9852 3243 01 PowerROC T50 Tier 3 Maintenance Schedules

Atlas Copco
PowerROC T50 Tier 3

Maintenance schedules
1250 0334 32
PM NO. 9852 3243 01

2014-07
© Copyright 2014,
Atlas Copco (Nanjing) Construction & Mining Equipment Ltd.,

China
All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying
of the contents or any part thereof is prohibited. Illustrations and photos may show equipment with
optional extras. No warranty is made regarding specifications or otherwise. Specifications and equip-
ment are subject to change without notice. Consult your Atlas Copco Customer Center for specific
information.
Original instruction
Atlas Copco (Nanjing) Construction & Mining Equipment Ltd.,
Nanjing, China
Maintenance schedules
1 Safety reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Every 20th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1 Rod handling system - Every 20th percussion hour. . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Every 100th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.1 Feeder - Every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.2 Rod handling system- every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.3 Dust collector - Every 100th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Every 200th impact hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4.1 Drill-steel support - Every 200th percussion hour . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Every 10th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.1 Fire extinguishers - Every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5.2 Diesel engine - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5.3 Compressor tank - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5.4 Hydraulic oil tank and lubricating oil tank - every 10th engine hour . . . . . . . . . 13
2.5.5 Electrical system - every 10th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Every 50th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.1 Feeder - every 50th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.2 Boom - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6.3 Track frames - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.4 Rig frame/track frame - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6.5 Cab - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.6.6 Diesel engine - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.6.7 Compressor parts - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.8 Radiator - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.6.9 Hydraulic oil tank - every 50th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.7 Every 250th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.1 Feeder - every 250th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.2 Boom - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.7.3 Air conditioning - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.7.4 Track frames - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.7.5 Dust collector - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.7.6 Cab - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.7.7 Diesel engine - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.7.8 Air, coolant and intercooler systems - every 250th engine hour . . . . . . . . . . . . . 31
2.7.9 Hydraulic oil tank - every 250th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.8 Every 500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8.1 Feeder - every 500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8.2 Boom - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.8.3 Track frames - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.8.4 Diesel engine - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.8.5 Cab - every 500th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.8.6 Air filter - ever 500th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1
2.9 Every 1000th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.9.1 Air filter - every 1000th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.9.2 Hydraulic oil reservoir - every 1000th engine hour . . . . . . . . . . . . . . . . . . . . . . . 40
2.9.3 Compressor - every 1000th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.9.4 Pressure tank, separator - 1000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.10Every 1500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.10.1 Track frames - every 1500th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.10.2 Air filter - every 1500th engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.11Every 2000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.11.1 Dust collector filter - 2000 engine hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.11.2 Engine heater - every 2000th engine hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.12Every 5000th engine hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.12.1 Feeder - 5000 engine hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2
1 Safety reference
1 Safety reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.
1250 0099 89
1
1 Safety reference
2
2 Maintenance intervals
2.1 Foreword
This instruction manual is part of the complete delivery of the hydraulic drill rig. It
provides information on the design and operation of the drill rig and contains advice
and the measures necessary to keep the rig operational. This instruction manual is no
replacement for thorough training on the drill rig. The documentation consists of the
following:
• Part 1 - Maintenance intervals Percussion hours (feeder and rock drill).

– 4th hour
– 20th hour
– 100th hour
– 200th hour
• Part 2 - Maintenance intervals Engine hours.
– Every 10th hour
– Every 50th hour
– Every 250th hour
This instruction manual should be read in advance by all persons who are to operate
or repair the drill rig or carry out maintenance on it.
How to use these maintenance instructions
• We recommend that you make copies of all maintenance intervals and keep a
record of each point checked.
• The owner of the equipment is recommended to compile a filing system for each
maintenance interval.
• Carefully read all the instructions and study the drawings of the machine so that
maintenance work will be performed safely and correctly.
Genuine Atlas Copco spare parts
• To ensure the safety and functionality of the drill rig, always use genuine Atlas
Copco spare parts.
3
Environmental aspects
• Avoid the use of detergents and other cleaning agents containing solvents (e.g.
carbon tetrachloride). Use alternative agents that are less harmful to health and
the environment. Be sure to dispose of waste oil from the machine.
Note
The illustrations only show examples of grease nipples; check all mountings and
bearings appurtenant to relevant systems so you can find the existing grease nip-
ples.
4
2.2 Every 20th impact hour
2.2.1 Rod handling system - Every 20th percussion hour

