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Pyrolysis and Hydrothermal Liquefaction
Pyrolysis and Hydrothermal Liquefaction
Fuel
journal homepage: www.elsevier.com/locate/fuel
a
Institute of Research and Development, Duy Tan University, Da Nang 550000, Viet Nam
b
Department of Energy and Environment, National Institute of Technology, Tiruchirappalli 620015, Tamil Nadu, India
c
Department of Environmental Engineering and Water Technology, IHE Delft Institute for Water Education, Westvest 7, 2601DA Delft, the Netherlands
d
Department of Aeronautical Engineering, Sathyabama Institute of Science and Technology, Chennai, India
e
Innovative Green Product Synthesis and Renewable Environment Development Research Group, Faculty of Environment and Labour Safety, Ton Duc Thang University, Ho
Chi Minh City, Viet Nam
GRAPHICAL ABSTRACT
1. Introduction of conventional energy sources for industrialization and thus, the ex-
haustion of fossil fuels and emission of pollutants gases poses a decisive
The world is facing a massive energy crisis owing to the utilization moment of energy demand [1,2]. In this regard, biofuel is one of the
⁎
Corresponding author.
E-mail address: nguyenthuylanchi@tdtu.edu.vn (N. Thuy Lan Chi).
https://doi.org/10.1016/j.fuel.2020.119106
Received 21 April 2020; Received in revised form 2 August 2020; Accepted 24 August 2020
Available online 06 November 2020
0016-2361/ © 2020 Elsevier Ltd. All rights reserved.
K. Brindhadevi, et al. Fuel 285 (2021) 119106
Fig. 1. Schematic illustration of pyrolysis and HTL of algal biomass and their end products.
alternatives for renewable options to minimize the dependence on fossil bio-oil and biochar and it is influenced by the reaction temperature.
fuels and also to decrease the emission of greenhouse gases [3,4]. Thus, the purpose of this review was to succinctly review the tem-
Worldwide, substantial development in biofuel production sectors, i.e. perature influence on pyrolysis and HTL processes. Although there are
biorefineries, have been witnessed that prompt the concerns over their some literature on the mechanism of pyrolysis and HTL, a fairly de-
governance and environmental impacts [5]. Biofuel produced from tailed knowledge of temperature influence on their respective product
‘first’ generation feedstocks’ has showed several issues such as inter alia yield is required to determine why the product yield may be better in
high water consumption, water pollution, biodiversity loss, land use one process than another. Therefore this review article focused on the
and degradation, inconsistency in food price, ample pesticide and fer- discussion of how the difference in temperature affects the reaction
tilizer inputs [5]. To combat the above-said concerns, non-edible crops mechanism and the properties of the different products derived from
based second-generation feedstocks have been ascertained, however, pyrolysis and HTL.
they have also posed certain rudimental demerits like high land re-
quirement and seasonal variation of the feedstocks [6]. Under these
circumstances, harnessing the potential of algae as a third generation 2. Pyrolysis
feedstock for cutting down the fossil fuel usage, mitigating CO2 from
the atmosphere, are the current focal points in the commercial biofuel Pyrolysis, an emerging thermochemical technique, utilizes nu-
production. merous and different kinds of biomasses for char or bio-crude produc-
The term “Algae” is generic that encompasses a polyphyletic group tion. Pyrolysis or dry pyrolysis is an endothermic reaction that de-
of unicellular (microalgae) and multicellular organisms (macroalgae) composes the biomass at extremely high temperature in the absence of
[5]. Algae are the third-generation feedstock to produce biofuels oxygen and under atmospheric pressure, resulting in solid (bio-char),
through biochemical, thermochemical and biological techniques [7]. liquid (bio-oil) and gaseous (syngas) products [13,14]. Apart from the
Though biofuel from algae imparts various benefits, biofuel industry conventional dry pyrolysis process, the pyrolysis technology can also be
will not reach its skyline unless the algal biofuel is sold at a low price or carried out under subcritical or supercritical conditions. Under these
at a price that is competitive with commercial grade gasoline. In this conditions water acts as the reaction medium at higher temperature and
perspective, the conversion of algal biomass into various fuels like bio- pressure, usually above 374 °C and 22.1 MPa respectively. Pyrolysis, in
