Chemical Study of Organic-HF Blends Leads To Improved Fluids

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SPE 37281 Society of Petroleum Engineers

Chemical Study of Organic-HF Blends Leads to Improved Fluids

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Chris E. Shuchart, SPE, Halliburton Energy Services

Copyright 1997, Society of Petroleum Engineers [nco and combinations have overcome many of these problems. The
This paper was prepared for presentation at the 1997 SPE [nternationa[ Symposium on Oilfield recent realization that organic acids act like fresh water has led
Chemistry held in Houston, Texas, February 18·21.
to the addition of 5% NH 4CI to organic acids used in formations
This paper was selected for presentation by an SPE Program Committee following review of containing clays and zeolites that are capable of ion exchange
information contained in an abstract submitted by the author(s). Contents of the paper, as
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to and/or susceptible to swelling or fines migration."
correction by the author(s). The material, as presented, does not necessan[y reflect any
position of the Society of Petroleum Engineers, its officers, or membe~s. Papers prese~ted at Acetic-HF and formic- HF fluids were developed because of
SPE meetings are subject to publication review by Editoria[ Committees of the Society of the problems associated with HCI-based HF fluids, However,
Petroleum Engineers. Permission to copy is restricted to an abstract of not more than 300
words. [liustrations may not be copied. The abstract should contain conspicuous acknow[edg· very few studies have investigated the chemistry of these
ment of where and by whom the paper is presented. Write Librarian, SPE, P.O. Box 833836,
Richardson, TX 75083-3836, U.S.A, fax 01-972-952-9435. systems, Recently, we discovered that HCI-HF fluids obey a
chemical equilibrium during the primary and secondary reac-
tions,7 As a result, the fluoride distribution, and in particular the
Abstract
F/AI ratio, depends upon the acid (H+) concentration. For
Organic-HF blends have successfully stimulated sandstone for-
example, a solution containing 13.5% HCI-1.5% HF reacted
mations with corrosion concerns, HCI-sensitive mineralogy,
with alumino-silicates will have a F/AI ratio of approximately
and/orcrude oil incompatibilities, three conditions in which the
1,3 during the primary and secondary reactions. However, at the
use of typical HCI-based fluids can result in severe damage.
low acid (H+) concentrations of organic acids (pH 1 through 4),
Despite the success of such blends, very little work has been
the FI Al ratio of organic-HF fluids during these reactions would
published on the reactivity of organic-HF fluids with alumino-
be 2,5 to 3.0. The dominant aluminum fluoride species in spent
silicates. Recent work on the chemistry ofHF acidizing focused
organic-HF solutions would be AlF/ and AIF 3, The acid depen-
on HCI-HF systems. [ This paper discusses the chemistry of
dence on the F/Si ratio is only slight. In HCI-based fluids, the
organic-HF systems as determined by laboratory reactivity
F/Si ratio is considered to be constant at 5.0; the dominant
tests, 19F nuclear magnetic resonance (NMR) studies, and or-
species is HSiFs' In organic-HF systems, the F/Si ratio is about
ganic-HF flowback analyses.
5.5, and the dominant species are HoSiFo and HSiFs,l Based on
Laboratory reactivity testing revealed severe precipitation
the fluoride distribution, the prirri'ary reaction (Eq. 1) and
problems associated with the currently used acetic-HF and
secondary reaction (Eq. 2) for organic-HF fluids can be written
formic-HF systems. Flowback analyses after organic-HF field
in the general terms below.
treatments fully supported the laboratory results. A 19F NMR
spectroscopic study of the fluoride distribution throughout the
primary, secondary, and tertiary reactions helped explain the HF + M - Al- Si ~ H 2 SiF6 + HSiFs
precipitation and when it might occur. From this work, new
+ AIF;+ + AlF3 +M+ ................................................. (l)
organic-HF systems were developed that prevent precipitation
while maintaining all the advantages associated with the acetic-
H 2 SiFr, + HSiFs + M - Al- Si + H+ ~ Si02 • Hp
HF and formic-HF fluids. The retarded nature of these systems
is discussed in this paper. + AIF; + + AlF3 + M+ ................................................. (2)

Introduction
As reported in a previous paper,s flowback analyses from
Common problems associated with HCI-based fluids include
acetic-HF and formic-HF field treatments showed that alumi-
high reactivity,2 high corrosivity,3 sludging tendencies when
num fluoride precipitation had occurred, Laboratory spending
fluids contact crude oils,4 and the HCI sensitivity of clay,
tests and flow tests showed that AIF3 precipitated from the
minerals and zeolites,S These problems are aggravated at higher
acetic-HF and formic-HF fluids quickly upon spending because
temperatures. Organic acids, such as acetic acid, formic acid,
of the high F/AI ratio and the poor solubility of AlF 3, Two new

References at the end of the paper.


