Tf120b Tracked Feller Buncher

TF120B
PARTS MANUAL
Document Part Number 874004
Issue : NOVEMBER 1998
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 1st April 1999.
R.S.A.
RICHARDS BAY (HEAD OFFICE):

Carbonode Cell ☎ (0351) 9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY email : dereks@bell.co.za 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell % (0351) 9079345 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street % (051) 4353 900/1 P.O. Box 1878
Hamilton Fax : (051) 4353 899 BLOEMFONTEIN
BLOEMFONTEIN email : karenm@bell.co.za 9300
9300
CAPE TOWN:
Milan Street % (021) 386 2252 P.O. Box 162
Airport Industria Fax : (021) 386 2260 EPPINGDUST
CAPE TOWN email : carmenb@bell.co.za 7475
7525
EMPANGENI:
No.1 Irvine Bell Drive % (0351) 787 1366 P.O. Box 198
Old Mill Industrial Fax : (0351) 787 0740 EMPANGENI
EMPANGENI email : shelleyb@bell.co.za 3880
3880
EAST LONDON:
25 Ray Craib Crescent
Beacon Bay
%Fax : (0431)
(043) 748 6622
748 6624
c/o P.O. Box 3443
North End
Industrial Area PORT ELIZABETH
EAST LONDON 6001
5200
GEORGE:
Pioneer Road % (044) 878 0930/1 P.O. Box 1697
Pacaltsdorp Fax : (0441) 878 0932 GEORGE
GEORGE 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road % (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
JET PARK Fax : (011) 928 9730 EAST RAND
1459 email : bokkiec@dc.bell.co.za 1462
JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

KIMBERLEY:
26 South Circular % (053) 832 1078/9 P.O. Box 2927
KIMBERLEY Fax : (053) 832 1135 KIMBERLEY
8300 8300
KURUMAN:
8 Acacia Street % (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
8460 8460
MIDDLEBURG:
9 Celcius Street % (013) 246 1169 P.O. Box 2821
Building B Fax : (013) 246 1229 MIDDLEBURG
Industrial Area email : bellmid@intekom.co.za 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent % (013) 755 2110/6 P.O. Box 1672
Vintonia 2 Fax : (013) 755 2117 NELSPRUIT
NELSPRUIT email : boeriev@bell.co.za 1200
1200
PIET RETIEF:
14 Smith Street % (01782) 50916/8 c/o P.O. Box 1221
PIET RETIEF Fax : (01782) 4110 VRYHEID
2380 3100
PIETERMARITZBURG:
7 Van Eck Place % (0331) 69319 P.O. Box 100436
MKONDENI Fax : (0331) 61837 SCOTSVILLE
3201 email : carlaf@bell.co.za 3209
PONGOLA:
Akasia Street % (034) 413 1720 P.O. Box 681
Pongola Fax : (034) 413 1735 PONGOLA
3170 3170
PORT ELIZABETH:
134 Patterson Road % (041) 541 721/2 P.O. Box 3443
NORTH END Fax : (041) 542 060 NORTH END
6056 email : lynneo@bell.co.za 6056
PORT SHEPSTONE
Shop 5 Industrial Park % (039) 685 4124 P.O. Box 560

Cnr. Main Harding and Fax : (039) 685 5155 PORT SHEPSTONE
Isotsha Road 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street % (0142) 538 1003/4 P.O. Box 3701
Border Industry Fax : (0142) 538 1005 RUSTENBURG
RUSTENBURG email : bellrust@intekom.co.za 0300
0300
SPRINGBOK:
Drive Inn Road % (0251) 23710 P.O. Box 618
Industrial Park Fax : (0251) 81314 SPRINGBOK
SPRINGBOK 8240
8240
TZANEEN:
8 Impala Street % (0152) 307 4812 P.O. Box 2102

Industrial Sites Fax : (0152) 307 3095 TZANEEN
TZANEEN 0850
0850
UMHLALI:
%
%
Lot 81 (0322) 947 0696 P.O. Box 39
Shakas Head Industrial Park (0322) 947 1637 UMHLALI
Shakas Head Fax : (0322) 71367 4390
UMHLALI
4390
VRYHEID:
Bloekom Street % (0381) 981 5541 P.O. Box 1221

VRYHEID Fax : (0381) 809 752 VRYHEID
3100 3100
WINDHOEK:
37 Lazarett Street % (264) 612 26021 P.O. Box 12018

Ausspann Platz Fax : (264) 612 28330 WINDHOEK
WINDHOEK NAMIBIA
NAMIBIA
WOLMARANSSTAD:
50 Borman Street % (018) 596 2319 c/o P.O. Box 1878

WOLMARANSSTAD Fax : (018) 596 2319 BLOEMFONTEIN
2630 9300
OTHER AFRICA REGIONS

MALAWI (BELL EQUIPMENT (MALAWI) Ltd):
10/338 Mtendere Street % (+265) 783 293

Area 10 Fax : (+265) 783 293
Lilongwe
MALAWI
SWAZILAND (BELL EQUIPMENT (SWAZILAND) Ltd):
Shop No. 4 % (+268) 87496 P.O. Box 134

Second Street Fax : (+268) 87498 Matasapha
Matasapha SWAZILAND
SWAZILAND
ZAMBIA (BELL EQUIPMENT (ZAMBIA) Ltd):
Plot 4675 % (+260) 221 8113/121/123 P.O. Box 20367

Kitwe Chingola Road Fax : (+260) 221 3516 Kitwe
Kitwe email : bell@zamnet.zm ZAMBIA
ZAMBIA
ZIMBABWE (BELL ZIMBABWE):
Stand 186 % (+263) 4 661 575 P.O. Box 2980

Willowvale Road Fax : (+263) 4 621 026 Harare
Willowvale email:bellzimb@iafricaonline.co.zw ZIMBABWE
ZIMBABWE
U.S.A.
GARDEN CITY (BELL EQUIPMENT NORTH AMERICA INC.):
2843 Hwy 80 % (+1 912) 966-2615
Garden City Fax : (+1 912) 964-1594
GEORGIA email : billr@bellequipment.com
GA 31408
AUSTRALIA
%
AUSTRALIA (BELL EQUIPMENT ASIA PACIFIC REGION):
12 Granite Place (+61 8) 9350 5346 P.O. Box 34 SPC
Welshpool Fax : (+61 8) 9350 437 Welshpool
WESTERN AUSTRALIA email : asiapac@bell.net.au WESTERN AUSTRALIA
6106 6986
SOUTH EAST ASIA
%
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) PTE Ltd):
Lam Soon Industrial Building (09) 65 769 8394
Unite # 04-06 Fax : (09) 65 769 8029
63 Hillview Avenue email : bellsea@magix.com.sg
SINGAPORE
669569
EUROPE
%
FRANCE (BELL FRANCE SARL):
Z.A. Rte d’ Argenton sur Creuse (09) 33 55 589 23 56
23800 Fax : (09) 33 55 589 23 24
Dun-Le-Palestel
FRANCE
UNITED KINGDOM
UNITED KINGDOM (BELL EQUIPMENT U.K.):
Unit 3B % (+44) 128 381 2954

Fauld Industrial Estate Fax : (+ 44) 128 381 5684
Fauld Tutbury email : bell@belluk.demon.co.uk
Burton on Trent
Stanfford
DE13 9HR
UNITED KINGDOM
DEALER
Please supply your dealer details here :

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
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DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
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NAME:
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Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

TABLE OF CONTENTS
SECTION 1. GENERAL INFORMATION 1-1

BULLETINS 1-3
LIST OF ABBREVIATIONS 1-5
ORDERING OF PARTS 1-7
MACHINE DIMENSIONS 1-9
SERIAL NUMBER PLATES 1-11
SERVICE KITS 1-13
SECTION 2 ENGINE 2-2
ENGINE AND MISCELLANEOUS PARTS 2-3
AIR CLEANER SYSTEM 2-5
AIR CLEANER (8 INCH) 2-7
PRE CLEANER 2-9
EXHAUST ASSEMBLY 2-11
FUEL SYSTEM 2-13
ENGINE CONTROLS ASSEMBLY 2-15
COOLING SYSTEM 2-17
SECTION 3 POWER TRAIN 3-2
TRANSMISSION SYSTEM (DRIVE LINE) 3-3
TRANSMISSION SYSTEM (SUCTION LINE) 3-5
OIL COOLER ASSEMBLY 3-7
TRANSMISSION PUMP 3-9
VARIABLE DISPLACEMENT PUMP (HOUSING) 3-11
HYDRAULIC CONTROL 3-13
CONTROL MODULE 3-15
PORT PLATE WITH VALVES 3-17
PRESSURE RELIEF VALVE 3-19
CONTROL CARTRIDGE, DA 3-21
PRESSURE OVERRIDE VALVE 3-23
PRESSURE RELIEF VALVE 3-25
ROTARY GROUP 3-27
INTERNAL GEAR PUMP ASSEMBLY 3-29
HYDRAULIC PUMP 3-31
TRANSMISSION PUMP MISCELLANEOUS PARTS 3-35
TRANSMISSION PUMP OIL FILTER ASSEMBLY 3-37
WHEEL DRIVE (SERIES 25) 3-39
HYDRAULIC PUMP (V12) 3-43
END CAP (V12) 3-45
MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT) 3-49
PRIMARY REDUCTION ASSEMBLY (MODEL 8, 15:1, C INPUT) 3-51
TRACK ASSEMBLY 3-53
TENSIONING IDLER ASSEMBLY 3-55
IDLER ASSEMBLY (INTER TRACK - 60 MM SHAFT) 3-57
TRACK ROLLER (DOUBLE FLANGE - INTER TRACK) 3-59
TRACK ROLLER (SINGLE FLANGE - INTER TRACK) 3-61
TRACK LINK 3-63
MASTER LINK ASSEMBLY 3-65
SECTION 4A HYDRAULIC SYSTEM 4-2
HYDRAULIC SYSTEM (FELLING HEAD) 4-3
HYDRAULIC FILTER ASSEMBLY 4-7
HYDRAULIC OIL TANK ASSEMBLY 4-9
HYDRAULIC OIL TANK FILLING ASSEMBLY 4-11
JOYSTICK TO CONTROL VALVE (RIGHT HAND SIDE) 4-13
JOYSTICK TO CONTROL VALVE (LEFT HAND SIDE) 4-15
PUMP TO CONTROL VALVE 4-17
PILOT PRESSURE CIRCUIT 4-19
TEST POINT CIRCUIT 4-21
CONTROL VALVE TO IMPLEMENTS 4-23
CONTROL VALVE TO MANIFOLD 4-25
GRAB SYSTEM 4-27
SAW MOTOR ASSEMBLY 4-29
DANFOSS HYDRAULIC MOTOR 4-31
JOYSTICK VALVE 4-33
CONTROLVALVE (6 BANK) 4-35
GRAB CYLINDER 4-37
TILT CYLINDER 4-39
SAW FEED CYLINDER 4-41
CYLINDER 4-43
TRUNION CYLINDER 4-45
ROTATOR 4-47
SECTION 4B ELECTRICAL SYSTEM 4-50
ELECTRICAL CIRCUIT - STARTING/CHARGING 4-51
ELECTRICAL CIRCUIT - WARNING LIGHTS 4-53
ELECTRICAL CIRCUIT - GAUGES 4-55
ELECTRICAL CIRCUIT - WIPER/WASHER AND AIRCON SCHEMATICS 4-57
ELECTRICAL CIRCUIT - HYDRAULIC FUNCTIONS 4-59
ELECTRICAL CIRCUIT - WORK LIGHTS SCHEMATICS 4-61
ELECTRICAL CIRCUIT - INSTRUMENT 4-63
ELECTRICAL CIRCUIT - ETHER START AND HORN SCHEMATICS 4-65
ELECTRICAL CIRCUIT - RADIO TAPE SCHEMATIC 4-67
CONNECTORS 1 AND 2 4-69
CONNECTORS 3 TO 6 4-71
CONNECTORS 7 AND 8 4-73
BATTERIES, CLAMPS AND CABLES 4-75
INSTRUMENT PANEL 4-77
WINDSCREEN WIPER AND WASHER 4-81
HORN ASSEMBLY 4-83
SECTION 5 FRAME AND BODY 5-2
CAB AND COWLING 5-3
CAB MOUNTINGS 5-7
ROLL CAGE 5-9
CAB EXTERIOR FITTINGS 5-11
CAB INTERIOR FITTINGS 5-13
DOOR HANDLE ASSEMBLY 5-15
PEDAL ASSEMBLY 5-17
CANNON CONNECTOR MOUNTINGS 5-19
AIRCONDITIONER ASSEMBLY 5-21
FRAME ASSEMBLY 5-23
BOOM ASSEMBLY 5-25
LINK, DOUBLE DAMPED 5-31
FELLING HEAD ASSEMBLY 5-33
CHAIN SAW ASSEMBLY 5-37
DECAL LAYOUT 5-41
DECALS 5-43
SECTION 1
GENERAL INFORMATION
1-2 SECTION 1. GENERAL INFORMATION
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre

Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
MACHINE DIMENSION
1m 2m 3m 4m
1m
o
170
2 510 (8' 3“)

(WITH 16" TRACKS
TF 120
4m
3m
2m
3025
1m
615
4 350
0 1m 2m 3m 4m
X000511
Figure 1
SERIAL NUMBER PLATES
HYDROSTATIC MACHINE
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION PUMP
AUXILLIARY PUMP
L/H WHEEL MOTOR SERIES
R/H WHEEL MOTOR SERIES
ATTACHMENT
AXLE FRONT REAR TOTAL

TARE kg (lbs)
LUBRICATION SCHEDULE - FACTORY FIRST FILL

1. ENGINE CRANKCASE
CUMMINS/ADE - CALTEX DELO 500 SAE 15W/40
DEUTZ - CALTEX DELO SHP SAE 40
2. HYDRAULIC SYSTEM - CALTEX ATF-HDM
3. BELL PLANIHUB - CALTEX E.P. PLUS GEAR LUBE 460
4. ALL GREASE POINTS - CALTEX MULTIFAK EP2
CONSULT THE OPERATOR AND MANUFACTURED BY:

MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. S.A. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200327 SOUTH AFRICA
IN CAB
ON ENGINE
Manufactured in U.S.A. for : Cert. I.D. C.I.D./ L. Series CPL Engine Serial Number.
s Cummins
min Engine Company, Inc
um Timing- TDC Injector P/N.
Box 3005
Columbus Indiana Valve lash cold Cust. Spec.
47202-3005
Warning:Injury May Result and Warrenty Is Voided Engine Serial Number. Rated HP at RPM
If Fuel Rate RPM or Altitudes Exceed
Published Maximum Values For This Model
Low Idle RPM Fuel rate at rated HP mm3/stroke
and Application.
Date of Mfg. E.C.S. Madel Name
X000512
Figure 2
SERVICE KITS
Service kits are available from your nearest BELL

Service Centre.
July 2, 1997 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE
July 2, 1997 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS
17
18
16
20
21
14
22
15 23 26
13
12
28
32
24
27
31
6 28
25
30
5
1 19
2
29
5 11
4
2 3
11 7
7 4
10
8,9
10
P004199
May 5, 1998 TF120B01 2-3

ENGINE AND MISCELLEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250098 1 ENGINE, 4BTA3.9C Cummins
2 160445 8 WASHER, Spacer
3 181266 2 BRACKET, Mounting, Front
4 100228 14 SCREW, Cap
5 100120 4 BOLT, Hex. Head
6 CU10350 1 BELT
7 AD200422 4 MOUNTING, Rubber
8 181267 1 BRACKET, Mounting, Rear, RHS
9 181268 1 BRACKET, Mounting, Rear, LHS
10 100394 4 NUT, Nyloc
11 202700 2 BUSH, Steel
13 100064 4 WASHER, Flat
14 CU10106 1 FAN
15 CU10239 1 SPACER
16 221391 1 FILTER, Oil
17 201119 1 SWITCH, Sender, Temperature
18 120093 1 CONNECTOR
19 CU10197 1 WASHER, Sealing
20 172625 1 BRACKET
21 221393 1 FILTER, Fuel, Primary
22 221392 1 FILTER, Fuel, Secondary
23 100314 3 NUT, Nyloc
25 130002 A/R HOSE, Pushlock
26 290063 1 WATER SEPERATOR ASSY
28 100364 5 SCREW, Hex. Head
29 CU10406 1 PLUG
30 CU10188 1 DIPSTICK
31 CU10026 1 PLUG
32 120218 2 FITTING
May 5, 1998 TF120B001 2-4

