2 Numerical Results and Experimental Validation

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Noise Prediction of a Centrifugal

Fan: Numerical Results and


Experimental Validation
Rafael
Centrifugal fans are widely used in several applications, and in some cases, the noise
Ballesteros-Tajadura generated by these machines has become a serious problem. The centrifugal fan noise is
e-mail: rballest@uniovi.es
frequently dominated by tones at the blade passing frequency as a consequence of the
strong interaction between the flow discharged from the impeller and the volute tongue.
Sandra Velarde-Suárez In this study, a previously published aeroacoustic prediction methodology (Cho, Y., and
e-mail: sandrav@uniovi.es
Moon, Y.J., 2003, “Discrete Noise Prediction of Variable Pitch Cross-Flow Fans by
Unsteady Navier-Stokes Computations,” ASME J. Fluids Eng., 125, pp. 543–550) has
Juan Pablo Hurtado-Cruz been extended to three-dimensional turbulent flow in order to predict the noise generated
e-mail: jhurtado@usach.cl
by a centrifugal fan. A three-dimensional numerical simulation of the complete unsteady
Área de Mecánica de Fluidos,
flow on the whole impeller-volute configuration has been carried out using the compu-
Universidad de Oviedo,
tational fluid dynamics code FLUENT®. The unsteady forces applied by the fan blades to
Campus de Gijón,
the fluid are obtained from the data provided by the simulation. The Ffowcs Williams and
33271 Gijón, Spain
Hawkings model extension of Lighthill’s analogy has been used to predict the aerody-
namic noise generated by the centrifugal fan from these unsteady forces. Also, the noise
generated by the fan has been measured experimentally, and the experimental results
have been compared to the numerical results in order to validate the aerodynamic noise
prediction methodology. Reasonable agreement has been found between the numerical
and the experimental results. 关DOI: 10.1115/1.2953229兴

Keywords: centrifugal fan, noise prediction, aeroacoustic

Introduction parameters on the noise of a centrifugal fan are investigated. Choo


and Moon 关5兴 and Moon et al. 关6兴 predict the noise generated by
Centrifugal fans are widely used because they achieve high
cross flow fans using Ffowcs Williams and Hawkings formulation
pressure ratios in a short axial distance compared to axial fans. and Curle’s equation, respectively. Ffowcs Williams and Hawk-
However, the noise generated by these machines can become a ings formulation is also used by Maaloum et al. 关7兴 to predict the
serious problem. The aerodynamic noise of the fan can be divided tonal noise generated by an axial flow fan used in an automotive
into a discrete tonal noise, induced by the periodic interactions air cooling system.
between the rotating blades and the volute tongue, and a broad- In this study, an aeroacoustic predictive capability has been
band noise, mainly due to the turbulent fluctuations. In particular, implemented and tested. First, the unsteady flow solutions of the
the blade passing frequency 共BPF兲 tonal noise is known as the fan were worked out with a commercial software package,
most annoying component to the human ear. Neise 关1兴 made a ®
FLUENT . Second, the sound pressure in the far field around the
complete review of the fan noise generation mechanisms and the fan is predicted by the Ffowcs Williams–Hawkings formulation
methods of control. 关3兴, based on unsteady pressure data obtained at the surfaces of
The capability of the existing computers allows the numerical the rotating blades and the volute tongue. Finally, experimental
simulation of complex flow features that commonly take place in measurements of the sound pressure level around the fan are
centrifugal fans: unsteady flow, important three-dimensional ef- shown and compared to the numerical results provided by the
fects, and on complex geometries. Presently, some commercial prediction method.
codes exist that have shown their validity and reliability for the
description and prediction of the unsteady flow into turbomachin-
ery. Also, the development of powerful computers and more effi-
cient codes has brought the application of the acoustic analogy to
predict the noise of turbomachinery not involved in aeronautical Description of the Fan
applications, as the fans used in air-conditioning, home appliance The studied machine is a simple aspirating centrifugal fan
machines, or industrial ventilation. For the past years, an increas- driven by an ac 9.2 kW motor rotating at 1500 rpm. The shrouded
ing number of works has applied the acoustic analogy to such impeller tested has ten backward-curved blades with an outlet
fans. Jeon et al. 关2兴 calculate the aeroacoustic pressure generated diameter of 400 mm. The blades are made of flat sheet metal. The
by a centrifugal fan in a vacuum cleaner by the Ffowcs Williams minimum distance between the impeller and the volute tongue is
and Hawkings formulation 关3兴. Jeon et al. 关4兴 obtain acoustic far- 12.5% of the outlet impeller diameter. The widths of the impeller
field information from the unsteady force fluctuations on the blade and volute are, respectively, 130 mm and 248 mm. Figure 1
by the Lowson’s equation; in this way, the effects of some design shows two pictures of the tested fan and Table 1 summarizes the
main dimensions of its impeller. The tests for the aerodynamic and
acoustic characterization of the fan have been made in a normal-
Contributed by the Fluids Engineering Division of ASME for publication in the ized ducted installation 共Type B according to ISO 5136 关8兴兲. Fig-
JOURNAL OF FLUIDS ENGINEERING. Manuscript received March 23, 2007; final manu-
script received April 17, 2008; published online August 12, 2008. Assoc. Editor:
ure 2 shows a sketch of this installation. More details about the
Chunill Hah. Paper presented at the 2006 ASME Fluids Engineering Division Sum- installation and measurement procedures have been reported in
mer Meeting and Exhibition 共FEDSM2006兲, Miami, FL, July 17–20, 2006. previous works 关9,10兴.