675
2 CHEMICAL STUDY OF ORGANIC-HF BLENDS LEADS TO IMPROVED FLUIDS SPE 37281

acid systems were developed to prevent precIpItation. This systems, NAS-I and NAS-II. The fluids and clay were mixed at
paper presents additional details concerning the chemistry of the room temperature and heated to the required test temperature.
acetic-HF and formic-HF systems as well as the new acid Samples were removed at various time intervals, were filtered
systems. hot, and then analyzed by inductively coupled plasma (ICP) for
Si and AI. 19F NMR Spectroscopy was conducted on all samples
Results and Discussion as a means of determining the fluoride distribution and calculat-

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Acid-Returns Analyses. Analyses offlowbacks after acidizing ing the percentage of precipitated fluoride.
treatments highlighted the precipitation problems associated Testing was conducted with fluids prepared with either
with acetic-HF and formic-HF fluids. Flowbacks from several ammonium bifluoride (ABF) or ammonium fluoride (AF).
7.5% acetic acid- I.5% HF acid treatments in Thailand showed Table 1 shows representative results of fluids prepared with
low silicon and aluminum concentrations, high F/AI ratios, and ABF. Almost complete precipitation of aluminum fluorides
pH values of approximately 4. BHSTs were approximately occurred in the reaction of kaolinite with acetic-HF fluids (Test
200°F. Silicon levels of 50 to 200 mg/L revealed that the 1). The secondary reaction had nearly gone to completion (as
secondary reaction went to completion, as would be expected in noted by the low silicon content) and the aluminum concentra-
HCI-HF fluids. 19F NMR spectroscopy of the samples showed tion was expected to approach or exceed 5000 mg/L. However,
that no silicon fluorides remained in solution. The low alumi- the aluminum concentration was only 677 mg/L after 1.5 hours,
num concentrations (160 to 560 mg/L), and subsequently low giving 79% precipitation of the fluoride. Continued precipita-
fluoride levels indicated aluminum fluoride precipitation in the tion and lower aluminum concentrations were noted at longer
formation during the treatments. After accounting for dilution reaction times. Solutions prepared with AF were somewhat
with non-HFfluid stages and formation brine, we calculated that more susceptible to precipitation because the consumption of
at least 75 to 95% of the fluoride had precipitated. The F/AI acid to protonate the fluoride salt gave a slightly higher pH
ratios in the flow backs were 2.5 to 2.8. system and subsequently resulted in a higher F/AI ratio in
Flowback analyses from 9% formic-3% HF treatments in solution. Formic-HF fluids (Test 2) performed substantially
Colombia showed similar results. With 3% HF, much higher better, but 2 I % of the fluoride precipitated. The formic-HF
aluminum concentrations would be expected without precipita- returns analyses described previously, where 75% or more ofthe
tion. However, only 120 to 1440 mg/L of aluminum were fluorides precipitated, suggest that the laboratory results are
observed in solution. The F/AI ratios and pH values were only very conservative.
slightly lower than those observed in the acetic-HF returns. Both NAS-I and NAS-II fluids completely prevented alu-
Again, over 75% of the fluoride had precipitated within the minum fluoride precipitation. At I.5 to 2 hours of reaction, the
matrix of the formation. aluminum concentrations exceeded 5000 mg/L. When the reac-
tions were allowed to proceed over 24 hours, aluminum concen-
New Acid Systems-Laboratory Spending Tests. To prevent trations increased to over 10 000 mg/L, since these improved
the aluminum fluoride precipitation, we investigated the use of fluids dissolved more alumino-silicates without any aluminum
alternative acid systems. The purpose of the new system would fluoride precipitation.
be to prevent AIF3 precipitation while maintaining all the
advantages of acetic-HF and formic-HF fluid systems. Ion- New Acid Systems-Preventing Precipitation. The new acid
exchanging ability and compatibility with multivalent ions, systems prevented aluminum fluoride precipitation throughout
such as Fe, Ca, and Mg, would also be required. The understand- the primary and secondary reactions. Several samples from the
ing of these requirements and the HF reaction processes led to laboratory spending tests were analyzed by 19F NMR spectros-
the development of new proprietary systems. copy to help reveal the mechanisms behind the new acid
The key components of the new systems, which will be systems. 19F NMR spectroscopy has proven to be an excellent
referred to as "new acid systems" (NAS), are new organic acids tool to allow us to observe the distinct silicon fluoride and
that can coordinate aluminum fluoride complexes and buffer the aluminum fluoride species in solution during HF reactions. I
spent HF fluids. The coordination of aluminum fluoride com- Fig. la shows the room-temperature NMR spectrum of a
plexes helps alter the aluminum-fluoride equilibria, which mini- NAS-II solution reacted with kaolinite at 200°F for 1 hour. At
mizes the amount of AIF3 in solution and forces the HF reactions this point in the experiment, the primary reaction was complete
to lower FI Al ratios. and the secondary reaction was 90% complete. The figure shows
Batch reactions with kaolinite at 200°F were conducted as only the aluminum fluoride region of the spectrum. The peaks
a means of studying the precipitation of aluminum fluoride are very broad, which suggest multiple aluminum fluoride
complexes from acetic-HF and formic-HF fluids and develop- species in equilibrium and fast exchange. Similar spectra were
ing new organic acid systems. Before tests were conducted, observed with the formic-HF and acetic-HF fluids that were
25 g of kaolinite was added to 100 mL of acid to ensure adequate reacted with clay. The anticipated aluminum fluoride species
fresh clay for the fluids to react. Various fluids were tested, were AIF/ and AIF3.
including HCI-HF, acetic-HF, formic-HF, and the two new acid