AIR CLEANER SYSTEM
1 14
13
16
6
8
2
4 5 4 7 11 3 10
9
12
14 8
13
7
15
P004202
May 5, 1998 TF120B02 2-5

AIR CLEANER SYSTEM
1 200263 1 PRE CLEANER
2 204339 1 STACK, Air Cleaner
3 202321 1 INDICATOR, Service
4 203530 3 CLAMP, T Bolt
5 203019 1 PIPE
6 190516 1 SEAL, Bonnet
7 201670 2 HOSE
8 100312 12 NUT, Nyloc
9 290003 1 AIR CLEANER
10 200045 2 BAND, Mounting
11 203531 1 CLAMP, T Bolt
15 173548 1 PLATE, Mounting
16 174580 1 FLANGE
May 5, 1998 TF120B02 2-6

AIR CLEANER (8 INCH)
February 7, 1996 290003 2-7

AIR CLEANER (8 INCH)
1 290003 AIR CLEANER (8 INCH)
2 NSI 1 BODY, Air Filter
3 200276 1 ELEMENT, Filter, Safety
4 200260 2 NUT, Wing
5 200277 1 ELEMENT, Filter, Main
6 200262 1 BAFFLE, Retainer
7 200261 1 CLAMP
8 200458 1 COVER, End
February 7, 1996 290003 2-8

PRE CLEANER
November 26, 1996 200263 2-9

PRE CLEANER
1 200263 PRE CLEANER
2 200455 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 100275 1 NUT, Wing
November 26, 1996 200263 2-10

EXHAUST ASSEMBLY
18 17
9
8
9
10 12
15 11
12
18
14
6 9 17
2
3
1
2
13
9
18
10
9 17 7
5
19
16
19
9 4
10
18
P004203
May 6,1998 tf120b03 2-11

EXHAUST ASSEMBLY
1 203549 1 SILENCER
2 171520 2 CLAMP, Exhaust
4 173044 1 BRACKET
5 190322 2 HINGE
7 100957 2 SCREW, Cap
8 171416 1 ELBOW
9 12 WASHER
11 202869 1 BELLOW
13 171410 1 ELBOW
14 171411 1 ELBOW
15 171415 1 ELBOW
16 100962 2 SCREW, Cap
17 205012 3 CLAMP
18 100271 10 NUT, Cleavelock
19 166055 2 BOSS
May 6,1998 tf120b03 2-12

FUEL SYSTEM
2
6 1
To engine
3
3 4
2 7
FUEL TANK
5
8 6
P004204
May 6, 1998 TF120B04 2-13

FUEL SYSTEM
1 120051 1 ADAPTOR, Pushlock, Male
2 120218 2 FITTING
4 290063 1 WATER SEPERATOR ASSY
5 220090 1 FILTER, Fuel, Spin On
May 6, 1998 TF120B04 2-14

ENGINE CONTROLS ASSEMBLY
2 5
6
7
6
3
P004205
May 6, 1998 TF120B05 2-15

ENGINE CONTROLS ASSEMBLY
1 201030 1 LEVER
2 100281 1 NUT, Hex
3 172625 1 BRACKET
5 200779 1 TIE ROD END
6 100310 3 NUT, Nyloc
7 100218 4 SCREW
May 6, 1998 TF120B05 2-16

COOLING SYSTEM
16
15
7
35
12
34
6
1 14
24 13 35 10
22
14
19
30
21
2
23
26
31 33
4
8
29
20 28
32 19
10 27
35
11
25 34 35
17
3 9
24 5
18
25
P004206
May 6, 1998 TF120B06 2-17

COOLING SYSTEM
1 202880 1 COWLING
2 203813 1 RADIATOR
4 100312 16 NUT, Nyloc
5 190604 1 BAFFLE, Rubber, LH
6 190605 1 BAFFLE, Rubber, RH
7 201641 1 CAP, Radiator
9 170469 1 PIPE
11 174040 1 PLATE, Retainer
12 201677 1 HOSE, Radiator
13 202334 1 PIPE
14 200212 4 CLAMP, Hose
15 201640 1 VALVE, Pressure Relief
16 100381 5 SCREW
17 201319 4 MOUNTING, Circular
18 100314 8 NUT, Nyloc
19 200043 4 TIE ROD END
20 100288 4 NUT, Hex
22 100316 4 NUT, Nyloc
23 180077 2 ROD
24 174018 2 PLATE, Retaining
25 201054 2 CLAMP, Hose
26 203351 1 P CLAMP
27 174232 2 BRACKET, Mounting, Radiator
30 201676 1 HOSE, Radiator
31 120387 1 T PIECE
32 120145 1 PLUG
33 203814 1 PIPE, Steel
34 201644 2 ELBOW, Rubber
35 200092 4 CLAMP, Hose
May 6, 1998 TF120B06 2-18

July 2, 1997 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN
July 2, 1997 SECTION 3 POWER TRAIN 3-2

TRANSMISSION SYSTEM (DRIVE LINE)
L.H.S
30 28
HYDRAULIC TANK
8
23 29 5
24 1
13 9
5 33
19 18
7
25 20
23 6 20
20 7
2 11 32 12 4
3 6 31
26 20 21 32 10
C
21 32
B 17 32 10
20
A 27 23 16
25 6 20 22 20
8 20 14
7
6
7 9 33
15 1
17
11
8 5
28
R.H.S
P004212
May 6, 1998 TF120B07 3-3

TRANSMISSION SYSTEM (DRIVE LINE)
1 260528 2 WHEEL DRIVE, Series 25V 2 Speed
2 210672 1 PUMP, Transmission
3 210604 1 VALVE, Brake Release
4 161501 1 MANIFOLD, Return
5 121350 3 ELBOW
6 120229 16 FLANGE, Half
11 121024 2 TEE BRANCH
12 240883 1 HOSE ASSY
13 240891 1 HOSE ASSY
14 240630 1 HOSE ASSY
15 240487 1 HOSE ASSY
16 240884 1 HOSE ASSY
17 240876 2 HOSE ASSY
18 240877 1 HOSE ASSY
20 140086 9 O RING
21 100746 16 BOLT, Hex. Head
22 161748 1 FLANGE, Adaptor
24 240882 1 HOSE ASSY
25 120822 2 ELBOW
26 120318 1 ADAPTOR
27 125024 1 TEE BRANCH
29 120356 1 BULKHEAD
30 120259 1 CAP
31 240875 1 HOSE ASSY
32 190243 4 ELBOW
33 120804 2 ELBOW
May 6, 1998 TF120B07 3-4

TRANSMISSION SYSTEM (SUCTION LINE)
33 33
33
33
34 34
25
8
13
26
24 17 12
6
13
8 7
3
HYD 2 9
TANK 21 18
4 6
1
22 14
16
31
20
10
15
11
P
23
30
28
5 32
27
27
19 19
29
P004216
May 6, 1998 TF120B08 3-5

TRANSMISSION SYSTEM (SUCTION LINE)
2 181764 1 PIPE ASSY
3 120034 1 CAP
5 240893 1 HOSE ASSY
6 120047 2 ELBOW
7 161501 1 MANIFOLD, Return
9 120284 1 REDUCER
11 100952 4 SCREW, Cap
12 240342 1 HOSE ASSY
13 240251 2 HOSE ASSY
14 240894 1 HOSE ASSY
15 240895 1 HOSE ASSY
16 203379 1 COOLER, Oil
17 240481 1 HOSE ASSY
20 140150 1 O RING
23 210631 1 VALVE, Control
24 120812 1 ELBOW
25 240317 1 HOSE ASSY
26 240358 1 HOSE ASSY
27 120100 2 ELBOW
29 120725 1 CAP
30 240893 1 HOSE ASSY
31 120035 1 ADAPTOR
32 120817 1 ELBOW
33 125065 4 ELBOW
34 210468 2 FILTER HEAD
May 6, 1998 TF120B08 3-6

OIL COOLER ASSEMBLY
2
4
9
3
14
13
16 10
15
11
8
12 5,6
11
10
P004207
May 6, 1998 TF120B09 3-7

OIL COOLER ASSEMBLY
1 203813 1 RADIATOR
2 203379 1 COOLER, Oil
3 202903 1 CONDENSOR
4 174795 1 MOUNTING
5 174793 1 MOUNTING, RHS
6 174794 1 MOUNTING, LHS
7 200774 2 FASTENERS, Anti Loose
8 203952 2 CATCH, Anti Loose
9 NSI 4 BOLT, Hex. Head
12 100316 2 NUT, Nyloc
14 100312 8 NUT, Nyloc
May 6, 1998 TF120B09 3-8

TRANSMISSION PUMP
May 29, 1997 210672 3-9

TRANSMISSION PUMP
1 210672 TRANSMISSION PUMP
2 210642 2 PUMP, Section
3 223002 4 SCREW, Hex
4 223001 4 WASHER
5 210431 1 PUMP, Auxillary
May 29, 1997 210672 3-10

VARIABLE DISPLACEMENT PUMP (HOUSING)
May 29, 1997 210672 3-11

VARIABLE DISPLASEMENT PUMP (HOUSING)
1 210642 1 VARIABLE DISPLACEMENT PUMP (HOUSING)
2 223603 1 HOUSING
3 223058 2 CYLINDER, Pin
4 223187 1 PIN, Dowel
5 223186 2 PIN, Dowel
6 223026 2 PIN, Double Break Off
7 223063 3 SCREW, Locking
8 Z0634306174 3 O RING
9 223519 2 ORIFICE
10 Z0634306518 1 O RING
May 29, 1997 210672 3-12

HYDRAULIC CONTROL
May 29, 1997 210672 3-13

HYDRAULIC CONTROL
1 223263 1 HYDRAULIC CONTROL
2 223288 1 PISTON, Positioning
3 223289 1 ROD
4 223290 1 COVER
5 223291 1 COVER
6 223031 2 RING
6 223032 A/R RING
6 223033 A/R RING
6 223034 A/R RING
6 223035 A/R RING
6 223036 A/R RING
7 223292 2 RING
8 223293 2 RING
9 223294 2 COLLAR, Spring
9 223040 A/R SPACER, Ring
9 223041 A/R SPACER, Ring
10 223295 2 SPRING, Pressure
12 223297 2 BUSH
14 223299 2 RING, Retaining
15 223047 1 NUT, Hex
16 223056 8 BUSH
17 100065 8 WASHER, Spring
18 223049 1 O RING
19 223527 4 O RING
May 29, 1997 210672 3-14

CONTROL MODULE
24
1
10 22
7 20
19
4
6
3 25
21
12 9
15
5
14
12 11
13
16
18
P003001
17
May 29, 1997 210672 3-15

CONTROL MODULE
1 223266 1 CONTROL MODULE
2 NSI 1 HOUSING
3 223630 1 BUSH, Control
4 223631 1 SHAFT, Control
6 223635 1 COVER
7 223114 1 LEVER
8 223115 1 GASKET
10 223634 1 PIN, Eccentric
11 100366 1 SCREW, Cap
12 223049 1 O RING
13 223119 1 O RING
14 223120 1 ROLLER, Needle
15 223121 1 O RING
16 223122 1 SCREW, Cap
17 100220 1 SCREW, Cap
18 223123 1 SCREW, Cap
19 223124 1 O RING
20 223125 1 NUT, Seal Lock
21 223127 1 SHIM
22 223129 1 PIN, Cylinder
24 223553 1 LEVER, Feed Back
25 223632 1 BUSH, Spring
May 29, 1997 210672 3-16

PORT PLATE WITH VALVES
15
17
P002968
May 29, 1997 210672 3-17

PORT PLATE WITH VALVES
1 NSI 1 PORT PLATE WITH VALVES
2 223627 1 HOUSING, Portplate
3 223528 2 VALVE, Relief, Pressure
4 223053 1 VALVE, Relief, Pressure
5 223626 1 VALVE, Override, Pressure
6 223531 1 BUSHING, Bearing
7 223532 1 BUSH
8 223533 1 BUSH, Bearing
9 NSI 4 SCREW, Cap
10 223535 2 CYLINDER, Pin
11 223536 1 O RING
12 223026 3 PIN, Double Break Off Not Illustrated
14 223062 2 O RING
16 Z0634306174 2 O RING
17 210602 1 CONTROL VALVE, DA
May 29, 1997 210672 3-18

PRESSURE RELIEF VALVE
May 29, 1997 210672 3-19

PRESSURE RELIVE VALVE
1 223528 1 PRESSURE RELIEF VALVE
3 223538 1 COLLAR, Valve
4 223066 1 SPINDLE, Valve
5 NSI 1 NUT, Loading, Spring
6 NSI 1 SPRING, Pressure
7 223069 1 SPRING, Cone Shaped
8 223070 1 PIN, Threaded
9 223071 1 O RING
10 223072 1 RING, Backup
11 223539 1 BOLT, Adjusting
12 223090 1 NUT, Lock, Seal
13 223540 1 O RING
May 29, 1997 210672 3-20

CONTROL CARTRIDGE, DA
May 29, 1997 210672 3-21

CONTROL CARTRIDGE, DA
1 210602 1 CONTROL CARTRIDGE, DA
2 223090 1 NUT, Seal Lock
3 223556 1 SCREW, Control
4 223562 1 O RING
5 223564 1 CIRCLIP
6 223561 1 RING
7 223558 1 PIPE, Controller
8 223560 1 PIN, Threaded
9 223582 1 CIRCLIP
10 223563 1 CIRCLIP
11 223565 1 ORIFICE
12 100403 1 NUT, Nyloc
13 NSI 1 SPACER
14 223557 1 PISTON, Differential
15 223583 1 SPRING
May 29, 1997 210672 3-22

PRESSURE OVERRIDE VALVE
13
P002960
May 29, 1997 210672 3-23

PRESSURE OVERRIDE VALVE
1 223626 1 PRESSURE OVERRIDE VALVE
3 223541 1 BUSHING, Valve
4 223082 1 PISTON, Control
5 223083 1 PISTON
6 223084 1 PISTON, Valve
7 223629 1 SEAT, Poppet
10 223542 1 SCREW, Adjusting
12 223090 1 NUT, Lock, Seal
13 223540 1 O RING
May 29, 1997 210672 3-24

May 29, 1997 210672 3-25

1 223053 1 PRESSURE RELIEF VALVE
3 223074 1 PISTON, Valve
6 223071 1 O RING
7 223077 A/R SHIM, 1 mm
7 223078 A/R SHIM, 0.5 mm
7 223079 A/R SHIM, 0.3 mm
May 29, 1997 210672 3-26

ROTARY GROUP
1
18
19
16
12
20
21
22
25
23
2 24
4
23
14
15
14
8 22
9
3
11
10
26
5
7 13
P002957
May 29, 1997 210672 3-27

ROTARY GROUP
1 223262 1 ROTARY GROUP
2 223521 9 PAD, Piston Slipper
3 223607 1 STACK, Cup Spring
4 223608 1 CRADLE
5 223609 1 RING, Slide
6 223610 1 SHAFT, Drive
7 223615 1 BEARING, Flange
8 223009 1 WIRE
9 223277 A/R SHIM
9 223278 A/R SHIM
9 223279 A/R SHIM
9 223280 A/R SHIM
10 223613 1 PLATE, Retaining
11 223614 1 BALL, Retaining
12 223284 1 BEARING, Roller
13 223618 1 CRADLE BEARING ASSY
15 223620 1 SEAL, Shaft
18 223603 1 HOUSING
20 223189 1 SCREW, Eccentric
21 223190 1 NUT, Seat, locking
22 223606 1 CYLINDER WITH CONTROL PLATE
23 223616 2 WASHER
24 223617 1 SPRING
26 223612 1 WIRE
May 29, 1997 210672 3-28

