v

AMD—BA 980308
 1250
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VUE DE DESSUS

OVERHEAD VIEW

S CP100 PLANT OVERALL DIMENSIONS DRAWING

FIGURF 1
1-3

r. c-r- 2

P 3
AND —BA 980308

y +13150
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y +312 0_

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SCP100 PLANT OVERAtL DIMENSIONS DRAWING

FI1URE 2

1-3

page 3

January 83
AMD —BA 980308
 1

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1 FSL 311

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1640 1706

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Privoir 1240mm pour demorttar de Is tIpe de piston

1200mm over is decessariiiihr—santled the piston rod

COMPRESSOR Cl OVERALL DIMENSIONS DRAWING

FIGURE 3

1-3

Page
January 83
 AMD —BA 980308

3-2. TECHNICAL FEATURES

- PRODUCTION

Under atmospheric conditions:

- Barometric nressure 1.013 mb

- Atmospheric temperature 30°C

- Relative humidity 60%

- Cooling water temperature 33°C

The SCP100 plant produces:

- In oxygen alone

. 34 Nm3/hr of oxygen in liquid form, or

100 Nm3/hr of oxygen in gaseous form

- In nitrogen alone

. 40 Nm3/hr of nitrogen in liquid form. or

100 Nm3/hr of nitrogen in gaseous form

- PRODUCT QUALITY

- Pressure

. Liquid oxygen at 4.7 bar rms

. Liquid nitrogen at 16.5 bar rms

. Gaseous oxygen at 230 bar rms

. Gaseous nitrogen at 230 bar rms

- Purity

. Liquid or gaseous oxygen: 99.5% 02

. Liquid or gaseous nitrogen: less than 10 Vpm 02

- Auxiliary requirements

. Refrigerating water: 21 m3/hr at 3 bar rms

. Electricity: 415 V three-phase - 50 Hz - 170 KW drained.
230 KW installed
. Electricity: 240 V single-phase - 50 Hz - 3 KW.
cci

1-3
page 5
January 83
 AMD -BA 980308

3-3. TACTICAL CHARACTERISTICS

- EXTREME OPERATING CONDITIONS

The SCP100 plant is capable of operating under extreme temperature

conditions from +4 to +50°C (Maximum wet-bulb temperature 32°C).

PRODUCTION

It is possible to produce liquid oxygen and liquid nitrogen simulta-

neous lv.

Simultaneous liquid and as production is also possible.

STORAGE

Liquid products can be stored LID to a maximum pressure of 2.9 bar rms.

It is possible to tap a maximum of 2,000 1/hr of oxygen and 500 1/hr of

nitrogen.

- SERVICE LIFE

With the cold unit at 25°C. the lines dried and the purification unit
regenerated, the production of liquid oxygen or nitrogen beqinq
doproximately 10 hours after setting the air compressor into service.

Full power installation start-up after 1 hour shutdown: production

resumes in approximately 1/2 hour, after 24 hour shutdown: production
resumes in approximately 3 hours.

The installation can operate 1 year without defrosting.

Total duration of full defrosting: approximately 36 hours.

 1-3
page 6
January 93
 AMD -BA 980308

SECTION 5

SHU1DOWN STORAGE

5-1. SHORT-TERM STORAGE

5.1.1. Terminology

Short-term refers to an installation shutdown period of 1 to 15

days.
•
5.1.2. Precautions to be Taken

A) AIR COMPRESSOR Cl

Set into service daily for approximately 15 minutes with the

compressed air production vented through valve VAG23 and silencer
F7 and with valve VAGO3 closed.

Setting into service:

Consult the following paragraphs:

2.1.2. Filling with oil

2.2.3. Suction filter condition
2.3.1. Electrical sequences (partially for Y Cl)
2.3.2.1. Water lines (partially)
2.4.2. Compressor startup

Shutdown:

Shut down the compressor by depressing the pushbutton marked

"STOP" in local cabinet Y Cl.

Conditioning after setting into service on a daily basis:

- stop the water flow in the compressor by closing valve VEIOS,

- bleed the compressor water lines,
- if there is a risk of freezing, blow out the water lines with
air or compressed nitrogen,
- bleed air tanks F23 and F24 using the automatic bleed bypass
valves,
- cut off the power supply to local cabinet Y Cl by opening the
breaker,
- cut off the power supply to master cabinet T30.