676
SPE 37281 C.E. SHUCHART 3

As a means of slowing down the exchange processes, low- These studies show that the 19F NMR chemical shift of a
temperature NMR experiments were then conducted. LiCI was organic-HF solution can be used for determining the amounts of
added to the samples, which prevented the aqueous solutions free fluoride and HF. This information correlates extremely well
from freezing and the equilibria from changing. Fig. Ib shows with the calculations when pKa values are used. The chemical
the low-temperature spectrum of an acetic-HFfluid reacted with shift is simply an averaging of the chemical shift of the two
kaolinite at 200°F. The fluid was prepared with 10% acetic acid species. For example, 10% acetic-l % HF prepared with ABF

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and ABF with HCI to give 1.5% HF. (The addition of the HCI showed an NMR signal at -68 ppm. This result corresponds to
provided a lower FI AI ratio and limited the amount of AIF3 58% HF and 42% F, which agrees well with pKa calculations.
precipitation. About 20% of the fluoride still precipitated at this These results reveal a distinct advantage for organic-HF
point in the test). Four much sharper signals were observed. The fluids. Since the HF reaction on sand is the square function of the
assignment of the signals was then made based on numerous HF concentration,9 the reaction rate of organic-HF systems on
NMR experiments with various standards and controlled mix- sand is greatly reduced compared to HCI-HF systems that have
tures. The two sharp signals result from AIF/. In an octahedral the same fluoride concentration. As the HF reacts, more HF is
environment, the fluorides on aluminum could be opposite each quickly generated from the free fluoride and organic acid. The
other (trans) or next to each other (cis) giving two possible ultimate amount of HF reacting is the same as in HCI-HF
isomers for AIF/. The small, sharp signal between these two systems. Therefore, organic-HF fluids act as retarded HF sys-
peaks was identified as AlP+, and the broad signal to the left was tems that allow deeper clay-damage removal. In fact, when used
identified as AIF 3" The broadness of the AIF 3 signal suggested in a core flow test, NAS-II improved permeability throughout
multiple isomers. From this data, a FI AI ratio of 2.4 was the entire length of a 12-in. core. s This effect was not apparent
determined. This ratio is slightly lower than expected for this in acetic-HF and formic-HF systems, likely because of the
fluid, which has a pH of2.7, but precipitation of AIF3 did occur, almost immediate precipitation of AIF 3, which negated any of
which caused a lower F/AI ratio in solution. the fluid's stimulation effects.
Fig. Ie shows results from a similar experiment with the
same NAS-II fluid used in Fig. la. At low temperature, as many Conclusions
as 20 signals were observed. Each signal represents a different Significant precipitation of aluminum fluorides occurs with
fluoride environment, which indicates as many as 15 aluminum acetic-HF and formic-HF fluids during a stimulation treat-
fluoride products. NAS-ll's chelating ability allows this many ment. Therefore, these fluids should be avoided.
species to form when isomerization and degrees of substitution NAS-I and NAS-II strongly chelate aluminum fluoride
are taken into account. The chelation of the aluminum fluoride complexes, thereby forming numerous species and prevent-
species alters the aluminum-fluoride equilibria, which mini- ing AIF3 precipitation.
mizes the amount of AIF, in solution, thus preventing its The low acidity of most organic-HF fluids, including NAS-
precipitation. I and NAS-II, results in only partial protonation of the
fluoride salts. As a result, these fluids act as retarded HF
Live HF Studies. During this study, the 19F NMR spectra of systems.
"live" organic-HF fluids were obtained. The results were quite
surprising: the position of the signalfor the "live HF" changed References
depending on the fluid. For example, in NAS-II and an acetic- I. Shuchart, C.E. and Buster, D.C.: "Determination of the Chemis-
HF solution prepared with ABF, the signals appeared at -71 and try ofHF Acidizing with the Use of 19F NMR Spectroscopy," SPE
-68 ppm, respectively (Fig. 2). However, when a mixture of the 28975 presented at the 1995 SPE International Symposium on
two acids was prepared with AF as the fluoride salt, the signal Oilfield Chemistry, San Antonio, Feb. 14-17.
2. Van Domelen, M.S. and Jennings, A.R.: "Alternate Acid Blends
was observed at -59 ppm. Control studies showed that actual HF
for HTHP Applications," SPE 30419 presented at the 1995
appears at -86.8 ppm, while free fluoride (from AF) appears at Offshore Europe Conference, Aberdeen, Sept. 5-8.
-42.5 ppm. 3. Dill, R.W. and Keeney, B.R.: "Optimizing HCl-Formic Acid
The disparity between these results was quite surprising, but Mixtures for High-Temperature Stimulation," SPE 7567 pre-
it can be explained if we consider the pKa values of HF acid and sented at the 1978 Annual SPE Technical Conference and Exhi-
the organic acids. Most organic acids, including acetic acid, bition, Houston, Oct. 1-3.
formic acid, NAS-I, and NAS-II are not strong enough to fully 4. Norton, S.1. and Smith, C.D.: "Sand Control Installation and
proton ate fluoride. The actual degree of protonation of a organic Mechanical Design," OTC 7886 presented at the 1995 Annual
acid and fluoride mixture can be determined based on its pKa Offshore Technology Conference, Houston, May 1-4.
5. Van Domelen, M.S., Ford, W.G.F., and Chiu, T.1.: "An Acid
values. Results for several acid systems that use AF as the
Expert System for Matrix Acidizing Treatment Design," SPE
fluoride salt are shown inFig. 3. Similar curves can be generated 24779 presented at the 1992 Annual SPE Technical Conference
for systems that use ABF. and Exhibition, Washington, DC, Oct. 4-7.