INTERNAL GEAR PUMP ASSEMBLY
10
1
3
11
12
5
9
13
8
7
6
P003622
May 29, 1997 210672 3-29

INTERNAL GEAR PUMP ASSEMBLY
1 223265 1 INTERNAL GEAR PUMP ASSEMBLY
2 223544 1 FLANGE, Intermediate
3 223639 1 COVER, Pump Wheel Set
4 223641 1 PLATE, Wear
5 323638 1 SHAFT, Drive Thru
6 223137 2 RING, Rectangular
7 1 BUSHING, Bearing
8 223139 4 RING, Seal
9 223580 4 SCREW, Cap
10 223059 1 O RING
11 223022 1 O RING
12 223640 1 KEY, Shaft
13 223551 1 CIRCLIP
May 29, 1997 210672 3-30

HYDRAULIC PUMP
May 29, 1997 210672 3-31

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 CIRCLIP, Internal
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Taper
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Taper
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
May 29, 1997 210672 3-32

HYDRAULIC PUMP
May 29, 1997 210672 3-33

HYDRAULIC PUMP
36 140062 1 O RING
37 223245 1 CIRCLIP, Internal
38 223242 1 SEAL, Shaft
May 29, 1997 210672 3-34

TRANSMISSION PUMP MISCELLANEOUS PARTS
13
8
9
11 15
7 2
3
10
6
5
14
12
5
4
P004218
May 7, 1998 TF120B10 3-35

TRANSMISSION PUMP MISCELLANEOUS PARTS
2 172616 1 BRACKET, Support
3 172615 1 MOUNTING, Transmission
6 100314 2 NUT, Nyloc
9 100225 21 SCREW, Cap
10 203822 1 COUPLING
11 161729 1 FLANGE, Adaptor
12 100240 8 SCREW, Cap
13 101308 2 WASHER, Hardened
15 203823 1 HUB, Bowex
May 7, 1998 TF120B10 3-36

TRANSMISSION PUMP OIL FILTER ASSEMBLY
P004219
May 8, 1998 TF120B011 3-37

TRANSMISSION PUMP OIL FILTER ASSEMBLY
1 210469 1 FILTER, Element, Spin On
2 210468 1 HEAD
May 8, 1998 TF120B011 3-38

WHEEL DRIVE (SERIES 25)
39 38
1
40
6
3 28
2
24 23
11 25
10 26
22
9
7 8
5 13 21
4 19
18 20
12
35 27
29
34
15
17
15 16 37
14
36
33
31
41 32 50 42 51 43 44 45 46 47 48
30
29
P003077
49
February 27, 1996 260528 3-39

1 260528 2 WHEEL DRIVE (SERIES 38)
2 120396 2 PLUG, Steam
3 100421 A/R WASHER, Fender
4 100149 6 SCREW, Hex
5 160180 1 COVER, Plate
6 140191 1 O RING
7 160194 1 PLUG, Thrust, Brass
8 201650 1 CIRCLIP
9 160193 1 WASHER, Steel
10 200846 1 GEAR, Sun
11 160192 1 WASHER, Thrust, Bronze
12 100211 24 SCREW, Hex
13 190092 1 CARRIER, Planetary
14 160181 3 PIN, Planetary
15 160182 6 SHIM, Planet
17 200273 3 GEAR, Planetary
18 170222 1 CIRCLIP
19 150018 1 PIN, Lock
20 160263 1 NUT, Lock
21 190141 1 WASHER
22 200271 1 GEAR, Ring
23 100149 8 BOLT
24 160360 4 PLATE, Lock
26 190093 1 CARRIER, Ring Gear
27 120019 1 PLUG
28 161789 1 HUB
29 150068 2 BEARING
30 140192 1 SEAL, Oil
31 160346 1 SHAFT, Stub
32 100484 14 BOLT
33 140344 1 V RING
34 201465 1 SHAFT, Side
35 201497 1 CIRCLIP
February 27, 1996 260528 3-40

39 38
1
40
6
3 28
2
24 23
11 25
10 26
22
9
7 8
5 13 21
4 19
18 20
12
35 27
29
34
15
17
15 16 37
14
36
33
31
41 32 50 42 51 43 44 45 46 47 48
30
29
P003077
49
February 27, 1996 260528 3-41

36 100477 10 BOLT
37 160584 1 ADAPTOR
38 100268 12 STUD, Wheel
39 100351 12 NUT, Wheel, Tapered
40 140471 1 SEAL, Cassette
41 202621 1 PLATE, Seal
42 220334 4 WASHER
43 215009 1 MOTOR, Volvo, V12
44 224860 1 GASKET
45 205119 1 BRAKE, Failsafe
46 201504 1 GASKET
47 215011 1 PRIMARY REDUCTION ASSY
48 NPN 1 FINAL DRIVE
49 220792 12 SCREW, Cap
50 100002 4 NUT, Hex
51 100516 4 STUD
February 27, 1996 260528 3-42

HYDRAULIC PUMP (V12)
May 8, 1998 215009 3-43

HYDRAULIC PUMP (V12)
1 215009 1 HYDRAULIC PUMP (V12)
2 NSI 8 SCREW, Socket, Hex
3 NSI 1 CAP, End Refer to 215009a (End Cap)
4 NSI 1 VALVE SEGMENT ASSY
5 225096 1 PLATE, Sliding
6 225094 1 BEARING, Needle
7 NSI 3 PIN, Guide
8 225093 1 BARREL, Cylinder
9 225095 1 GASKET
10 225104 2 PIN, Support
11 225102 1 SHAFT, Joint
12 225103 6 ROLLER, Joint
13 NSI 2 PIN
14 NSI 1 HOUSING
15 NSI 1 RING, Retaining
16 225098 1 PIN, Guide
17 225097 1 SPRING, Compression
18 225105 1 COUPLING, Joint
19 225099 9 PISTON ASSY
20 NSI 1 SHAFT
21 225079 1 BEARING, Roller, Tapered
22 NSI 1 FLANGE
23 NSI 1 SLEEVE, Spacer V12 - 60 only.
26 NSI 2 WASHER, Spacer
28 225093 1 BARREL, Cylinder
29 140397 1 O RING
30 NSI 1 CARRIER, Seal
May 8, 1998 215009 3-44

END CAP (V12)
May 8, 1998 215009A 3-45

END CAP (V12)
1 215009A 1 END CAP (V12)
3 NSI 1 COVER
4 225106 1 O RING
5 NSI 1 NUT, Seal
7 NSI A/R WASHER, Stop
8 NSI 8 SCREW, Cap
9 NSI 1 SCREW, Adjusting
10 NSI 1 GUIDE, Spring
11 NSI 1 SCREW, Plug
12 NSI 1 O RING
13 NSI 1 CAP, End
14 NSI 1 SPRING, Compression
15 NSI 1 SPRING, Compression
16 NSI 1 GUIDE, Spring
17 NSI 9 RING, Piston
18 NSI 2 NOZZLE
19 NSI 1 SLEEVE, Valve
20 NSI 1 SPOOL, Valve
21 NSI 1 O RING
22 NSI 1 RING, Support
23 NSI 1 SCREW, Set
24 NSI 1 PLUG ASSY, Hex Socket
26 NSI 1 COVER, Control
28 NSI 1 O RING
29 NSI 2 GUIDE, Valve
30 NSI 2 CONE, Valve
31 NSI 1 O RING
32 NSI 1 O RING
33 NSI A/R WASHER, Stop
35 NSI 1 BALL
May 8, 1998 215009A 3-46

END CAP (V12)
May 8, 1998 215009A 3-47

END CAP (V12)
36 NSI 1 SPRING
37 NSI 1 PIN, Companion
38 NSI 2 NOZZLE
39 NSI 1 O RING
40 NSI 1 SHUTTLE
41 NSI 1 SPRING
42 NSI 2 WASHER
43 225107 1 O RING
44 NSI 1 PLUG, Hex
45 NSI 2 SCREW, Hex
46 NSI 1 COVER, Protection
47 NSI 1 O RING
48 NSI 1 NOZZLE
May 8, 1998 215009A 3-48

MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
7
3 4
1 5 6
8 9
11
10
16
17 12
13 21
22
14
23
14
15
18
19
20
P002405
February 9, 1996 205119 3-49

MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
1 205119 1 MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
2 NSI 2 BOLT, Socket Head
3 NSI 1 CIRCLIP
4 NSI 1 CIRCLIP
5 *** 1 BEARING
6 */*** 1 SEAL, Oil
7 NSI 1 COVER
8 220390 1 SHAFT ASSY, Spline
9 NSI 1 BOLT, Shoulder, Socket Head
10 ** 1 DISC, Primary
11 ** 5 DISC, Rotor
12 ** 4 DISC, Stator
13 NSI 4 SCREW, Socket Head
14 */**/***/**** 2 GASKET, Case
15 NSI 1 PLATE, Spring
16 **** 4 SPRING, Red
17 **** 4 SPRING, Blue
18 NSI 1 PISTON
19 * 1 RING, Backup
20 * 1 O RING
21 * 1 RING, Backup
22 * 1 O RING
23 NSI 1 PLATE, Pressure
24 220386 1 KIT, O Ring and Backup Ring Includes Items Marked *
25 220387 1 KIT, Standard Torque Lining Includes Items Marked **
26 220388 1 KIT, Bearing Includes Items Marked ***
27 220389 1 KIT, Spring Includes Items Marked ****
February 9, 1996 205119 3-50

TRACK ASSEMBLY
8
26
16 3 25
3
29 1,2
20 27
23
21 12
19 11
10
10
7 9
24 NOTE: The components used on the
13
track assembly are shown in
7 22 detail on the following pages.
4 14
5,28 6 15
17
18
P004220
May 14, 1998 tf120b12 3-53

TRACK ASSEMBLY
1 180941 1 FRAME, Side, LH
2 180942 1 FRAME, Side, RH
3 201760 6 BEARING, Spherical, Elastomeric
4 203980 2 IDLER (Inter Track - 60 mm Shaft)
5 173337 2 PLATE, Retainer, LHS
8 100921 8 SCREW, Cap
9 203607 8 ROLLER, Track, Single Flange (Intertrack)
10 203608 8 ROLLER, Track, Double Flange (Intertrack)
11 171309 2 PLATE, Cover, Greasepoint
13 NSI 2 TRACK LINK ASSY
14 224574 92 LINK, Track, RH
15 224575 92 LINK, Track, LH
16 100485 16 BOLT, Hex. Head
17 203514 92 SHOE, Grouser (Intertrack) 16" Upto 20.01.97
17 203660 94 SHOE, Grouser (Intertrack) 16" From 20.01.97
18 202603 368 BOLT, Track, (Berco)
19 190409 2 SPROCKET, Drive
20 100268 24 STUD, Wheel
21 100351 24 NUT, Tapered
22 202604 368 NUT, Track (Berco)
23 203981 1 IDLER TENSIONING ASSY
25 100454 4 SCREW, Cap
26 160614 2 STRIP, Wear
28 173336 4 PLATE, Retainer, RHS
May 14, 1998 tf120b12 3-54

TENSIONING IDLER ASSEMBLY
3
17
18
16
1
15
19
2 5
6
4
7
11 8
9
12
10
14 13
P004221
May 14, 1998 tf120b13 3-55

TENSIONING IDLER ASSEMBLY
1 203981 1 IDLER TENSIONING ASSY
2 224807 1 SPRING ASSY
3 203623 1 STUD, Spring Carrier
4 224808 1 FORK
7 203622 1 SPRING
8 203624 1 CAP, Spring
9 203625 1 NUT
10 203611 1 COUPLING, Tensioner, Hydraulic
11 203618 1 PISTON
12 203619 1 SEAL, Groove
13 203620 1 HOUSING, Cylinder
14 160655 1 REDUCER
15 240114 1 HOSE ASSY
16 180914 1 CARTRIDGE, Valve, Grease
17 202618 1 VALVE, Grease
19 203980 1 IDLER (60 Shaft)
May 14, 1998 tf120b13 3-56

IDLER ASSEMBLY (INTER TRACK - 60 MM SHAFT)
May 14, 1998 TF120B14 3-57

IDLER ASSEMBLY (INTER TRACK - 60 MM SHAFT)
1 203980 1 IDLER ASSEMBLY (INTER TRACK - 60 MM SHAFT)
2 224801 1 WHEEL, Idler
3 203617 1 PLUG
4 224802 2 BUSING
5 224805 2 SEAL
6 140132 2 O RING
7 224804 1 SHAFT
8 224803 2 BRACKET
9 224806 2 PIN, Spring
May 14, 1998 TF120B14 3-58

TRACK ROLLER (DOUBLE FLANGE - INTER TRACK)
May 14, 1998 tf120b15 3-59

TRACK ROLLER (DOUBLE FLANGE - INTER TRACK)
1 203608 1 TRACK ROLLER (DOUBLE FLANGE - INTER TRACK)
2 NSI 1 BODY, Roller
3 203632 1 PLUG
4 203631 2 BUSH
5 222752 2 SEAL
6 203628 2 WASHER, Thrust
7 203626 2 BRACKET
8 203627 2 RING, Snap
9 140261 2 O RING
10 203630 1 SHAFT
May 14, 1998 tf120b15 3-60

TRACK ROLLER (SINGLE FLANGE - INTER TRACK)
May 14, 1998 tf120b16 3-61

TRACK ROLLER (SINGLE FLANGE - INTER TRACK)
1 203607 1 TRACK ROLLER (DOUBLE FLANGE - INTER TRACK)
2 NSI 1 BODY, Roller
3 203632 1 PLUG
4 203631 2 BUSH
5 222752 2 SEAL
7 203626 2 BRACKET
8 203627 2 RING, Snap
9 140261 2 O RING
10 203630 1 SHAFT
May 14, 1998 tf120b16 3-62

TRACK LINK
3
1
2
5
7
6
P004222
May 14, 1998 TF120B17 3-63

TRACK LINK
1 224574 1 LINK, Track, RH
2 224260 2 LINK, Master, Bush End, RH and LH
3 224259 2 LINK, Master, Pin End, RH and LH
4 224582 2 BUSH
5 224580 4 WASHER
6 224575 1 LINK, Track, LH
7 224581 2 PIN
May 14, 1998 TF120B17 3-64

MASTER LINK ASSEMBLY
4
1 3
2
5 1
P004230
June 4, 1998 tf120b54 3-65

MASTER LINK ASSEMBLY
1 224259 1 LINK, Master, Pin End, LH and RH
2 224260 1 LINK, Master, Bush End, RH and LH
3 202603 2 BOLT, Track
June 4, 1998 tf120b54 3-66

July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-1
SECTION 4A
HYDRAULIC SYSTEM
July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-2

HYDRAULIC SYSTEM (FELLING HEAD)
TILT CYLINDER
2 15
12 16
3
5 17
4
8 7 14
18 39 1
10 19
TILT
BOOM
6 9
TO
CASE DRAIN
SAW
SAW CYLINDER 13 33
31
14 29
32
11
26 30
12 9
29
20
21 25
22
SAW MOTOR 28
ROTATION
VIEWED FROM TOP
38 34
27 35
24 23
36 9 9
37
P004248
June 19, 1998 TF120B56 4-3

2 172397 1 RESEVOIR, Air
3 121220 1 PLUG, Sintered
4 160437 1 FITTING, Oiler
5 140201 1 O RING
6 120363 1 T PIECE
7 120188 1 BUSH, Reducing
8 201223 1 VALVE, Tank
9 120123 4 ADAPTOR
10 240114 1 HOSE ASSY
11 230105 1 CYLINDER, Saw Feed
12 120021 2 ADAPTOR, Swivel
13 240130 1 HOSE ASSY
14 120031 2 ADAPTOR
15 230104 1 CYLINDER, Tilt
16 190254 1 PLUG
17 240626 1 HOSE ASSY
18 210389 1 VALVE, Throttle Feed
20 120318 1 ADAPTOR
21 120048 1 ADAPTOR
22 240659 1 HOSE ASSY
23 120004 2 ADAPTOR
24 210163 1 MOTOR, Saw
25 240709 1 HOSE ASSY
26 120810 1 ELBOW
27 240724 1 HOSE ASSY
28 265043 1 OILER ASSY
29 120212 1 ADAPTOR, Swivel
30 240114 1 HOSE ASSY
31 240723 1 HOSE ASSY
32 120372 1 ELBOW
33 240113 1 HOSE ASSY
34 120016 1 SOCKET
35 240114 1 HOSE ASSY
June 19, 1998 TF120B56 4-4