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Fig. 1 Tested fan with the location of some measurement points

Numerical Methodology high Reynolds number version is obtained by neglecting all the
terms containing the kinematic viscosity. In the proximity of solid
Unsteady Viscous Flow Computation. A full three- walls, viscous effects become important and this assumption no
dimensional simulation of the unsteady flow in the centrifugal fan longer holds. Several modifications have been proposed: In the
described above was carried out. The calculations have been per- two-layer formulation 关14兴, a simpler model is used close to the
formed with a commercial software package, FLUENT®. This code wall 共usually a one-equation model兲 and then the eddy viscosity is
uses the finite volume method and the Navier–Stokes equations patched at a certain distance from the wall; FLUENT® offers this
are solved on an unstructured grid. The unsteady flow is solved option. More precisely, the additional transport equations in direc-
applying a sliding mesh technique, which has been successfully tion xi at time t that are solved for k and ␧ are given by

冋冉 冊册
applied to turbomachinery flows 关11,12兴.
The basic equations describing the flow in FLUENT® are the ⳵ ⳵ ⳵ ␮t ⳵k
共␳k兲 + 共␳uik兲 = + Gk − ␳␧ 共3兲
conservation of mass and the conservation of momentum. In the ⳵t ⳵xi ⳵xi ␴k ⳵xi

冋冉 冊册
general form, the conservation of mass in direction xi, i = 1 , 2 , 3
共x1 = x, x2 = y and x3 = z兲 at time t, is given by ⳵ ⳵ ⳵ ␮t ⳵␧ ␧ ␧2
共␳␧兲 + 共␳ui␧兲 = + C1␧ Gk − C2␧␳ 共4兲
⳵␳ ⳵ ⳵t ⳵xi ⳵xi ␴␧ ⳵xi k k
+ 共 ␳ u i兲 = 0 共1兲
⳵t ⳵xi Here, ␳ and ui denote the density and the velocity in direction i,
where ␳ is the density and ui is the velocity in direction i. The respectively. Furthermore, the turbulent viscosity is given by
conservation of momentum is described by k2
␮ t = C ␮␳ 共5兲
⳵ ⳵ ⳵ p ⳵␶ij ␧
共 ␳ u i兲 + 共 ␳ u iu j 兲 = − + 共2兲
⳵t ⳵xi ⳵xi ⳵x j and
in which p denotes the pressure and ␶ij is the stress tensor.
Turbulence is simulated with the standard k-␧ model. The stan-
dard k-␧ model is an eddy-viscosity model consisting of two equa-
Gk = ␮t 冉 + 冊
⳵u j ⳵ui ⳵u j
⳵xi ⳵x j ⳵xi
共6兲

tions for the turbulent kinetic energy k and its dissipation rate ␧. represents the rate of production of the turbulent kinetic energy. In
The k-␧ model was introduced by Launder and Spalding 关13兴. The these equations, the coefficients C1␧, C2␧, C␮, ␴k, and ␴␧ are pa-
rameters of the standard k-␧ model, which have the following
empirically derived values: C1␧ = 1.44, C2␧ = 1.92, C␮ = 0.09, ␴k
Table 1 Impeller dimensions
= 1.0, and ␴␧ = 1.3.
The time-dependent term of all the equations is discretized with
Outlet diameter 共mm兲 400
a second order, implicit scheme. Second order, upwind discretiza-
Inlet diameter 共mm兲 280
Outlet width 共mm兲 130 tion has been used for convection terms and central difference
Impeller-tongue distance 共mm兲 50 schemes for diffusion terms.
Impeller-tongue distance 12.5% The momentum equations and the continuity equation are
共% of outlet diameter兲 solved sequentially. Once the components of velocity have been