B) REFRIGERATING UNIT GF1

Set into service daily for approximately 5 to 10 minutes without

compressed air flowing in exchanger-cooler E15.
\-)

1-5
page 1
January 83
 AMD -BA 980308

Setting into service:

Consult the following paragraphs:

2.1.1. Filling the unit with water

2.3.1. Electrical sequences (partially for Y GF1)
2.4.1. Refrigerating unit startup

Shutdown:

Stop the refrigerating unit by setting the unit switch to "STOP".

Conditioning after setting into service on a daily basis:

Stop the flow of water in the condenser by closing valve VEIllb.

- bleed the water in the condenser using the bleed valve,

- if there is a risk of freezing, also bleed the cold water lines
and blow them out with air or compressed nitrogen,
- cut off the electrical power supply to master cabinet T30.

C) PURIFICATION UNIT R1-R2

The purification unit is isolated from the rest of the installa-

tion by closing the following valves:

VAG03, air inlet valve,

VAG07, VAGO9 and VAG26, air inlets to the cold unit
VNR08, waste gas return

To provide line tightness, close the following valves:

VAG15C, shutoff valves VAG15a and VAG15b of expansion regulator
PCV23O and valves VF2a and VF2b.

Supply automatic valve KV201b to close it if it has remained open

when the purification unit was shut down.

Apply dry air or nitrogen pressure through the defrosting air

outlet (VNR1O), balancing the systems by opening valves VAG11 and
VNR09 to obtain approximately 0.5 bar on pressure gages PI207,
PI208 and PI226.

Close valve VN1 10.

Pressurization pressure should be checked each day and restored if

it has dropped below 0.1 bar.

c
 1-5
page 2
January 83
 AMD —BA 980308

D) COLD UNIT

Once the cold unit is defrosted according to the instructions

given in paragraph 2.10.2.3., completely isolate the lines to
prevent any air from entering.

E) EXPANSION TURBINE D1

Once the expansion turbine has been defrosted according to the

instructions in paragraph 2.10.2.2., remove the oil return lines
and blank off the turbine oil return port using the storage flange
which should be painted red and fitted with a flag so it is not
forgotten when starting up again.
c

1-5
page 3
January 83
 AND—BA 980308

5.2. LONG-TERM STORAGE

5.2.1. Terminology

Long-term storage refers to an installation shutdown period of

longer than 15 days and shorter than 1 month.

5.2.2. Precautions to be Taken

A) AIR COMPRESSOR Cl

Remove a suction valve and a discharge valve from the first and
second stages of the compressor. Store the valves taking all
necessary precautions to avoid corrosion (sealed packaging with
desiccant bag for example).

Place a sign on the machine of sufficient size reading "CAUTION

VALVES REMOVED".

Remove the suction lines between the machine and filter Fl and
install a solid flange on the first stage suction port (paint the
flange red and fit it with a flag).
flange red and fit it with a flag).

This flange should be fitted with a union and a valve so that the
machine can be pressurized with dry nitrogen.
machine can be pressurized with dry nitrogen.

To maintain the machine pressurized with dry nitrogen at around

0.5 bar, close valves VAGO3 and VAG23 as well as the shutdown
valves and bypass valves of bleeds PA344 and PA345.

Bleed and blow out the cooling water lines, close valves VE108 and
VEI01 and pressurize the lines with dry nitrogen at approximately 1 bar by
introducing this gas through one of the machine's water
d VEI01 and pressurize the lines with dry nitrogen at approximately 1
bar by introducing this gas through one of the machine's water
1 bar by introducing this gas through one of the machine's water
bleed valves.

B) REFRIGERATING UNIT GF1

Isolate the water inlets by closing valves VEIlla and VEIllb.

Bleed the condenser lines and close valve VEI12.

Bleed the water lines and pressurize them with dry nitrogen at
around 0.5 bar.

C) PURIFICATION UNIT R1-R2

See paragraph 5.1.

D) COLD UNIT

See paragraph 5.1. and pressurized the lines with dry nitrogen at

cci

1-5
page 4
January 53
 AMD -BA 980308

around 0.5 bar by opening all the internal valves to balance the
system.

E) EXPANSION TURBINE Dl

See paragraph 5.1.

F) ELECTRICAL CABINETS

After cutting off the electrical power supplies, place a suffi-

cient amount of desiccant bags in the local and master cabinets
and panels according to their volume.

A weekly inspection is required to check the desiccant bag humidi-

ty indicators and to replace the bags when saturated.
 1-5
page 5
January 83
 AND-BA 980308

5-3. VERY LONG-TERM STORAGE

5.3.1. Terminology

Very long-term storage refers to an installation shutdown period

of longer than 1 month.

5.3.2. Precautions to be Taken

A) AIR COMPRESSOR Cl

Same procedure as for long-term shutdown (paragraph 5.2), but this

time all the suction and discharge valves must be removed.

In addition, mechanical parts, control links and rods must be

coated with anti-corrosion grease. (The access doors must be
removed to gain access to these parts).

CAUTION: BEFORE SETTING BACK INTO SERVICE, THE PROTECTIVE GREASE

MUST BE REMOVED.

B) REFRIGERATING UNIT GF1

See paragraph 5.2.

C) PURIFICATION UNIT R1-R2

See paragraph 5.1.

D) COLD UNIT

In addition to the instructions given in paragraph 5.2., the HP

oxygen and nitrogen pumps must be removed and stored in dry, air
conditioned premises and protected from oil, dust and sand.

To isolate the cold unit from the atmosphere, the connection ports
must be carefully blanked off with suitable flanges and couplings.

E) EXPANSION TURBINE D1

See paragraph 5.1.

F) ELECTRICAL CABINETS

See paragraph 5.2.

G) WATER LINES
After isolating the cooling water source, the installation lines

<<n 1-5
page 6
January 83
 AND—BA 980308

must be bled through the bleed couplings installed on the lines.

The water lines must then be bled with air or nitrogen to elimi- nate any
trace of residual water.
The water lines must then be bled with air or nitrogen to elimi-
nate any trace of residual water.
nate any trace of residual water.

CAUTION: BEFORE SETTING BACK INTO SERVICE AFTER A SHUTDOWN PERIOD

OF GREATER THAN OR EQUAL TO ONE MONTH, APART FROM SETTING
D OF GREATER THAN OR EQUAL TO ONE MONTH, APART FROM SETTING
THE COMPRESSOR, REFRIGERATING UNIT, TURBINE, HP PUMPS
ETC. BACK INTO OPERATING ORDER, THE COLD UNIT AND TURBINE
LINES MUST BE BLOWN OUT AS FOR DEFROSTING AND THE PURIFI-
CATION UNIT SET BACK INTO CONDITION BY PERFORMING A FULL
REGENERATION CYCLE.
coq

1-5
page 7
January 83
 AMD —BA 980308

5-4- PRESERVING THE INSTALLATION

For an installation storage period exceeding 1 year a certain number of

items must be removed and cocooned.

This is a very special procedure which goes beyond the scope of this
manual and must be covered by a special study.
 1-5
page 8
January 83
AMID-BA 980308

CHAPTER 2

TABLE
OF CONTENTS

CHAPTER/ PAGE

SECTION

1ST AND 2ND LINE

MAINTENANCE

ROUTINE MAINTENANCE
2-1
•
Table of Routine Inspection
1
Table of Periodic Operations
3
List of Products
- OILS
5
- GREASES
6
- CLEANING PRODUCTS
7
- SEALING PRODUCTS
8
- STORAGE PRODUCTS
9
- EXPENDABLE ITEMS
10
- ANALYSIS
11

TROUBLESHOOTING
2-2

Compressor Cl
1
Cooler GF1
7
Purification
10
Cryogenic turbine DOl
13
Cold unit
16
Cryogenic pump P1-132
22
HP Filling units
24
02 - N2 Storage
25
Electricity
27

Table of Contents 2 January 83 page 1

 AMID--BA 980308

CHAPTER / PAGE
SECTION

DISASSEMBLY - ASSEMBLY 2-3

INTRODUCTION 1

Compressor belts 3
Compressor electric motor 6
Compressor pressure gages 11
Compressor electric valve 12
Compressor flowrate control 14
Compressor automatic control cabinet 17
Control cabinet 20
Startup oil pump P09 25
Oil filter F14 28
Startup pump unit P09 - MO9 30
Compressor suction filter Fl 37
Oil cooler E22 40
Compressor intermediate cooler 42
Compressor end cooler 44
Pressure switch PSL313 46
Thermostat TSH321 - Pressure switch PSH317 48
Automatic bleeds PA344 - PA345 50
Air line accessory valves 51
Valves PSV316 - PSV31S 52
Thermometers 53
Automatic control cabinet indicator light bulbs 54
Water pump Cooler GF1 56
Monitor and control assembly 60
Replacing the alumina and molecular screen 66
Dust filter F3 69
Thermostats TSH219 - TCH220 71
Pressure switch PSL203 - PSL204 - PSL225 73
Pressure switches PDSL205 - PDSL206 75
Thermostats TSL233 - TSH216 TSH2O9 77
Pressure gages PI207 - PI208 - PI226 - PI228 P212 79
Thermometers TI202 - TI215 TI221 80

Table of Contents 2
page 2
January 83
 AMD-BA 980308

CHAPTER / PAGE
SECTION

Cryogenic turbine Dl 82
Oil filter cartridge 86
Oil pump 89
Oil heater 92
Blocking air filter 94
Blocking gas regulator 96
Crown pressure gages 98
Oil panel pressure gages 99
02 - N2 pump assembly 102
Motor reduction gear mechanism Variator 02 - N2 pump 106
Motor reduction gear mechanism - variator belts 110
Transducers LT101 - LT102 113
Pressure gages PI326 - PI328 - PI332 - PI337 115
Shutoff valve 116
Filling valve PNG03a PNGO3b - POGO4a POGO4b 118
Regulator LIC101 components 120
Indicator LI102 123
02 analyzer cell oven 125
N2 cell oven assembly 128
Monitor cabinet 135

REPAIR 2-4

INTRODUCTION 1

Compressor Cl

HP segments 3
HP scraper assembly 7
HP packing 10
HP suction valve 14
HP segments 18
LP scraper assembly 21
LP packing 24
LP suction valves 28
LP - HP discharge valves 32
Oil pump P08 35

Table of Contents 2
page 3
January 83
 AID-BA 980308

CHAPTER/ PAGE
SECTION

Cooler GF1

Cooler water pump 40

Bleed PG335 43
Bleed filter PG335 46

Purification R1 - R2

Automatic 3-way valve KV201a 48

Compact disc valve KV201b 51
Pneumatic control valve KN201c - KV2Old 57
Heater E13 resistor 63
Control cabinet KJC201 74

Cold unit

Oil pump motor 84

Safety valve LW158 88
Automatic valve LW158 94
Control cabinet YD1 104
Automatic valve LW101 110
Manual valve WOLO1 - WNLO3 WAGO8 - VNR11 115
Manual valve W103 116
Manual valve AW153 AW155 120
Manual valveVAG26 - VAGO9 - VAGO7 124
Manual bleed valve PAGO7 - PAGO8 - PAG26 127
Bleed valve WOLO3 - WLPO4 WNLO1 WLRO5 WLRO4 132
Installing the vacuum pump 136
Suction filter F10 - F14 132
02 - N2 pump linkage 141
02 pump - N2 pump control cabinet 150

Connection lines

Automatic valve PV129 157

Manual valve PNGO3 163

Table of Contents 2
page 4
January 83
 AMD-BA 980308

CHAPTER / PAGE
SECTION

02 - N2 NP filling units

Supply valve VNG03a - VNGO3b - VOGO4a VOGO4b 167

02 - N2 liquid storage

Microflow valve W1 - Wll 171

Shutoff valve V21 - V211 177
Shutoff valve W81 - W811 - V111 - V11 180
Overflow valve W411 - W4111 185
Table of Contents 2
page 5
January 83
C''7
AND-BA 980308
ROUTINE INSPECTION TABLE
ROUTINE OPERATIONS
PERIOD
11
I
q 7,
u17
IT 8
[
q i7
1 week
COMPRESSOR
CHECK COMPRESSOR OIL LEVEL
.
.
.
.
.
.
.
.
.
.
.
.
.
.
CHECK
Fl
FILTER LP
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
CHECK FILTER CLOGGING INDICATOR
.
.
.
.
.
.
.
.
.
.
.
TAKE
INDICATOR READINGS
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
-it
.<
*
TURBINE
MEASURE OIL RETURN TEMPERATURE
.
.
.
.
.
.
.
.
.
.
.
.
MEASURE BLOCKING GAS
PRESSURE
.
.
.
.
.
.
.
.
.
.
.
.
MEASURE
OIL
PRESSURE
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
BLEED
FILTER WATER
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
OIL
LEVEL
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
OIL FILTER CLOGGING CONDITION
.
.
.
.
.
.
.
.
.
.
.
.
-X 4c 4: ic

1
*
C
2-1
page 1
January 83