EMERGENCY GENERATOR SET AND ITS MAINTENANCE

21 & 22 NOVEMBER 2023

* Inclusive of printed material,
VENUE TBA
Signature IK Laptop Bag, IK T-
shirt, IK Pen and IK notepad TRAINING PROGRAMME NO.: 1000171285

100% SATISFACTION GUARANTEED

We ensure satisfaction in our training courses. If
you think this training does not meet the objective
as mentioned in the brochure, we will replace you
with other training with the same or less value 12 CPD Approved by MBOT
(valid 1 year).

Do you want your staff to learn how to operate, test, maintain and troubleshoot Emergency Generator
sets?

This 2-day workshop ensures you and your organization that the delegates will acquire the necessary
knowledge and skills to operate, perform maintenance, routine testing and carryout troubleshooting on
emergency generators with minimum assistance from external. Benefit immediately from our course
leader, who possesses many years of industrial experience.

After completion of this course, the participants will be able to:

• Understand the operation of gen.sets (diesel engine and generator)

• Understand various components of gen.sets and their functions
• Carry out routine maintenance of gen.sets (diesel engine and generator)
 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

TRAIN INSANE,
OR REMAIN THE SAME.
 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

INTRODUCTION

In today's environment, nothing can be taken for granted. Weather situations like wind and lightning strikes
can cause power outages for a few seconds to hours. Explosions and fire can severe lines to your facilities.
Sometimes we simply experience blackouts because our utility systems are affected due to issues such as
power quality and harmonics. Whatever the cause, lack of electricity at your facilities can be devastating,
whether you are at a hospital caring for the sick and injured, a treatment plant providing water for the
community, a computer-oriented business or a manufacturing plant or data center that simply can't afford
downtime.

In the two days of technical training on gen.sets, the participants would be able to acquire sufficient
knowledge and the necessary skill to operate, maintain, and troubleshoot gen.sets with minimum
assistance from external sources. This would enormously reduce time and money for the organization. The
trainer will ensure that the participants will learn the techniques on how to maintain and upkeep the
gen.sets in working conditions at all times.

COURSE OBJECTIVES

After completion of this course, the participants will be able to:

➢ Understand the principles, construction, operation, maintenance and testing of Emergency Diesel
gen-sets (comprising of both diesel engine and AC generator.
➢ Able to understand the various components of a diesel engine and their functions.
➢ Able to understand the various components of an AC generator and their functions.
➢ Able to understand various types of field excitation used for the generators.
➢ Able to understand the construction, operation, and the maintenance of Batteries used to operate
the gen.sets.
➢ Able to understand the role of battery chargers used and the correct methods to be used in charging
the batteries for gen.sets.
➢ Parallel operation of gen.sets, the required conditions and the methods used in carrying out
parallel operation.
➢ AMF Board, its components, and its function
➢ AVR and its role in maintaining output voltage of the generator
➢ Governor, it’s important role and function.
➢ Earthing of Emergency generators and types of earthing
➢ Effect of low power factor on the output Emergency Generating sets.
➢ Preventive Maintenance for the Diesel engine (daily, weekly, monthly and yearly)
➢ Preventive maintenance for AC generator (types of preventive maintenance and the recommended
intervals)
➢ Troubleshooting of emergency gen.sets. (both engine and generator)
➢ Rules, regulations and the competent control requirement by Suruhanjaya Tenaga pertaining to
emergency gen.sets
 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

COURSE OUTLINE

• Generator and its various components and their functions

• Diesel Engine and its various components and their functions
• Batteries, types, components, functions and their critical maintenance
• Battery charging system/types of charging available and the right methods to be used.
• AVR and its important role in maintaining voltage output of the generator
• Governor and its role in maintaining the rpm of the engine
• Starter motor, its function and the preventive maintenance to be carried out
• AMF board, its components and the automatic operation
• Importance of engine support system (cooling, lubrication, starting and etc.)
• Maintenance of diesel engine (daily, weekly, monthly and yearly)
• Maintenance of generator (various components that need constant checking and maintenance)
• Importance of excitation system and the types available for AC generator
• Maintenance of AMF board and its components.
• Troubleshooting of emergency generating sets (both diesel engine and generator)
• Safety precautions and the guide lines to be observed while working on generating sets.
• Parallel operation of generators
• Requirements to be fulfilled for Parallel operation of gen.sets
• Rules, regulations and the competent control requirement by Suruhanjaya Tenaga.
• The impact on the environment in terms of pollution and emission if generator sets use fossil
fuels such as diesel, oil and gas

METHODOLOGY

The course will be conducted in the form of lectures and animated pictures of both engine and generators
in detail.