Fig. 2 Sketch of the test installation

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calculated for each mesh cell the velocities may not satisfy the
continuity equation and then a “Poisson-type” equation for a so-
called “pressure correction” is derived from the continuity equa-
tion and the linearized momentum equations. This pressure cor-
rection equation is then solved to obtain the necessary corrections
to the pressure and velocity fields such that continuity is satisfied.
The set of simultaneous algebraic equations is solved by a
semi-implicit iterative scheme, which starts from an arbitrary ini-
tial solution and converges to the correct solution after several
iterations. The SIMPLEC algorithm was used in the present work.
A comprehensive description of this algorithm is given by Patan-
kar 关15兴.
First, a steady-state simulation has been performed. Its results
are used as an initial value for the unsteady simulation. In this
Fig. 3 Influence of mesh size on the fan total pressure way, the computation time of the unsteady simulation is reduced.
coefficient During the unsteady simulation, both unsteady and averaged flow
quantities are stored. The simulation ends when the obtained so-
lution becomes periodic. The errors in the solution related to the
mesh must disappear for an increasingly finer mesh. The total
pressure coefficient at the flow rate where the fan exhibits its best
efficiency point was used to determine the influence of the mesh
size on the solution. The convergence criterion was a maximum
residual of 10−6. Figure 3 shows the evolution of the fan total
pressure coefficient with the mesh cells. According to this figure,
the grids with the highest number of mesh cells were considered
to be reliable enough to assure mesh independence.
Unstructured tetrahedral cells are used to define the open inlet
zone, the impeller, and the volute 共with a total of 733,400 cells兲.
The mesh is refined near the volute tongue and in the impeller
domain. The small axial gap 共9 mm兲 between the impeller and the
volute rear casing was not modeled. However, the radial gap be-
tween the impeller front shroud 共5 mm兲 and the casing was taken
into account in the model. Figure 4 shows a general view of the
Fig. 4 Sketch of the fan unstructured mesh

Fig. 5 General view of the geometry of the fan

Fig. 6 Mesh details around the radial gap between the impeller front
shroud and the casing

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Fig. 7 Fan performance dimensionless curves: experimental
„black squares… and numerical „black triangles…, with the oper- Fig. 8 Contours of the relative tangential component of veloc-
ating points selected in this study „white squares… ity at the impeller outlet „negative values are clockwise…

