TEST REPORT FOR REACTOR

DOC. No. : VEPL/T&CF/SR/002 / Rev : 0

VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 1 of 10

1. Date of Erection Date of Energization :

Oil Filling :

2. Equipment Details :

LOA No :
Make :
Type :
Rating :
Sl. No. :
Voltage Class :
Cooling Type :
Type of neutral grounding :
Year of Manufacture :

3.a. Location & Feeder Name :

3.b. General Inspection :

1 Reactor and its auxiliaries are free from visible defects on physical inspection
2 All fittings as per our line general arrangement drawing
3 Check main tank has been provided with earthing
4 Check neutral I s grounding
5 Check tightness of terminal connectors
6 Bushings are clean and free from physical damages
7 Oil level is correct on all bushings
8 Check hermetically sealing is intact in all bushings
9 Check oil level in main tank and conservator tank
10 Check OTI and WTI pockets and replenish the oil, if required
11 Check the color of breaker silica gel (blue when dry)
12 Check availability of Oil in the breather cup
13 Check bushing test tap is grounded
14 Check door seals of marshalling box is intact and all unused holes are sealed
15 Check that pressure relief valve is correctly mounted
16 Ensure unused secondary cores of bushing CT’s, if any, has been shorted
17 Check CT star point has been formed properly and grounded at one end only as per
scheme
18 Check that permanent and adequate lighting arrangements are ready
19 Check that Buchholz relay is correctly mounted with arrow pointing towards
conservator
20 Check cables are properly fixed and ensure cable entry at the bottom
21 Ensure all power and control cable terminals are tightened
22 Check that all cables are correctly glanded
23 Check external cabling from junction box to relay / control panel completed
Test Performed by Witnessed by Witnessed by
Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 2 of 10

24 Check all cables and ferrules are provided with number as per cable
schedule (cross feruling to be checked
25 Check that air has been released from the radiators and their headers /
Buchholz relay / main tank etc.

4. Insulation Resistance Measurement : Using _______ Megger

Make : Range : Sl.No. Calib due date :

Sl. Description Status Remarks

No. Yes No
1 Control Wiring
2 Cooling System
a. Motor Fan
b. Motor Pump
c. Control Wiring

5. Dielectric Strength of Oil : (Using _________ Megger)

Make : Range : Sl. No. Calib due date :

Main Winding IR Value Temperature

Time in seconds
15 60
HV - Earth

6. Magnetic Current Test : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Apply 3 phase, 415V AC Supply on HV Terminals

Voltage Applied in Volts Current Measured in mA Remarks

R–Y R ph
Y–B Y ph
B–R B ph

Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 3 of 10

7. Measurement of Winding Resistance : (values in Ohms) (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Winding Resistance Factory Value Remarks

R ph Y ph B ph R ph Y ph B ph

8. Oil Characteristics : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Sample to be taken prior to changing of reactor and it should fulfill the Recommendations as per IS 1866

Oil Sample B.D.V Moisture Tan Delta Resistivity Interfacial Remarks

(Min) (KV) (Max) (Max) (Min) Tension For KV class
(PPM) (90 Deg C) (OHM-CM) at 27 Deg
(Min) N/m
IS – 1866 60 15 0.05 1 x 1012 O,O3 > 145 KV
IS – 1866 50 20 0.05 1 x 1012 O,O3 < 145 KV But> 72.5 KV
IS – 1866 40 25 0.05 1 x 1012 O,O3 < 72.5 KV
Main Tank Samp, Date :
OLTC Samp, Date :

9. Operational Test of Other Equipments : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

9.1. Checking of Cooling Equipments

Rotation Direction of Pumps OK / Not OK

Rotation (Parallel operation) OK / Not OK

Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 4 of 10

9.2. Over Current Protection Check :

Equipment Normal Operation O/L Relay On 2 Phase Connection

Fan No. Rated Measured Setting Trip time Trip New Setting
Current Current in Amps in sec Current (If, Any)
1
2

10. Insulation Resistance Measurement of Bushing CT’s : (Values in Meg Ohms)

Using _________ Megger Make :

Range : Sl. No. Calib due date :

Between HV Neutral
R ph Y ph B ph
Earth to Core-1
Earth to Core-2
Earth to Core-3
Earth to Core-4

Between HV
R ph Y ph B ph
Core-1 to Core-2
Core-1 to Core-3
Core-1 to Core-4
Core-2 to Core-3
Core-2 to Core-4
Core-3 to Core-4

Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 5 of 10

11. Continuity Test of Busing CT’s : (Using Equipment Details)

Make : Range : Sl. No. Calib due date :

Continuity, Check Between Terminals : OK / Not OK

A.
Core Between LV Neutral
Terminal R ph Y ph B ph
Core-1 1S1-1S2
Core-2 2S1-2S2
Core-3 3S1-3S2
Core-4 4S1-4S2

12. Secondary Winding Resistance of Bushing CT’s : (Values in Ohms) (Using Equipment Details)

Make : Range : Sl. No. Calib due date :