A
A A
A
1250 0350 78
A
Figure 1 Rod handling system (RHS)
Table 1 Rod handling system
Check point Control object Action
A Grease nipples Pump grease into grease nipples.
5
2.3.1 Feeder - Every 100th percussion hour
A
D
1250 0350 79
C
B
Figure 2 Drill-steel support
Table 2 Drill-steel support
A Drill-steel support cylinder Check mounting, tighten torque

bracket M10 41 Nm, M12 73 Nm, M16 185
Nm.
B Drill-steel support halves Check wear and cracks.
C Drill-steel support halves Adjust the lock nut for halves when
necessary.
D Lower drill-steel support Check mounting and alignment.
E Hydraulic cylinder for suction Check ball bearing clearance, maxi-

hood mum 0.5mm.
- Bolted joints, general Check tightening: M10 41 Nm, M12

73 Nm, M16 185 Nm.
6
2.3.2 Rod handling system- every 100th percussion hour

A
E
C
D
E
B
1250 0350 80
E
E
Figure 3 Rod handling system
Table 3 Rod handling system
A Hydraulic motor Check mounting.
B Bushing halves Check for wear, cracks.
C Hydraulic cylinders Check mounting.
D Sensor Check mounting, functionality.
E Bracket Check attachment, cracks.
7
2.3.3 Dust collector - Every 100th percussion hour
H
I
G
F
A
E D B
K
E
C C
1250 0350 81
J
J
Figure 4 Dust collector
Table 4 Dust collector
A Suction hoses The hoses must be intact and

sealed. Replace if necessary.
B Dust gasket The gasket must be intact and seal

around the pipe. Replace if neces-
sary.
C Inlet connector pieces The connector pieces must not be

worn through. Change if necessary.
D Center hose The hose must be intact. Rotate or

replace as necessary.
E Wear protection The wear protectors must be fitted

securely and not be worn. Replace
if necessary.
8
2.4.1 Drill-steel support - Every 200th percussion hour
D
1250 0350 82
Figure 5 Drill-steel support
Table 5 Drill-steel support
A Attachment Check mounting, alignment. Tightening

torque 185 Nm (136 lbf.ft).
B Bolted joints Tightening.
C Upper drill-steel support Check mounting, clearance and dam-

age. Tightening torque 185 Nm. Adjust
clearance with shims 2 - 4 mm.
D Slide pieces Check slide pieces minimum thickness

4 mm.
9
2.5 Every 10th engine hour
2.5.1 Fire extinguishers - Every 10th engine hour
OK
OK
0
0
1250 0098 88
Figure 6 Fire extinguishers
Table 6 Fire extinguishers
Fire extinguishers Check that the indicator is in the green zone.

If the indicator is in one of the red zones -
contact the service company.
Fire extinguishers Check that the seal is unbroken and that ser-
vice has been carried out within the pre-
scribed time.
Fire extinguishers Check that the fire extinguisher and its

holder are not damaged.
10
2.5.2 Diesel engine - every 10th engine hour
Figure 7 Diesel engine
Table 7 Diesel engine
A Hydraulic oil Check for signs of leakage.

pumps
B Diesel engine oil The oil must be between the two marks on the
level dipstick.
- Diesel Engine Check for leaks.
11
2.5.3 Compressor tank - every 10th engine hour
1250 0287 88
A
Figure 8 Compressor tank
Table 8 Compressor tank
A Tank, draining Open drain plug (A). Drain the water. The drill
rig must have been standing still for one hour
before the water can be drained.
B Compressor oil Check the oil level. The gauge must be in the
level green zone. The drill rig must be level and
must have been standing still for 10 minutes
before checking.
12
2.5.4 Hydraulic oil tank and lubricating oil tank - every 10th
engine hour
Figure 9 Hydraulic oil tank and lubricating oil tank
Table 9 Hydraulic oil tank and lubricating oil tank
A Hydraulic Oil Filter Replace the filter if the warning box is dis-
played. The oil temperature should be 40 °C.
B Hydraulic oil tank Check connections, signs and leakage.
C Hydraulic oil level The oil must cover the lower sight glass and
half the upper sight glass. The drill rig must
be standing level for a correct reading.
D Lubricating oil level Fill up to the high level mark. If all the oil in
the system has been used up then the sys-
tem must be bled
13
2.5.5 Electrical system - every 10th engine hour
A
A
B
1250 0350 43
A
B
Figure 10 Electrical system
Table 10 Electrical system
A Working lights Front, rear and on feeder. Function
B Emergency stop but- Attachment. Check each emergency stop but-

tons/Wire ton individually. The engine must stop. Before
checking the next emergency stop button the
previous one must be reset before restarting.
14
2.6.1 Feeder - every 50th engine hour
Figure 11 Feeder
Table 11 Feeder
A Grease nipples Fill with grease.
15
2.6.2 Boom - every 50th engine hour
D
C
A,D
A,D
D
A,D
C
B
A,D A A
D
E A
A
D
1250 0350 84
A E
D A
Figure 12 Boom
Table 12 Boom
A Grease nipples Fill with grease.
16
2.6.3 Track frames - every 50th engine hour