unstructured mesh; some details of the geometric features of the values correspond to zones into the blade channels located near
model are shown in Fig. 5 and the mesh used in the modeled gap the impeller shroud whereas the minimum ones appear in the
is shown in Fig. 6. The minimum cell volume is 2.21⫻ 10−11 m3 blade wakes and close to the back impeller plate. The case of the
and the maximum cell volume is 6.47⫻ 10−5 m3. radial component is different: Zones with very low values 共even
The modeled boundary conditions are those considered with negatives, with a recirculation pattern兲 are present near the impel-
more physical meaning for turbomachinery flow simulations, that ler shroud, whereas the maximum values are concentrated near the
is, total pressure at the domain inlet and a pressure drop propor- hub. This feature indicates that the main fraction of the flow rate
tional to the kinetic energy at the domain outlet. The flow rate is passes through the rear middle part of the impeller.
changed by modifying the constant for that pressure drop at the The numerical model described above has been employed to
outlet condition, which simulates the closure of a valve. calculate the time-dependent pressure both in the impeller and in
The walls of the model are stationary with respect to their re- the volute. In this way, the pressure fluctuations in some locations
spective frame of reference, and the nonslip condition is applied. over the volute wall have been obtained. The measurement posi-
The code was run in a cluster of 8 Pentium 4 共2.4 GHz兲 nodes. tions shown in Fig. 10 and detailed in Table 2 have been selected
The time step used in the unsteady calculation has been set to in order to make comparisons between the numerical and experi-
1.34⫻ 10−4 s seconds in order to get enough time resolution for mental results. The z-coordinate has been normalized by the vo-
the dynamic analysis. The impeller grid movement is related to lute width B 共248 mm兲. The impeller shroud corresponds to z / B
this time step and the rotational speed imposed 共␻ = 157 rad s−1兲, = 0.54, while z / B = 0 is the volute rear casing and z / B = 1 is the
so a complete revolution is performed each in 300 steps 共i.e., one volute front casing. Figures 11 and 12 show the evolution of pres-
blade passage each in 30 time steps兲. sure fluctuations with time obtained both by 3D-numerical model
The number of iterations has been adjusted to reduce the re- and experimentally, for two different flow rates: the BEP and
sidual below an acceptable value in each time step. In particular, 1.35⫻ BEP. The experimental pressure fluctuations were obtained
the ratio between the sum of the residuals and the sum of the with B&K 4138 1 / 8 in. microphones flush mounted on the volute
fluxes for a given variable in all the cells is reduced to the value of surface. The uncertainty of these two types of microphones has
10−5 共five orders of magnitude兲. Initializing the unsteady calcula- been established by the manufacturer in ⫾0.2 dB, with a confi-
tion with the steady solution, over 17 impeller revolutions 共ap- dence level of 95%. As these microphones are only able to mea-
proximately 5000 time steps兲 are necessary to achieve the conver- sure pressure fluctuations, only the fluctuating part of the signals
gence to the periodic unsteady solution. is compared.
In Fig. 11, the results obtained at Position P02 共angular position
Flow Field Results. The method described above has been em-
ployed to make a comparison for both the numerical and experi-
mental performance curves for the tested fan. The numerical data
are obtained after averaging the values of the unsteady calcula-
tion. In Fig. 7, the numerical and experimental performance
curves for the tested fan are compared. The best efficiency point
共BEP兲 corresponds to a flow rate Q = 0.92 m3 / s 共␸ = 0.093兲, with a
total pressure rise PT = 500 Pa 共␺ = 0.105兲.
The experimental and 3D-numerical simulated curves agree for
flow rates equal and higher than the BEP. At partial load, the
matching between 3D-numerical and experimental results is not
so high, probably due to the presence of flow separation in the
blade channels, which has not been correctly captured by the nu-
merical procedure.
The three-dimensional effects of the flow are illustrated in Figs.
8 and 9. These figures show the 3D-numerical results of the rela-
tive tangential component and of the radial component of velocity
over a cylindrical surface around the impeller outlet, with the fan
operating at the BEP. Both components of velocity exhibit impor-
tant gradients in the axial direction. In the tangential component, Fig. 9 Contours of the radial component of velocity at the im-
where the negative values are clockwise, the maximum absolute peller outlet

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Fig. 10 Sketch of the fan with the measurement points