oil or biochar or syngas is being experimented through thermochemical supercritical condition, is much favoured than subcritical condition
conversion methods [8]. Microalgae are next generation potential because of the following reasons: (i) water remains polar in subcritical
biomass as they are rich in carbohydrates, lipids and proteins compo- and non-polar in supercritical conditions, and (ii) dielectric constant of
nents [9]. Contrary to the conversion of lipid into biodiesel, the key water in supercritical condition is low. For these reasons, under su-
macromolecules of algae such as carbohydrate, protein, and lipid, are percritical condition water behaves as an excellent organic solvent and
apt for bio-oil production through pyrolysis, hydrothermal liquefaction aid in solubilizing the non-polar organic compounds [15,16]. At present
(HTL) and gasification techniques [10]. HTL is performed at the tem- many technological developments in bio-oil production from several
perature between 250 and 374 °C in water reaction medium and yields consistent feedstock have emerged to replace the existing fossil fuels
bio-oil [11,12], pyrolysis and gasification requires 400–900 °C and [17]. Aquatic biomass have been well established as the consistent
pyrolysis majorly produces solid char, and bio-oil, while gasification feedstock for biomass conversion by pyrolysis owing to its properties
produces gaseous products [10]. such as, (i) lack of complex polymers such as lignin, cellulose, hemi-
Among the thermochemical methods, pyrolysis and HTL produces cellulose, etc, thereby facilitating the degradation at relatively low
temperatures, (ii) low O/C ratio leading to high calorific value, (iii) low
2
K. Brindhadevi, et al. Fuel 285 (2021) 119106
Table 1
Effect of temperature on the pyrolysis of different algal biomasses.
Microalgal strains Temperature (°C) Bio-oil yield (%) Atomic ratios of Bio-oil Biochar yield (%) References
Macroalgae
Saccharina japonica 470 37.9 1.4 (H/C) – [84]
0.17 (O/C)
Porphyra tenera 500 47.4 – ∼37 [19]
Undaria pinnatifida 500 45.8 – ∼26 [19]
Saccharina japonica 450 47 – 33 [85]
Laminaria digitate 500 17 – ∼30 [86]
Fucus serratus 500 11 – ∼31 [86]
ash content, and (iv) less energy consumption ratio [17–19]. The residence times, catalyst types, etc. [13].
schematic illustration of typical pyrolysis processing of algae and the In slow pyrolysis, the temperature is gradually increased at a slow
pyrolysis end products is given in Fig. 1. The liquid product of pyrolysis rate for the degradation of biomass, typically ranging from 5 to 7 °C/
contains phenolic ethers, alkyl phenolics, heterocyclic ethers, polyaro- min characterized by long vapor residence times, usually for 10–30 s
matic hydrocarbons while, the solid char comprises of carbon, hy- [13,25] and the particle size for degradation ranging between 5 and
drogen, oxygen and gaseous products comprising of CO2, CO, CH4 and 50 mm [26]. However, this process is quite useful for biochar produc-
H2 [20]. tion since the other end products namely liquid and gaseous products
are produced at low quantities compared to solid products (char) [13].
Few studies have been reported for slow pyrolysis of microalgal bio-
2.1. Effect of pyrolysis temperature on the product yield from algae mass for bio-oil production. For instance, bio-oil yield from Spirulina sp.
was 45% when the temperature is maintained at 550 °C for 60 min with
Temperature is the fundamental and crucial factor in pyrolysis a heating rate of 8 °C/min. The energy consumption ratio was observed
which ranges from 200 to 1000 °C for complete degradation of biomass to be 0.49 which is less than unity indicating a positive net energy
[13,21] and various research works have been undertaken to assess the output [17]. Similarly, bio-oil yield from Spirulina platensis was 28.5%
influence on pyrolysis temperature on bio-oil or solid char yield and when the temperature is maintained at 500 °C with a heating rate of
quality (Table 1). In consideration with the thermal decomposition of 7 °C/min for the total reaction time of 60 min. Energy consumption
algae, different ranges of temperature favour the stepwise decomposi- ratio for the above mentioned operating conditions was found to be
tion reactions. For example, temperature below 200 °C is enough for 1.56 which is slightly higher than unity, indicating the reaction as net
dehydration, which is followed by devolatilization (i.e., the actual energy consumer [27].
