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27 Absorbing Liner and Inclined Tongue
27 Absorbing Liner and Inclined Tongue
The manuscript was received on 10 January 2011 and was accepted after revision for publication on 3 June 2011.
DOI: 10.1177/0957650911414804
Abstract: In previous work, it has been validated that the inclined tongue has a significant effect
on controlling the tonal noise of centrifugal fans. In order to reduce the broadband noise of
centrifugal fans, theoretical and experimental research studies have been implemented to
study the effect of the sound-absorption volute on noise propagation. First, a mathematical–
physical model of the sound-absorption volute is established to explore the influence of the
sound-absorption coefficient of the liner, which is dependent on the liner thickness, cavity
depth, etc. Then, an experimental study is carried out to measure the coupling effect
between the absorbing liner and the inclined tongue and its potential for the noise control of
centrifugal fans. The experimental results agree well with the theoretical result, and validate the
mathematical–physical model, proving it a practical model for further optimization of the sound-
absorption volute. In addition, the results indicate that considerable noise reduction can be
achieved by combining both the posed absorbing liner and modified inclined tongue.
Keywords: noise reduction, sound-absorption volute, broadband noise, centrifugal fan, exper-
imental study
1 INTRODUCTION
street on the broadband noise generated from a
Centrifugal fans have been used for a wide range of forward-curved multi-blade fan, and Feshe and
industrial purposes; however, the noise generated by Neise [7] found that the low-frequency noise was
these machines has become a serious problem. Thus, generated by the classical flow separation regions
it is becoming increasingly important to provide an located on the shroud and the blade suction sides of
effective level of noise attenuation. Many domestic the impeller. Liu et al. [8, 9] and Mao et al. [10, 11]
and international researchers have concentrated on have also conducted some research studies on the
the noise generation and propagation mechanism of calculation of centrifugal fan noise to identify the
centrifugal fans. For example, Velarde-Suárez et al. predominant noise source and the noise propagation
[1–3], Younsi et al. [4], and Lin and Huang [5] studied feature. From these studies, it can be concluded that
the unsteady flow and the aerodynamic tonal noise of the centrifugal fan noise is a superposition of both
forward-curved multi-blade centrifugal fans. Sasaki tonal noise and broadband noise, within which the
et al. [6] investigated the influence of Karman vortex tonal noise takes up a larger percent of the whole due
to its higher peak value at blade-passing frequency
*Corresponding author: Department of Fluid Machinery and and its harmonics.
Engineering, School of Energy and Power Engineering, Xi’an As concerns the tonal noise of centrifugal fans,
Jiaotong University, No.28, Xianning West Road, Xi’an, Shaanxi, research studies have indicated that the unsteady
710049, People’s Republic of China. interaction between the impeller outlet flow and the
email: maoyijun@mail.xjtu.edu.cn volute was the most important factor of tonal noise.
Therefore, decreasing the wake impact has become established to analyse the absorbing performance of
the main concern in controlling the tonal noise with the multilayer panel. Subsequently, an experimental
respect to aeroacoustics. Neise [12] has summarized investigation is performed to explore the influence
some early methods on the tonal noise control, which of the liner thickness and the cavity depth on the
were mainly based on the modification of the volute sound-absorption coefficient of the liner and verify
tongue to minimize the pressure fluctuations near the the mathematical–physical model. Furthermore, an
volute, such as increasing the volute-tongue clear- experiment studying the coupling effect of the absorb-
ance [13–15], increasing the radius of curvature of ing liner and the inclined tongue is also conducted.
the volute tongue [16], inclining the volute tongue The ultimate objective of this investigation is to
[17, 18], etc. Also recently, authors have made exper- develop an integrated technique to reduce both the
imental and numerical studies on the control of the tonal and the broadband noises of the centrifugal
tonal noise of centrifugal fans using the orthogonal fan. As the first step, this study hopes to establish a
design method to optimize the geometry of the volute practical model of the sound-absorption volute for
tongue [19, 20]. The experimental study showed that further optimization of the modification and investi-
an optimal shape of the volute tongue could not only gate the coupling effect of the two measures.