TARGET AUDIENCE

This course is catered for Electrical technicians, mechanical technicians, mechatronics personnel,
electrical & mechanical supervisors, electrical charge men, newly graduated engineers who wish to
upgrade their knowledge and skills in Emergency gen. sets
 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

TENTATIVE SCHEDULE

*Training schedule is tentative and may be subject to change.

Day 1

Time Schedule Outline

• Generator and its various components and their functions

9.00 am – 10.30 am • Diesel Engine and its various components and their
functions

10.30 am – 10.45 am Tea Break

• Batteries, types, components, functions and their critical

10.45 am – 1.00 pm maintenance
• Battery charging system/types of charging available and
the right methods to be used.

1.00 pm – 2.00 pm Lunch

• AVR and its important role in maintaining voltage output of

2.00 pm – 3.30 pm the generator
• Governor and its role in maintaining the rpm of the engine

3.30 pm – 3.45 pm Tea Break

• Starter motor, its function and the preventive maintenance

3.45 pm – 5.00 pm to be carried out
• AMF board, its components and the automatic operation
 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

Day 2

Time Schedule Outline

• Importance of engine support system (cooling, lubrication,

9.00 am – 10.30 am starting and etc.)
• Maintenance of diesel engine (daily, weekly, monthly and
yearly)

10.30 am – 10.45 am Tea Break

• Maintenance of generator (various components that need

10.45 am – 1.00 pm constant checking and maintenance)
• Importance of excitation system and the types available
for AC generator

1.00 pm – 2.00 pm Lunch

• Maintenance of AMF board and its components.

2.00 pm – 3.30 pm • Troubleshooting of emergency generating sets (both diesel
engine and generator)

3.30 pm – 3.45 pm Tea Break

• Safety precautions and the guide lines to be observed

while working on generating sets.
• Parallel operation of generators
3.45 pm – 5.00 pm • Requirements to be fulfilled for Parallel operation of
gen.sets
• Rules, regulations and the competent control requirement
by Suruhanjaya Tenaga.
• The impact on the environment in terms of pollution and
emission if generator sets use fossil fuels such as diesel,
oil and gas
 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

OUR CONSULTANT

Kanthasamy Muthusamy has a degree in Electrical Engineering and a diploma in Electrical

Engineering. He also achieved the Final Paper of City & Guilds of London Institute in Electrical Power
and Advanced Electrical Technology. Among the training courses that he has attended include Train the
Trainer – Pembangunan Sumber Manusia Berhad (PSMB), Preventive Maintenance, Energy Conservation,
PLC Training, Compressor, Basic Welding, Power Station Training, and the 14th & 15th Edition of IEE
Regulation conducted by IEE.

He has a vast working experience of more than 30 years in managing, planning and scheduling,
maintenance and repairs of all machinery in the plant of Electrical & Mechanical equipments. He has
served as Engineering Manager and Electrical / Maintenance Engineer at prominent engineering
companies such as Hume Cemboard Industries Sdn Bhd, Malex Industrial Product Sdn Bhd, L.L.N. (Port
Dickson), and INDO – Malaysian Engineering Berhad. His experience in conducting trainings include
teaching in F.I.T. for 2 years in Electrical Engineering and conducting trainings for workers of Hume,
Malex, Lam Soon in PLC / Electrical / Safety / Energy Audit for 10-12 years.

Besides that, he was also awarded by the Ministry of Energy, Science and Technology, Malaysia for the
Best Energy Conservation Programme for Hume Industries, Petaling Jaya (1986). Other Accomplishments
include designing and completing the 11kV supply system for a large plant in Petaling Jaya and a 22 kV
power supply for a large plant in Ipoh. He has also designed and completed a 10 kV supply system for
a large manufacturing plant in China.
 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

21 & 22 NOVEMBER 2023

asiah@ik.academy

REGISTRATION FORM
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