1.

INTRODUCTION

2. PRODUCTION PROCESS AND MACHINERY

3. WASTE HEAT RECOVERY

4. BENEFITS OF WASTE RECOVERY AND PROFIT

5. CONCLUSION
• Founded in 1982
• Tokyo cement power ( lanka pvt Ltd) is engaged in the generation of
power
• Tokyo eastern cement pvt Ltd manufacture and market cement and
value added products and operate bio mass power plant
• Tokyo super mix pvt Ltd manufactures and market ready mix concrete for
the local market

PRODUCTS
VALUE ADD PRODUCT
• Ordinary Portland Cement •Tile adhesives

•Blended Hydraulic Cement •Pre- mix concrete

•Ready mix concrete
•Poltand Pozzolana Cement
•CLC Blocks
 Subsidiaries

Tokyo Cement Power (Lanka) Pvt Ltd

Tokyo Tokyo Eastern Cement Company Pvt

Ltd
Super
Cement Tokyo Super Aigrette (Pvt) Ltd

Tokyo Super Mix (Pvt Ltd

Row Materials
• Limestone
• Clay
• Alternation
• Silica
• Iron Oxide
01 MINING
Limestone and clay are extracted using
drilling and blasting techniques
02 CRUSHING
The quarried material is reduced in size
in crushers by compression on impact.
The crushed raw material is transported
to the cement plant, using conveyors or
rail wagons.
03 PRE - BLENDING
The limestone, clay and alternative raw
materials such as silica stones, iron
oxide, are mixed and homogenized.
Baghouse filters of electrostatic
precipitators remove particles from kiln
and exhaust gases.
04 RAW MILL
The homogenized raw materials are
ground and dried in a mill. The raw
material is preheated before entry into
the kiln
05 KILN
Powdered raw materials are heated
and sintered inside a kiln to produce
cement clinker. At flame temperatures
up to 2,000°C and materials
temperature up to 1,450°C, the raw
materials are transformed into clinker
minerals.
06 CLINKER STORAGE
The sintered clinker are quickly cooled
down in an air quenching cooler. Cooled
clinker is stored in silos in preparation
for shipping or grinding.
07 CEMENT GRINDING MILL
Cement clinker is ground with Gypsum
and other cementations materials to
form the final cement types. Portland
cement is made by granulating finely
crushed cement clinker and Gypsum,
in a grinding mill. Blended cements are
produced by blending Portland cement
and fly ash and other admixtures.
08 CEMENT STORAGE
Ground cement is stored in large storage
silos.
09 PACKING AND DISTRIBUTION
Cement is transported in bags or shipped
as bulk cement.
 Reclaimer

Stacker
Pile
formation MILL FEED BING
PRE – BLENDING STOCKPILE

Variation of silo
feed

HOMOGENIZING SILO Variation of kiln

feed
 Steam generation system

Waste heat energy from

• The conversion of waste heat into power improves energy efficiency. As a result, the waste heat
discharge through the stacks is decreased.

• The captive electricity production results in less demand for electricity from the public grid,
which contributes to greater grid stability and smaller transportation losses. This is in addition to
less need for electricity production from (mainly fossil-fired) facilities.

• The amount of indirect CO2 emissions is decreased as a result of the captive power production.

• The reduction in steam in the waste gas from saving water for cooling purposes allows for
either a reduction in the power consumption of the respective ID fans or an increase in clinker
production by substituting stack gas from the kiln for the steam in the waste gas (in other words,
we have smaller equipment sizes of all flue gas handling equipments such as fans, ducts, burners,
etc.).

• The potential of dust agglutination in filters is decreased by the lower amount of steam in the
waste gas, especially if textile filters are being used.

• Last but not least, maintaining the most valuable resource, (possible) drinking water, through
water conservation helps cement production remain sustainable.
• Waste heat power technology of cement plants can improve energy
utilization, reduce environment of green and environment protection of
enterprises realize the dual development of economic and social benefits
help to promote the production capacity and transformation of entry
• https://tokyocement.com/
• https://tokyocement.com/wp-content/uploads/2021/07/
Tokyo-Cement-Group-Annual-Report-2020-21.pdf

• https://tokyocement.com/power/
 CONTRIBUTION
REG. PERCENTAGEOF
NO NAME
CONTRIBUTION

1 I.MohamedIhsan 100%

2 R.M.C.K Rratnakara 100%

3 B.A.C,U.S.Balasooriya 100%
4 S.N.Ranatunga 100%
5 M.MohamedAathil 100%
6 H.I.B.Kottagoda 100%