process of pyrolysis) in the temperature range of 200–550 °C and solid In fast pyrolysis, temperature is increased at a faster rate in the
decomposition at above 550 °C. In the dehydration process, water absence of oxygen leading to fast heating of biomass for thermal de-
bound moieties are removed from algae and in the devolatilization gradation. Rapid heating rate at 300–600 °C/min, a short vapor re-
process, volatile compounds are removed and biomolecules are de- sidence time and the particle size less than 1 mm [26,28] are generally
composed. Carbohydrates and proteins are decomposed at temperature adopted for obtaining high grade bio-oil. Many microalgal species have
below 400 °C and lipids decompose at 550 °C. At temperature above been reported to yield bio-oil in the range of 17 to 72 wt% from fast
550 °C, solid decomposition occurs which involve: (i) secondary pyrolysis process. Microalgal species such as Chlorella vulgaris, Ar-
cracking of larger molecular weight hydrocarbons into smaller mole- throspira platensis, Nannochloropsis oculata, and Schizochytrium lima-
cular weight components which leads to a decrease in the bio-oil con- cinum have been examined under fast pyrolysis in the range of
tent and (ii) recombination reaction occurs when the residence time of 400–700 °C with a heating rate of 80 °C/min [29]. However when
volatile compounds in the reactor is too long [22–24]. Pyrolysis process considering the bio-oil yield, 18% and 24% were obtained for Chlorella
is classified into different categories: (i) slow pyrolysis, (ii) fast pyr- protothecoides and Microcystis aeruginosa from fast pyrolysis with the
olysis, (iii) flash pyrolysis, and (iv) catalytic pyrolysis depending on the operating parameters of 500 °C, 600 °C/s heating rate and vapor
operating conditions such as temperature, heating rate, vapor and solid
3
K. Brindhadevi, et al. Fuel 285 (2021) 119106
Fig. 2. Influence of reaction temperature of pyrolysis and HTL on bio-oil and biochar yield and quality.
residence time of 2–3 s [30]. Harman-ware et al. (2013) reported the amount of oxygen content [18]. Another catalytic pyrolysis was per-
bio-oil yield of 55% from fast pyrolysis of Scenedesmus sp. at 500 °C with formed using MgCe/Al2O3 based catalyst on Pavlova sp. which yielded
vapor residence time of 2 s. In another study, Chlorella vulgaris was 23% bio-oil, subsequently reducing the oxygen concentration from
reported to yield 53% bio-oil at a pyrolysis temperature of 500 °C [31]. 14.1% to 9.8% [43].
The biomass composition also poses significant effect on the bio-oil
yield which is substantiated by Belotti et al. (2014), where the nitrogen
3. HTl
starved C. vulgaris yielded 72% bio-oil at 400 °C with an energy con-
sumption ratio of 0.53 and high heating value. Also, it is noteworthy to
HTL is performed at subcritical temperature of water where water
mention that, nitrogen upon combustion releases NOX as atmospheric
acts as a lucrative and environmental friendly reaction medium for the
pollutants and its presence in bio-oil as heteroatomic (N) compounds
conversion of biomass into fuels. HTL, in general, performed in the
succumbs the refinery process from direct upgradation [32,33].
temperature and pressure between 280–370 °C and 10–25 MPa, re-
In the flash and catalytic pyrolysis, as the name suggests, biomass is
spectively, produces bio-oil and also solid residue (s), gases, and aqu-
heated within a fraction of seconds and the process is operated at
eous phase products [8]. The typical HTL processing of algal biomass
around 20 Mpa in a hydrogen rich atmosphere, with less residence time
into various products is illustrated in Fig. 1. The key aspect of HTL is the
in the reactor [13], heating rate greater than 1000 °C/s, which very
ability to use wet biomass without subjecting it to the drying process.
rapid than fast pyrolysis and the particle size less than 0.2 mm [26].