TILT CYLINDER
2 15
12 16
3
5 17
4
8 7 14
18 39 1
10 19
TILT
BOOM
6 9
TO
CASE DRAIN
SAW
SAW CYLINDER 13 33
31
14 29
32
11
26 30
12 9
29
20
21 25
22
SAW MOTOR 28
ROTATION
VIEWED FROM TOP
38 34
27 35
24 23
36 9 9
37
P004248
June 19, 1998 TF120B56 4-5

36 240658 1 HOSE ASSY
37 161689 1 MOUNTING, Plate
38 160654 1 BOSS
39 120129 1 ADAPTOR
June 19, 1998 TF120B56 4-6

HYDRAULIC FILTER ASSEMBLY
4
5
6
1
3 7
8
2
P004238
May 14, 1998 TF120B18 4-7

HYDRAULIC FILTER ASSEMBLY
1 210467 1 HEAD
2 210465 2 ELEMENT, Spin On
3 NSI 2 SEAL, Rubber
4 NSI 4 PLUG
5 NSI 1 VALVE, Bypass
6 NSI 1 SPRING, Bypass Valve
7 204455 1 SWITCH, Low Pressure
8 203953 1 BOOT, Rubber
May 14, 1998 TF120B18 4-8

HYDRAULIC OIL TANK ASSEMBLY
2
9
5
17
1
18 7
13 4
16
20
19
22 14 23
10
15 12
14
21
14
14
11
P004239
May 14, 1998 TF120B19 4-9

HYDRAULIC OIL TANK ASSEMBLY
1 181300 1 TANK, Hydraulic
3 203560 1 STRAINER, Suction
4 210106 1 STRAINER
5 203524 1 GASKET
6 174401 1 PLATE, Cover
7 210105 1 INDICATOR, Level
8 120333 2 PLUG
10 181764 1 PIPE ASSY
11 120034 1 CAP
13 210016 1 BREATHER, Reservoir
15 210387 1 VALVE, Check
16 125024 1 TEE RUN
17 120290 1 ELBOW
18 190628 1 PLUG, Modified
19 125093 1 ADAPTOR, Pushlock, Female
20 210386 1 VALVE, Check
22 200694 1 SENDER, Oil Temperature
23 NSI 2 SCREW, Hex. Head
May 14, 1998 TF120B19 4-10

HYDRAULIC OIL TANK FILLING ASSEMBLY
2 11 1 3
To hydraulic tank
12
4 6
5 4
10
7
8
4 6 6 8
13
14
P004240
May 14, 1998 TF120B20 4-11

HYDRAULIC OIL TANK FILLING ASSEMBLY
1 162501 1 PIPE
2 173895 1 CLAMP
3 120193 1 ELBOW
6 120207 3 REDUCER
7 205248 1 PUMP
8 120194 2 NIPPLE
9 173537 1 MOUNTING
10 210406 1 VALVE, Ball
11 140150 1 O RING
12 120386 1 T PIECE
13 2 WASHER
14 2 SCREW, Hex. Head
May 14, 1998 TF120B20 4-12

JOYSTICK TO CONTROL VALVE (RIGHT HAND SIDE)
COLOUR CODE
1 BROWN
2 RED
2 3 ORANGE
P 4 4 YELLOW
P GREEN
7
1 3
T 2
3 4
T 1 2
2
2
6
3
UP
UP
1
Main Boom
Stick Boom
3
Rotator
Grab
Slew
Saw
P
4 7
DOWN
DOWN
P
T
5 5 8
4
P004241
May 15, 1998 TF120B21 4-13

JOYSTICK TO CONTROL VALVE (RIGHT HAND SIDE)
1 210612 1 VALVE, Joystick
3 121156 6 ELBOW
4 172029 1 MANIFOLD
8 210631 1 VALVE, Solenoid
May 15, 1998 TF120B21 4-14

JOYSTICK TO CONTROL VALVE (LEFT HAND SIDE)
COLOUR CODE
1 BROWN
2 RED
2 3 ORANGE
P 4 4 YELLOW
P GREEN
1 3 7
T 2
2 1
T 4 3
2
2 6
UP
UP
3 1
Main Boom
Stick Boom
3
Rotator
Grab
Slew
Saw
P
4
6
DOWN
DOWN
P
T
8
5 5
4
P004257
June 18, 1998 TF120B55 4-15

JOYSTICK TO CONTROL VALVE (LEFT HAND SIDE)
3 121156 6 ELBOW
4 172029 1 MANIFOLD
June 18, 1998 TF120B55 4-16

PUMP TO CONTROL VALVE
28
27
16 15
14
1 12
26 30
11
18 12
14
13
2 T LS
3 8 15
7 10
29
20
P
6
21
4
29 5
17 19 19
19 31 22
23
25
24
P004242
May 15, 1998 TF120B22 4-17

PUMP TO CONTROL VALVE
2 140150 1 O RING
3 100952 4 SCREW, Cap
10 120284 1 REDUCER
11 210467 1 FILTER ASSY
12 140226 2 O RING
13 162305 1 FLANGE
15 100021 8 SCREW, Cap
16 240889 1 HOSE ASSY
17 240893 1 HOSE ASSY
20 120386 1 TEE RUN
22 120247 1 REDUCER
24 240879 1 HOSE ASSY
25 121180 1 ELBOW, Bulkhead
26 120816 1 ELBOW
28 240390 1 HOSE ASSY
29 120100 3 ELBOW
30 120812 1 ELBOW
31 120725 1 CAP
May 15, 1998 TF120B22 4-18

PILOT PRESSURE CIRCUIT
2
7
9
P
T
9 10
1 TANK
11
6 3
2
5
4
1
8
6 3
10
5
9
T
P
7 9
P004243
May 15, 1998 TF120B23 4-19

PILOT PRESSURE CIRCUIT
5 120037 2 PLUG
6 172029 2 MANIFOLD
10 121156 4 ELBOW
11 240796 1 HOSE ASSY
May 15, 1998 TF120B23 4-20

TEST POINT CIRCUIT
TRANSMISION PUMP
MA
MA
1
2
13 HYDRAULIC PUMP PUMP
G1
G
7 T MOTOR 1 2
2
P
MB
PS
MB
PS
CONTROL VALVE
2
MA2
1
14 2 1
2 2
MB PS
1
MA
1
1 1
16 MB PS 12
17
6 3 8 19
SYSTEM RHS
PRESSURE
12
SERVO 17
PRESSURE LHS
20
15
18
MA
MA
1
2
9 10 11 11 10 9
MB
MB
1
2
8 MA1 MB1 MA
2
MB
2
TOP PS1
1
G PS
2
G2
5
4
PS
PS
BOTTOM
1
2
10 11 10
11
P004244
May 18, 1998 TF120B24 4-21

TEST POINT CIRCUIT
3 172032 1 MANIFOLD, Test Point
4 172029 1 MANIFOLD
5 172674 1 BRACKET, Mounting
6 201739 2 FITTING, Test Point
9 121350 4 ELBOW
10 120356 6 FITTING, Bulkhead
11 120259 6 CAP
12 120822 2 ELBOW
13 240899 1 HOSE ASSY
14 240629 1 HOSE ASSY
15 240743 1 HOSE ASSY
16 240315 1 HOSE ASSY
17 240686 2 HOSE ASSY
18 240316 1 HOSE ASSY
19 240887 1 HOSE ASSY
20 240892 1 HOSE ASSY
May 18, 1998 TF120B24 4-22

CONTROL VALVE TO IMPLEMENTS
1 18 6 19 7 18 13
CASE DRAIN BLACK
3
MAIN BOOM UP YELLOW 1 18 6
STICK BOOM UP PURPLE 19 7 18

ROTATOR RIGHT RED
GRAB OPEN GRAY
24
MAIN BOOM
SAW GREEN 9 22
20
18
2 14
TILT RED
1 18 6
21
23
GRAB CLOSE BLUE
ROTATOR LEFT BROWN
STICK BOOM DOWN GREEN
MAIN BOOM DOWN ORANGE
STICK BOOM
4
20 24 19 18 15
5
7
16 16 18
8 17 10 16
12
11
P004245
May 18, 1998 TF120B25 4-23

CONTROL VALVE TO IMPLEMENTS
1 240302 5 HOSE
2 240311 2 HOSE
3 240303 2 HOSE
4 240305 1 HOSE
5 240304 1 HOSE
6 240306 5 HOSE
7 240307 3 HOSE
8 240310 2 HOSE
9 240308 2 HOSE
10 240309 2 HOSE
11 240727 1 HOSE ASSY
12 240723 1 HOSE ASSY
13 240113 1 HOSE ASSY
14 240813 2 HOSE ASSY
15 240539 2 HOSE ASSY
16 120286 6 UNION
17 120312 2 UNION, Bulkhead
18 120285 13 UNION
20 120832 4 ELBOW
21 120816 2 ELBOW
22 290381 1 ROTATOR
23 260571 1 FELLING HEAD ASSY
May 18, 1998 TF120B25 4-24

CONTROL VALVE TO MANIFOLD
5 6
7
2
TO BOOM
UP
UP
T
Main Boom
Stick Boom
Saw Tilt
Rotator
3
Grab
Slew
4 1
DOWN
DOWN
2 7
5 6
P004246
May 18, 1998 TF120B26 4-25

CONTROL VALVE TO MANIFOLD
4 120961 2 TEE, Bulkhead
May 18, 1998 TF120B26 4-26

GRAB SYSTEM
3
2
9
8 4
5
6
GRAB CYLINDER
2
3
P004247
June 26, 1998 TF120b57 4-27

GRAB SYSTEM
1 230058 1 CYLINDER, Grab
2 120285 2 UNION
4 172034 1 ELBOW ASSY
June 26, 1998 TF120b57 4-28

SAW MOTOR ASSEMBLY
March 4, 1996 210163 4-29

SAW MOTOR ASSEMBLY
1 210163 1 SAW MOTOR ASSEMBLY
2 V959243 4 SCREW, Cap
3 V3703436 1 HOUSING, Barrel
4 V944506 1 PLUG
5 V957180 1 WASHER, Seal
6 V72811-817 1 WASHER, Adjustment
7 V925257 2 O RING
8 V72807 1 SPACER, Guide
9 V72970 5 PISTON
10 V72517 15 RING, Piston
11 V3702959 1 BARREL, Cylinder
12 V72686 1 RING, Retaining, Barrel
13 V72846 1 PLATE, Valve
14 1 PIN, Roll
15 V118044 1 PIN, Cylinder, Type K
16 V72952 1 SHAFT
17 V909305 1 KEY
18 V73257 1 GEAR, Ring
19 V118025 1 BEARING, Roller, Tapered
20 V73384 1 SPACER
21 V118202 1 BEARING, Roller, Tapered
22 V901026 1 WASHER, Lock
23 V906636 1 NUT, Lock
24 V72834 1 HOUSING, Bearing
25 140208 1 SEAL, Oil
26 1 WASHER, Retainer
27 V914529 1 CIRCLIP, Internal
March 4, 1996 210163 4-30

DANFOSS HYDRAULIC MOTOR
January 30, 1996 210301 4-31

DANFOSS HYDRAULIC MOTOR
1 210301 1 DANFOSS HYDRAULIC MOTOR
2 6 SCREW, Set, Hex
3 * 1 SEAL, Dust, Ring
4 1 FLANGE, Spigot
5 * 1 SEAL, Shaft
6 * 1 O RING
7 220455 1 BEARING, Race
8 220456 1 BEARING, Needle
9 1 HOUSING AND OUTPUT SHAFT
10 * 3 O RING
11 1 PLATE, Distributor
12 1 GEAR, Wheel, Set
13 1 COVER, End
14 * 7 WASHER
15 7 SCREW, Set, Hex
16 1 PLATE, Name
17 2 SCREW, Drive
18 1 PLUG, Drain
19 220457 1 KIT, Seal Includes Items Marked *
January 30, 1996 210301 4-32

JOYSTICK VALVE
1 8
18 7
10
12 2
19
11
17
20 29 13
6
9
21
17 14
22
23
15 5
24
30 16
25 27 3
26
4
28 31
P003394
November 14, 1996 210612 4-33

JOYSTICK VALVE
2 224166 1 HANDLE, Joystick
3 NSI 1 NUT
4 224167 1 BELLOWS
5 224169 1 CABLE
6 224170 1 SWITCH
7 NSI 1 WIRE RING
8 224168 1 HOOD, Rubber
9 NSI 1 KIT, Plate Mounting
10 NSI 1 NUT
11 NSI 1 PLATE
12 NSI 4 SCREW, Cap
13 NSI 1 PLATE
14 NSI 1 JOINT
15 NSI 6 SCREW, Cap
16 NSI 1 PLATE
17 224173 4 PIN SET
18 NSI 1 CLIP
19 NSI 1 RETAINER
20 NSI 1 SPRING
21 NSI 1 PIN, Guide
22 NSI 1 PISTON
23 NSI * 1 O RING
24 NSI * 1 SEAL
25 NSI * 1 CLIP
26 NSI * 1 RETAINER
27 NSI 2 WASHER
28 NSI * 1 O RING
29 224174 1 KIT, Seal, Push Pin Set Includes Items Marked *
30 224175 4 CARTRIGE, Spring
31 224176 4 SPRING, Return
November 14, 1996 210612 4-34

CONTROLVALVE (6 BANK)
1 13
2 11
6
12
4
7
3 6 12
14
14
15
5
16
10
P004251
May 18, 1998 210631 4-35

CONTROL VALVE (6 BANK)
1 210631 VALVE, Control
2 224160 1 VALVE, Pressure
3 140095 1 O-RING
4 140363 1 O-RING
5 224154 7 KIT, Seal
6 224162 5 KIT, Seal
7 224155 7 KIT, Seal
8 224156 3 KIT, Seal
9 224161 3 VALVE, Supply Pressure
10 224163 3 KIT, Seal
12 224158 4 KIT, Seal
13 203905 4 KIT, Connector
14 224164 2 KIT, Seal
15 224165 1 VALVE, Counter Pressure
16 224156 8 KIT, Seal
July 11, 1996 210631 4-36

GRAB CYLINDER
February 5, 1996 230058 4-37

GRAB CYLINDER
1 230058 GRAB CYLINDER
2 200036 2 GREASE NIPPLE
3 180561 1 ROD
4 100334 1 NUT, Castle
5 160236 1 NECKBUSH
6 161317 1 PISTON
7 180560 1 BARREL
8 201079 2 BUSH
9 140575 1 KIT, Seal, Grab Cylinder Assy
10 NSI 1 PIN, Split
11 NSI 1 SEAL, Piston
12 NSI 1 SEAL, Wiper
13 NSI 1 RING, Backup
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
February 5, 1996 230058 4-38

TILT CYLINDER
October 29, 1996 230104 4-39

TILT CYLINDER
1 230104 TILT CYLINDER
3 180778 1 ROD
5 160995 1 NECKBUSH
6 161314 1 PISTON
7 181046 1 BARREL
8 160523 2 BUSH
9 140567 1 KIT, Seal, Tilt Cylinder
10 NSI 1 PIN, Split
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
October 29, 1996 230104 4-40

SAW FEED CYLINDER
February 2, 1996 230105 4-41

SAW FEED CYLINDER
1 230105 SAW FEED CYLINDER
4 180779 1 ROD
6 160995 1 NECKBUSH
7 161314 1 PISTON
8 181047 1 BARREL
9 160523 2 BUSH
10 140567 1 KIT, Seal, Saw Feed Cylinder
11 NSI 1 PIN, Split
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 O RING
18 NSI 1 U SEAL
February 2, 1996 230105 4-42

CYLINDER
February 6, 1996 230272 4-43

CYLINDER
1 230272 1 CYLINDER
2 183465 1 ROD
4 160479 1 NECKBUSH
5 160565 1 PISTON
6 181946 1 BARREL
7 140578 1 KIT, Seal, Cylinder
8 NSI 1 PIN, Split
9 NSI 1 O RING
11 NSI 1 BAND, Wear
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 U SEAL
February 6, 1996 230272 4-44

