Circuit Breaker - For Switchayrd

TEST REPORT FOR CIRCUIT BREAKER
DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service
CLIENT : M/s.
PROJECT : Sheet No 1 of 9
1. Date of Erection : Date of Energization :
2. Equipment Details :
LOA No :
Make :
Type :
Sl. No. : Rph : Y ph : B ph :
Mfg Year :
Feeder Name :
Rated KV :
Control Voltage : Close Coil Voltage : Trip Coil Voltage :
Rated Breaking Capacity :
Rated Making Capacity :
3. SF6 Density Monitor Details :

Closing
R ph Y ph B ph
Make
Model
Sl. No.
Mfg Year
Quantity of SF6 Gas filled Actual As per specification
3.1.a. SF6 Density Monitor Settings :
Phase Details Blocking De blocking SF6 Gas filled at

Factory Site Factory Site _________ BAR ______
R ph Refill Alarm At ________DEG.C.ON
Operation Block _____/_____/20______
Y ph Refill Alarm
Operation Block
B ph Refill Alarm
Operation Block
Factory test report Ref No. :
3.1.b. Measurement of DEW Point and Air content of SF6 GAS :

Sl. No. Description Measured Value
A DEW Point (Min Value – 15o C)
B Air Content (Max 0.05% by mass)
Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date

CLIENT : M/s.
3.1c. Leakage Check :
Sl. No. Description R ph Y ph B ph

Initial Final Initial Final Initial Final
A Initial filling of SF6 GAS (as
per Temp correction chart)
B Drop in SF6 GAS pressure
in 24 hrs
3.2. Pneumatic System

3.2.a. Operating System Details :
R ph Y ph B ph
Air Receiver No
Control Block No
Pneumatic Drive No
Magnetic Ventil No
3.2.b. Motor Details :
Make Volt
Sl. No. Amperes
Type HP / KW
Year of Manufact Setting
(Thermal overload)
3.2.c. ICU Details :
Make
Sl. No.
Type
Discharge
Capacity
Year of Manufact

Name : Name Name
Date Date Date

CLIENT : M/s.
3.2.d. Details of Relays / Contactors used : Schematic Drawing No : __________________________
Circuit Reference Make Sl. No. Type No + NC

Air pressure monitor
Closing lockout
Auto re closing lockout
General lockout
Pole discrepancy timer
Auxillary
Power contractor in ICU
Others
3.2.e. Pressure Switch Setting :
Circuit Reference Factory. Setting Value Site Setting Value Make Remarks
Block De block Block De block
Tripping Circuit – I
Tripping circuit—2
Closing circuit
Auto re closing ckt
Low| high pressure
Alarm circuit
Icu auto setting
Icu safety valve
Operations
3.2.f. Pressure Drop During Operation : ( In KG / SQ.CM – BAR)
Description Factory Setting Value Site Setting Value

Tripping through TC I
Tripping through TC II
Closing circuit
Close- open operation
Open – Close –Open
Factory Test Report Ref No __________________________

Name : Name Name
Date Date Date

CLIENT : M/s.
3.2.g. Number Of Operation From Local
Tank Pressure _____________KG /SQ.CM OR BAR
Breaker Initially close :

Factory test : O-C_____________ . Please keep inlet pneumatic value
Site test : O-C_____________ . Closed in these operation
Breaker Initially Open :

Factory test : O-C_____________ . Please keep inlet pneumatic value
Site test : O-C_____________ . Closed in these operation
3.2.h. Leakage Check :
Air pressure drop in 24 hrs :

Breaker : ON Drop in pressure : __________ KG/SQ.CM OR BAR
Breaker : ON Drop in pressure : __________ KG/SQ.CM OR BAR
4. Insulation Resistance Measurement : Using ___________ Megger
Make : Range : Sl.No. Calib due date :
Phase Coil Measured Value

in Meg Ohms
R ph Close Coil to Earth
Trip Coil – 1 to Earth
Y ph Close Coil to Earth
B ph Close Coil to Earth

Name : Name Name
Date Date Date

CLIENT : M/s.
5. Coil Resistance Measurement : Using Equipments :
Make : Range : Sl.No. Calib due date :

Phase Coil Measured Value Series Resistor Total
R ph Close Coil
Trip Coil – 1
Trip Coil – 2
Y ph Close Coil
Trip Coil – 1
Trip Coil – 2
B ph Close Coil
Trip Coil – 1
Trip Coil – 2
6. Circuit / Operational Checks :

Coil Circuit checks Operational Checks
Local Remote Local Remote
Tripping through TC-1
Tripping through TC-2
Closing Circuit
Anti – Hunting feature
(Close open operation)
Pole discrepancy feature
Breaker position indication
Heater in switch cubicle
Heater in control cubicle
ILLUM. In switch cubicle
ILLUM. In control cubicle
Note : Incase case wiring for remote operation is not ready, please indicate Terminal number along
with wire ferrule number in switch cubicle where remote cables shall be terminated. Remote
operation can be checked from these terminals.