677
4 CHEMICAL STUDY OF ORGANIC-HF BLENDS LEADS TO IMPROVED FLUIDS SPE 37281

6. Gdanski, R.D.: "Fractional PoreVolume Acidizing Flow Experi-


ments," SPE 30100 presented at the 1995 SPE European Forma-
tion Damage Control Symposium, The Hague, May 15-16.
7. Gdanski, R.D. and Shuchart, C.E.: "Newly Discovered Equilib-
ria Control HF Stoichiometry," lPT(Feb. 1996) 145-149.
8. Shuchart, C.E., Gdanski, R.D.: "Improved Success in Acid
Stimulations with a New Organic-HF System," SPE 36907 pre-

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sented at the 1996 SPE European Petroleum Conference, Milan, '-- NAS·I with HCI

Oct. 22-24.
9. Gdanski, R.D.: "Kinetics of the Primary Reaction of HF on I NAS·((
Alumino-Silicates," papers SPE 37459 to be presented at the
1997 Production Operations Symposium, Oklahoma City, Mar.
I 10%Acetic·1% HF
9-11. prepared with ABF

J NAs·n + Acetic·HF
I I I I prepare d with AF
Table 1-Reactions of Organic-HF Acids -50 -60 ·70 -80 -90
with Kaolinite at 200°F o
[AI] [8i] Fluoride
Test Fluid Fig. 2-'9F NMR spectra of "Jive" organic-HF fluids
(mglL) (mg/L) ppt (%)
1 10% acetic-1.0% HF 677 277 79
2 10% formic-1.0% HF 4278 240 21
100
3 NAS-I! 5416 258 0
4 NAS-I" 7540 439 0
u.
"Data at 2 hours; remainder of data at 1.5 hours. ...
J:
0
75

c
0
;:
IV 50

-C
0
~
0..
;;e 25

0
(c) NAS~I, -3O'C 0.0 0.5 1.0 1.5 2.0 2.5
Organic Acid Conc (M)

Fig. 3-Degree of fluoride protonation in organic-HF fluids prepared


with ammonium fluoride (AF)

(b) acetlc-HF, -30'C

-70
==;====;:~==--'----"'--""""::::=I;===;====;I
FI

-75 -80 -85 -90


(a) NAS-II, RT

o
Fig. 1-19 F NMR spectra of "spent" organic-HF fluids

678

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