A
1250 0089 28
B
C
Figure 13 Track frames
Table 13 Track frames
A Traction motors Check for signs of leakage.
B Grease nipples Pump grease into 2 grease nipples.
C Traction gears Check for leaks. First oil change after 150 engine
hours, clean the gears with flushing oil before filling
with new. The level plug must be placed just above
the center of the tramming gear.
D Support roller Check wear, leakage
- Mountings Re-tighten all mountings after 100 engine hours as

per “Track frames - every 250th engine hour”.
Then every 250 engine hours.
Note
If central lubrication is installed then the function and connections must be
checked.
17
2.6.4 Rig frame/track frame - every 50th engine hour

A
A
1250 0000 00
Figure 14 Rig frame/track frame
Table 14 Rig frame/track frame
A Track frame/rig frame Lubrication
Note
If central lubrication is installed then the function and connections must be
checked.
18
2.6.5 Cab - every 50th engine hour
1250 0350 60
F
Figure 15 Cab
Table 15 Cab
A Main filter Clean or change the filter (F) if necessary.
B Circulation filter Clean or change the filter (F) if necessary.
- Fire extinguisher Check the legibility of the instructions.
- Steps to door Check mounting, cracks and damage.
- Air conditioning Run the cooling system for 5 minutes (win-

ter and summer).
- Condenser element Clean with compressed air.
- Handle Check mounting, cracks and damage.
- Roof Check the mounting and damage of protec-

tive members.
- Signal horn Check that the horn is in working order.
- Reversing warning signal Check functionality.

and beacon
- Plates and decals for warn- Check legibility and attachment.

ing, safety and information.
19
C Fuel prefilter Drain off water.
J Air filter Check connections and couplings on inlet

manifold.
20
2.6.7 Compressor parts - every 50th engine hour
B
A
1250 0350 92
C
Figure 17 Compressor parts
Table 17 Compressor parts
A Compressor Check signs of leakage.
B Air filter Check connections and couplings on inlet

manifold.
C Compressor tank Open drain plug. Drain the water. The drill rig
must have been standing still for eight hours
before the water can be drained.
D Oil filter Change filter after the first 50 hours.
21
2.6.8 Radiator - every 50th engine hour
Figure 18 Radiator
Table 18 Radiator
A Radiator Check coolant level.
B Radiator Check to see whether the radiators are

clogged. Clean with compressed air.
22
2.6.9 Hydraulic oil tank - every 50th engine hour
Figure 19 Hydraulic tank
Table 19 Hydraulic tank
E Hydraulic oil reservoir Drain off the water. The drill rig must have
been standing still for one hour before the
water can be drained.
23
Figure 20 Feeder
Table 20 Feeder
B Cradles Check the slide pieces, clearance, mount-

ing, damage and tightening torque. Clear-
ance 2 - 4 mm. See “Maintenance
instructions” for adjustment instructions.
C Sensors Check mounting and function.

Adjust the distance to 5 mm approximately.
D Bush halves Check for wear and cracks.
E Hydraulic cylinders Check mounting.
24
F Ball bearings in cylinder Check clearance, maximum 0.5 mm.

lugs
G Drill-steel support halves Check adjustment, wear and cracks.
H Feed chain Check tension.
- Bolted joints Check tightening: M10 41Nm, M12 73 Nm,

M16 185 Nm.
D
C
A,D
A,D
D
A,D
C
B
A,D A A
D
E A
A
D
1250 0350 84
A E
D A
Figure 21 Boom
25
Table 21 Boom
B Boom head/Feed Check mounting, tightening torque 73Nm (54

holder lbf.ft).
C Feed bracket Check the clearance between feeder and feed

bracket, 2 - 4 mm.
D All bushings and Check clearance between bushes, shaft and

bearings holder. Change bushes and shaft as necessary.
Maximum play 1 mm.
D Locking plates Check mounting and damage. Tightening torque

73 Nm (54 lbf.ft).
E Wear pad and Check the clearance between outer boom and tele-
outer boom scopic boom. Check the mounting of outer boom.
Refer to “Maintenance instructions”.
2.7.3 Air conditioning - every 250th engine hour
A
1250 0350 60
Figure 22 Air conditioning
Table 22 Air conditioning
26
A Main filter Replace the filter.
B Circulation filter Replace the filter.