Name : Name Name
Date Date Date

CLIENT : M/s.
7. Operating time (In Milli-seconds) : Using Equipment
Make : Range : Sl. No. : Calib Due Date :
Phase Break Close Trip Close Trip Using Pole Disc

Trip-1 Trip-2 Trip-1 Trip-2 Clear Time
R ph – Main contract Break-1
R ph – Pir
R ph – Main Contact Break-2
R ph - Pir
Y ph – Main contract Break-1
Y ph – Pir
Y ph – Main Contact Break-2
Y ph - Pir
B ph – Main contract Break-1
B ph – Pir
B ph – Main Contact Break-2
B ph - Pir
8. IR Value with breaker open : Using _________ Megger
Between Measurement Value

R ph – to Earth
B ph – to Earth
Y ph – to Earth
9. IR Value with respect to Earth with breaker closed, Earth switch and Isolator open :
Using _________ Megger Make : Range :
Sl. No. : Calib Due Date :
Between Measurement Value

R ph – to Earth
B ph – to Earth
Y ph – to Earth

Name : Name Name
Date Date Date

CLIENT : M/s.
10. Grading Capacitor :
10.1. Details : Used with test Equipment Details :
Details Interrupter - 1 Interrupter – 2

R ph Y ph B ph R ph Y ph B ph
Make
Sl. No.
Capacitance Value
Year of Manufac.
10.2. Tan Delta and Capacitance Measurement Test :
Voltage Capacitance (Measured Value) Remarks

In KV R ph Y ph B ph
Factory Site Factory Site Factory Site
2
10
Voltage Tan Delta (Measured Value) Remarks

In KV R ph Y ph B ph
2
10
Factory test report Ref No. : __________________
10.3. Contact Resistance Measurement : Used with test Equipment Details :
Phase Across Pole Across Interrupter – 1 Across Interrupter – 2

R ph
Y ph
B ph

Name : Name Name
Date Date Date

CLIENT : M/s.
11. Breaker operation counter reading :
Counter Type Phase Reading Date

Electrical R ph
Mechanical Y ph
B ph
12. Check for Annunciation in control room as per the following formats and record the reading :
Sl.No. Description of test Source of Window Result Remarks
initiation Description OK / Not OK
1. Switch off the DG switch in Control cubicle DC Source I/II DC
control cubicle switch ON/OFF fail / AC fail
2. Switch off the AC switch in Control cubicle AC Source I/II DC
control cubicle switch ON/OFF fail / AC fail
3. Short the Alarm contacts of Density monitor SF6 Gas
SF6 Gas density monitor Density Low
(R ph)
(Y ph)
(B ph)
6. Remove the cable Density monitor Operation /
connected to density Closing lockout
monitor (R ph)
monitor (Y ph)
monitor (B ph)
9. Give tripping command to Pole descripancy Breaker pole
R ph only and check the relay at breaker descripancy
operation of pole cubicle
discrepancy relay
Y ph only and check the relay at breaker descripancy
discrepancy relay
B ph only and check the relay at breaker descripancy

Name : Name Name
Date Date Date

CLIENT : M/s.
discrepancy relay
Sl.No. Description of test Source of Window Result Remarks

initiation Description OK / Not OK
a. Main - I Breaker Auto trip
b. Main – II Breaker Auto trip
c. Over voltage Breaker Auto trip
d. LBB Breaker Auto trip
e. Bus Bar Breaker Auto trip
f. Differential Breaker Auto trip
g. Carrier inter tripping Breaker Auto trip
h. Back up O/C & E/F Breaker Auto trip
i. Restricted Earth Fault Breaker Auto trip
j. Over Fluxing Breaker Auto trip
k. OTI Trip Breaker Auto trip
l. WTI Trip Breaker Auto trip
m. Buchholz Trip Breaker Auto trip
n. PRD Breaker Auto trip
o. TEE Differential Breaker Auto trip
Note : The tripping details are to be checked as per the scheme approved by engineering.
Note : the following conditions to be checked :

a. Before Commissioning AC/DC control supply healthiness Should be checked : 
b. Breaker SF6 Gas Should be checked : 
c. Breaker Air Pressure Should be checked : 
13. Remarks :

Name : Name Name
Date Date Date

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TEST REPORT FOR CIRCUIT BREAKER

DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

1. Date of Erection : Date of Energization :

3. SF6 Density Monitor Details :

Quantity of SF6 Gas filled Actual As per specification

3.1.a. SF6 Density Monitor Settings :

Phase Details Blocking De blocking SF6 Gas filled at

3.1.b. Measurement of DEW Point and Air content of SF6 GAS :

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

3.1c. Leakage Check :

Sl. No. Description R ph Y ph B ph

3.2. Pneumatic System

3.2.b. Motor Details :

3.2.c. ICU Details :

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

3.2.d. Details of Relays / Contactors used : Schematic Drawing No : __________________________

Circuit Reference Make Sl. No. Type No + NC

3.2.e. Pressure Switch Setting :

3.2.f. Pressure Drop During Operation : ( In KG / SQ.CM – BAR)

Description Factory Setting Value Site Setting Value

Factory Test Report Ref No __________________________

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

3.2.g. Number Of Operation From Local

Tank Pressure _____________KG /SQ.CM OR BAR

Breaker Initially close :

Site test : O-C_____________ . Closed in these operation

Breaker Initially Open :

Site test : O-C_____________ . Closed in these operation

3.2.h. Leakage Check :

Air pressure drop in 24 hrs :

Breaker : ON Drop in pressure : __________ KG/SQ.CM OR BAR

4. Insulation Resistance Measurement : Using ___________ Megger

Make : Range : Sl.No. Calib due date :

Phase Coil Measured Value

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

5. Coil Resistance Measurement : Using Equipments :

Make : Range : Sl.No. Calib due date :

6. Circuit / Operational Checks :

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

7. Operating time (In Milli-seconds) : Using Equipment

Make : Range : Sl. No. : Calib Due Date :

Phase Break Close Trip Close Trip Using Pole Disc

8. IR Value with breaker open : Using _________ Megger

Make : Range : Sl. No. : Calib Due Date :

Between Measurement Value

Using _________ Megger Make : Range :

Sl. No. : Calib Due Date :

Between Measurement Value

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/CB/005 / Rev : 0

10. Grading Capacitor :

10.1. Details : Used with test Equipment Details :