Turbine condition before rolling

Pressure (Mpa) Temperature (°C) Remarks

Main Steam 1.1 - 1.2 280 - 290 50 °C superheated steam

Reheat Steam - 220 - 230 Delta T = 50 °C – 60 °C

Regulating stage - 220 - 230 Heating by Interlayer system to increase temp

Temp supply shaft gland seal steam LP <120 °C,
Gland seal steam 25 - 27 (Kpa)
warming up pressure 20 Kpa
Vaccum condensor > - 80 (Kpa) -

Interlayer 0,4 150 MST 150 °C interlayer inservice

Lube oil 0.10 - 0.12 < 35

Control oil / EH > 14 40 - 50

Excentricity < 20 µm If this value can't be reached, we propose < 30 µm

Differential expansion H < 3 mm

Differential expansion L < 3 mm

Turbine protections Activate position except for low vaccum

Drain valves All drain valve should be fully opened (see the attached list )
 MAIN TURBINE START UP CURVA UNIT 1 AFTER SERIOUS INSPECTION MAIN TURBINE OF OCTOBER 2022

RPM
3000 D

2500 C

2000

1500
Generator Synchrones

1100 B

500 A

0
Time/Min. 120-150 Min 60 Min
15-30 min
a. b. c. d.
Keterangan Kurva :
A = Speed 500 rpm, hold for 15 - 30 minutes, rub check bearing turbine
B = Speed 1100 rpm, hold for 120 - 150 minutes, monitor and control temperature cassing turbine for control diff. expansion
C = Speed 2500 rpm, hold for 60 minutes, monitor and control temperature cassing turbine for control diff. expansion
D = Speed 3000 rpm, preparation generator syncronice
 Rolling Turbine :
Speed up to 500 RPM ( Speed Rate set 100 RPM/Min, MSP = 1.0 - 1.2 Mpa ; MST = 280 - 290 °C ; RST = 220 -230 °C) ---> Hold 15-30 Minutes.
a.
( Monitoring all parameter Turbine )

Speed up to 1100 RPM ( Speed Rate set 100 RPM, MSP = 1.0 - 1.2 Mpa ; MST = 290 - 305 °C ; RST = 230 -248 °C) ---> Hold about 120-150
b.
Minutes. ( Monitoring all parameter Turbine )
Speed Up to 2500 RPM ( Speed Rate set 150 RPM / Min, MSP = 1.1 - 1.2 Mpa ; MST = 305 - 325 °C ; RST = 248 -272 °C ) ----> Hold about 60
c.
Minutes ( Monitoring all parameter Turbine )*
Turbine Speed Up to 3000 RPM ( Speed Rate set 150 RPM, MSP = 1.1 - 1.2 Mpa ; MST = 325 - 355 °C ; RST = 272 - 310 °C) & Monitoring All
Parameter Turbine
d.
Turbine Rotation is Reached to 3000 RPM Hold for Warming & Preparation for Synchrone about 17 min.
Unit 1 Synchrone to Grid and Initial Load 3 MW.

Note :
* - if the vibration is in the range of 50 - 90 µm and stable, to speed up from 1100 rpm up to 2500 rpm the speed rate
is 200 - 300 rpm
- if the vibration is more than 90 µm, to speed up from 1100 rpm up to 2500 rpm, the speed rate will be devided in
2 (two) stages:
1. From 1100 rpm up to 1500 rpm the speed rate is 150 rpm.
2. From 1500 rpm up to 2500 rpm the speed rate is 200 - 300 rpm.
 Load up Curve

MW D
40 C

10 B

4 A

0
Time/Min 30 min 6 min 60 min 30 min 120 min

Load up Curve
Unit #1 Synchrone, initial load 3 -4 MW (MSP = 2,4 Mpa ; MST = 325 - 355 °C ; RST = 272 - 310 °C), Holding time 30 Min ----> Monitoring all
A
turbine parameters*
Load increase to 4 MW — 10 MW, speed rate 1 MW/ Min, (MSP = 2.4 - 3.5 Mpa ; MST = 355 - 420 °C ; RST = 310-370 °C), Hold about 60 Min --
B
--> Monitoring all parameter Turbine
Load increase to 10 MW — 40 MW, speed rate 1 MW/ Min, (MSP = 3.5 - 4.5 Mpa ; MST = 420 - 480 °C ; RST = 370-460 °C), Hold about 120
C
Min ----> Monitoring all parameter Turbine
Load increase to 135 MW ( Max Load) (MSP = 3.5 - 13.2 Mpa ; MST = 480 - 535 °C ; RST = 460 - 535 °C), ----> Monitoring all parameter
D Turbine