I
F
E,G
A,B
D
1250 0116 51
A Traction gear Check for leaks.
B Traction gear Check oil level. Level plug and filler plug must
be in horizontal position.
C Traction motors Check mounting. Tightening torque 315 Nm.
D Track wheels Check mounting. Tightening torque 315 Nm.
E Support rollers Check leakage, wear. Mounting torque 73 Nm.
F Crawler track Tensioning, 25-50 mm, see “Maintenance

instructions”. Do not over-tension!
G Track control Check mounting. Tightening torque 210 Nm.
H Track frames Check mounting. Tightening torque 73 Nm.
I Support roller Check level. The rollers should be half full.

Check through the level plug.
27
2.7.5 Dust collector - every 250th engine hour
H
I
G
F
A
E D B
K
E
C C
1250 0350 81
J
J
Figure 24 DCT
Table 24 DCT
A Suction hoses Check for wear and sealing integrity.
B Dust gasket Check for wear and sealing integrity.
C Inlet connector piece Check for wear.
D Centre hose Check the wear. Replace or rotate if nec-

essary.
E Wear rubber Check wear and attachment.
F Filter Visual check.
G Diaphragm valves Check for leaks.
H Motor Mounting, 2 bolts M12 73 Nm.
I Motor mounting plate Mounting, 12 lock nuts M10 41 Nm.
J Hose Check wear and attachment.
K Dust collector Mounting, 12 bolts M16 185 Nm.
28
Figure 25 Cab
Table 25 Cab
- Door hinges Lubricate.
- Cab Check mounting, damage. Tightening

torque 185 Nm.
29
C Fuel prefilter Change filter.
D Fuel filter Change filters.
E Engine oil Change engine oil. See the instructions for the
diesel engine.
F V-belts generator Check wear and tension. See “Maintenance

instructions”.
K Engine oil filter Change filter.
- Battery Check electrolyte level
30
2.7.8 Air, coolant and intercooler systems - every 250th

engine hour
1250 0186 33
A B
Figure 27 Exhaust system
Table 27 Exhaust system
- Clamps Check/re-tighten clamps. Tightening torque type

A: 5 - 6 Nm, type B: 10-12 Nm.
31
2.7.9 Hydraulic oil tank - every 250th engine hour
Figure 28 Hydraulic oil tank
Table 28 Hydraulic oil tank
F Breather filter Change if clogged.
32

D
C
A
A
A
B
A
1250 0350 85
Figure 29 Feeder
Table 29 Feeder
A Protective plastic Check for wear.
B Jack chain cover Check for wear.
C Chain guide Check for wear.
33
D
C
A,D
A,D
D
A,D
C
B
A,D A A
D
E A
A
D
1250 0350 84
A E
D A
Figure 30 Boom
E Wear pad Check the thickness of the wear pad, replace if

necessary. Refer to “Maintenance instruction”.
E Shim Check all the shims on the outer boom, replace

faulty shims.
34
1250 0093 34
A
C
B
A Track frames Check mounting, Tightening torque 73 Nm (57 lbf.ft).

2 x 3 bolts.
B Track wheels Check mounting. Tightening torque 185 Nm (136

lbf.ft).
C Support roller Level check. The rollers should be half full. Check
via oil level plug.
35
A Hydraulic pumps Check mounting and tightening torque.
G Exhaust cleaning unit Check mounting and tightening torque.
H Engine frame Check mounting and tightening torque.
I Engine Check mounting and tightening torque.
- Rubber coupling between Check for cracks and wear.

diesel engine and hydraulic
pump
36
Figure 33 Cab
Table 32 Cab
A Fire extinguisher Check the legibility of instructions and the

condition of the fire extinguisher.
- Warning/safety signs Warning and safety labels plus labels with

information symbols. Legibility, affixation.
37
2.8.6 Air filter - ever 500th engine hours

1
2
3
4
1250 0194 87
Figure 34 Air filter
Table 33 Air filter
3 Air filter Replace the safety cartridge (3). See

maintenance instructions
38
2.9.1 Air filter - every 1000th engine hours

1250 01206 21
Table 34 Air filter
A Air filter Check the indicator.

