer Document Number:
48030-XT-Ex-008 NIL
Document Title: Sheet: Size:
KFD0-SD2-Ex1.10100 wiring 1 of 1 A4
Rev Date: Reason for Issue: Author:

02 22.03.2016 Redrawn. New Company Name & Titlefield Erling Delbæk


Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
01 19.06.2013 Scheduled Issue 3 Erling Delbæk
This document can not be altered without approval from the Notified Body (Presafe)

2.4.2.1 Isolating Power Barrier Parameters


Manufacturer Type Drawing reference Model
Pepperl+Fuchs Solenoid Driver Isolating Power Barrier KFD0-SD2-Ex1.10100
Galvanic Isolation Vp 375V EN50020
Ex Protection TÜV 99 ATEX 1499X II 3G Ex nA II T4
BASEEFA 06 ATEX 0252 II(1)G [Ex ia Ga] IIC
IECEx BAS 06.0058 [Ex ia] IIC / IIB [Ex ia] I
Input U 20 .. 35V
(Safe Side) I 150 .. 100mA
Um 250V
TA -20 .. 60°C

14
Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
This document cannot be changed without the approval from the notified body (Presafe))
2.4.3 Fieldbus Isolating Barrier
This isolation barrier enables communication with the instrument via Fieldbus RS485. Two
different models can be used in two different communication setups. Please see the Electrical
Schematics provided with delivery for more information on your system setup.

2.4.3.1 RS485 – RS485 Setup

Connection Hazardous side


(Blue Terminals)
RS485/RS485 Isolator
A- D1061S or D1061S-077
RS 485

13

B+
14 3 +24VDC

4 - 0VDC

5 A-

RS 485
6 B+

Scheduled Document
Project Number: P.O. Number: Part-/Serial Number:
48030 NIL Isolating Fieldbus Barrier
Sentech Document Number: Customer Document Number:
48030-XT-Ex-007 NIL
Document Title: Sheet: Size:
D1061 wiring RS485/RS485 1 of 1 A4
Rev Date: Reason for Issue: Author:

03 22.03.2016 Redrawn. New Company Name & Titlefield Erling Delbæk


Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
02 11.11.2013 Scheduled Issue 3 Erling Delbæk
This document can not be altered without approval from the Notified Body (Presafe)

15
Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
This document cannot be changed without the approval from the notified body (Presafe))
2.4.3.2 RS232 – RS485 Setup

Connection Hazardous side


(Blue Terminals)
RS232/RS485 Isolator
A- D1061S or D1061S-077
RS 485
13

B+
14 3 +24VDC

4 - 0VDC

5 X NC

6 X NC

9
2

8
3

7
4

6
5
DSUB 9P

RS 232
Pin5 - Gnd
Pin3 - TxD
Pin2 - RxD

Scheduled Document
Project Number: P.O. Number: Part-/Serial Number:
48030 NIL Isolating Fieldbus Barrier
Sentech Document Number: Customer Document Number:
48030-XT-Ex-006 NIL
Document Title: Sheet: Size:
D1061 wiring RS232/RS485 1 of 1 A4
Rev Date: Reason for Issue: Author:

03 22.03.2016 Redrawn. New Company Name & Titlefield Erling Delbæk


Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
02 11.11.2013 Scheduled Issue 3 Erling Delbæk
This document can not be altered without approval from the Notified Body (Presafe)

2.4.3.3 Fieldbus Isolation Barrier D1061S-077 Parameters


Manufacturer Type Drawing reference Model
GM International Isolation Repeater Fieldbus Isolating repeater RS485 D1061S-077
Galvanic Isolation Vp 1.5KV
Ex Protection DMT 01 ATEX E 042 X II 3(1) G Ex nA [ia Ga] IIC T4 Gc
IECEx BVS 07.0027X Ex nA [ia Ga] IIC T4 Gc