TRUNION CYLINDER
February 6, 1996 230283 4-45

TRUNION CYLINDER
1 230283 TRUNION CYLINDER
3 180777 1 ROD
5 161248 1 NECKBUSH
6 162307 1 FLANGE
7 100196 4 BOLT
9 162177 1 DAMPER
10 161317 1 PISTON
11 181948 1 BARREL
12 162283 1 TRUNION
13 100993 8 SCREW, Cap
14 100424 8 WASHER, Flat, Hardened
15 201079 4 BUSH, Vesconite
16 140575 1 KIT, Seal, Trunion Cylinder
17 NSI 1 PIN, Split
18 NSI 1 O RING
21 NSI 1 RING, Anti Extrusion
22 NSI 1 O RING
23 NSI 1 O RING
24 NSI 1 U SEAL
February 6, 1996 230283 4-46

ROTATOR
14
13
17
13
10 4
12
15
16
3
2
7 6
16
9
10 8
18
5 11
P004250
February 6, 1996 290381 4-47

ROTATOR
1 290381 1 ROTATOR ASSEMBLY
2 181443 1 HOUSING
3 203691 1 SHAFT, Splined
4 181368 1 COVER, Top
5 210301 1 MOTOR, Hydraulic
6 203690 1 GEAR, Splined
7 202878 1 GEAR, Pinion
8 150042 1 AXIAL NEEDLE ROLLER AND CAGE ASSY
9 150041 1 WASHER, Axial Bearing
10 162486 2 BUSH
11 140490 1 SEAL, Wiper
12 160194 1 PLUG, Thrust, Bronze
13 101500 2 PIN, Roll
14 100029 4 SCREW
15 100808 13 SCREW, Cap
16 162487 2 BUSH, Pinion
17 203492 1 HANDLE
18 150040 1 WASHER, Axial Bearing
February 6, 1996 290381 4-48

July 2, 1997 SECTION 4B ELECTRICAL SYSTEM 4-49
SECTION 4B
ELECTRICAL SYSTEM
July 2, 1997 SECTION 4B ELECTRICAL SYSTEM 4-50

ELECTRICAL CIRCUIT - STARTING/CHARGING
IGNITION SOLENOID
18
1
CONT
P01/ E IGNITION SWITCH
P01/ A
P01/ B 15 50A 19 17
GN 10 RD 6.0 RD 6.0 RD 6.0 RD 6.0 RD 6.0 RD 6.0 RD 6.0 0 1 2 3
P01/ C
P01/ D 13
GN 4.0 P01/ K 30
CB 1 CB2 CB 3 CB4 CB5 CB6 CB7 CB8
60A STARTER 40A 30A 15A 20A 15A 20A 15A
E2 17
BUTTON
0
2 8
11 12 13 14 13 14
1
L 4 SPARE
RD 2.5
RD 1.6
RD 2.5
RD 2.5
BK/WH 2.5
RD 1.6
GN/BK 1.6
GN 1.6
RD/BL 1.6
GN 10
K 4 SPARE
5 J 7 2 SPEED SOLENOID
I 6 HYDRAULIC FUNCTIONS, HYD.OIL LEV.
H 5 WIPER,COLD START, CONST.PRESS.

G 6 HORN
F 5 AIRCON,CIG.LIGHTER,12/24V
E
BATTERY 12V
5 GAUGES, WARNING LIGHTS

P01/ Q
RD 2.5
D 3 WORKLIGHTS(LH)
C 3 WORK LIGHTS(RH & FRONT & INST.)
11
BK/WH 2.5
BK/WH 2.5
B 2 INTERIOR LIGHT
BK/WH 8.0
A 2 24/12V CONV. B+
3
P01/ N
4
BATTERY ISOLATOR
CB 9 INJECTOR PUMP
40A STARTER INTERLOCK SOLENOID
RELAY 17 3
87a
BATTERY 12V
CONT
SWITCH
87 30 P H PK 1.6 16 5
PK 1.6
WH 8.0
86 85 PK 1.6 2 2 FROM PARK BRAKE WARNING LIGHT

P01/ G
P01/ R YL/RD1.6 1 2 TO CHARGE LIGHT & HOUR METER

10 15
4 BN/RD 1.6
1
PARK BRAKE
BK 4.0
0 1
SOLENOID
D+ W 16
9 B+ A
1 0 7 M
2
PARK BRAKE
E1 SWITCH E2
6 STARTER MOTOR 70010001-A 1
ALTERNATOR P004286
May 18, 1998 TF120B27 4-51

ELECTRICAL CIRCUIT - STARTING/CHARGING
1 202537 1 SOLENOID, Ignition
2 205259 1 CIRCUIT BREAKER, 60 A
3 200865 2 BATTERY, 12 V
4 190119 2 CABLE, Battery, Negative
5 190125 1 CABLE, Battery, Positive
6 205174 1 DISCONNECT, Battery
7 NSI 1 MOTOR, Starter
8 200706 1 SWITCH, Press Button
9 210604 1 VALVE, Brake Release
10 201311 1 RELAY, Change Over
15 202408 1 SWITCH, 2 Position
16 NSI 1 ALTERNATOR
17 200398 1 SWITCH, Ignition
18 224800 1 KEY, Ignition Switch
May 18, 1998 TF120B27 4-52

ELECTRICAL CIRCUIT - WARNING LIGHTS
RD 1.6 +5 CB 5 E 1
87a
4 5
30 87 GENERAL WARNING LIGHT
RD 1.6 5+
85 86 RD 1.6 W/L+
GN/RD 1.6
IGN POS
GENERAL WARNING LIGHT

BUZZ +
EARTH
BUZZ -
RELAY
7,6 8,6 9,6 11,6 10,6
B
RD 1.6 W/L+
3 RD/YL 1.6
D+ YL/RD 1.6 3 8
RD 1.6 W/L+ RD 1.6 W/L+ 4 3
ENG OIL PRESS PL/BL 1.6
RD 1.6 W/L+
ENG. ENG. ENG. ALT. AIR FILTER
ENG TEMP BN/BL 1.6 OIL COOL COOL CHARGE BYPASS
PRESS. TEMP. LEVEL
WATER LVL WH/BL 1.6
RD 1.6 5+
1
RD 1.6 5+
PARK BRK PK 1.6
LOW HYD.TANK BL/RD 1.6

PRESS.
6,12 6,13 6,14
HYD.OIL TEMP. GN/BL 1.6 RD 1.6 W/L+ RD 1.6 W/L+ 6,15
CAUTION HYD. LOW LOW HYD.
RD 1.6 5+ PARK HYD. FILTER
WH/BL 1.6
BL/RD 1.6
BN/BL 1.6
GN/BL 1.6
OIL HYD. TANK

BRAKE TEMP OIL PRESS. BYPASS
2 6,10
P02/AB
RD/GY 1.6
RD 1.6 5+
0
WARNING LIGHT
WH/BL 1.6 TEST SWITCH
WH/GN 1.6
1
5
16,17 LOW HYDRAULIC
OIL LEVEL
RELAY
DIODE PACK WH 1.6 1 87a
(P4) 30
WH/GN 1.6
87
85 86
BL/WH 1.6
4
WH/RD 1.6
RD/GY 1.6
LOW COOLANT RELAY

GN/BL 1.6
BN/BL 1.6
BL/RD 1.6
RD/YL 1.6
PL/BL 1.6
4 87a
PK 1.6
30 87
85 86
2 8 12 1 5 7 6 11 9 10 13 70010002-A 2
1 3 3 1 3 3 3 3 3 3 3 P004287
RD 1.6 5+
May 18, 1998 TF120B28 4-53

ELECTRICAL CIRCUIT - WARNING LIGHTS
1 210449 1 CIRCUIT, Interface
2 NSI 1 DIODE PACK
3 203571 1 BUZZER
5 202566 1 LAMP, Square
6 200200 10 BULB, 24 V 2 W
7 202521 1 LENS, Warning, Engine Oil Pressure
8 202520 1 LENS, Warning, Engine Temperature
9 202528 1 LENS, Coolant Level Low
10 202437 2 LENS, Warning, Plain Red
11 202418 1 LENS, Warning, Alt. Charge
12 202522 1 LENS, Warning, Park Brake
13 202525 1 LENS, Warning, Hydraulic Oil Temperature
14 203858 1 LENS, Low Hydraulic Oil
15 203855 1 LENS, Accumulator Press
17 203838 1 LENS, Warning, Test Switch
May 18, 1998 TF120B28 4-54

ELECTRICAL CIRCUIT - GAUGES
2 2 2 2 2 2 2 1 2 5 2 3 3
4 15 13 5 6 9 7 17 10 18 11 12 8
+ 1
50 150 S
_
C
HYDRAULIC OIL TEMPERATURE
GAUGE
2
+
S
_
FUEL
GAUGE
3
+
40 120 S
_
GN/WH 1.6
C
WH/RD 1.6
BN/WH 1.6
RD/GY 1.6
BL/WH 1.6
GN/BL 1.6
BL/RD 1.6
RD/YL 1.6
BN/BL 1.6
PL/BL 1.6
GY 1.6
ENGINE TEMPERATURE
GAUGE
+ 4
P01/ M
P01/ G
P02/ C
P02/ D
P02/ B
P02/ A
P01/ S
P01/ F
P02/ F
P01/ T
S
_ 5
KPA
P01/ H
P01/ J
GN/WH 1.6
WH/RD 1.6
BN/WH 1.6
RD/GY 1.6
BL/WH 1.6
ENGINE OIL PRESSURE
GN/BL 1.6
BL/RD 1.6
RD/YL 1.6
BN/BL 1.6
YL/RD 1.6
YL/RD 1.6
FILTER BYPASS
FILTER BYPASS
GAUGE
PL/WH 1.6
GY 1.6
RD 1.6
RD 1.6
BK 1.6
BK 1.6
BK 1.6
PL/BL 1.6
HYDRAULIC
AIR FILTER
5
6 7 8 9 10 11 12 13 14
+
G
G
G
G
W
W
SIG
SIG
+
+
_
_
Q
P
P
t
P
_
COOLANT HYDRAULIC HYDRAULIC
HOUR METER LEVEL OIL TANK
SWITCH LEVEL PRESSURE
SWITCH SWITCH
ENGINE OIL PRESSURE ENGINE TEMPERATURE FUEL HYDRAULIC OIL TEMPERATURE

SENDER SENDER SENDER SENDER
70010003-A 3
P004288
May 18, 1998 TF120B29 4-55

ELECTRICAL CIRCUITS - GAUGES
1 200859 1 GAUGE, Hydraulic Oil Temperature
2 201860 1 GAUGE, Fuel
3 201404 1 GAUGE, Engine Temperature
4 201403 1 GAUGE, Oil Pressure
5 201864 1 GAUGE, Hourmeter
6 201696 1 SENDER, Engine Oil Pressure
7 204622 1 SENDER, Engine Temperature
8 200725 1 SENDER, Fuel
9 200694 1 SENDER, Oil Temperature
10 202485 1 SWITCH, Cooling Water Level
11 204452 1 SWITCH, Low Hydraulic Oil
12 204455 1 SWITCH, Low Pressure
13 NSI 1 BYPASS, Hydraulic Filter
14 NSI 1 BYPASS, Air Filter
May 18, 1998 TF120B29 4-56

ELECTRICAL CIRCUIT - WIPER/WASHER AND AIRCON SCHEMATICS
1 1 8
23 7
BK/WH 2.0
L K 19
RD 2.0 P05/ A RD 2.5
BK 2.0
CAB
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
COMPARTMENT P07/ 3
SPARE PLUG & WIRES
P05/ C
RD/BL 1.6
RD/BL 1.6
5
BK 1.6
P03/ 2
P03/ 1
P03/ 3
P03/ 4
P03/ 5
P03/ 6
RD /WH1.6 P05/ B
BK 1.6
AIRCON COMPRESSOR
INTERIOR LIGHT
CLUTCH SOLENOID
AIR CONDITIONER
UNIT
GY/GN1.6
RD 1.6
RD 1.6
YL 1.6
P01/ W
P02/ W
7,6
P01/ X
P02/ X
P01/ L
WH 1.6
1
2
WH 1.6
GY/GN1.6
YL 1.6
BN 1.6
ENGINE
COMPARTMENT
BINARY SWITCH
SPARE PLUG & WIRES
0
P
1
8,9
5
RD 2.5 B 1
RD/WH 1.6 1
HYDRAULIC E2
COMPARTMENT
RD/WH 1.6
SPARE PLUG & WIRES INTERIOR LIGHT SWITCH
BK 1.6 P05/ 3 BK 1.6 P07/ 8
GN 1.6 P05/ 1 GN 1.6 P07/ 5
3 YL 1.6 P05/ 2 YL 1.6 P07/ 6 1 2

1
P
WIPER MOTOR
RD 1.6 P05/ 4 RD 1.6 P07/ 7 1

0
M
PK 1.6
22 8
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
P01/ V 10,11
4
BK 1.6 WIPER WASHER SWITCH 70010004-A 4
P004289
May 18, 1998 TF120B30 4-57

ELECTRICAL CIRCUIT - WIPER/WASHER AND AIRCON SCHEMATICS
1 202902 1 AIR CONDITIONER UNIT
2 NSI 1 SWITCH, Binary
3 202401 1 MOTOR, Wiper
4 203984 1 PUMP, Windscreen Washer
5 NSI 1 SOLENOID, Clutch, Aircon Compressor
6 201222 1 LIGHT, Interior
7 202930 1 BULB, 24 V 18 W
9 202414 1 LENS, Interior Light Switch
10 205152 1 SWITCH, Wiper/Washer
11 205159 1 LENS, Wiper/Washer Switch
May 18, 1998 TF120B30 4-58

ELECTRICAL CIRCUIT - HYDRAULIC FUNCTIONS
1 8 1 1 1
0
H 21 J I 16
1
CONSTANT PRESSURE CONSTANT PRESSURE
SOLENOID (HARVESTER ONLY)
2
1
5 SOLENOID SWITCH (HARVESTER ONLY)
P03/ 7 YL/BN 1.6
IGN +24 V RD 1.6 CB 2

0
3
1
2
2 SPEED SOLENOID
1
5 2 SPEED SOLENOID SWITCH

P02/ J BN/YL 1.6
1
2 4 BK/RD 1.6
0
HYDRAULICS
1 0 2
1
EMERGENCY CUT
OUT SWITCH
3 18
BK 1.6 RIGHT
BN 1.6 P02/ R BN 1.6 JOYSTICK
1 0 2
BL 1.6 P02/ S BL 1.6
GN 1.6 P02/ T GN 1.6
GY 1.6 P02/ U
LEFT
WH/GN 1.6
WH/GY 1.6
WH/BN 1.6
BK/RD 1.6
BK/RD 1.6
BK/RD 1.6
WH/BL 1.6
JOYSTICK
RD 1.6 P02/ E
GY 1.6
RD 1.6 RD 1.6 RD 1.6
BK 1.6
5 5
87a
87a
87a
87a
5 5
87
87
87
86
86
87
86
86
CLOSE
OPEN
GRAB
SAW
GRAB
TILT
P06/AB
P06/AB
P06/AB
P06/AB
P06/AB
1
30
2
1
GRAB CLOSE
30
85
30
30
85
85
85
GRAB OPEN
1 1 1 1
SAW
TILT
BK 1.6
BK 1.6
BK 1.6
BK 1.6
BK 1.6
BK 1.6
2 2 2 2 WH/BN 1.6 MAIN HYDRAULIC
CUT OFF SOLENOID
WH/BL 1.6
RD 1.6
RD 1.6
RD 1.6
RD 1.6
WH/GN 1.6
70010005-A
WH/GY 1.6 P004290 5
RD 1.6
May 18, 1998 TF120B31 4-59

ELECTRICAL CIRCUIT - HYDRAULIC FUNCTIONS
2 NSI 1 SOLENOID, 2 Speed
4 203644 1 SWITCH, Emergency Brake
May 18, 1998 TF120B31 4-60