at 2 deg from the tongue, z / B = 0.30兲 have been represented. The amplitudes at the BPF in z / B = 0.40 are similar and slightly dif-
passing of the ten blades in front of the selected position is clearly ferent in z / B = 0.15. Second, great peak and broadband amplitudes
observed. The amplitude of the pressure fluctuation increases with at low frequencies appear in the experimental spectra. A peak at
the flow rate in this case. The numerical code has reproduced in a 25 Hz stands out, corresponding to the impeller rotational fre-
reasonable way both the order of magnitude and the temporal quency. Also, some peaks at 275 Hz, 300 Hz, and 325 Hz appear
pattern of the pressure fluctuations found experimentally. besides the BPF at 250 Hz with comparable amplitudes, suggest-
In Fig. 12, the results obtained at Position P10 共180 deg from ing the existence of mechanical sources of noise. In order to
the tongue, z / B = 0.30兲 have been represented. The amplitude of clarify the origin of the peaks observed at 275 Hz, 300 Hz, and
the pressure fluctuation at this point diminishes strongly with re- 325 Hz in the experimental spectra, some vibration signals at the
spect to the precedent case, shown in Fig. 11. The passing of the volute front casing were obtained with a 4384 B&K piezoelectric
blades is still clearly observed in the numerical results and the accelerometer, connected to a 2635 B&K amplifier. The ampli-
amplitude of the pressure fluctuations is similar to the experimen- tudes at these frequencies did not vary with the flow rate, thus
tal ones. However, the experimental signals show other sources of indicating its mechanical origin. Moreover, an impact test demon-
pressure fluctuation besides the blade passage, which distorts the
strated that the vibration signal at 300 Hz was due to a casing
clear sinusoidal pattern shown at the tongue. The origin of these
resonance caused by the excitation of a natural frequency.
distortions will be discussed later on.
In Position P10 共180 deg from the tongue兲, the amplitude of the
In Figs. 13–15, the power spectra of pressure fluctuations at
pressure fluctuations is lower than in the previous positions men-
Points P02 共2 deg from the tongue兲, P06 共60 deg from the
tioned 共Fig. 15兲, as a result of the increase in the radial distance
tongue兲, and P10 共180 deg from the tongue兲 have been
between the impeller and the volute wall. The amplitudes at the
represented.
The peak corresponding to the BPF exhibits high amplitude in BPF are quite similar in the experimental and the numerical spec-
Position P02 near the volute tongue, both in the numerical and the tra. On the other hand, in the experimental spectra important
experimental signals 共Fig. 13兲 basically due to the interaction be- broadband levels at low frequencies appear, especially in the axial
tween the flow leaving the impeller and the tongue. The numerical position z / B = 0.15.
and experimental amplitudes coincide in the axial position z / B In Fig. 16, the amplitudes of volute pressure fluctuations at the
= 0.40, while in the position z / B = 0.15 they are slightly different. BPF have been represented, both 3D numerical and experimental
This disagreement was expected because the position z / B = 0.15 is with the fan operating at the BEP 共␸ = 0.093兲. In this case 共and for
very close to the impeller hub and it is not easy to simulate pre- other flow rates tested 关12兴兲, the maximum values appear concen-
cisely the small axial gap between the impeller and the volute rear trated in a small zone very close to the volute tongue, as it was
casing. expected. These pressure fluctuations are generated by the inter-
In Position P06 共60 deg from the tongue兲, the situation is quite action between the unsteady flow leaving the impeller and the
different 共Fig. 14兲. First of all, the amplitudes corresponding to the fixed volute tongue. In the rest of the volute, noticeable ampli-
BPF have strongly diminished with respect to the previous case tudes are also present due to the jet-wake pattern associated with
共Fig. 13兲, although they contribute largely in the spectra, both the continuous blade rotation around the volute.
numerically and experimentally. In this position, the interaction The 3D-numerical model can reproduce in a reasonable way the
between the impeller and the volute tongue does not appear, be- trend and the order of magnitude of the pressure fluctuations ob-
sides the radial distance from the impeller to the volute is greater tained experimentally. The agreement between experimental and
than in the previous case. These two reasons explain the great numerical results is especially good in the axial position z / B
reduction in the amplitude of the pressure fluctuations with re- = 0.40. As the small axial gap between the impeller and the volute
spect to the previous case. Also, the experimental and numerical rear casing was not modeled, the 3D-numerical and experimental

Table 2 Angular coordinates of the measurement points over the volute

Angular Angular Angular


position Volute position Volute position
Tongue points 共deg兲 points 共deg兲 points 共deg兲

P01 0 P06 60 P11 210


P02 2 P07 90 P12 240
P03 9 P08 120 P13 270
P04 16 P09 150 P14 300
P05 23 P10 180

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80
P02-BEP-EXP

Pressure Fluctuation [Pa]


60 P02-BEP-NUM

40

20

-20

-40

-60

-80
0 0.01 0.02 0.03 0.04
t [s]
80
P02-1.35xBEP-EXP
Pressure Fluctuation [Pa]

60 P02-1.35xBEP-NUM

40

20

-20

-40

-60

-80
0 0.01 0.02 0.03 0.04
t [s]
Fig. 11 Evolution of volute pressure fluctuations with time at Point P02 „at
the tongue, z / B = 0.30…

