This document provides instructions for cleaning the throttle body and adjusting the throttle-stop screw for fuel-injected Toyota and Lexus engines experiencing hesitation, rough idle, or hard starting. It outlines a 9-step process to remove varnish from the throttle body using carburetor choke spray cleaner. It also identifies the typical location of the throttle-stop screw below the throttle bell crank. Following the cleaning and adjustment can resolve issues related to a sticking throttle plate or binding shaft.
This document provides instructions for cleaning the throttle body and adjusting the throttle-stop screw for fuel-injected Toyota and Lexus engines experiencing hesitation, rough idle, or hard starting. It outlines a 9-step process to remove varnish from the throttle body using carburetor choke spray cleaner. It also identifies the typical location of the throttle-stop screw below the throttle bell crank. Following the cleaning and adjustment can resolve issues related to a sticking throttle plate or binding shaft.
This document provides instructions for cleaning the throttle body and adjusting the throttle-stop screw for fuel-injected Toyota and Lexus engines experiencing hesitation, rough idle, or hard starting. It outlines a 9-step process to remove varnish from the throttle body using carburetor choke spray cleaner. It also identifies the typical location of the throttle-stop screw below the throttle bell crank. Following the cleaning and adjustment can resolve issues related to a sticking throttle plate or binding shaft.
Subject: Throttle body cleaning and throttle-stop screw adjustment for
fuel-injected engines Symptom: Hesitation, rough idle, or hard starting Source: Toyota service manuals Figure TA003-1 shows a Toyota throttle body and the locations for applying carburetor spray cleaner.
z To remove varnish, or “coking”, from the throttle body:
1. Remove the intake air duct from the throttle body. 2. Disconnect the throttle linkage from the throttle body. 3. Disconnect the throttle position (TP) sensor connector. 4. Remove throttle body from the manifold. Note locations of different length bolts. 5. Disconnect the upper vacuum lines, but leave the coolant and other lower hoses attached to the throttle body for most installations. If equipped with thermo-wax valve, be sure to plug air bypass holes inside the throttle body before cleaning. 6. Use a good quality carburetor Figure TA003-1 choke spray cleaner and apply the cleaner in both directions through the throttle body. Be sure to remove all varnish deposits. Open the throttle fully and be sure to clean the lower edge of the throttle plate through the rear of the throttle body. 7. Use a clean, lint-free cloth, as needed, to wipe residue from the throttle body. 8. To check the cleaning, open the throttle completely and let it snap closed. Then open the throttle lightly and check for a sticking throttle plate or binding shaft. If the throttle plate still sticks, repeat the cleaning operation to remove any remaining deposits. 9. Reinstall the throttle body and reconnect the linkage, the TP sensor, and the air duct. Be sure that different length bolts are installed in the correct locations. Do not overtighten bolts in the aluminum intake manifold. Figure TA003-2 shows a typical throttle-stop screw location below the throttle bell crank, toward the cable bracket. The screw is sealed at the factory with tamper-resistant yellow paint.