eliminate the peak value of the tonal noise, but also
ensure no or little depress in the aerodynamic perfor- 2 MATHEMATICAL–PHYSICAL MODEL FOR
mance of centrifugal fans. However, the experimental SOUND-ABSORPTION VOLUTE
result also indicated that a much more formidable
challenge in further work was the control of the 2.1 Configuration of the sound-absorption
broadband noise. volute
As regards the broadband noise of centrifugal fans,
it is usually considered to be related with the non- Figure 1 shows the sketch of the sound-absorption
uniform inlet flow, vortex flow with varied temporal– volute, in which the absorbing liner is composed of
spatial structures, flow boundary layer instability, a perforated volute plate, porous material, a micro-
separation, etc. [7, 8, 21–23]. The above noise genera- perforated plate, and a cavity. The volute plates of the
tion mechanism is so complicated, which induces the sound-absorption volute are 3-mm thick perforated
non-periodic fluctuation and the widely distributed armour plates with a porosity of about 45 per cent,
locations of the broadband noise sources. Therefore, whose aperture diameter is 5 mm, while the original
the reduction of the broadband noise with respect volute plates are conventional armour plates. The
to aeroacoustics is not so prospective. Usually, the porous material is fixed with the help of flexible thin
absorbing material is widely used in noise control micro-perforated plates and thus engenders a certain
cavity to the outer clapboard. The micro-perforated
engineering due to its good performance of reducing
plate is 1 mm thick with the porosity of about 0.8 per
broadband noise [24]. Recently, some researchers
cent, and the aperture diameter is 0.8 mm.
have focused their research interest on it to reduce
The simplified structure of the sound-absorption
the aerodynamic noise radiated from fans, compres-
volute is shown in Fig. 2. The coordinate origin lies
sors, and airplanes [25–27]. Especially, the patent of
on the interface between the perforated volute plate
Challis [28] in 1981 presented an invention of appara-
and the flow, and the positive x-axis direction is out-
tus for attenuating noise emitted from an inlet port to a
wards and perpendicular to the surface. The liner
centrifugal fan. The provided Helmholtz cavities had
thickness and the cavity depth are H1 and H2, respec-
respective different centres to their absorption bands,
tively, and tp1 and tp2 stand for the thickness of the
whereby a wide range of broadband noise could
be absorbed. In addition, other sound-attenuating
means such as the conventional absorbent materials
were particularly effective on higher frequency noise.
In the light of the above developments, an apparatus
using the absorbing material for reducing the broad-
band noise of an industrial centrifugal fan has been
designed in this study. The aerodynamic performance
and the noise reduction effect of the fan installed with
the sound-absorption volute have been studied theo-
retically and experimentally. The sound-absorption
volute is a multilayer panel which is composed of
the perforated plates, absorbing material, and the
cavity. Initially, a mathematical–physical model is Fig. 1 Sketch of sound-absorption volute
3 EXPERIMENTAL INSTALLATION
Fig. 5 Photograph of the facilities: (a) experimental test and (b) sound-absorption volute
Two different types of modified centrifugal fans are Figures 8 and 9 show the total pressure and efficiency
tested. The first type of modification is the sound- of the original fan and three modified fans against
absorption volute, the difference of which with the volume flowrate at the rotating speeds of 2900 and
original volute lies in the structure of the volute plate 1450 r/min, respectively. The results indicate that
in their interior flow path, as shown in Figs 1 and 5(b). the total pressure and efficiency of modified fans
Another type of modification is the superposition of have decreased in the whole operating range.
absorbing liner and the inclined tongue. Reasonable Moreover, both increasing the volume flowrate and
impeller blade-tongue clearance and inclination of the raising the rotating speed would enlarge the drop
volute tongue have been proved to entail significant amplitude of the fan performance. The decrease in
tonal noise reduction of centrifugal fans. Figure 7 the fan performance can be attributed to the higher
presents the sketch of the inclined tongue in the skin-friction drag of the perforated plates which usu-
centrifugal fan, in which R1 and R2 stand for the radii ally increases with the gas flow velocity. Based on the
of the inclined tongue on the hub and shroud side, above results, an optimal structure of the perforated
respectively; the inclined angle; and t the impeller plates should be expected to reduce the flow loss
when the gas flows over it. The experimental results 4.2 Effect of sound-absorption volute
also show that not only the dimensions of the perfo- on fan noise
rated plates, but also the change in the liner thickness
and the cavity depth may have some influence on the Both the liner thickness and the cavity depth may
aerodynamic performance of the modified fans with have certain effect on the sound-absorption coeffi-
sound-absorption volute. cient, and influence the noise reduction effect of the
sound-absorption volute. Based on the mathemati-
cal–physical model of the sound-absorption volute,
Figs 10 and 11 show the calculated sound-absorption
coefficient against frequency for different liner thick-
nesses H1 and cavity depths H2, respectively.