results corresponding to low values of z / B are slightly different, in the unsteady flow numerical simulation constitute the basis for
especially near the volute tongue. Some other differences are a second step in which the sound field will be computed by a
probably due to the presence of flow separation in the blade chan- numerical solution of an appropriate system of acoustic equations
nels at partial load, which has not been correctly captured by the based on the acoustic analogy of Lighthill.
numerical procedure.
Another source of discrepancies between the 3D-numerical and Aeroacoustic Noise Prediction. The sound pressure generated
the experimental pressure fluctuations can be taken into account: from the impeller blades and the volute tongue is predicted by the
the feasibility that the microphones placed on the volute wall mea- Ffowcs Williams–Hawkings equation 关3兴. The integration surfaces
sure noise from distant zones of the flow, i.e., pressure fluctuations of the Ffowcs Williams–Hawkings calculation are the ten impeller
of the “acoustic type,” which cannot be calculated in the three- blades and the volute tongue. It is well known that the sound
dimensional simulation. The computation of pressure fluctuations pressure p⬘, i.e., the solution of the inhomogeneous wave equation
of the acoustic type by CFD codes, which solve the unsteady com- following Ffowcs–Williams–Hawkings approach, comes for the
pressible Navier–Stokes equations, exceeds by far the current contribution of three types of sources: the monopole noise related
computational capabilities. In any case, the authors acknowledge to the blade moving volume 共i.e., blade thickness兲, the dipole
that these errors in the volute pressure fluctuations could result in noises related to the forces 共pressures兲 exerted on the surface of
errors in the computed far-field noise. the blades, and the quadrupole noise associated with flow turbu-
Regardless the exposed constraints, which would be possibly lences. In this work, the later contribution is neglected because the
overcome with a greater computational capability, the presented flow Mach number of the fan is low. The present numerical study
results permit to conclude that the 3D-numerical methodology de- does not account for the influence of the casing on the noise, and
veloped is a useful tool for the unsteady simulation of the three- as a result the predicted far-field noise could differ from the ex-
dimensional flow in a centrifugal fan. The application of this perimentally measured noise.
method to other alternative geometries would permit to establish Also, the noise sources are assumed compact, since the com-
design criteria for the improvement of the aerodynamic perfor- pact noise source conditions suggested by Farassat 关16兴 are satis-
mance of these machines. On the other hand, the results obtained fied. The maximum length of the noise source corresponding to a

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8
P10-BEP-EXP

Pressure Fluctuation [Pa]


6 P10-BEP-NUM

-2

-4

-6

-8
0 0.01 0.02 0.03 0.04
t [s]
8
P10-1.35xBEP-EXP
Pressure Fluctuation [Pa]

6 P10-1.35xBEP-NUM

-2

-4

-6

-8
0 0.01 0.02 0.03 0.04
t [s]
Fig. 12 Evolution of volute pressure fluctuations with time at Point P10
„180 deg from the tongue, z / B = 0.30…

grid section along the blades and tongue is much smaller than the
minimum distance between the noise source and the observer con-
sidered and the time step that takes for a sound wave to cross that
p⬘fn,i共x,t兲 =
1 1
冋 1
4␲ ri2 共1 − M r兲2

ri · fi
1 − Mi · Mi
1 − Mr
− fi · Mi 冊册 ␶
maximum length is also much smaller than the period of the BPF. 共8b兲
Using the compact noise source formula given by Cho and

冋 冊冊册
Moon 关5兴 and the geometric parameters shown in Fig. 17, contri-
butions of n noise sources are added as the following:
n
p⬘fn,i共x,t兲 =
1 1 1

ri ⳵fi
· +
4␲ ri 共1 − M r兲2 c0 ⳵␶ 1 − M r c0 ⳵␶
· 冉
ri · fi ri ⳵Mi

p⬘共x,t兲 = 兺
i=1
关p⬘th,i共x,t兲 + p⬘fn,i共x,t兲 + p⬘ff,i共x,t兲兴 共7兲 共8c兲

The terms in the square brackets of Eqs. 共8a兲–共8c兲 are evaluated at


where x is a position vector to the observer and t is the observer
a retarded time ␶, which is related to the observer time, t, by
time. As it was stated before, the first term represents the mono-
means of the expression
pole noise related to the displacement of fluid due to the motion of
the blades. If the rotation speed is low or the blade geometry is
thin, monopole sources are expected to be a negligible contribu- r i共 ␶ 兲
tion. The second and third terms are the near-field and far-field ␶=t− 共9兲
c0
dipole noises related to the time varying forces acting on the fluid.
Following Ref. 关15兴, each term is written as In Eqs. 共8a兲–共8c兲, ␳0 is the density of the undisturbed medium, c0

p⬘th,i共x,t兲 =
␳ 0V 0 1
冋 ⳵ 1 ⳵ 1
4␲ 1 − M r ⳵␶ 1 − M r ⳵␶ ri兩1 − M r兩
冉 冉 冊冊册 ␶
is the speed of sound, V0 is the blade volume, ri = 共x − yi兲 / ri is a
unit vector from the noise source i to the observer, and fi is the
force vector acting onto the fluid. The local source Mach number
共8a兲 vector and the relative Mach number are also defined as

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25 25

Wall Pressure Fluctuation [Pa]

Wall Pressure Fluctuation [Pa]