A. HV Side
Core Between R ph Y ph B ph
Terminal Factory Site Factory Site Factory Site
Core-1 1S1-1S2
Core-2 2S1-2S2
Core-3 3S1-3S2
Core-4 4S1-4S2

B. Neutral Side
Core Between Neutral
Terminal Factory Site
Core-1 1S1-1S2

13. Polarity Test of Busing CT’s : (Using Equipment Details)

Make : Range : Sl. No. Calib due date :

With 1.5 V DC Supply (Connect +ve at P1 and –ve at P2)
Core Between HV Neutral
Terminal R ph Y ph B ph

Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 6 of 10

Core-1 1S1 (+ve) 1S2 (-ve)

Core-2 2S1 (+ve) 2S2 (-ve)
Core-3 3S1 (+ve) 3S2 (-ve)
Core-4 4S1 (+ve) 4S2 (-ve)

14. Current Ratio Test : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Equipment : Make : Range : Sl. No. Calib due date :

Primary Injection through primary injection kit at primary terminal P1 – P2 measure current on the secondary
terminals

14.1. R – Phase
Core Primary Current Secondary Theoretical Actual % of
S1-S2 % Actual Current Ratio Ratio Error
Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %

14.2. Y – Phase

Core Primary Current Secondary Theoretical Actual % of

S1-S2 % Actual Current Ratio Ratio Error
Core-1 20 %
(1S1-1S2)
40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
Test Performed by Witnessed by Witnessed by
Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 7 of 10

80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %

14.3. B – Phase
Core Primary Current Secondary Theoretical Actual % of
S1-S2 % Actual Current Ratio Ratio Error
Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %

15. Magnetising Curves Performance : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

(Not to be done for metering core) Knee Point Voltage (KVp) = _____________ Volt

15.1. R – Phase : (Values in milli Amps)

Voltage Current Measurement
To be Actual Core-1 Core-2 Core-3 Core-4
Applied Value 1S1-1S2 2S1-2S2 3S1-3S2 4S1-4S2
0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp

15.2. Y – Phase : (Values in milli Amps)

Voltage Current Measurement
To be Actual Core-1 Core-2 Core-3 Core-4
Applied Value 1S1-1S2 2S1-2S2 3S1-3S2 4S1-4S2
0.25 x KVp
Test Performed by Witnessed by Witnessed by
Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 8 of 10

0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp

15.3. B – Phase : (Values in milli Amps)

Voltage Current Measurement

To be Actual Core-1 Core-2 Core-3 Core-4
Applied Value 1S1-1S2 2S1-2S2 3S1-3S2 4S1-4S2
0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp

Note : a. CT Should not saturate at 110% of Knee Point Voltage (KVp)

b. If Knee Point voltage is not mentioned then Knee Point Current may be taken into consideration

16. Contact Resistance Measurement : at 100 Amps (Values in Micro Ohms) (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Note : The Value of Contact Resistance Should not be more than 5 Micro-Ohms Per Joint / Connector

Contact Resistance R ph Y ph B ph
Across HV Bushing Terminals Joint
Across Neutral Bus terminals

17. Bushing Details : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Details R ph Y ph B ph Neutral
Make
Type
Sl. No

Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 9 of 10

18. Tan Delta and Capacitance Measurement of Bushing : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

18.1. High Voltage Side :

Voltage Capacitance (Measured Value) Remarks
In KV R ph Y ph B ph
Factory Site Factory Site Factory Site
2
10

Voltage Tan Delta (Measured Value) Remarks

In KV R ph Y ph B ph
Factory Site Factory Site Factory Site
2
10

Factory Test Report No: _______________________

19. Tan Delta and Capacitance Measurement of Winding : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

19.1. High Voltage Side :

Voltage Between Capacitance Tan Delta Remarks

In KV Factory Site Factory Site
2 HV / Tank + E
10

Voltage Between Capacitance Tan Delta Remarks

In KV Factory Site Factory Site
2 HV / Tank + E
10

Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date
 TEST REPORT FOR REACTOR
DOC. No. : VEPL/T&CF/SR/002 / Rev : 0
VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service

CLIENT : M/s.
PROJECT : Sheet No 10 of 10

Factory Test Report No: _______________________

20. Final Documentation Review :

1 Final Document of Pre-Commissioning Checks

Reviewed and Approved YES NO
2 Documents Regarding Spares, Equipment,
O&M Manuals ETC Available at Site for O&M YES NO
Purpose
3 After Modification, If Any, As Built Drawings*
are Available at Site

Note : the following conditions to be checked :

a. Before Commissioning Tan Delta Test Link Should be Earthed : 

b. CT Secondary Spare Terminal Should be Short & Earthed : 
c. CT Secondary All Terminals Tightness Should be Checked : 

21. Remarks :

Test Performed by Witnessed by Witnessed by

Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date