Note :
* - Monitoring Differential Expansion H & L, Vibration, temperature of bearing, return oil from bearing and parameter
of thrust bearing.
- The main steam temperature should be kept 50 - 60°C above the regulating stage temperature.
- Drain valves closing :
- at 10% load (13,5 MW) close all drain valve main steam line and HIP cylinder
- at 20% load (27 MW) close drain valve Reheat steam and LP cylinder
- at 30% load (40.5 MW) close drain valve extration no 3
 Turbine drain valves check list

No urut Nama peralatan KKS open before steam admission Close after load

TURBINE Yes Yes

1 MS pipe drain valve A 10 LBA 10AA 402

2 MS pipe drain valve B 10 LBA 11AA 402

3 MS pipe drain valve C 10 LBA 12AA 402

4 Ht reht pipe drain valve A 10 LBB 11AA 402

5 Ht reht pipe drain valve B 10 LBB 12AA 402

6 Cld Reht pipe drain vlv A after Check valv 10 LBC 11AA 404

7 Cld reht pipe drain valv B before check vlv 10 LBC 12AA 404

8 Cold reheat drain valve A before check valve 10 LBC 50AA 402

9 Outlet Hp by pass drain valve 10 LBC 50AA 402

10 Drain valve A low temperature reheater 10 LBC 70AA 401

11 Drain valve B low temperature reheater 10 LBC 70AA 402

Extraction stage 1
12 Check valve extraction stage 1 10 LBQ 70AA 402

13 Derain valve Dwnstm check 10 LBQ 70AA 406

14 Derain valve Upstm check 11 LBQ 70AA 404

Extraction stage 2
15 Drn valve upstm sec extraction 10LBQ 60AA 402

16 Dwnstream check valve extraction stm 10LBQ 60AA 404

17 Drn valve dwnstm sec extraction 10LBQ 60AA 406

Extraction stage 3
18 Drn valve upstm 3rd extraction 10LBQ 50AA 402

19 Dwnstream check valve 3rd extraction stm 10LBQ 50AA 404

20 Drn valve dwnstm 3rd extraction 10LBQ 50AA 406

21 Drn valve2 dwnstm 3rd extraction 10LBQ 50AA 408

Extraction stage 4
22 Drn valve upstm 4th extraction 10LBQ 40AA 402

23 Drn valve dwnstm 4th extraction 10LBQ 40AA 404

24 Drn valve2 dwnstm 4th extraction 10LBQ 40AA 406

Extraction stage 5
25 Drn valve upstm 5th extraction 10LBQ 30AA 408

26 Drn valve dwnstm 5th extraction 10LBQ 30AA 408

27 Drn valve2 dwnstm 5th extraction 10LBQ 30AA 408

Extraction stage 6
28 Drn valve upstm 6th extraction 10LBQ 20AA 402

29 Drn valve dwnstm 6th extraction 10LBQ 20AA 404

30 Drn valve2 dwnstm 6th extraction 10LBQ 20AA 406

Gland sealing steam

Reheat steam drain conduit valve 10 MAL 40 AA 002
31
Main steam drain conduit valve 10 MAL 20 AA 002
32
Reheat steam drain conduit valve 10 MAL 30 AA 002
32
Main steam drain conduit valve 10 MAL 10 AA 002
33
HP cylinder interlayer drain valve 10 MAL 20 AA 014
34
IP cylinder drain valve 10 MAL 20 AA 012
35
Regulating stage cylinder drain valve 10 MAL 40 AA 012
36
10 % (13.5 MW)

20 % (27 MW)

30 % (40.5 MW)