20 EXP: z/B=0.15 20 EXP: z/B=0.40

15 15

10 10

5 5

0 0

25 25
Wall Pressure Fluctuation [Pa]

Wall Pressure Fluctuation [Pa]


20 3D: z/B=0.15 20 3D: z/B=0.40

15 15

10 10

5 5

0 0
0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700
Frequency [Hz] Frequency [Hz]

Fig. 13 Power spectra of volute pressure fluctuations in pascals „experimental, upper side; 3D-
numerical simulation, bottom side… at the measurement Point P02 „at 2 deg from the tongue, z / B
= 0.15 and z / B = 0.40…, with the fan operating at the BEP

1 ⳵yi ments were made for the following flow rates: 1.70⫻ BEP and
Mi = , M r = ri · Mi 共10兲 Qmax; the latter is the flow rate obtained when neither plate nor
c0 ⳵␶
duct is connected at the fan exit. Obviously, this flow rate was not
where yi is a position vector to the noise source i.
reachable when the fan was connected to the normalized test
Aeroacoustic Results. The acoustic pressure p⬘共x , t兲 is calcu- installation.
lated at the observer time 共t兲 using the described aeroacoustic In order to have a more comprehensive outlook of the results,
noise prediction procedure. The sound pressure level 共SPL兲 spec- the algorithm was applied to observer points placed in the follow-
trum is obtained by a fast-Fourier transform 共FFT兲 algorithm. Fig- ing planes: 共x , y , 0兲, 共0 , y , z兲, and 共x , 0 , z兲. For instance, in Fig. 19
ure 18 shows a picture of the studied fan and the Cartesian coor- the total SPL is represented over those planes for the flow rate
dinates used. The origin of this coordinate system is placed on the corresponding to 1.70⫻ BEP. In this figure, it can be seen that the
rotation axis at the impeller hub. During the measurements of the
directivity pattern of the acoustic source is similar to the dipole
SPL around the fan, the exit duct was not used. Thus, a calibrated
plate was used to obtain the desired flow rate. These measure- source. The figure also shows that the data are symmetric in the

5 5
Wall Pressure Fluctuation [Pa]

Wall Pressure Fluctuation [Pa]

4 EXP: z/B=0.15 4 EXP: z/B=0.40

3 3

2 2

1 1

0 0

5 5
Wall Pressure Fluctuation [Pa]

Wall Pressure Fluctuation [Pa]

4 3D: z/B=0.15 4 3D: z/B=0.40

3 3

2 2

1 1

0 0
0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700
Frequency [Hz] Frequency [Hz]

Fig. 14 Power spectra of volute pressure fluctuations in pascals „experimental, upper side; 3D-
numerical simulation, bottom side… at the measurement Point P06 „at 60 deg from the tongue, z / B
= 0.15 and z / B = 0.40…, with the fan operating at the BEP

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5 5

Wall Pressure Fluctuation [Pa]

Wall Pressure Fluctuation [Pa]


4 EXP: z/B=0.15 4 EXP: z/B=0.40

3 3

2 2

1 1

0 0

5 5
Wall Pressure Fluctuation [Pa]

Wall Pressure Fluctuation [Pa]


4 3D: z/B=0.15 4 3D: z/B=0.40

3 3

2 2

1 1

0 0
0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700
Frequency [Hz] Frequency [Hz]

Fig. 15 Power spectra of volute pressure fluctuations in pascals „experimental, upper side; 3D-
numerical simulation, bottom side… at the measurement Point P10 „at 180 deg from the tongue, z / B
= 0.15 and z / B = 0.40…, with the fan operating at the BEP

Fig. 16 Amplitude „pascals… of volute pressure fluctuation at the blade passing frequency, 3D-numerical „white squares…
and experimental „dotted line…, with the fan operating at the BEP

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Fig. 17 Geometric parameters used in the Ffowcs Williams–
Hawkings equation