Input U 20 .. 30V
(Safe Side) I 100mA@24V
Um 250Vrms
Ta -20 .. 60°C

2.4.3.4 Fieldbus Isolation Barrier D1061S Parameters


Manufacturer Type Drawing reference Model
GM International Isolation Repeater Fieldbus Isolating repeater RS485 D1061S
Galvanic Isolation Vp 1.5KV
Ex Protection IMQ 09 ATEX 013 X II 3G Ex nA IIC T4 Gc/
II 3G Ex nAC IIC T4 Gc
IECEx IMQ 13.0011X Ex nA IIC T4 Gc/Ex nAC IIC T4 Gc
Input U 20 .. 30V
(Safe Side) I 100mA@24V
Um 250Vrms
Ta -20 .. 60°C

16
Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
This document cannot be changed without the approval from the notified body (Presafe))
2.4.4 4-20mA Repeater Power Supply
This isolation barrier enables reading the measurements from the instrument via a 4-20mA loop.
Not all installations have this output, it depends on your system. Two different models can be
used.

Connection Hazardous side


(Blue Terminals)
4-20mA Isolator
+ 4-20mA
2
MTL5541/42 or 5041/42

- 4-20mA
1 11 - 4-20mA

12 + 4-20mA

13 - 0VDC

14 + 24VDC

Scheduled Document
Project Number: P.O. Number: Part-/Serial Number:
48030 NIL 4-20mA Isolating barrier
Sentech Document Number: Customer Document Number:
48030-XT-Ex-009 NIL
Document Title: Sheet: Size:
MTL 5541/42 or 5041/42 Wiring 1 of 1 A4
Rev Date: Reason for Issue: Author:

02 22.03.2016 Redrawn. New Company Name & Titlefield Erling Delbæk


Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
01 19.06.2013 Scheduled Issue 3 Erling Delbæk
This document can not be altered without approval from the Notified Body (Presafe)

2.4.4.1 4-20mA Repeater Power Supply MTL5041/42 Parameters


Manufacturer Type Drawing reference Model
MTL Repeater Power Supply 4-20mA Repeater Power Supply MTL5041/42
Galvanic Isolation Vp 1.5KV
Ex Protection II (1) GD [EEx ia] IIC
Input U 20 ... 35V
(Safe Side) Um 250Vrms
Ta -20 .. 60°C

2.4.4.2 4-20mA Repeater Power Supply MTL5541/42 Parameters


Manufacturer Type Drawing reference Model
MTL Repeater Power Supply 4-20mA Repeater Power Supply MTL5541/42
Galvanic Isolation Vp 1.5KV
Ex Protection II (1) GD [Ex ia] IIC [Ex iaD]
Input U 20 ... 35V
(Safe Side) Um 253Vrms
Ta -20 .. 60°C

17
Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
This document cannot be changed without the approval from the notified body (Presafe))
20
must be placed on the positive (+) wire from the 4-20mA Repeater Power Supply described in Section
If the customer requires a local reading of the 4-20mA loop located in the Hazardous area, the meter

Passive 4-20mA Meter


requirements:
ATEX and IECEx Certified
II 1 G
[Ex ia Ga] IIB
Safety parameters:
Ui: 28V (Min)
Ii: 93mA (Min)
Pi: 0,651W (Min)

This document cannot be changed without the approval from the notified body (Presafe))
Ci: 500nF (Max)
Out In
2.4.3. The meter must be connected as described in section 2.3.3.1.

(-) (+)

Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)


4-20mA Isolator
MTL5541/42 or 5041/42
Sentech
Controller Card Busprobe V2 2
or Controller Card HTC
+ 4-20mA
1
Terminal B
11 - 4-20mA
- 4-20mA
12
1
2
+ 4-20mA
J3 13 - 0VDC
C1 14
+ 24VDC
500 meter total
length max of
2.4.5.1 Passive 4-20mA Meter

Cable C1
2.4.5 Passive 4-20mA Meter

HAZARDOUS AREA SAFE AREA


Scheduled Drawing
Project Number: P.O. Number: Part-/Serial Number:
48030 NIL Passive 4-20mA Meter
Sentech Document Number: Customer Document Number:
48030-XT-Ex-103 NIL
Document Title: Sheet: Size:
Wiring Passive 4-20mA Meter 1 of 1 A4
Rev Date: Reason for Issue: Author:
01 09.06.2016 Issued for certification Erling Delbæk
Dokumentet kan ikke endres uten godkjenning fra sertifiseringsorganet (Presafe)
This document can not be altered without approval from the Notified Body (Presafe)

You might also like