See “Maintenance instructions”.
39
2.9.2 Hydraulic oil reservoir - every 1000th engine hour
Figure 36 Hydraulic tank
Table 35 Hydraulic tank
A, E Hydraulic oil tank Change hydraulic oil and return oil filter.
See “Maintenance instructions”. The
machine must be positioned horizontal.
40
2.9.3 Compressor - every 1000th engine hours
B
A
1250 0350 92
C
Figure 37 Compressor
Table 36 Compressor
A Compressor Changing oil, refer to “Fluids and Lubricating

Greases (SDE Nanjing)”.
See “Maintenance instructions”.
D Oil filter Change cartridge.
E Safety valve 17 bar Pressure test.
41
2.9.4 Pressure tank, separator - 1000 engine hours

1250 0207 37
Figure 38 Pressure tank, separator
Table 37 Pressure tank, separator
A Pressure tank separator filter Replace separator filter
Note
Check that the washer (1) under the filter remains in place and is not discarded
with the old filter during filter replacement.
42

1250 0093 35
A Traction gear Change oil
43
2.10.2 Air filter - every 1500th engine hours

1
2
3
4
1250 0194 87
Table 39 Air filter
5 Air filter Change safety cartridge (5). See mainte-

nance instructions
44
2.11 Every 2000 engine hours
2.11.1 Dust collector filter - 2000 engine hours
H
I
G
F
A
E D B
K
E
C C
1250 0350 81
J
J
Figure 41 Dust collector, filter
Table 40 Dust collector, filter
F Dust collector filter Filter replacement.
45
2.11.2 Engine heater - every 2000th engine hour
4
3
1250 0168 82
Figure 42 Engine heater
1 Engine heater
2 Dosage pump
3 Fuel prefilter
4 Fuel tank
Table 41 Engine heater
3 Fuel prefilter Changing the filter.
46
2.12.1 Feeder - 5000 engine hours

D
C
A
A
A
B
A
1250 0350 85
Figure 43 Feeder
Table 42 Feeder
D Bearing unit Replace the bearing unit.
47
48
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9852 3243 01 PowerROC T50 Tier 3 Maintenance Schedules

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9852 3243 01 PowerROC T50 Tier 3 Maintenance Schedules

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Atlas Copco

PowerROC T50 Tier 3

PM NO. 9852 3243 01

Atlas Copco (Nanjing) Construction & Mining Equipment Ltd.,

Atlas Copco (Nanjing) Construction & Mining Equipment Ltd.,

• Part 1 - Maintenance intervals Percussion hours (feeder and rock drill).

How to use these maintenance instructions

2.2 Every 20th impact hour

2.2.1 Rod handling system - Every 20th percussion hour

Figure 1 Rod handling system (RHS)

Table 1 Rod handling system

Check point Control object Action

A Grease nipples Pump grease into grease nipples.

2.3 Every 100th impact hour

2.3.1 Feeder - Every 100th percussion hour

Figure 2 Drill-steel support

Table 2 Drill-steel support

Check point Control object Action

A Drill-steel support cylinder Check mounting, tighten torque

B Drill-steel support halves Check wear and cracks.

D Lower drill-steel support Check mounting and alignment.

E Hydraulic cylinder for suction Check ball bearing clearance, maxi-

- Bolted joints, general Check tightening: M10 41 Nm, M12

2.3.2 Rod handling system- every 100th percussion hour

Figure 3 Rod handling system

Table 3 Rod handling system

Check point Control object Action

A Hydraulic motor Check mounting.

B Bushing halves Check for wear, cracks.

C Hydraulic cylinders Check mounting.

D Sensor Check mounting, functionality.

E Bracket Check attachment, cracks.

2.3.3 Dust collector - Every 100th percussion hour

Figure 4 Dust collector

Table 4 Dust collector

Check point Control object Action

A Suction hoses The hoses must be intact and

B Dust gasket The gasket must be intact and seal

C Inlet connector pieces The connector pieces must not be

D Center hose The hose must be intact. Rotate or

E Wear protection The wear protectors must be fitted

2.4 Every 200th impact hour

2.4.1 Drill-steel support - Every 200th percussion hour

Figure 5 Drill-steel support

Table 5 Drill-steel support

Check point Control object Action

A Attachment Check mounting, alignment. Tightening

B Bolted joints Tightening.

C Upper drill-steel support Check mounting, clearance and dam-

D Slide pieces Check slide pieces minimum thickness

2.5 Every 10th engine hour

2.5.1 Fire extinguishers - Every 10th engine hour

Figure 6 Fire extinguishers

Table 6 Fire extinguishers

Check point Control object Action

Fire extinguishers Check that the indicator is in the green zone.

Fire extinguishers Check that the fire extinguisher and its

2.5.2 Diesel engine - every 10th engine hour

Figure 7 Diesel engine