共0 , y , z兲 and 共x , 0 , z兲 planes, but it is not in the 共x , y , 0兲 plane, due


to the fact that the geometry of the centrifugal fan is not symmet- a)
ric in the latter plane.
Also, the acoustic field radiated by the centrifugal fan has been
measured over the mentioned planes. In order to eliminate the
influence of the reflections of the laboratory walls, the fan was
placed outside the building. Only the reflection on the pavement
floor influenced the experimental measurements, but the back-
ground noise was still very high 共around 50 dB兲 and it masked the
floor influence for positions further than 2 m from the fan. The
acoustic pressure measurements have been made using a B&K
4189 1 / 2 in. microphone. The uncertainty of the microphone was
established by the manufacturer in ⫾0.2 dB, with a confidence
level of 95%. The signal from the microphone was introduced into
a real time frequency analyzer B&K 2133, with a 1 / 24 octave
band resolution, in order to obtain the power spectra of the pres-
sure signals.
Figure 20 shows the comparison between the predicted 共a兲 and
the measured 共b兲 SPL 共decibels兲 at the BPF around the fan in the
plane 共x , 0 , z兲 for the flow rate corresponding to 1.70⫻ BEP. b)
Comparison is only made at the BPF because an experimental
study on the determination of the noise sources in the same fan
关17兴 showed that the component was predominant in the noise
generation of the fan.
The dipolar behavior can be appreciated in the experimental
results, particularly in the vicinity of the fan. Given the approxi-
mations made, the agreement between the predicted and the mea-
sured SPL distributions in the vicinity of the fan is reasonable. In
the experimental results, a higher sound pressure level is obtained
in further positions of the fan due to the pavement reflection and
to the noise background level that is not present in the numerical
results. These features also mask the dipolar behavior in the ex-
perimental results. The discrepancies in symmetry, peak ampli-

c)
Fig. 19 Predicted SPL „decibels… around the fan: „a… plane
„x , 0 , z…, „b… plane „x , y , 0…, and „c… plane „0 , y , z…; flow rate: BEP

tude, and decay with distance could be related to the overpredic-


tion of volute pressure fluctuations and to the neglect of the casing
influence in the aeroacoustic computations.
Also, Fig. 21 shows the measured SPL 共decibels兲 around the
fan in the plane 共x , 0 , z兲 for the flow rate corresponding to Qmax.
The dipolar behavior can also be appreciated for this flow rate,
particularly in the vicinity of the fan. The comparison of Figs.
20共b兲 and 21 shows that the strength of the dipole increases when
the flow rate increases.
Figure 22 shows the comparison between the predicted and the
Fig. 18 Picture of the fan during the acoustic measurements measured SPL 共decibels兲 along an x-constant line on the plane

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(a)

a)

(b)

Fig. 22 Predicted „full line… and measured „dotted line… SPLs


„decibels… along a line on the plane „x , 0 , z…: „a… x = 0.5 m and „b…
x = 1.5 m; flow rate: 1.70Ã BEP

tions from the fan, the effects of the motor casing and the floor
reflection, and the background noise significantly affect the ex-
perimental results.

Conclusions
In this study, a previously published aeroacoustic prediction
b) methodology 关5兴 has been extended to three-dimensional turbulent
flow in order to predict the noise generated by a centrifugal fan
using the Ffowcs Williams and Hawkings model extension of
Fig. 20 SPL „decibels… at the blade passing frequency around Lighthill’s analogy. The forces exerted by the fan blades on the air
the fan; plane „x , 0 , z…; flow rate: 1.70Ã BEP: „a… predicted and obtained from an unsteady viscous flow computation are used as
„b… measured
input data for the calculation of the acoustic pressure around the
fan.
Both the predicted and the measured SPL at the BPF around the
共x , 0 , z兲 for the flow rate corresponding to 1.70⫻ BEP. In both fan show a dipolar behavior. The experimental results were influ-
lines the results agree in the vicinity of the fan. In further posi- enced by the pavement reflection and the noise background level,
which are not present in the numerical results. These features also
mask the dipolar behavior in the experimental results. It has also
been observed that the strength of the dipole increases when the
flow rate increases. Given the approximations made, the agree-
ment between the predicted and the measured SPL distributions in
the vicinity of the fan is reasonable.
This methodology could be applied in the design stage in order
to optimize the aeroacoustic behavior of centrifugal fans.

Acknowledgment
This work was supported by the Research Projects TRA2007-
62708, TRA2004-04269, and DPI2001-2598 共Ministerio de Edu-
cación y Ciencia, España兲.

Nomenclature
B ⫽ volute width
C1␧ , C2␧ , C␮ ⫽ parameters of the standard k-␧ model
D ⫽ diameter
c0 ⫽ speed of sound
Fig. 21 Measured SPL „decibels… at the blade passing fre- f ⫽ frequency
quency around the fan; plane „x , 0 , z…; flow rate: Qmax fi ⫽ force vector acting onto the fluid

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