BK 1.6
May 18, 1998

BK 1.6 BK 1.6
BK 1.6
REAR
2,3
WORKLIGHT
FRONT LOWER
WORKLIGHTS
LEFT WORKLIGHTS
2,3
BL 2.5
RIGHT WORKLIGHT
WH 2.5
BL 2.5
1,2
BK 1.6
BK 1.6
GN 2.5
WH 2.5
LEFT TOP FRONT
RIGHT FRONT TOP
1,2
WORKLIGHTS
WORKLIGHT
WH 2.5
ELECTRICAL CIRCUIT - WORK LIGHTS SCHEMATICS
4,5
GN 2.5
1 0
WORKLIGHTS
BK/WH 1.6
P06/ 1
P06/ 2
P06/ 3
tf120b32
LEFT WORKLIGHTS
BL 2.5
GN 2.5
WH 2.5
86 85 RD 1.6
2
D
87 30 RD 2.5 RD 1.6
87a
GN 2.5
FRONT WORKLIGHTS
BK/WH 1.6
6
& INSTRUMENT LIGHTS
86 85 RD 1.6
7
14
BL 2.5
87 30
87a
RD 2.5
BL 2.5
RIGHT WORKLIGHTS
BK/WH 1.6
86 85
WH 2.5 87 30
87a
6
1
C
IGN.+24V RD 2.5
P004291
70010006-A
6
4-61
ELECTRICAL CIRCUIT - WORK LIGHTS SCHEMATICS
1 202567 4 LAMP, Double Beam
2 202933 7 BULB, 24 V 70 W
3 203445 3 LIGHT, Reverse
5 203640 1 LENS, Switch, Flood Light, Rear
May 18, 1998 tf120b32 4-62

ELECTRICAL CIRCUIT - INSTRUMENT, SWITCH ILLUMINATION AND COMPUTER
BL 2.5 BL 2.5 6 4
14 23
DASH
SWITCH
LIGHTS
1,2
IGNITION +24V RD1.6

BK 1.6 BK 1.6
BL 2.5 BL 2.5 BL 2.5 BL 2.5 BL 2.5 BL 2.5 BL 2.5

DASH PANEL
DASH
SWITCH
LIGHTS
BL 2.5
BK 1.6 BK 1.6 BK 1.6 BK 1.6 BK 1.6
BL 2.5 BL 2.5 BL 2.5
RD 1.6
GAUGE NIGHTLIGHTS
COMPUTER POWER
BK 1.6 BK 1.6 BK 1.6 SUPPLY(HARVESTER)
3,4
BK 1.6
BK 1.6
BK 1.6
E1
70010007-A 7
P004292
May 18, 1998 TF120B33 4-63

ELECTRICAL CIRCUIT - INSTRUMENT, SWITCH ILLUMINATION AND COMPUTER
1 202570 2 HOLDER, Lamp
2 202932 2 BULB, Rocker Switch
3 202935 4 BULB, 12 V 55/60 W
4 202933 4 BULB, 24 V 70 W
May 18, 1998 TF120B33 4-64

ELECTRICAL CIRCUIT - ETHER START AND HORN SCHEMATICS
6,7
0
1
1
ETHER START
87a ETHER START
SWITCH
21 5
RELAY
22 4
87 GN/RD 1.6
30
86
YL/RD 1.6 15 3
GN 1.6
BK 1.6
85
RD 1.6
E2
P 01/ P
YL/RD 1.6 ALTERNATOR D+ 3 2

GN 1.6
COLD START HORN BUTTON

1
0
VALVE
1
2 RD 1.6 CB 7 H 1
GN/BK 1.6 P01/ U
2
4 H 5
HORN
RD 2.5 20 9
RD 2.5 F 1
19 4
CIGARETTE
LIGHTER
70010008-A 8
P004293
May 18, 1998 TF120B34 4-65

ELECTRICAL CIRCUIT - ETHER START AND HORN SCHEMATICS
2 CU200202 1 KIT, Cold Start
3 202726 1 LIGHTER, Cigarette
4 200448 1 HORN
6 202487 1 SWITCH, Rocker, Non Locking
7 203837 1 LENS, Switch, Ether Start
May 18, 1998 TF120B34 4-66

ELECTRICAL CIRCUIT - RADIO TAPE SCHEMATIC
8 1
20 A
LEFT SPEAKER
CB 10
1
12V ACCESSORY SOCKET
4 (LIMITED CURRENT 8A MAX)
BATTERY "+" FOR RADIOS WITH STATION PRESETS

LEFT SPEAKER"+"
RD 2.5
LEFT SPEAKER"-"
3
GY/RD 1.6
RIGHT SPEAKER
RD 2.5
RIGHT SPEAKER"+"
RIGHT SPEAKER"-"
GY/RD 1.6 P07/ 1 GY/RD 1.6
BK 1.6 BK 1.6 BK 2.5
MASSE-
24V KL15
12V
MEMORY"+"(BATT LIVE) GN/RD 1.6 P07/ 2
FUSE
NOTE : Radios with a battery supply for

P------
P------
P------
P------
P08/---
P08/---
P08/---
radio presets or clocks will be reset

2
when a battery isolator switch is
24V TO 12V
used.Only anti-theft fully removable VOLTAGE CONVERTER
5 MAXIMUM OUTPUT:
RADIO/CASSETTE=4X20W
OTHER LOADS=8A AT12V
24V KL30
MASSE-
12V
12V RADIO/CASSETTE PLAYER/2 WAY RADIO
70010009-A 9
P004294
May 18, 1998 TF120B35 4-67

ELECTRICAL CIRCUIT - RADIO TAPE SCHEMATIC
1 202691 1 SOCKET, 12 V
2 203785 1 E MODULE
3 NSI 1 SPEAKER, Right Supplied by Customer.
4 NSI 1 SPEAKER, Left Supplied by Customer.
5 NSI 1 RADIO, 2 Way (Cassettte/Radio) Supplied by Customer.
May 18, 1998 TF120B35 4-68

CONNECTORS 1 AND 2
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 HYDRAULICS & JOYSTICKS
V U T S R V U T S R
Z Y X W Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
P02/AB
P02/AB
? GN 1.6 ? ? GN 1.6 ?
WIRE WIRE WIRE WIRE
A 1 RED 1.6 +24V A 3 GREEN /WHITE 1.6 HYDRAULIC TEMPERATURE GAUGE DO NOT TEST DO NOT TEST
B 1 RED 1.6 +24V B 3 GREEN/BLUE 1.6 HYDRAULIC TEMPERATURE LIGHT
C RED 1.6 +24V C 3 BLUE / RED 1.6 HYDRAULIC PRESS. LIGHT
1
D RED 1.6 +24V D 3 RED / GREY1.6 HYDRAULIC FILTER BYPASS 0 TO 0.5 BAR
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH SWITCHED E 5 RED 1.6 IGNITION POS. CB 8
F 3 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE DO NOT TEST DO NOT TEST F 5 WHITE/ RED 1.6 LOW HYD.OIL SIGNAL IN OIL
G 3 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING LIGHT 94 DEG. CEL. G 1 PINK 1.6 PARK BRAKE SOLENOID BRAKE "OFF"
H 3 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER DO NOT TEST DO NOT TEST H - WHITE / BLACK 1.6 BRAKE SOLENOID
J 3 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW. 0 TO 0.5 BAR J 5 BROWN / YELLOW 1.6 2 SPEED SOLENOID SWITCHED
K 1 GREEN 1.6 BATTERY POSITIVE K 5 BLACK / RED 1.6 MAIN HYD CUT OFF SOLENOID
L 4 WHITE /RED 1.6 AIRCON COMPRESSOR SWITCHED L 5 WHITE / BROWN 1.6 GRAB CLOSE JOYSTICK BUTTON (RH) SWITCHED
M 3 GREY 1.6 FUEL GAUGE TO SENDER DO NOT TEST DO NOT TEST M 5 WHITE / BLUE 1.6 GRAB OPEN JOYSTICK BUTTON (RH) SWITCHED
N 1 RED 1.6 COOLANT LEVEL +24V& INJ. SOLENOID N 5 WHITE / GREEN 1.6 TILT JOYSTICK BUTTON (LH) SWITCHED
P 8 GREEN 1.6 ETHER SOLENOID SWITCHED P 5 WHITE / GREY 1.6 SAW JOYSTICK BUTTON (LH) SWITCHED
Q 1 BLACK/ WHITE 2.5 STARTER SOLENOID Q
R 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT ENGINE OFF R 5 BROWN 1.6 GRAB CLOSE SOLENOID SWITCHED
S 3 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL IN COOLANT S 5 BLUE 1.6 GRAB OPEN SOLENOID SWITCHED
T 3 RED/YELLOW 1.6 AIR FILTER BYPASS SWITCHED T 5 GREEN 1.6 TILT SOLENOID SWITCHED
U 8 GREEN/BLACK 1.6 HORN SWITCHED U 5 GREY 1.6 SAW SOLENOID SWITCHED
V 4 PURPLE 1.6 WINDOW WASHER PUMP SWITCHED V
W 4 WHITE 1.6 SPARE W 4 YELLOW 1.6 SPARE
X 4 BROWN 1.6 SPARE X 4 GREY / GREEN 1.6 SPARE
Y Y
Z Z - BLACK 2.5 EARTH
70010010-A
P004295 10
May 18, 1998 TF120B36 4-69

May 18, 1998 TF120B36 4-70
CONNECTORS 3 TO 6
8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR

P03 HARNESS .(AT ARTICULATION JOINT).
3 WAY SEALED CONNECTOR -DISTRIBUTION BOX TO

P05 AIRCONDITIONER UNIT
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
P02/AB
? ?/? ? PAGE WIRE COLOUR FUNCTION TEST LIGHT

WIRE WIRE
PIN/SOCKET
P02/AB
1 4 BROWN 1.6 SPARE TO ENGINE COMPARTMENT
4 WHITE 1.6 SPARE TO ENGINE COMPARTMENT ? ?/ ? ?
2
3 4 SPARE TO HYD. COMPARTMENT WIRE WIRE
GREY/GREEN 1.6
4 4 YELLOW 1.6 SPARE TO HYD. COMPARTMENT A 2 RED 2.5 24V SUPPLY FROM CB 6
5 4 RED 1.6 SPARE "+" FROM CB 9 B 2 RED/WHITE1.6 SIGNAL TO AIRCON COMPRESSOR
6 4 RED 1.6 SPARE "+" FROM CB 9 C 2 BK 2.5 EARTH
7 5 YELLOW/BROWN 1.6 CONSTANT PRESSURE SOLENOID SWITCHED
8 WAY PLASTIC CONNECTOR -DIODE BLOCK

P04
P06 6 WAY SEALED CONNECTOR -DISTRIBUTION BOX TO
LIGHTING HARNESS

PIN/SOCKET

P02/AB
? ?/? ?
PIN/SOCKET
WIRE WIRE
P02/AB
1 2 BROWN/BLUE 1.6 ENGINE TEMPERATURE SWITCHED
? ?/ ? ?
WIRE WIRE
2 2 WHITE/BLUE 1.6 LOW WATER LEVEL SWITCHED
3 2 RED/YELLOW 1.6 AIR FILTER BYPASS SWITCHED 1 6 WHITE 2.5 RIGHT ROOF LIGHTS & REAR LIGHTS SWITCHED
4 2 BLUE/RED 1.6 HYD TANK PRESSURE SWITCHED 2 6 BLUE 2.5 FORWARD LIGHTS SWITCHED
5 2 RED/GREY 1.6 HYD FILTER BYPASS SWITCHED 3 6 GREEN 2.5 LEFT & FRONT ROOF LIGHTS SWITCHED
6 2 GREEN/BLUE 1.6 HYDRAULIC TEMPERATURE SWITCHED 4 6 BLACK 2.5 EARTH
7 2 WHITE /GREEN 1.6 LOW HYDRAULIC OIL LEVEL SWITCHED

8 2 WHITE 1.6 WARNING LIGHT TEST SWITCH SWITCHED
70010011-A 11
P004296
May 18, 1998 TF120B37 4-71

May 18, 1998 TF120B37 4-72
CONNECTORS 7 AND 8
8 WAY SEALED CONNECTOR -DISTRIBUTION BOX TO CAB

P07

PIN/SOCKET
P02/AB
? ?/? ?
WIRE WIRE
1 9 GREY/RED 1.6 RADIO 12V IGNITION

2 9 GREEN/RED 1.6 RADIO 12V BATTERY SUPPLY
3 4 RED/BLUE 1.6 INTERIOR LIGHT SWITCHED
4
5 4 GREEN 1.6 WIPER PARK FUNCTION SWITCHED
6 4 YELLOW 1.6 WIPER POSITIVE SUPPLY SWITCHED

7 4 RED 1.6 WIPER RUN SWITCHED
8 4 BLACK 1.6 EARTH
3 WAY SEALED CONNECTOR -DISTRIBUTION BOX TO

P08 COOLANT LEVEL PROBE

PIN/SOCKET
P02/AB
? ?/ ? ?
WIRE WIRE
A 2 RED 2.5 24V SUPPLY FROM CB 5

B 2 BLUE/WHITE1.6 SIGNAL FROM RELAY COIL (SINK) IN COOLANT
C 2 BK 2.5 EARTH
70010012-A 12
P004297
May 18, 1998 TF120B38 4-73

May 18, 1998 TF120B38 4-74
BATTERIES, CLAMPS AND CABLES
To starter motor 2
23 21 33
27
18 RED 26
24 3
26 4
22
19 25 5
20 BLACK 21 6
7
RED
8
9
30
29
29
28
22 17
24 16
14
BLACK 15
10 14
11
12
13
11
24
13 12 32
31
1
P004280
May 18, 1998 TF120B39 4-75

BATTERIES, CLAMPS AND CABLES
1 200865 2 BATTERY, 12 V
2 200537 1 SOLENOID
3 NSI 4 WASHER
4 NSI 4 WASHER, Spring
5 NSI 4 NUT
7 NSI 2 WASHER
10 205174 1 SWITCH, Battery Isolator
11 NSI 2 WASHER
13 NSI 2 NUT
14 NSI 2 NUT
15 NSI 1 WASHER
16 NSI 1 KNOB
18 100275 4 NUT, Wing
19 170111 2 CLAMP, Hold Down
20 100187 4 J BOLT
21 200202 2 COVER, Terminal, Red
22 200203 2 COVER, Terminal, Black
23 190120 1 CABLE, Battery, Positive
24 190119 3 CABLE, Battery, Negative
27 100310 2 NUT, Nyloc
30 100309 2 NUT, Nyloc
33 200204 4 NUT, Terminal
May 18, 1998 TF120B39 4-76

INSTRUMENT PANEL
19 24 20 25 21 26 22 27 23
+ -
32,33,35 ENG ENG LOW LEVEL ALT AIR FILTER

OIL PRESS TEMP COOLANT CHARGE BYPASS
P
PARK HYD LOW LOW HYD HYD FILTER
BRAKE OIL TEMP HYD OIL TANK PRESS BYPASS
kPa x 100 C
1 2 3 4 80 100
0 5 40 120
36,37 9
VDO VDO
8
ENGINE ENGINE
OIL PRESS TEMP
100 4
50 150 0 4
7 VDO VDO
6
HYD FUEL
34 OIL TEMP
17,29 Hobbs
QUARTZ
0 0 0 0 0 101 I
HOURS
HOUR
18,29 METER 5
INT WORKING
16 LIGHTS LIGHTS
34 OFF
34
16
11, 2 TEST
15,30
12,28
13,29 PARK WIPER 2 SPEED LIGHT COLD CONST 14,30
BRAKE WASHER CHECK START PRESS
ON
3
HOOTER 4
ENMERGENCY
STOP
10
1 START
IGNITION
31
3
P004282
May 18, 1998 TF120B40 4-77