Water as the reaction medium under the above conditions has two
Flash pyrolysis is generally employed for yielding higher bio-oil content
major advantages in HTL: (i) it initiates the interaction with biomass
from biomass with a residence time of less than 1 s [34]. Bio-oil yield
and aid in breakage of chemical bonds between them, and ii) the ease of
also depends on the type of reactor vessel. For example, flash pyrolysis
separation of bio-oil from other components [44,45]. HTL entails a
of Chlorella vulgaris in an entrained flow reactor yielded 60.22 wt% of
series of structural and chemical transformation processes in the water
bio-oil at the pyrolysis temperature of 800 °C [35]. However, flash
medium, and broadly, it involves three steps; depolymerization, de-
pyrolysis of algal biomass in fluidized bed reactor by CFD modelling is
composition and recombination [8,12,46]. Bio-crude or bio-oil is highly
expected to yield 0.27 for bio-oil and 0.53 for non-condensable gases
dense: 0.97–1.04 kg L−1, highly viscous: 3.27–330 mPas, and a dark
[36]. Similarly, flash pyrolysis of macroalgae in pyrolysis centrifugal
liquid fuel obtained from various biomasses [24]. Biocrude comprises of
reactor yielded 78% energy recovery in bio-oil with a residence time of
mainly phenolics, aromatic hydrocarbons, nitrogen containing com-
0.8 s, at a reaction temperature of 550 °C and a feeding rate of
pounds, amides, fatty acids and esters [47]. With reference to the
340–990 g/hr [37]. Moreover, the stability and quality of bio-oil is a
gaseous products obtained from HTL, hydrogen, carbon dioxide, carbon
major concern. Concerning the composition of bio-oil, the presence of
monoxide, and methane are present in the gaseous products in the
high oxygen content in bio-oil creates problematic issues during the
percentage of 23.7%, 19.1%, 22.8%, and 25.8%, respectively [48].
production process wherein its direct use in refineries for transportation
Regarding the experimental reactors or systems for HTL, it is carried out
is not recommended. Therefore to enhance the bio-oil quality with less
mostly in batch autoclaves (10–100 mL), large batch reactors, and
oxygenic compounds, several catalysts have been used for the pyrolysis
continuous reactors [47].
of biomass [13]. Catalysts such as Ni supported Zeolite [38], Na2CO3
[39], H+ZSM-5 [40,41] have been widely reported in the pyrolysis of
algal biomass. A research was carried out using Ni-Ce/Al2O3 catalyst for 3.1. Mechanism of temperature impact in HTL
the pyrolysis of Nannochloropsis sp. where the bio-oil yield was 23.28%
when operated at 500 °C [42]. Indeed, the follow up study of Ni-Ce/ Among the different reaction parameters, the physical and chemical
Al2O3 catalyst on other microalgal species were performed where the features of bio-oil rely on biochemical composition of algae and reac-
catalytic pyrolysis of Tetraselmis sp. yielded 25.86% bio-oil using Ni-Ce/ tion temperature [47]. In HTL of biomass, the reaction temperature
Al2O3 and 25.83% using Ni-Ce/ZrO2 catalyst; whereas, for Isochrysis sp., affects the production of bio-crude and its composition as the ionic
25.49% of bio-oil was obtained when using Ni-Ce/ZrO2 catalyst. These characteristics of water changes with respect to reactor temperature
ceria based catalysts removed 15–20% N content and also significant that accelerates various reactions [49]. The impact of temperature on
the bio-oil yield and composition is illustrated in Fig. 2. The two
4
K. Brindhadevi, et al. Fuel 285 (2021) 119106
5
K. Brindhadevi, et al. Fuel 285 (2021) 119106
bio-oil content under high reaction temperature is owing to two key development.
phenomena, i.e., a high ionic product of water and low dielectric con-
stant. At high water temperature, the high ionic product of water Declaration of Competing Interest
(Kw = [H+][OH−]) provides dissociated H+ and OH− ions, which
drives acid and base-catalyzed reactions [65,66], and during this pro- The authors declare that they have no known competing financial
cesses, biomass components undergo isomerization, reforming, depo- interests or personal relationships that could have appeared to influ-
lymerization and repolymerization to yield bio-oil [49]. In HTL tem- ence the work reported in this paper.
perature region, the ionic product of water (Kw) is high at about 10−12
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