From Fig. 10, it can be seen that absorbing material
of certain thickness could enable a fine absorbing
effect of aerodynamic noise of about 1000–8000 Hz
and in both lower and higher frequency ranges, the
coefficient is lower. With the increase of the liner
thickness, the frequency range with higher coefficient
values can be widened towards the direction of low
frequency to 700–8000 Hz and the minimum coeffi-
Fig. 7 Sketch of inclined volute tongue cient increases from 0.016 to 0.36, which indicates
Fig. 8 Effect of the modification of sound-absorption volute on fan performance (n ¼ 290 0 r/min)
(a) total pressure and (b) efficiency
Fig. 9 Effect of the modification of sound-absorption volute on fan performance (n ¼ 1450 r/min)
(a) total pressure and (b) efficiency
Fig. 12 A-weighted SPL spectra of original fan and three modified fans of different liner thicknesses
(a) Q1, (b) QBEP; (c) Q2, and (d) tonal noise reduction
liner thickness H1 keeps constant as H1 ¼ 25 mm. tonal noise [36] that the tonal noise of the centrifugal
From the curves in Figs 14(a) and 15, it can be con- fan is increased highly. In addition, in large-flowrate
cluded that modified fans with the sound-absorption area, tonal noise is predominant in the aerodynamic
volute achieve a significant noise reduction effect noise of fans [37]; therefore, its increase results in the
when the centrifugal fan operates at low and moderate addition of the overall A-weighted SPL, which may be
flowrates, which gradually decreases with the rise of one of the reasons for the poor noise reduction effect
volume flowrate. Also, the increase of the liner thick- at large volume flowrate. Based on the aforementioned
ness and the cavity depth results in further enhance- analysis, the flow velocity of gas has an important
ment of the amplitude of noise reduction amount. effect not only on the centrifugal fan performance,
However, compared with the experimental result in but also on the noise reduction effect as well.
Fig. 14(a), curves in Fig. 14(b) indicate a more consid-
erable noise reduction effect when the centrifugal fan 4.3 Coupling effect of absorbing liner and
operates at high flowrate. The tonal noise reduction of inclined tongue
different modified fans at volume flowrates Q1 and
QBEP presented in Fig. 12(d) shows that when the rotat- Since the single application of some noise-reducing
ing speed is 2900 r/min, in spite of the common measures can achieve a good noise reduction effect, it
decline in high-frequency noise, the fundamental is interesting to explore whether their superposition
noise at 580 Hz is higher than the original one. Since could enable a more considerable effect. Here, the
the permeable boundary of the volute usually leads to modification of the absorbing liner and the inclined
more severe interaction between the impeller outlet tongue is combined together to investigate their cou-
flow and the volute, the regenerative noise of the pling effect on the fan performance and noise. The
flow will be increased. As the rotating speed increases, dimensions of the superposed sound-absorption
the flow velocity is increased, thus resulting in higher volute are H1 ¼ 25 mm and H2 ¼ 0.
regenerative noise. Furthermore, the frequency of the The aerodynamic performance of the original fan,
regenerative noise is consistent with that of the fan modified fans with the sound-absorption volute, and
Fig. 13 A-weighted SPL spectra of original fan and three modified fans of different cavity depths (a)
Q1, (b) QBEP, (c) Q2, and (d) tonal noise reduction
Fig. 14 Effect of liner thickness on the overall A-weighted SPL of modified fans with absorbing
liner: (a) n ¼ 2900 r/min and (b) n ¼ 1450 r/min
the inclined tongue each and their superposition inclined tongue affects little on the performance of
under different rotating speeds are shown in Figs 16 fans [38].
and 17, respectively. The superposition of the inclined Figure 18 shows the overall A-weighted SPL of the
tongue does not cause much difference in the perfor- above four fans against volume flowrate at the fan
mance of the modified fan with absorbing liner only, exit for the two rotating speeds. The results indicate
which may be attributed to that the application of the that a more significant noise reduction amount can
5 CONCLUSIONS
Fig. 18 Overall A-weighted SPL of four different fans (a) n ¼ 2900 r/min; (b) n ¼ 1450 r/min
Fig. 19 A-weighted SPL spectra of original fan and three modified fans at n ¼ 2900 r/min (a) Q1, (b)
QBEP, (c) Q2, and (d) tonal noise reduction
The superposition of the inclined tongue on the in the whole operation range for the contribution of
modification of the sound-absorption volute does the inclined tongue on reducing the tonal noise of
not cause much variation in the performance com- centrifugal fans.
pared with the ones with absorbing liner only for the The experimental study indicates that the applica-
reason that the application of an optimal inclined tion of absorbing liner on the volute is favourable
tongue affects little on the fan performance. Still, for reducing the broadband noise of centrifugal fans,
the noise reduction effect is enhanced significantly well verifying the mathematical–physical model.
Furthermore, its superposition with the inclined 10 Mao, Y., Qi, D., Liu, X., and Tang, H. Numerical pre-
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