INSTRUMENT PANEL
1 200398 1 SWITCH, Ignition
2 202541 1 SWITCH, 2 Position Crossover
4 203644 1 SWITCH, Emergency Brake
5 201864 1 GAUGE, Hourmeter
6 201860 1 GAUGE, Fuel
7 200859 1 GAUGE, Hydraulic Oil Temperature
8 200858 1 GAUGE, Engine Oil Temperature
9 201404 1 GAUGE, Engine Temperature
10 203602 1 PANEL, Instrument
11 202416 1 LENS, Hazard Switch
12 205159 1 LENS, Wiper Washer Switch
13 203587 1 LENS, 2 Speed Switch
14 203838 1 LENS, Warning Light
15 203837 1 LENS, Start Switch
16 202423 2 SWITCH, Blank
17 202414 1 LENS, Interior Light Switch
18 202415 1 LENS, Headlamp Switch
19 202521 1 LENS, Warning, Engine Oil Pressure
20 202520 1 LENS, Warning, Engine Temperature
21 202528 1 LENS, Warning, Low Level Coolant
22 202418 1 LENS, Warning, Alt Charge
23 202437 2 LENS, Warning, Plain Red
24 202522 1 LENS, Warning, Park Brake
25 202525 1 LENS, Warning, Transmission Temperature
26 203858 1 LENS, Warning, Low Hydraulic Oil
27 203855 1 LENS, Warning, Accumulator Pressure
28 205152 1 SWITCH, Wiper/Washer
30 202487 2 SWITCH, Rocker (Non Locking)
31 100996 6 SCREW, Cap
32 202571 10 HOLDER, Lens
33 202572 10 HOLDER, Bulb
34 202410 3 FRAME, Switch
35 200200 10 BULB, 24V 2W
May 18, 1998 TF120B40 4-78

INSTRUMENT PANEL
19 24 20 25 21 26 22 27 23
+ -
32,33,35 ENG ENG LOW LEVEL ALT AIR FILTER

OIL PRESS TEMP COOLANT CHARGE BYPASS
P
PARK HYD LOW LOW HYD HYD FILTER
BRAKE OIL TEMP HYD OIL TANK PRESS BYPASS
kPa x 100 C
1 2 3 4 80 100
0 5 40 120
36,37 9
VDO VDO
8
ENGINE ENGINE
OIL PRESS TEMP
100 4
50 150 0 4
7 VDO VDO
6
HYD FUEL
34 OIL TEMP
17,29 Hobbs
QUARTZ
0 0 0 0 0 101 I
HOURS
HOUR
18,29 METER 5
INT WORKING
16 LIGHTS LIGHTS
34 OFF
34
16
11, 2 TEST
15,30
12,28
13,29 PARK WIPER 2 SPEED LIGHT COLD CONST 14,30
BRAKE WASHER CHECK START PRESS
ON
3
HOOTER 4
ENMERGENCY
STOP
10
1 START
IGNITION
31
3
P004282
May 18, 1998 TF120B40 4-79

INSTRUMENT PANEL
36 202566 1 LAMP, Square, Red
37 202568 1 BULB, 24V 15W
May 18, 1998 TF120B40 4-80

WINDSCREEN WIPER AND WASHER
3
2 4
17
14
15
16
18
7
8
9
8
7
10
11
12
13
P004300
May 18, 1998 TF120B41 4-81

WINDSCREEEN WIPER AND WASHER
1 202403 1 BLADE, Wiper
2 NSI 1 NOZZLE
3 NSI 2 SCREW
4 173571 1 MOUNTING, Nozzle
5 202402 1 ARM, Pantograph
6 202401 1 MOTOR, Wiper
7 NSI 4 WASHER, Plastic
8 NSI 4 WASHER, Rubber
9 NSI 1 PLATE, Spacer
10 NSI 2 NUT
11 NSI 2 CAP, Sealing
13 NSI 2 NUT
14 130040 A/R HOSE
15 203984 1 KIT, Windscreen Washer
16 NSI 1 BOTTLE, Water
17 NSI 1 CAP, Bottle, Water
May 18, 1998 TF120B41 4-82

HORN ASSEMBLY
1
3
4
2
8
P003924
November 30, 1998 200448 4-83

HOOTER ASSEMBLY
1 200448 1 HORN, 24V, Assembly Includes Items 2 to 7
2 NSI 1 HORN
3 NSI 2 SCREW
4 100283 1 NUT, Hex
6 NSI 2 WASHER
7 NSI 2 MOUNTING
8 100083 1 SCREW Not Included in Item 1
November 30, 1998 200448 4-84

July 2, 1997 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY
July 2, 1997 SECTION 5 FRAME AND BODY 5-2

CAB AND COWLING
P004303
May 19, 1998 TF120B42 5-3

CAB AND COWLING
1 172094 1 BRACKET, Pivot
2 183325 1 CAB
3 181300 1 TANK, Hydraulic
4 173125 1 COVER, Top
5 173126 1 BRACE, Bonnet, RH
6 173127 1 BRACE, Bonnet, LH
7 173128 1 BONNET, Front Section
8 173129 1 BONNET, Rear Section
9 173917 1 PLATE, Side
10 172917 1 COVER, Side, LH
11 174530 2 DOOR, Access
12 172499 1 GUARD, Pre Cleaner
13 174233 1 BRACKET, Retainer
14 161572 2 PIN, Locking
15 171324 1 HANDLE, Door
17 172136 2 HINGE
18 173905 1 TRAY, Drip, Filter
19 172443 1 COVER, Inspection
22 100394 2 NUT, Nyloc
23 100415 4 NUT, Nyloc
27 100314 19 NUT, Nyloc
29 100322 2 NUT, Hex
32 105007 1 SCREW, Wing
34 174797 1 MOUNTING, Filter
35 172095 1 BRACKET, Slide
May 19, 1998 TF120B42 5-4

CAB AND COWLING
P004303
May 19, 1998 TF120B42 5-5

CAB AND COWLING
36 180429 1 STAY
May 19, 1998 TF120B42 5-6

CAB MOUNTINGS
3,4,5
6
Mounting welded to cab
7
Chassis
2
10
11 8
P004306
November 22, 1995 tf120b58 5-7

CAB MOUNTINGS
2 161112 16 WASHER
3 183083 8 MOUNTING, Cab
4 203760 8 MOUNTING, Rubber
5 160606 8 SLEEVE, Rubber
7 100288 16 NUT, Hex
9 160392 8 WASHER, Spacer
10 100318 8 NUT
November 22, 1995 tf120b58 5-8

ROLL CAGE
24
25
27 15
28
24 19 29
18
25
26
7
21 4
20 25
30
28
8
22 10 9
29 11
14
23 21 20 13
12
17
2
3 32
31
30
1 16
5
6
25
4
P003404
May 19, 1998 TF120B43 5-9

ROLL CAGE
1 162521 4 BUSH
2 172127 1 DEFLECTOR, Frame
3 172490 1 GUARD, Window, Front
8 172489 1 GUARD, Bonnet, Rear
9 173815 1 CLAMP
10 173299 1 SCREEN
11 181584 1 GRILL, Rear
12 172116 1 GRILL, Rear Duct
16 100323 8 NUT, Nyloc
17 200763 A/R RUBBER, Pinchweld
18 174781 1 GUARD, Rear
22 190458 1 LEXAN, Front
23 190457 1 LEXAN, Side
26 910412 A/R SEAL, Window
29 100323 4 NUT, Nyloc
30 201409 2 FASTENER, Anti Loose
31 NSI 2 WASHER
32 NSI 1 NUT, Cleavelock
May 19, 1998 TF120B43 5-10

CAB EXTERIOR FITTINGS
23
3 21
6
1 10
14
9
14
8
21
22 20
14 5
29 19 18 17
15
16 14
23 31
21
30
7
4
27 21
23
28
26 11,12
13
25,24
26
P006500
September 16, 1999 TTT007/09/99 TF120B44 5-7

CAB EXTERIOR FITTINGS
1 183325 1 CAB
2 173159 2 FRAME, Front
3 173160 1 FRAME, Top
4 190454 2 LEXAN, Door, LH and RH
5 172543 2 RETAINER, Rear Window (Side)
6 172544 2 RETAINER, Rear Window (Top)
7 172557 2 RETAINER, Plate
8 190437 1 WINDOW, Windscreen
9 190438 1 WINDOW, Upper Front
10 190441 1 WINDOW, Rear
11 174532 1 DOOR, LHS
12 174531 1 DOOR, RHS
14 910142 A/R SEAL, Window
15 172496 2 GUARD, Window, RHS
16 200763 A/R RUBBER, Pinchweld
19 100314 4 NUT, Nyloc
20 100196 20 BOLT, Hex. Head
21 100062 108 WASHER, Flat
22 100312 20 NUT, Nyloc
24 174731 1 PLATE, Retainer, RH
25 174730 1 PLATE, Retainer, LH
26 100926 4 RIVET, Pop
27 174961 1 BRACKET
28 202887 1 STRAP, Door
29 201442 2 WINDOW, Side
30 181393 2 HANDLE, Rose
31 161567 2 SLEEVE
September 16, 1999 TTT007/09/99 TF120B44 5-8

CAB INTERIOR FITTINGS
1
10 11
12
2
9
3 7 8
4
6
P004307
May 19, 1998 TF120B45 5-13

CAB INTERIOR FITTINGS
1 290370 1 SEAT ASSY
2 205151 1 BELT, Seat
5 130151 A/R SLEEVE, Nylon
8 100996 8 CAP, Screw
9 202988 1 PLATE, Blank, Radio
10 100568 6 RIVET, Pop
11 203000 1 PLATE, ROPS, FOPS
12 174785 1 PLATE, Cover, Aircon. Dash
May 19, 1998 TF120B45 5-14

DOOR HANDLE ASSEMBLY
13
10
8,9
15
14 11
6,7
2 5
16
12
P003495
May 19, 1998 TF120B46 5-15

DOOR HANDLE ASSEMBLY
1 201506 1 LINK, Con
2 201507 2 PINS, Spring
3 201508 2 BRACKET, Mounting
4 201509 1 GASKET
5 201510 1 BOLT, Striker
6 201511 1 HOUSING, RH
7 201512 1 HOUSING, LH
8 201513 1 LATCH, RH
9 201514 1 LATCH, LH
10 100218 4 SCREW, Slot
11 172263 1 PLATE, Striker
13 174884 A/R EXTENSION, Door Lever
14 NSI 2 WASHER
15 NSI 2 BOLT
16 101340 1 NUT, Nyloc
May 19, 1998 TF120B46 5-16

PEDAL ASSEMBLY
May 19, 1998 TF120b47 5-17

PEDAL ASSEMBLY
1 200779 2 TIE ROD END
3 182864 4 PEDESTAL, Pedal
4 160432 4 SLEEVE, Pedal
5 182865 2 PEDAL
6 172077 1 BRACKET, Cable, Front
7 172078 1 BRACKET, Cable, Rear
8 203647 2 CABLE, Push/Pull
9 202586 4 BELLOW, Rubber
10 202108 4 ROD ENDS
11 100312 12 NUT, Nyloc
12 172885 2 BOX, Pedal
13 183425 2 STOP
15 100288 4 NUT, Hex
May 19, 1998 TF120b47 5-18

CANNON CONNECTOR MOUNTINGS
P004405
October 1, 1997 TF120B48 5-19

CANNON CONNECTOR MOUNTINGS
1 174942 1 BRACKET
3 100919 8 SCREW
October 1, 1997 TF120B48 5-20

AIRCONDITIONER ASSEMBLY
5
4
4
6
3 12
17 11
20
13
2
24 AIR CONDITIONER/
EVAPORATOR 10
1 23
21
7
21 18
9 21
21
21 21
15 19
22 22
23
21 21
23
23
14
INSIDE CAB
16 8
P004310
August 19, 1996 tf120B49 5-21

AIRCONDITIONER ASSEMBLY
1 290501 1 COMPRESSOR
2 203979 1 BELT, Drive
3 172637 1 BRACKET, Compressor
6 100314 4 NUT, Nyloc
7 202902 1 EVAPORATOR ASSY
8 202904 1 RECEIVER DRIER AND BINARY SWITCH
9 202903 1 CONDENSOR
10 100231 5 SCREW, Cap
11 173980 1 COVER, Filter
13 224721 1 ELEMENT, Filter
14 240343 1 HOSE ASSY
15 240354 1 HOSE ASSY
16 240353 1 HOSE ASSY
18 203471 1 DUCT
19 100558 8 RIVET, Pop
20 NSI 4 SCREW
21 200895 8 TIE, Cable
22 202346 A/R DUCT, Air
23 202436 4 VENT, Eyeball
24 240896 1 HOSE ASSY
August 19, 1996 tf120B49 5-22

FRAME ASSEMBLY
19
20
9
2
10
18
19
19
9 15
21 16
1 20
14
17
19
13
23
22
18
18
3
7
18
18 8
4
18 23
18 5
18 11
18 6
18
12
18
P004311
May 19, 1998 TF120B50 5-23

FRAME ASSEMBLY
1 183217 1 CHASSIS
2 174973 1 GUARD, Bulkhead
3 183764 1 PLATE, Belly, Front
4 183761 1 PLATE, Belly, Hinge
5 183762 1 PLATE, Belly, Centre Mounting
6 183763 1 PLATE, Belly, Rear
7 172716 1 COUNTERWEIGHT Optional
8 172717 1 COUNTERWEIGHT Optional
9 173920 2 PLATE, Bulkhead
10 173921 1 PLATE, Bulkhead
11 NSI 1 PLATE, Inspection
12 NSI 1 PLATE, Inspection
13 173917 1 PLATE, Side, Bonnet
14 174233 1 BRACKET, Side, Bonnet
15 172674 2 MOUNTING, Bracket
16 203780 1 SENDER, Fuel
17 203650 1 CAP, Filler, Lockable
21 100415 2 NUT, Nyloc
22 100514 2 STUD
May 19, 1998 TF120B50 5-24

BOOM ASSEMBLY
48
49
50
51
9
9
52
3
51
10
52
53,54
48 P004695
May 20, 1998 TF120B51 5-25

BOOM ASSEMBLY
2 161163 2 PIN, Trunion
3 201747 2 CIRCLIP, External
5 170031 4 TAG, Lock
6 160383 2 PIN ASSY
7 160383 2 PIN ASSY
8 160543 3 PIN ASSY
12 162388 2 PIN
13 203633 4 RING, Thrust
14 160765 4 BUSH, Bronze
15 161111 2 WASHER
16 100342 2 NUT, Castle
17 100088 3 PIN, Split
18 161158 1 PIN
20 100405 1 NUT, Castle
21 160603 A/R SHIM
22 161381 1 PIN
23 140162 4 O RING
26 181067 1 HEAD, Slew
27 182076 1 BOOM, Main Slew
28 182077 1 BOOM, Stick Slew
29 201768 1 PAD
30 100123 6 SCREW, Cap
31 160297 2 BUSH, Bronze
34 182699 2 PLATE, Mounting
May 20, 1998 TF120B51 5-26

BOOM ASSEMBLY
48
49
50
51
9
9
52
3
51
10
52
53,54
48 P004695
May 20, 1998 TF120B51 5-27

BOOM ASSEMBLY
36 261425 1 LINK
37 160602 A/R SHIM
38 290381 1 ROTATOR
39 160490 1 PIN
40 160335 1 WASHER
42 160049 4 WASHER
46 160486 1 PIN
47 100071 1 PIN, Split
49 170031 2 TAG, Lock
50 174467 2 GUARD, Top
51 140117 4 O RING
52 160382 4 BUSH, Steel
53 160261 1 PLATE, Retainer, Top
54 160309 1 PLATE, Retainer, Bottom
May 20, 1998 TF120B51 5-28

LINK, DOUBLE DAMPED
April 16, 1996 261425 5-31

LINK, DOUBLE DAMPED
1 261425 LINK, DOUBLE DAMPED
2 190726 1 HOUSING
3 160851 4 BUSH
4 190725 1 DISC, Top
5 190727 1 DISC, Bottom
7 222484 8 BRAKE BLOCK
8 222485 8 WASHER
9 222486 28 SPRING, Cup
10 222487 8 SCREW
April 16, 1996 261425 5-32

