Technology that makes its mark

Hands-on Webinar
Perawatan dan perbaikan pompa submersible
 Profil pembicara
▪ Gelar Master Degree jurusan Fisika Universitas Gadjah Mada
diperoleh pada tahun 1998
▪ Berpengalaman 20 tahun di perusahaan pompa industri
▪ Berpartisipasi pada lebih dari 10 overseas training di antaranya:
Equipment & Service Training di Germany, Slurry and Sludge
Pumps di China, ANSYS Finite Element Analysis di Singapore,
Programing for CNC Machine di Singapore, CNC Machining
Center di Taiwan, dan lain-lain.
▪ Memiliki pengetahuan komprehensif mengenai standar
internasional pompa: API 610, NFPA 20, API 682, API 674, API
676, ISO 9905, ISO 5199, ISO 9908, ISO 9906, ISO 10816,
ISO 1940, ISO 13709, HI 9.6.7, HI 14.6, HI 2.4, dan lain-lain
Antonius Giri Martanto S.Si., M.Si
▪ Anggota MASTAN (National Standardization Society)
Engineering Service Manager
▪ Anggota Tim Teknis AIPSI di bawah BSN untuk penyusunan
standar-standar pompa (2002-2018)
KSB Group
About Us

KSB is a leading supplier of

pumps, valves, related
systems and service offerings.
Founded in Frankenthal,
Germany, in 1871, the
company has a presence on
all continents with its own
sales and marketing
organizations, manufacturing
facilities and service
operations, also service
centers. KSB employs more
than 15,000 people around
the globe.

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KSB Indonesia
In Brief

Since 1993, KSB plays a major

role in Indonesia by providing
products and services to
multiple local industries state-of-
the-art product offers from
standard to tailor-made
products in accordance with
customer needs and
preferences, that differentiate
us from others. With more than
250 employees, we are
committed to ensure customer
satisfaction and continuously
improve for sustainable growth
and development.

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KSB Indonesia
At a Glance

KSB Indonesia’s factory is

located at MM2100 Industrial
Town, Cibitung, West Java,
while 3 workshops, 12 sales,
branch and representative
offices are based in Jakarta,
Cilegon, Surabaya, Semarang,
Medan, Palembang,
Pekanbaru, Balikpapan,
Banjarmasin, Makassar, Nusa
Tenggara and Papua. Also, we
are fully supported by local
partners.

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PEMBAHASAN

1. KLASIFIKASI POMPA
2. MENGUASAI POMPA SENTRIFUGAL
3. POMPA SUBMERSIBLE AMAREX KRT
4. PERAWATAN, TROUBLE SHOOTING DAN PERBAIKAN
POMPA

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KLASIFIKASI POMPA

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KLASIFIKASI POMPA

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MENGUSAI POMPA – Head (h)
Pv = 0,023 bar (0,023 x 105 Pa)
𝑝𝑎𝑡𝑚 − 𝑝𝑣
ℎ=
𝜌. 𝑔
1 atm
h
101325 − 2300 Pa
ℎ=
kg m
(998,2 3 x 9,81 2)
m s
m
k𝑔. s2
Air (20oC) 101325 − 2300 m2
r = 998,2 kg/m3 =
kg m
(998,2 m3 x 9,81 s2)
99025
= 9792,342 m

ℎ = 10,11 m
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MENGUSAI POMPA – Head (h)

𝑝𝑎𝑡𝑚 − 𝑝𝑣
Pv = 0,701 bar (0,701 x 105 Pa) ℎ=
𝜌. 𝑔

1 atm
101325 − 70100 Pa
h ℎ=
kg m
(965,2 m3 x 9,81 s2)
m
k𝑔. 2
Air (90oC) 101325 − 70100 m2s
=
r = 965,2 kg/m3 kg m
(965 m3 x 9,81 s2)
31225
= 9468,61 m

ℎ = 3,3 m

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MENGUSAI POMPA – Head (h)

Pv

NPSHa
The Bernoulli Equation:
1 atm 𝑃𝑎𝑡𝑚 = 𝑃𝑣 + (𝑁𝑃𝑆𝐻𝑎 + ℎ𝑠 + ℎ𝑟 ). r. g
hs

𝑃𝑎𝑡𝑚 𝑃𝑣
𝑁𝑃𝑆𝐻𝑎 = − − ℎ𝑠 − ℎ𝑟
𝜌. 𝑔 𝜌. 𝑔
Air (90oC)
r = 965,2 kg/m3 1 𝐿 𝑐2
ℎ𝑟 = . 𝜆. .
2 𝑑 𝑔

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MENGUASAI POMPA – Kurva pompa sentrifugal

35,55

5,36

72,4

30,85

231,79
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POMPA AMAREX KRT

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POMPA AMAREX KRT

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POMPA AMAREX KRT – Varian impeller

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POMPA AMAREX KRT - Pengangkatan

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POMPA AMAREX KRT – Desain

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POMPA AMAREX KRT – Nameplate

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POMPA AMAREX KRT – Instalasi

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA – KONEKSI

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA – NOZZLE LOADS

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA – NOZZLE LOADS

NILAI NOZZLE LOADS BERGANTUNG PADA TYPE/ SIZE POMPA.

SILAKAN IKUTI MANUAL POMPA!!!

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA - NOISE

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA – VACUUM BALANCE LINE

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA – Start-up dan commissioning
Persyaratan
1. PERIKSA oli
2. TIDAK BOLEH putaran balik
3. TIDAK BOLEH shut-off discharge valve
4. Level air HARUS >B
5. TIDAK BOLEH dry running
6. TIDAK BOLEH melebihi putaran (rpm)

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA - Lubricant

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA - Lubricant

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA - BALANCING

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA – MENELUSUR MASALAH POMPA

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PERAWATAN, TROUBLE SHOOTING DAN
PERBAIKAN POMPA – ELEKTRIKAL

A. Starting method:
1. DOL
2. STAR (Y) atau DELTA (D)
3. Autotransformer
4. Soft Starter
5. Frequency inverter

B. Overload protection
C. Level control
D. Sensor

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PUMP TESTING DAN KRITERIA KEBERTERIMAAN –
ISO 9906

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PUMP TESTING DAN KRITERIA KEBERTERIMAAN –
ISO 9906

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PUMP TESTING DAN KRITERIA KEBERTERIMAAN –
ISO 9906

❑ If a guarantee points is given, but

no acceptance grade is specified,
Table 9 shall be applied.
❑ The default test acceptance table
specifies the applicable acceptance
grade for a pump based on pump’s
max. shaft power

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PUMP TESTING DAN KRITERIA KEBERTERIMAAN –
ISO 9906

4.4.3 Evaluasi flow (Q) dan head (H)

❑ Guarantee point evaluation shall be performed at the rated speed

❑ Test points do not have to be recalculated based on speed in cases where the
test speed is identical to the rated speed for tests with a combined motor and
pump (i.e. submersible pumps, close-coupled pumps, etc.)
❑ For test in which the test speed is different from the rated speed, each test
points shall be recalculated to the rated speed, using affinity laws.

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PUMP TESTING DAN KRITERIA KEBERTERIMAAN –
ISO 9906

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Contact us

Sales Service (SupremeServ)

Firmansyah Antonius Giri Martanto
Sales Manager Water/Wastewater SupremeServ Engineering Service Manager
Mobile: 0812 1171 633, WA : 0816 7494 00 Mobile: 0812 90541710
Email:Firmansyah.Firmansyah@ksb.com Email: Antonius.Martanto@ksb.com

Muasis Satrania
Sales Engineer Water/Wastewater
Mobile: 0811-1660-612
Email: Muasis.Satrania@ksb.com