FELLING HEAD ASSEMBLY
37
March 14, 1996 320553 5-33

1 320553 1 FELLING HEAD ASSEMBLY
2 181480 1 FRAME, Felling Head
3 180556 1 ARM, Grab, Single Tine
4 180557 1 ARM, Grab, Double Tine
5 170488 1 PLATE, Cover, Rear
6 120291 1 CAP
7 172397 1 RESERVOIR, Air
8 171919 1 GUARD, Motor, Saw
13 160419 1 PIN ASSY, Pivot, Cylinder, Grab Upto 17.05.94
13 161370 1 PIN ASSY, Pivot, Cylinder, Grab From 18.05.94
14 161369 2 PIN ASSY, Pivot, Grab
15 160433 2 PIN ASSY, Retaining, Grab Upto 17.05.94
15 161370 2 PIN ASSY, Retaining, Grab From 17.05.94
17 180558 1 LINK
19 100276 8 WASHER, Copper
20 120363 1 T PIECE
21 201223 1 VALVE, Tank
22 160437 1 FITTING, Oiler
23 170489 4 WASHER
24 205141 1 GUARD, Edge Not Illustrated
25 172487 1 GUARD, Throttle
26 172488 1 PLATE, Guard
27 173806 1 CLAMP, Hose
28 100415 4 NUT,Nyloc
29 100365 4 SCREW, Set, Hex
32 160192 1 RING, Thrust
33 230105 1 CYLINDER, Saw Feed
March 14, 1996 320553 5-34

37
March 14, 1996 320553 5-35

34 230104 1 CYLINDER, Tilt
35 230058 1 CYLINDER, Grab
36 121220 1 PLUG, Sintered
37 120188 1 REDUCER
38 140201 1 O RING
March 14, 1996 320553 5-36

CHAIN SAW ASSEMBLY
11
19,20,21 8
9 12
13 1
14 33
15
5
13
16
3 32
26
4 28
31
35 25
30
7 10
17 29
34 18
27
6
17
22
23
P002235
24
March 8, 1996 3WHLC024 5-37

CHAIN SAW ASSEMBLY
2 205169 1 BAR, Guide
2 205228 1 BAR, Guide, Roller Nose, Bell, 24"
2 205213 1 BAR, Guide, Hard Nose, Sandvick, 24"
2 205244 1 BAR, Guide, Sprocket Nose, Sandvick, 30"
2 205253 1 BAR, Guide, Hard Nose, Sandvick, 30"
2 205245 1 BAR, Guide, Roller Nose, Sandvick, 30"
3 190209 1 CHAIN, 93 DL, Skip, Carlton
3 195002 1 CHAIN, 105 DL, Skip, Carlton
4 160409 1 PLATE, Clamp, Bar, Bottom
5 160408 1 PLATE, Clamp, Bar, Top
6 100364 2 SCREW, Hex, Head
7 100365 1 SCREW, Hex Head
10 100391 8 SCREW, Cap
11 100314 8 NUT, Nyloc
12 160404 1 PLATE, Mounting, Motor
13 160421 2 WASHER, Nylon
14 160420 1 BUSH, Nylon
15 161689 1 RING, Carrier, Bar
16 160410 1 PLATE, Retainer, Mounting
17 170501 2 PLATE, Check, Sprocket, 11 Tooth
18 170499 1 SPROCKET, 11 Tooth
19 205009 1 SPROCKET, Nose, Sandvick
20 205008 1 SPROCKET, Nose, Oregon
21 205112 1 SPROCKET, Nose, Bell
22 160406 1 PLATE, Retainer, Sprocket
23 170714 1 TAG, Lock
25 205152 1 KIT, Rim Sprocket
26 NSI 1 SPACER, 10mm
27 NSI 1 SPACER, 8.0mm
28 NSI A/R SHIM, 1.0mm
29 NSI A/R SHIM, 0.5mm
March 8, 1996 3WHLC024 5-38

CHAIN SAW ASSEMBLY
11
19,20,21 8
9 12
13 1
14 33
15
5
13
16
3 32
26
4 28
31
35 25
30
7 10
17 29
34 18
27
6
17
22
23
P002235
24
March 8, 1996 3WHLC024 5-39

CHAIN SAW ASSEMBLY
30 205147 1 SPROCKET, Rim
32 161100 1 WASHER
33 160654 1 BOSS
March 8, 1996 3WHLC024 5-40

DECAL LAYOUT
1
Interior decal
Exterior decal
K
AC
YB t
TF120B
STA /300f
90 m
30 5 15 4 19 16 7 26 28 29 11 31 14 14
23
18
20
9
17
22
13
8
STAY
90mBACK 4
/30
0ft
TF120B 16
20 8 3 21 14 27 28 2 26 10 12 15 24 25 30 6
P004312
July 27, 1998 TF120B52 5-41

DECAL LAYOUT
1 204314 1 KIT, Decal, Warning
2 203172 1 DECAL, Inspect Control Cables
3 203085 1 DECAL, CO2 Cylinder
4 204304 2 DECAL, Warning, Vent Valve
5 201587 1 DECAL, Diesel Fuel
6 203174 1 DECAL, System/Charge Pressure Test
7 201586 1 DECAL, Hydraulic Oil
8 203071 1 DECAL, Chain Saw
9 203176 1 DECAL, No Operating New Electrical Cables
10 204285 1 DECAL, Bell Lubrication Chart
11 204295 1 DECAL, Warning, No Steam Wash
12 204305 1 DECAL, Test Point, Slave Start
13 203086 2 DECAL, Always Place
14 202721 4 DECAL, Lift Point
15 203088 2 DECAL, Sprocket Nuts
16 203238 2 DECAL, Warning ATF
17 202836 1 DECAL, Warning, Ear Protection
18 203070 1 DECAL, Screen, Treadle
19 204300 1 DECAL, Aircon
20 203082 1 DECAL, Eye Protection
21 203079 1 DECAL, Hi Speed Chain
22 203072 1 DECAL, Keep Boom Low
23 203073 1 DECAL, Feet Firmly
24 203077 1 DECAL, Battery Acid
25 203084 1 DECAL, Never Jump
26 203089 2 DECAL, Bolt Valve
27 203233 1 DECAL, Stripe, LHS
28 203234 2 DECAL, TF120B
29 203232 1 DECAL, Stripe, RHS
30 203240 2 DECAL, Bell
31 203076 2 DECAL, Door Function
July 27, 1998 TF120B52 5-42

DECALS
1
WARNING WARNING WARNING CAUTION
THIS CYLINDER CONTAINS CARBONDIOXIDE GAS UNDER
2 HIGH PRESSURE
DO NOT OPERATE THIS MACHINE
WITHOUT BOTH DOORS FUNCTIONAL
INSPECT TREADLE CONTROL CABLES
EVERY 250SMR
ALWAYS STORE THIS CYLINDER IN A SAFE PLACE AND ENSURE VENT VALVE IS CLOSED
NEVER EXPOSE TO HIGH TEMPERATURES OR ROUGH
INSPECT HINGES,LATCH AND GUARD HANDLING 4 WHEN OPERATING THE MACHINE
FRAME REGULARLY CHECK CONDITION OF CABLE ENDS AND WEAR EYE PROTECTION AND INSTALL SAFETY RELIEF VALVE
31 TIGHTNESS OF BOLTS
WHEN USING THIS EQUIPMENT
OPERATOR MUST HAVE AN ESCAPE
ROUTE IN THE EVENT OF AN OVERTURN
Part No. 203172
203085
FAILURE TO DO SO WILL RESULT
IF MACHINE BECOMES BOGGED DOWN
6 7 IN DAMAGE TO THE PUMP
IN SOFT SOIL, DO NOT SPIN WHEELS SO
THAT DOORS BECOME OBSCURED 3
203076 DIESEL FUEL SYSTEM
PRESSURE
CHARGE
PRESSURE HYDRAULIC 204304
TEST TEST
OIL
8 5 9 P/N 203174
10 CAUTION
11
WARNING
CHAIN SAWS ARE POTENTIALLY DANGEROUS
WARNING DO NOT DIRECT PRESSURE
JET ON TO ELECTRICAL
12
BELL RECOMMENDED LUBRICANT CHART LEFT REAR
TAKE PRECAUTION WHEN OPERATING AND SERVICING AND THE FELLING HEAD DO NOT OPERATE THE MACHINE OR ALLOW COMPONENTS MOTOR PUMP
NEVER ALLOW PERSONEL NEAR THE HEAD OR WITHIN THE OPERATING RANGE (AT LEAST 2 TREE LENGTHS) THE LOAD WITHIN 6 METRES (20 FEET) OF Recommended Lubricant Viscosities for use at Ambient Temperatures from
-40O C (-40O F) to 50O C (122O F)
MB
WHILE THE ENGINE IS RUNNING, SHUT DOWN MACHINE IF SAFETY DISTANCE IS VIOLATED
ELECTRICAL POWER LINES OF -40 -22 -4 14 32 50 68 86 104 122
204295
PS
Ambient OC -40 -30 -20 -10 0 10 20 30 40 50
ENFORCE YOUR COMPANY'S SAFETY RULES AND WEAR YOUR SEATBELT, HEAD AND EAR PROTECTION WHEN MA
OPERATING THE MACHINE SERIOUS INJURY OR DEATH MAY RESULT Temperature
203071
ENGINE SAE 5W/30 (SYNTHETIC)
SAE 10W 13 RIGHT FRONT
SAE 10W/30
MOTOR PUMP
WARNING
203176
SAE 10W/40
18 SAE 15W/30
SAE 15W/40
G
19 SAE 20W/20 MB
WARNING DO NOT OPERATE OR WORK ON THIS MACHINE

WHEEL DRIVES
SPROCKET DRIVES
SAE 40
ALWAYS PLACE FELLING HEAD
ON A SAFE SECURE REST BEFORE 204305
PS
MA
DO NOT OPERATE THE UNLESS YOU HAVE READ AND UNDERSTAND THE R134a 85W/140 SERVICING SAW BATTERY
INSTRUCTIONS AND WARNINGS IN THE OPERATOR
MACHINE WITHOUT NEVER WORK UNDER RAISED BOOM
AN APPROVED
AND MAINTENANCE MANUAL.
FAILURE TO FOLLOW THE INSTRUCTIONS OR HEED
Refrigerant HYDRAULIC SYSTEM / TRANSMISSION
ISO 32
ISO 46
SLAVE START
WINDSHIELD OR MESH
THE WARNINGS MAY RESULT IN INJURY OR DEATH.
CONTACT ANY BELL REPRESENTATIVE FOR PAG ISO 68
203086
REPLACEMENT MANUALS. PROPER CARE IS YOUR
SCREEN IN PLACE RESPONSIBILITY Lubricant 204285
15 14
203070
204300
16
21 20 17 WARNING WARNING
DANGER WARNING
ALWAYS WEAR EYE PROTECTION WHEN CHANGING THE BAR
WARNING THIS HYDRAULIC SYSTEM IS FILLED
WITH AUTOMATIC TRANSMISSION
CHECK ALL SPROCKET NUTS
AFTER THE FIRST 5 SMR AND THEN
RETURN TANK AFTER EVERY 50 SMR OF
HIGH SPEED CHAIN SAW NEVER CHARGE TANK WITH ANY EQUIPMENT CAPABLE OF
EAR PROTECTION MUST BE
FLUID DO NOT TOP UP WITH
OPERATION 202721
EXCEEDING 2 070 kPa (300 PSI) HYDRAULIC OIL
STAND CLEAR WHILE ENGINE IS RUNNING ONLY USE SUPPLIED C02 EQUIPMENT AND NEVER OXYGEN
OR ANY NON INERT GAS TO CHARGE TANK
WORN WHILE OPERATING 203088
THE MACHINE 203238
25
203082
203079
202836
26
23
22 24 WARNING WARNING
IMPORTANT WARNING
ENSURE ALL PERSONEL ARE CLEAR OF THE MACHINE AND
WARNING ALWAYS START THE MACHINE WITH THE KEY
BOLT VALVE UNDER
KEEP THE BOOM LOW PLACE FEET FIRMLY ON CONTROL PEDALS BEFORE STARTING
THE MACHINE
BATTERY ACID CAUSES SEVERE BURNS
NEVER JUMP START THE MACHINE AT THE EXTREME PRESSURE
AT ALL TIMES DO NOT EXIT THE CAB BEFORE SHUTTING DOWN THE ENGINE
SHOULD ACID CONTACT SKIN OR CLOTHING,
STARTER SOLENOID, THIS WILL BYPASS THE
NEVER WORK UNDER RAISED BOOM AND APPLY THE PARK BRAKE FLUSH WELL WITH WATER
NEUTRAL SWITCH AND THE MACHINE WILL
ALWAYS LOWER THE HEAD TO THE GROUND ALWAYS PARK THE MACHINE ON LEVEL GROUND WEAR GOGGLES. SHOULD ACID CONTACT EYES,
MOVE OUT OF CONTROL
OPEN WITH CARE
BEFORE SHUTTING THE MACHINE DOWN FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN INJURY FLUSH WITH WATER AND SEEK MEDICAL ATTENTION
OR DEATH TO OPERATOR OR BYSTANDERS CAUSED BY SUDDEN
MOVEMENT OF THE MACHINE BATTERIES MAKE EXPLOSIVE GAS 203089
203072 203084
203073
KEEP ARCS, NAKED FLAMES AND SPARKS AWAY
203077
P004408
July 27, 1998 TF120B53 5-43

DECALS
1 204314 1 KIT, Decal, Warning
2 203172 1 DECAL, Inspect Control Cables
3 203085 1 DECAL, CO2 Cylinder
4 204304 2 DECAL, Warning, Vent Valve
5 201587 1 DECAL, Diesel Fuel
6 203174 1 DECAL, System/Charge Pressure Test
7 201586 1 DECAL, Hydraulic Oil
8 203071 1 DECAL, Chain Saw
9 203176 1 DECAL, No Operating New Electrical Cables
10 204285 1 DECAL, Bell Lubrication Chart
11 204295 1 DECAL, Warning, No Steam Wash
12 204305 1 DECAL, Test Point, Slave Start
13 203086 2 DECAL, Always Place
14 202721 4 DECAL, Lift Point
15 203088 2 DECAL, Sprocket Nuts
16 203238 2 DECAL, Warning ATF
17 202836 1 DECAL, Warning, Ear Protection
18 203070 1 DECAL, Screen, Treadle
19 204300 1 DECAL, Aircon
20 203082 1 DECAL, Eye Protection
21 203079 1 DECAL, Hi Speed Chain
22 203072 1 DECAL, Keep Boom Low
23 203073 1 DECAL, Feet Firmly
24 203077 1 DECAL, Battery Acid
25 203084 1 DECAL, Never Jump
26 203089 2 DECAL, Bolt Valve
27 203233 1 DECAL, Stripe, LHS See Decal Layout.
28 203234 2 DECAL, TF120B See Decal Layout.
29 203232 1 DECAL, Stripe, RHS See Decal Layout.
30 203240 2 DECAL, Bell See Decal Layout.
31 203076 2 DECAL, Door Function
July 27, 1998 TF120B53 5-44

Tf120b Tracked Feller Buncher

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Tf120b Tracked Feller Buncher

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TF120B

Document Part Number 874004

Issue : NOVEMBER 1998

The following address list was correct as at 1st April 1999.

RICHARDS BAY (HEAD OFFICE):

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

Shop 5 Industrial Park % (039) 685 4124 P.O. Box 560

8 Impala Street % (0152) 307 4812 P.O. Box 2102

Bloekom Street % (0381) 981 5541 P.O. Box 1221

37 Lazarett Street % (264) 612 26021 P.O. Box 12018

50 Borman Street % (018) 596 2319 c/o P.O. Box 1878

OTHER AFRICA REGIONS

10/338 Mtendere Street % (+265) 783 293

SWAZILAND (BELL EQUIPMENT (SWAZILAND) Ltd):

Shop No. 4 % (+268) 87496 P.O. Box 134

Plot 4675 % (+260) 221 8113/121/123 P.O. Box 20367

ZIMBABWE (BELL ZIMBABWE):

Stand 186 % (+263) 4 661 575 P.O. Box 2980

SOUTH EAST ASIA

Unit 3B % (+44) 128 381 2954

Please supply your dealer details here :

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

SECTION 1. GENERAL INFORMATION 1-1

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre