SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

Group 2 Electrical Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
Group 3 Electrical Component Specification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
Group 4 Connectors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
 SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

7
9

B
A
3

C
Switch 10
panel 11
28
12
29
13
14
15

16
17
TONE 2

5 BAL

VOL
ON
BAND

SEEK
push

FAD
TUNE
1

4 PROG
3

PLL
SYNTHESIZE

R
TUNNING

1
6 19
20A
CAB

SPARE
HOLDER

LAMP
SPARE
FUSE

CABIN

LAMP
LAMP SPARE
BEACON
WORK
F/PUMP
LAMP & HEATER FUEL
AC
HEAD 3

MOTOR SOLENOID
LAMP HONE
WIPER 2
BOOM
SOL. LIGHT
SOLENOID
CIGAR
& HEATER SAFETY 1
AC
PANEL - HEAT SOLENOID
MOTOR PRE
SWITCH
WIPER
RY
CUT-OFF TRAVEL
FUEL
CONVERTOR HONE
PANEL

SWITCH RY -2
CR
COMP
AC RY
-7 ETHER
RY CR
POWER - 36
CR
- 35
CR
RY

SAFETY
-5
CR

2 CN-47
20
4
CN-19&19A
CN-19B

8 18
CN-92A
21
CN-92B

24 22
CN-16&16A
CN-16B
25
26 23
27

51074EL01

1 Horn switch 11 Travel alarm stop switch 21 J1939 serial connector

2 Cluster 12 Preheat switch 22 Fuse box
3 Starting switch 13 Washer switch 23 Master switch
4 Cigar lighter 14 Wiper switch 24 Aircon & heater switch panel
5 Accel dial 15 Main light switch 25 One touch decel switch
6 Breaker switch 16 Speaker 26 Power max switch
7 Beacon switch 17 Radio and USB palyer 27 Safety lever
8 Service meter 18 RS232 serial connector 28 Overload switch
9 Breaker selection switch 19 Prolix resistor 29 Quick coupling switch
10 Cab light switch 20 MCU

4-1
2. LOCATION 2

51074EL02

1 Lamp 7 Heater valve 13 Boom up pressure sensor

2 Fuel sender 8 Alternator 14 P1 pressure sensor
3 Fuel filler pump 9 Travel alarm buzzer 15 P2 pressure sensor
4 Beacon lamp 10 Air cleaner switch 16 EPPR pressure sensor
5 Horn 11 Battery relay
6 Start relay 12 Battery

4-2
GROUP 2 ELECTRICAL CIRCUIT

ELECTRICAL CIRCUIT(1/2) 5W 104

5R 118

103 3L
CONDENSOR FAN

105
116
5W 104
5W 115
105
118
M
POWER RY FUSE BOX

5R
5R
AIR-CON

5R
5R
CN-83
CONDENSOR FAN

10
1

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
1
2

85

CN-60
86
AC COMP

CN-95
20A

10A

20A

10A

10A

30A

10A

10A

15A

10A

10A

10A

10A

10A

20A

10A

10A

10A

10A

10A

30A
5A

5A

5A

5A

5A

5A

5A

2
1
87a 87

30

2
1
85

86

CS-74
V
B
R/DRYER HORN 60B

85
60R

87a 87

86

2
30

1
CR-35

87a
G12

Pa
87a 87

30
30
86

85
87
44

CASSETTE RADIO

85

86
CR-33

FUEL FILLER P/P

FUSIBLE LINK

87a

CIGAR LIGHTER
SWITCH PANEL
30

WIPER MOTOR
BATTERY

86

85

BEACON LAMP
87

87a 87

30
CN-29
AC& HEATER

CONVERTOR

AC& HEATER

87a
CR-7
SAFETY SOL
ROOM LAMP

WORK LAMP

CABIN LAMP
12V X 2

AC BLOWER

SOLENOID 1

SOLENOID 3
HEAD LAMP

30
86

85
87
START KEY
Or
3L

2
W

1
B

PRE-HEAT
CLUSTER
WIPER+

TRAVEL
CPU B+

87a
CR-2
CS-74

30
L/W

86

85
G42

87
HORN
108
103

CN-36

MCU
ECM

ECM

ECM
V

18
L
L

G
G
V
L
L

BR
BR
4G

106

G
106
101
44
4F

GY/W

Y
35

R/OR

4A
4E
2RW

85
R/W
OR

OR
GY

GY

GY

GY
BR

BR

2G
2R

2L
W
CR-1

R
Y

Y
L

5A
22
98
5
MASTER SW G31 B

110
102

100

109
65
18
99

56
54

77

78
90
15
10
88
87
86
97

83
20
19

41
9

4
5

1
G TO:STARTER "B" TERM.
NO. DESTINATION CN-11
2B 111 BATT RY
1 AC CONTROLLER GND 1
2B G61
2 BLOWER MOTOR GND 2 DO-3
2L 4 9E G
3 AC 24V 3 2
2R 102 G32 B
4 AC CONTROLLER B+ 4 1
2RW 65
5 AC CONTROLLER B+ 5 DIODE
G 101
6 AC COMP 6
LW 35 DO-2
7 AC CONDENSOR FAN 7 9A G
R 6F 2
8 ILLUMINATION 8 92 V
1
AIR-CON DIODE

DO-1
NO. DESTINATION CN-10 9 G
V 100 2
1 CASSETTE RADIO 24V 1 16A W
R 6E 1
2 ILLUMINATION 2
DIODE
3 NC 3
2B G51
4 GND 4 CN-25
G3 B
5 NC 5 1
Y 99 22A G
6 CASSETTE&ROOM LAMP B+ 6 2
7 NC 7 HORN
B 112 G5 B
8 CASSETTE GND 8 1
9 NC 9 22 G
2
G 96
10 BEACON LAMP 10 CN-20
OR 89
11 CABIN LIGHT 11
12 NC 12 CN-61
G4 B M
1
CABIN HARNESS 41A G
2
ACTUATOR SENSOR
FUEL PUMP OEM
PORT PORT
PORT

NO. DESTINATION CN-9

B G53
1 HORN SW 1
Y 98
2 HORN SW 2
3 NC 3
BR 81
4 INT. SIG 4
B 13
5 ACCEL DIAL(-) 5
W 25
6 ACCEL DIAL(SIG) 6
G/OR 11
7 ACCEL DIAL(+) 7
8 SPARE SW 8
CN-66 CUMMINS RESPONSIBILITY
95 GY
2
CN-8 G11 B
1 1 ACTUATOR CONNECTOR 50P SENSOR CONNECTOR 50P
1 SPARE SW
2 SPARE SW 2 BRAKER SOL
Y 97

WASTEGATE ACTUATOR1
WASTEGATE ACTUATOR2
3 BEACON LAMP 24V 3
96

FUEL RESTRIC RETURN

G

REAL TIME BACKUP RTN

GRID&SWITCH RETURN

COOLANT LEVEL Lo SW
COOLANT LEVEL Hi SW

COOLANT TEMP INPUT

GRID HEATER ACT SIG

INTAKE TEMP&PS RTN

4 BEACON LAMP SIG 4

COOLANT LEVEL RTN

COOLANT LEVEL +5V
REAL TIME BACKUP+

COOLANT TEMP RTN

ENG POS SENSOR2+

ENG POS SENSOR1+

FUEL SHUT-OFF ACT
OR 1

ENG POS SENSOR2-

ENG POS SENSOR1-

CYL. NO.1 SUPPLY+

CYL. NO.2 SUPPLY+

CYL. NO.3 SUPPLY+

CYL. NO.4 SUPPLY+

CYL. NO.5 SUPPLY+

CYL. NO.6 SUPPLY+

CYL. NO.1 RETURN-

CYL. NO.2 RETURN-

CYL. NO.3 RETURN-

CYL. NO.4 RETURN-

CYL. NO.5 RETURN-

CYL. NO.6 RETURN-

INTAKE PRESS +5V

FUEL RESTRIC 5V+

INTAKE PRESS SIG

5 BRAKER SW 24V

FUEL RESTRIC SIG

5

OIL PS&TEMP RTN

OIL PS&TEMP +5V

WIF SIG. RETURN
GY 95

AIR PRESS RTN

AIR PRESS SIG.
6 BRAKER SIG

OIL PRESS SIG.

6

AIR PRESS +5V

OIL TEMP SIG.
FUEL HEATER

INTAKE TEMP
7 SPARE SW 7 CL-3
G13 B
8 SPARE SW

SPARE +
SPARE +
8 1

WIF SIG.
SPARE -
BR 17 6A R
9 START KEY (START SIG) 9 2
R 93
10 START KEY (ACC) 10 HEAD LAMP
V 92
11 START KEY (BR) 11
W 18A CL-4

9
8
7
6

4
3
2
1

2
3

6
45
34
43
29
28
27
24
23
20
47
33
10

16
26
36

44
15
31

23
25
22
24

10
38
40
39
37

43
42
44
45
31

17
49
50
48
47
12 START KEY (COM) 12 G1 B
1
6 R
CN-7 2
RW 123
1 HEAD LIHGT SIG 1 HEAD LAMP
V 91
2 WORK LIHGT SIG 2
W 82
3 WIPER DRIVE SIG 3
BR 24
4 PRE-HEAT SW 4
L 90
5 SW PANEL 24V 5 CR-13
OR 89 88 Gr
6 CABIN LIGHT SIG 6 30
GY 88A 123 RW 87a 87 85
7 HEAD LIHGT 24V 7 86
Y 87 6 R CN-14
8 WORK LIHGT 24V 8 87
L 79 G45 B 22 G/W
9 WASHER SIG 9 85 8
B G54 30
11 L/W
10 GND 10 87a 86 10 B
OR/W 28 10 B
11 TRAVEL ALARM SIG 11 HEAD LAMP 11 C
R/W 86 23 B/W
12 CABIN LIGHT 24V 12 19 D
24 L
13 NC 13 7 A
CN-12 CL-5 23 B/W
14 NC 14 G2 B B 2 2 B 6 ENG POSITION
2 1 24 L
15 NC 15 91 V V 1 1 V 5
1 2 A 5V
RH CONSOL WORK LAMP
31P OEM
C SIG
2A B
CN-16B 1 B (-)
B 42 1A V 5V A
CN-125 CN-125 1 2 AMBIENT AIR PRESS
Y 99A W 43 SIG C
1 1 2 CL-6 1
114 R R 93 GY 49 (-) B
2 2 3
B/W 50 FUEL INLET 3
B G71 4
3 3 RESTRICTION SENSOR 4
114 R Or 108 B/W 53
4 4 5
2
GPS CONN 6
2
OIL PRESS/TEMP SENSOR
1
CN-16 CN-16A 1 2
13 B B 29 A C
1 1 3
25 W W 32 G41 B W/OR 37A CYLINDER #1 B
2 2 4
11 G/OR G/OR 30 COOLANT TEMP
3 3 2 5
CN-92
59 B/W
1
4 4 6 A 5V
59 B/W
5 5 CYLINDER #2 7 C SIG
6 6 8 B (-)
2
9 INTAKE MANIFOLD PRESS
1
10
CYLINDER #3 A C
CN-140 11
NO. 21 Y
DESTINATION CN-6 2 B
Or1A G14 2 12
1 B INTAKE MANIFOLD TEMP
1 QUICK COUPLING SW 24V 1
Y 21 1 13
2 QUICK COUPLING SW 2 QUICK COUPLING CR-5
41E G 14 1
L/W 84 30 CYLINDER #4
3 OVERLOAD SW 3 17 BR 87a 87 85 2
G 46 86 15
4 OVERLOAD SW 4 94 B/OR 2 WIF SENSOR
GY/W 10 87
5 WIPER MOTOR 24V 5 37 W/OR 1
B G52 85
6 GND 6
GY 83 87a
30 86 CYLINDER #5
7 CIGARLIGHTER 24V 7 FUEL SHUTOFF
R 6A SAFETY 2
8 CIGARLIGHTER ILL. 8
W 82 1 1
9 WIPER DRIVE SIG 9 CR-36
BR 81 20 L
10 INT. SIG 10 30 CYLINDER #6 2
V 80 20A L 87a 87 85
WASTEGATE
11 WASHER PUMP 11 86
CD-31 107 GY/W
12 NC 12 84 L/W 87
2 Pa 62 B
12E B 85
CN-5 1 30 86
L 79 C B 87a
1 WASHER SIG 1 OVERLOAD PS 72A G PRE-HEAT
B
2 NC 2 71A V
BR77 A A CN-28 CN-75
3 CLUSTER 24V 3 9 V 8 Y CR-23 CN-45
R 110 1 2
4 WIPER MOTOR CONT. CN-98 6
4 7 L B/OR M
5 CONVERTOR 24V 5
GY 78
W/OR 61 AC COMP EPPR VLV
1
34 B
1
2
M
6 HOUR METER SIG 6
OR 8 CN-3
7 HOUR METER 24V 7 L/W 11 START RY FROM BATT.RY
B+
SH 70 1
8 SHIELD 8 B 10 STARTER
B 113 2
9 CLUSTER GND 9 85 V V 9
Y 68 3
10 CLUSTER SERIAL+ (RX) 10 57 Y Y 8
L 69 4 CN-74
11 CLUSTER SERIAL- (TX) 11 75 L L 7 33 8R
94
5 B+ G
12 NC 12 B/OR B/OR 6
12 NC 13 16 W
6
7
W 5 5 W
I
3 ~
12 NC 14 CN-22 107 GY/W GY/W 4 U
GY/W 8 GND
12 NC 10A M
15 2
80 V CN-148 ALTERNATOR
1
V 71E CR-24 31 8W
RH SIDE WASHER PUMP
A
G 72E
4 GY/W
CN-80
B
B 73A 32 8W
C
DO-5
10E G DATA LINK CN-2 GLOW PLUG RY
2 GLOW PLUG
80A W 1 CN-147
1 12 2L
2L 12 2
DIODE 2
73 SH SH 14 30 2B
3 1
71 V V 15
4
72 G G 16 FUEL HEATER
NO. DESTINATION CN-4 5
B G63
1 POWER MAX SW 1 6
Y 34 15 R/OR R/OR 3
2 POWER MAX SW 2 7
B G62 2 R R 2
3 O/T DECEL SW 3 8
GY 45 50 B/W B/W 17
4 O/T DECEL SW 4 9
53 B/W B/W 18

V 15A
G 16A
5 NC 5 10
B G64 42 B B 19
6 SAFETY SW (Com) 6 11
43 W W 20
7 SAFETY SW (NC) 7 12
G 76 49 GY GY 21
8 SAFETY SW (NO) 8 13

C
B
A
54 R R 1
14
LH CONSOL 58 G/W
15
G/W 22

B
A
CN-68 CN-99
G 76 CN-1
2 14 R/W R/W 13
R 1
109 124 OR OR 36
1 2
SAFETY SOL 47 B B 37
3
38 W W 38
4
39 BR BR 39
5
40 V V 40
6

CN-19B CN-147
B G43 G21 B
1 A
Y 67 117 L
2 B
FUEL HEATER
CN-19 CN-19A
75 L L 48
1 1
57 Y Y 52
2 2

G44

G/W 58
117

41

1A
1E

2A
16
15
14

21
20
19
B/W 18
B/W 17

25
26
27
28
29
1

R/OR 3
2G
B
L

GY
SH

W
G

R
R
R
R
R
V

B
B
B
B
B
CR-46

87

CN-91
85

86
87a

30

36
37
13

13B

37B

37A
37C

13A
R 13C

BR 39

W 38
40

43
20
17

28
18
50
40
39
30
29
38
37
46
36
27
26
48
21
49
SH 70

8
7
87a 87

R/W
OR

R
B

B
R
B
V
B
30
86

CD-43

CD-42
85

CD-44
122

121
120
119

CD-70
8A

R.THROTTLE ENABLE SIG

32
Y/OR 26
34
OR/W 28

14
47
16
38
39
40
BR/W 31
45

36

29
G/OR 30

33

12

R/OR 27

GY/W 55
BR/W 60
63
W/OR 61
62

56
48

W/OR 37

64

G/OR 51
24

46

71
72
73
23
68
69

52
74

67

UNSWITCH POWER RTN-

UNSWITCH POWER RTN-
UNSWITCH POWER RTN-
UNSWITCH POWER RTN-
UNSWITCH POWER RTN-
OR 8E

C
A
B

A
B
C
A
B
C
OR 124

A
B

UNSWITCHED POWER+
UNSWITCHED POWER+
UNSWITCHED POWER+
UNSWITCHED POWER+
UNSWITCHED POWER+
14A

47A

R.THROTTLE POS RTN

R.THROTTLE RETURN
R.THROTTLE POS SIG
74

J1939 DATA LINK SLD

RETURN

RETURN
L/OR

RETURN

SUPPLY

SUPPLY
RETURN

SUPPLY
FUEL HEATER
G/W

SUPPLY
R/W

B/W

V/W
L/W

OR
GY

GY
BR

BR

SH

J1939 DATA LINK+

J1708 DATA LINK+

W
W

J1939 DATA LINK-

19A

J1708 DATA LINK-

G
Y

B
Y

R.THROTTLE +5V
L

L
26
51

SIG

SIG
SIG
7

SIG
R/W
BrW 31

RW 14C
RW 14B

12A
55

63

119
120
121
122

CN-47
60

CN-51

CN-50
R/OR 27
G
B

12
33
B 47C
3

B 47B
12K
G/OR

Y/OR

1
2

PUMP2
36

PUMP3 PUMP1

POWER IG
3E

3A

B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
64
19

N1
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
GY/W

BR/W

PRESS PRESS PRESS

Y

L/OR

G/W
V/W

B/W
L/W
CD-32
W

B
R

B
Y

B
C
B

A
B
L
CN-81

CD-6

CD-7

CN-126
GND(PRES.SENSOR)
CN-133

C
CN-88
1
2

CN-70

A
B

A
B
CN-137

CD-1

TRAVEL SPEED SOL

HYD TEMP SENDOR
24V(PRES.SENSOR)
RETURN

RESISTER
CD-2

TRAVEL ALARM SW
SUPPLY

FUEL LEVEL SENSOR

BOOM PRIORITY SOL

J1939 DATA SHIELD

1

1
2

ANTI-RESTART RY

J1939 DATA LINK+

AIR CLEANER SW

POWER MAX SOL

J1939 DATA LINK-

OEM PORT 50P

1
2

21E7-4000
PROGRAM DUMP
RETURN

RETURN

1
2
CD-10

TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)
SUPPLY

SUPPLY

BATTERY 24V(+)
ACCEL DIAL SIG

3
4
1
2
MAX FLOW SOL

OVERLOAD SIG
ENG PRE-HEAT
TRAVEL OIL PS

GND (SENSOR)
SIG

P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
Pa

5V (POT&DIAL)

PRE-HEAT SW
PUMP EPPR(-)
HOUR-METER
C

WORKING PS

RS232 (GND)
SIG

SIG

GND (MAIN)

SERIAL-RX
ALT LEVEL

SERIAL-TX
POWER IG

BOOM UP CN-92
RS232 (+)

RS232
RS232 (-)
BOOM UP

TRAVEL BOOM POWER MAX AIR TRAVEL WORK HYD

TRAVEL PRIORITY MAX FLOW CLEANER SW FUEL TEMP CONN.
GND

PS LEVEL
NC
NC
NC

NC
NC
NC

NC

NC
NC
NC
NC
NC
NC

NC

NC

NC

NC

NC
NC

NC
NC
NC

NC
NC

NC

NC

NC
N1

BZ

MCU

51074EL03

4-3
ELECTRICAL CIRCUIT(2/2)

INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)

CN-21
1 4
2 7
1 4
2 7
3 1 OVERLOAD SW QUICK COUPLING SW
3 M M 3 M M BLOWER WIPER CUT

3
7

1
7 R 10

2
8
7

9
Lo 1

8
4
ML 2

2
7
MH 3

9
1
5 5 2

M
Gr 12
I

Hi

4
2

2
5 3

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
R 4A
4

CS-53
1
2
3
4
4 G 8

1
2
1

1
4

4
2
3

2
3
5

GW

WR
BW

WB

BG
BG

GB

GB
9

GL

YB
LR

LB

2A B

10
L

10
5

6
Y

Y
6 2 6

CS-50
M

CS-67
YBr
YW
LG

Or
YW
BG
RY

RY

2B
YB
L

10
3

7
2

6
1

4
5

8
9
R

L
20A

10
3

7
L

6
1

4
5

8
9
9A

9B
21

22
17
20

18
19

23

24
25
16

15

11
36A
WIPER MOTOR

26
35
27

33A

32
36
6B

6A
29
33

36

28

35

LW
Or

Or
Gr

Or
G

Y
B
G1

1A

G2
2A
7
6

4
CN-141
G 8
FEED BACK 1
W 1
MOTOR DRIVE SIG 2 CN-17
L 9
MOTOR DRIVE- 3 1
R 10 1 W W 9
MOTOR DRIVE+ 4 2
B 2 2 B B G3
GND 5 3
GrW 3 3 GrW GrW 3
VCC 6 4
R 4 4 R R 29
CN-11 NO. DESTINATION CONTINUE 24V 7 5 CN-156
1,2 BR V 5 5 V V 11 G9 B
1 1 GND(CONTROLLER) WASHER P/P 8 6 2
32 2B L 6 6 L L 13 1F Gr
2 2 GND(BLOWER) WASHER SIG. 9 7 1
6 RY Br 7 7 Br Br 10
3 3 FUSE(IG) INT. SIG 10 8 AIR SEAT
10 RW Or 11
4 4 NC WIPER CUT SW 11
33 2R WIPER MOTOR HARNESS
5 5 FUSE(Battery) N.C 12
30 LW Gr 12
6 6 DPS(COMPRESSOR) FEED BACK 13 CN-6 NO. DESTINATION
31 LY 4 Or
7 7 CONDENSOR FAN WIPER MOTOR CONT 1 1 FUSE
5 G
8
2 Y
8 ILLUMINATION 2 2 QUICK COUPLING SOL
5 LW
AIR CON 3 3 OVERLOAD PS
6 G
4 4 MCU
3 GrW
CL-2 5 5 FUSE
WB 15
BW 16
17
BG 18
GL 19
20
21
22
23
24
25
26
27
28
29
30
31

GB 10
G5 G1 B

1
BR 2
RW 3
RW 4
5
RY 6

8
GB 9
B
6 6 GND
1 1
GW

BrR
Gr Gr
WR

YBr

LW
BG

BG

9
BR

8
YB
LG

YB
LR

LB

LY
7 7 FUSE

G
Y

R 8 8 R

1.25LgB
8 8 ILLUMINATION
9 W

1.25G
9 9 SWITCH PANEL
CIGARLIGHT
10
11
12
13
14
15
16
17
18

10
11
12
13
14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
10 Br
10 10 SWITCH PANEL
11 V
CN-48 11 11 WASHER PUMP
12 GW
TEMP MOTOR ACT(+)

16

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

Or
BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

1
2
MODE M/ACT(FOOT)

12 MCU
INLET MOTOR(REC)

BLOWER RELAY(HI) 12
INLET MOTOR(FRE)

+ -
MODE M/ACT(PBR)

REVERSE FAN SIG

MODE M/ACT(DEF)

h
TEMP M/ACT(PBR)
MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)
15
MODE M/ACT(M+)

WOr
MODE M/ACT(M-)

CS-52
Gr 1E

ILLUMINATION
9 10 10

BATTERY(+)
BATTERY(+)
HOUR METER G 28

POWER IG
9
DUCT LOr 23
8
SENSOR CN-138 8
GND
GND
14 6 7
RH SIDE HARNESS

NC

NC
NC
NC
NC
Gr
24V 24V A 2 B 24
B G6 6
AC & HEATER CONTROLLER GND B 7 B G8
Or 22 5 5
12V 12V C 1
4
DC/DC CONVERTER
3
L 12 CN-5
2
G 28 13 L
1 1 1 SWITCH PANEL
CN-139
Or 22 ECONO SWITCH 2 2 NC
2 17 Br
B G7 3 3 FUSE
1 29 R
4 4 FUSE
14 Gr
12V SOCKET 5 5 FUSE
15 WOr
6 6 MCU
CS-5 16 Or
CS-26A B 8 CN-56 7 7 FUSE
1 RR Br 17 21 SH
Gr 5A Y 9
POWER IG(24V) 1 8 8 MCU CASE EARTH
2 2 B 18 18 B
CS-54
Gr 18A GND 2 9 9 GND
1 Y 19 19 Y
B G2 HORN RX 3 10 10 MCU
9 10 10 L 20 20 L
L 7A BREAKER CN-142
9 13 GOr TX 4 11 11 MCU
A + 23 LOr
8
8 CS-26
Gr 18
12 W
B S
RH HARNESS CLUSTER
24 B
12 12 MCU
6 7 1 11 B 13 13 GND
2 B 19 Gr 5 C - CN-9 NO. DESTINATION
6 2 8 B 14 14 NC
7 Or 20 ACCEL DIAL 1 1 GND
5 5 BREAKER 9 Y 15 15 NC
1 2 2 HORN RELAY
4 32 BrW
3 3 FUEL WARMER
3 10 Br
Gr 14 4 4 WIPER CONTROLLER
2 11 B
L 7 5 5 MCU
1 12 W
6 6 MCU
SPARE SW 13 GOr
7 7 MCU
CS-23 14 Gr
B G1 8 8 NC
9 10 10
G 6A
9 CN-8
15 G
8 1 1 NC
8 7 L
6 7 2 2 NC
2 Y 16 16 Y
6 3 3 FUSE
7 6 G
5 5 4 4 BEACON LAMP
1 17 Or
4 5 5 FUSE
18 Gr
3 6 6 BRAKER SOL
G 6 19 B
2 7 7 NC
20 Or CN-24
1 8 8 FUSE BW 12
21 Br 2
BEACON LAMP SW 9 9 SAFETY RELAY Gr 11
22 R 1
10 10 POWER RELAY CS-29
CS-27 23 V CS-1 B 1
B G3 11 11 DIODE(DO-2) SPEAKER RH 8 Gr 1
10 24 W Y 2
9 10 12 12 FUSE 2
Gr 5A CN-23
9 BOr 10 POWER MAX CN-4 NO. DESTINATION
G 15
8 CN-7 2 1 B
1
8 25 R Or 9 DOOR SW 1 GND
1 1 HEAD LAMP 1 2 Y
2
6 7
4 V CS-19 2 2 MCU
2 2 WORK LAMP B 3 3 B
6
26 W SPEAKER LH 1 3 3 GND
7 Or 17 3 3 WIPER CONTROLLER Gr 4 4 Gr
5 5 2 4 4 MCU
1 Or 17E 27 Br
4 4 4 MCU CL-1 NC
28 L 8 Gr ONE TOUCH DECEL 5 5
Or 17F 5 5 FUSE 1 G B
3
3
CN-27 6 6 GND
Or 4 Y
6 V
2 6 6 CABIN LIGHT N.C 1 2 CS-4 NC
29 Gr 12 Or 5 7 7
GY 5 7 7 FUSE BW ROOM LAMP B C A 7 G
1 S.R- 2 8 8 SAFETY SOL
2 Y V 6
BREAKER SW 8 8 FUSE S.R- 3 B
30 L
9 9 WIPER CONTROLLER S.L- 4
BOr 10
A C
G 7 LH HARNESS
CS-84 G1 B
B G5 10 10 GND S.L- 5 CN-10 NO. DESTINATION SAFETY SW
9 10 10 31 OrW 1 V
BrW 32A 11 11 MCU N.C 6 1 1 FUSE
9 1 R R 2 2 R
12 12 FUSE ILL+ 7 2 2 ILLUMINATION
8 33 LW Gr 11
8 13 13 SEAT HEATER S.R+ 8 3 3
6 7 34 G 3 2B
2 14 14 SPARE S.R+ 9 4 4 GND
6 RW 16 CS-20
7 Or 17A 15 15 NC ACC 10 5 5
5 5 Y 4A 4 Y 5 Or
1 B+ 11 6 6 FUSE B G
4 Or 9
S.L+ 12 7 7
3 CS-2 5 B
24 W S.L+ 13 8 8 GND
H0 I

2 1 B 5
BrW 32 23 V GND 14 9 9 SAFETY SW
1 6
0, I

2 G
FUEL WARMER 22 R 10 10 BEACON SW
4 CN-143 7 Or
H

3
L 14 11 11 SWITCH PANNEL
R1 1
BR ACC

CS-82 4 1
B

2 13 12
B G6 21 Br 3
Y 12
10 5 R2 2
9 10
33A
9
LW
6 RADIO & USB PLAYER CABIN HARNESS
15
ST C

8 5
8 6 CN-144
6 7
2 Y 16A START KEY SW NC 1
6 L 14
7 CN-116 R1 2
5 5 1A R
1 17 CABIN LIGHT 24V NC 3
4 1 R Y 13 CL-9
4 7 Or
16 CABIN LIGHT 24V R2 2
3 10 Br
LW 33 NC 5 3 B
15 INT. SIG 1
2 31 OrW RW 16
14 TRAVEL ALARM 24V OUTPUT 6
1 G4 B V 1
13 GND IG 24V INPUT 7 CABIN LIGHT
HEAT SEAT
30 L
12 WASHER SIG NC 8
2A Y R 2A CL-8
CS-83 11 WORK LIGHT 24V ILLUMINATION 9 7A Or
B G7 2 Y 2
9 10 10 WORK LIGHT 24V NC 10 3A B
G 34A 10 1
9 29 Gr B 5A
9 HEAD LIHGT 24V GND 11
8 3A Or NC
8 8 CABIN LIGHT OUT 12
3 Or CL-7
6 7 REMOCONE 6 G
2 7 CABIN LIGHT OUT
6 28 L 3B B M
7 Y 16E 6 POWER 24V
5 5 27 Br
1 5 PRE-HEAT BEACON LAMP
4 26 W
4 WIPER MOTOR DRIVE
3 4A V
3 WORK LIGHT OUT
2 4 V
G 34 2 WORK LIGHT OUT
1 25 R
1 HEAD LIGHT OUT
SPARE
SWITCH PANEL

51074EL04

4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link CN-60 Master switch CS-74
Fuse box No.1 l/conn CN-8(12) Start switch CS-2(1)
Power relay CR-35(30)]
Fuse box No.2 I/conn CN-10(6) Room lamp CL-1(2) Door switch CS-1
Cassette radio CN-27(11)
GPS connector CN-125(1)
Fuse box No.3 l/conn CN-11(4) AC & Heater controller CN -116(3, 4)
Fuse box No.4 I/conn CN-11(5) Relay(Hi, M2)
Fuse box No.5 I/conn CN - 5(4) I/conn CN -17(5) Wiper motor controller
CN-141(7)
Wiper motor CN-21(4)
Fuse box No.6 MCU CN-50(7)
I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

- GND (Battery 1EA) 10~12.5V

- GND (Battery 2EA) 20~25V
OFF OFF
- GND (Battery 2EA) 20~25V
- GND (Fusible link) 20~25V

GND : Ground

4-5
 18 W
CR-35
CN-27 30
N.C 1 108 R 87a 87 85
86
S.R- 2 CN-125 CN-125 103 3L
99A 87
Y G42 B
S.R- 3 1 1 85
114R R R 93

POWER RY
30 86
S.L- 4 2 2 87a
B G71
3 3 CN-10
S.L- 5 Or 108
114R R 1
6
4 4
N.C 2
GPS CONN.
ILL+ 7 3
CN-36
S.R+ 8 4 18 W START KEY 20A
1
S.R+ 9 5
4 Y Y 99 99 Y ROOM LAMP 5A
POWER CIRCUIT

ACC 10 6 2

Y 4a 102 2R AC& HEATER 10A

B+ 11 7 3

RADIO & USB PLAYER

20A

8
65 2RW AC BLOWER

4
8
S.L+ 12 4
5R

103

CN-8
S.L+ 13 110 R WIPER+ 10A
1 5

Gr

GY
Y
GND 14 56 GY 10A
3L

MCU B+
118

2 6

3 ECM 30A

2
1
7

CL-1
4 ECM 5A
8
5

CS-1
6 CLUSTER 10A
5

ST C
9

DOOR SW
CS-2 6
5A

ROOM LAMP
6 7 RADIO & USB PLAYER 10

3 5 8 MCU 10A
11
2

BR ACC
1 4 9 5A
R 22 R 93 CONVERTOR 12

H
4 3 10 5A
SWITCH PANEL 13

0, I
2 11
W 24 W 18A 15A

START KEY SW
ECM
1 12 14

H 0 I
10A
WIPER MOTOR 15
FUSE BOX

10A
HEAD LAMP 16
CN-11 10A
WORK LAMP 17
CN-116 1

4-6
RW 3 10A
BATTERY(+) 3 2 CABIN LAMP 18
RW 4 10A
BATTERY(+) 4 3 BEACON LAMP 19
GB 10 2R 102
REVERSE FAN SIG 10 4 20A
AC& HEATER 20
5W

2RW 65
AC & HEATER CONTROLLER 5 HORN 10A
21
3

6
104

CIGAR LIGHTER 10A

7 22
1 2 1
CR-1

PRE-HEATER 10A
R 33A 8 23
2
5A
BATT RY
TRAVEL
24
3
SOLENOID 1 10A
3 4 4 25

CN-5 SAFETY SOL 5A

1 2 1 26
2

R 33 1
2 SOLENOID 3 10A
27
60R

2
3 FUEL FILLER PUMP 30A
3 28
3 4 4 R

RELAY(M2) RELAY(HI)
29 R 110
CN-17 4
CN-21 1 5
(12VX2)

3 1 2 6 CS-74
BATTERY

2
5R
3 7 2
5 3 4 8 5R
1
CS-74

R 4A 4 R
60B

4 5 9
1
2

1
2

4
MASTER SW

5 6 10
CN-60
CN-95

FUSIBLE LINK

6 2 6 7 11
M
8 12
5R
5R

WIPER MOTOR 13
5W 115
5W 104

4
116
105

14
15
CN-141 R 4
CONTINUE 24V 7
CN-50 GY
WIPER MOTOR CONTROLLER 56
BATTERY 24V(+) 7

51074EL05
MCU
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay CR-1 Fusible link CN-60 Master switch CS-74
Fuse box No.1 I/conn CN-8(12) Start switch CS-2(1)
(1) When start key switch is in ON position
Start switch ON CS-2(2) I/conn CN-8(11) Battery relay CR-1
Battery relay operating (All power is supplied with the electric component)
Start switch ON CS-2(3) I/conn CN-8(10) GPS connector CN-125(2) (4)
Power relay CR-35(86) (87) Fuse box No.10
(2) When start key switch is in START position
Start switch START CS-2(5) I/conn CN-8(9) Safety relay CR-5(86) (87)
l/conn CN-3(6) Start relay CR-23(1)

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Battery)
- GND(Start key)
- GND(Battery relay M4)
OPERATING START - GND(Starter B+) 20~25V
- GND(Starter M)
- GND(Start relay)
- GND(Battery relay M8)

GND : Ground

4-7
 CN-125 CN-125
1 1
114R R R 93
2 2 CR-35
B G71 18 W
3 3 30
114R R Or 108 108 Or 87a 87 85
4 4 86
103 3L
GPS CONN. 87
G42 B
85
30 86

POWER RY
87a
CN-8
6
5

ST C
CS-2 6
6 7
BR 21 CN-36
3 5 8
2 BR 17 18 W START KEY 20A

BR ACC
B
1 4 9 1
R 22 R 93
ROOM LAMP 5A
4

H
3 10 2
STARTING CIRCUIT

V 23 V 92
10A

0, I
2 11 AC& HEATER
W 24 W 18A 3

START KEY SW
1 12 AC BLOWER 20A

H 0 I
4
5R

103

WIPER+ 10A
5

MCU B+ 10A
118

3L

2
ECM 30A
7

ECM 5A
8

CLUSTER 10A
9

RADIO & USB PLAYER 5A

10
CN-51 CN-50
W 16 W/OR 37 MCU 10A
ALT LEVEL 9 ANTI-RESTART RY 11 11

5A
MCU CONVERTOR 12

5A
SWITCH PANEL 13

16
94
G41 B W/OR 37A ECM 15A
14

W
10A
CN-92 WIPER MOTOR 15

B/OR
FUSE BOX

10A
37
94
17

HEAD LAMP 16
41E

4-8
4
2
3

8
7
6
5
1
10A
WORK LAMP 17

CN-3
G
BR

10A
CABIN LAMP

W
B/OR

18
W/OR

B/OR
10A
BEACON LAMP 19
86
87
85
30

5
6
20A
87a
CR-5

AC& HEATER 20
5W

87a

HORN 10A

3
21
30
87
104

CIGAR LIGHTER 10A

SAFETY RY
86
85

22
CR-1
PRE-HEATER 10A
23

TRAVEL 5A

BATT RY
7

24

SOLENOID 1 10A
25

6
5A

9
SAFETY SOL

92
9E

9A
26
1

16A
G32

34 B
SOLENOID 3 10A
27

6
B

G
V
G

B/OR
60R

FUEL FILLER PUMP 30A

28

1
1

2
2
2
1

1
2
DO-2
DO-3

DO-1
DIODE

DIODE
DIODE
(12VX2)

CS-74
BATTERY

5R

CR-23
2
5R

START RY
1
CS-74

60B
1

5
2

1
2

33
MASTER SW

CN-60
CN-95

W
5

8R
FUSIBLE LINK
5R
5R

4
M

B+

I
5W 115
5W 104

B+
116
105

CN-45

GND
CN-74
STARTER

~
3
M

51074EL06
G
U

ALTERNATOR
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn CN-3(7) MCU alternator level CN-51(9)
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible link CN-60 Master switch CS-74
Fuse box

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Battery voltage)
- GND(Battery relay)
Run ON - GND(Alternator B+ terminal) 20~30V
- GND(Alternator I terminal)
- GND(MCU)
GND : Ground

4-9
 SERIAL-TX
ALT LEVEL

SERIAL-RX
TX
RX
GND
CN-36

MCU
CLUSTER
CN-5 START KEY 20A
1

POWER IG(24V)
1
5A
ROOM LAMP 2
2

30
29
10A
AC& HEATER 3

RR

CN-50
CN-51
3
AC BLOWER 20A
4

L
Y
5R

4 10A
WIPER+

4
3
2
1
5

W 16

69
68
5

CN-56
CHARGING CIRCUIT

MCU B+ 10A
118

6
6 30A
ECM

L
Y
7
7 5A
70 SH SH 21 ECM 8
8 10A
CLUSTER 9

19
20
9 RADIO & USB PLAYER 5A
68 Y Y 19 10
10 MCU 10A
69 L L 20 11
11 5A
CONVERTOR
12
12 SWITCH PANEL 5A
13
13 ECM 15A
14
14 10A
WIPER MOTOR 15
FUSE BOX

15 HEAD LAMP 10A

16

10A
WORK LAMP 17

16
10A
CABIN LAMP 18

W
10A
BEACON LAMP 19

4-10
4
2
3

8
7
6
5
1
20A
AC& HEATER 20

CN-3
5W

10A
HORN

W
21
104

10A
CIGAR LIGHTER

5
22

CR-1
10A
PRE-HEAT 23

5A

BATT RY
2
TRAVEL 24

10A
SOLENOID 1

9
25

16A
5A
SAFETY SOL 26

34 B
10A
SOLENOID 3 27

G
W

6 B/OR
60R

FUEL FILLER P/P 30A

28

1
2

1
2
DO-1

DIODE
(12VX2)

CS-74
BATTERY

5R
2

CR-23
5R

START RY
1
CS-74

60B
1
2

1
2

5
33
MASTER SW

CN-60
CN-95

W
8R
3

4
FUSIBLE LINK
5R
5R

B+

I
5W 115
5W 104

B+
116
105

CN-45

GND
CN-74
STARTER

~
3
M

G
U

ALTERNATOR

51074EL07
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/conn CN-7(7) Switch panel CN-116(9)
Fuse box (No.17) I/conn CN-7(8) Switch panel CN-116(10,11)
(1) Head light switch ON
Head light switch ON CN-116(1) l/conn CN-7(1)] Head light & relay CR-13(86) (87)
Head light ON CL-3(2), CL-4(2)
l/conn CN-10(2) Radio and USB player illumination ON CN-27(7)
Remote controller illumination ON CN-144(9)
l/conn CN-11(8) AC & Heater controller illumination ON
l/conn CN-6(8) Cigarlight CL-2
(2) Work light switch ON
Work light switch ON CN-116(2,3) l/conn CN-7(2) l/conn CN-12(1)
Work light ON CL-5(2), CL-6(2)

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Head light)

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
GND(Switch power output)
- GND(Work light)

GND : Ground

4-11
 CN-11 CN-36
GND 1 1 START KEY 20A
1

GND 2 2 5A
ROOM LAMP 2
BATTERY(+) 3 3 10A
AC& HEATER
3
4 4

B+
BATTERY(+)

N.C
N.C

S.L-
S.L-
20A

ILL+
S.R-
S.R-

ACC

GND
S.L+
S.L+
AC BLOWER

S.R+
S.R+
G 5 4
ILLUMINATION 5 5
WIPER+ 10A
6 5
6

8
9
7
6
5
4
3
2
1
POWER IG

14
13
12
11
10
MCU B+ 10A

CN-27
NC 7 7 6
5 G R 6F
8 ECM 30A
8 7

R
DUCT SENSOR(+)
ECM 5A
DUCT SENSOR(GND) 9 8

2
AC&HEATER CONTROLLER
NC 10 CLUSTER 10A
CN-10 9

NC 11 1 RADIO & USB PLAYER 5A

CN-144 2R R 6E 10
1 NC 12 2
NC MCU 10A
11
R1 2 NC 13 3
CONVERTOR 5A
NC 3 12
14 4
SWITCH PANEL 5A
R2 4 5 13

1
NC 5 ECM 15A
6 14
24V OUTPUT 6 10A
7 WIPER MOTOR
15
IG 24V INPUT 7
FUSE BOX

8 88 GY HEAD LAMP 10A

NC 8 16
R 2A 9 87 Y 10A
ILLUMINATION 9 WORK LAMP
17

NC 10 10 10A
CABIN LAMP
18
HEAD AND WORK LIGHT CIRCUIT

REMOTE CONTROLLER
GND 11 11
BEACON LAMP 10A
NC 12 12 19
6

AC& HEATER 20A

3
20

HORN 10A
21
CN-116 CN-7 CIGAR LIGHTER 10A
R 25 25 R RW 123
HEAD LIGHT OUT 1 1 22
V 4 4 V V 91 PRE-HEAT 10A
WORK LIGHT OUT 2 2 23
V 4A 5A
WORK LIGHT OUT 3 3 TRAVEL 24

4-12
WIPER MOTOR DRIVE 4 4 SOLENOID 1 10A
25

8
PRE-HEAT 5 5 SAFETY SOL 5A
26
POWER 24V 6 6
SOLENOID 3 10A
29 Gr GY 88A

2
27
CABIN LIGHT OUT 7 7
2 Y Y 87 FUEL FILLER P/P 30A
CABIN LIGHT OUT 8 8 28
Gr 29
HEAD LIHGT 24V 9 9
Y 2
WORK LIGHT 24V 10 10
Y 2A

SWITCH PANEL
WORK LIGHT 24V 11 11
WASHER SIG 12 12
GND 13 13

7
TRAVEL ALARM 14 14
91
G2

INT. SIG 15 15
9

CABIN LIGHT 24V 16

B
V

CABIN LIGHT 24V 17

CN-6
1
2

1
CN-12 B
V

2
1
2

3
4
5
6

CL-2
4
G1

6
88
123

G45
1
2

6A

5
1A
2A

B
R

7
G13

R 8 8 R R 6A
B
R
V

B
B

Gr

8
B
R

RW

CIGARLIGHT
9
85
87
86
30
2
2

1
1
1

87a
1
2

10
CL-5

CL-4
CL-3
CL-6

CR-13

30

11
87a 87

86
85

12
HEAD LAMP
HEAD LAMP

51074EL08
WORK LAMP

HEAD LAMP RY
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/conn CN-8(3) Beacon lamp switch CN-23(6)
Fuse box (No.18) I/conn CN-7(12) Switch panel CN-116(16, 17)
(1) Beacon lamp switch ON
Beacon lamp switch ON CS-23(2) Switch lndicator lamp ON CS-23(9)
l/conn CN-8(4) l/conn CN-10(10)
Beacon lamp ON CL-7
(2) Cab light switch ON
Cab light switch ON CN-116(7, 8) I/conn CN-7(6) I/conn CN-10(11)
Cab light ON CL-8(2), CL-9(2)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Beacon lamp)

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Cab light)
GND : Ground

4-13
 CN-36
START KEY 20A
1

5A
ROOM LAMP 2

10A
AC& HEATER 3

AC BLOWER 20A
4

WIPER+ 10A
5

MCU B+ 10A
6

ECM 30A
7

5A
ECM 8

10A
CLUSTER 9

5A
RADIO USB PLAYER 10

MCU 10A
11

CONVERTOR 5A
12

SWITCH PANEL 5A
13

ECM 15A
14

10A
WIPER MOTOR 15
FUSE BOX

10A
HEAD LAMP 16

10A
WORK LAMP 17

10A
CABIN LAMP 18

10A
BEACON LAMP 19

20A
AC& HEATER 20

10A
HORN 21
BEACON LAMP AND CAB LIGHT CIRCUIT

10A
CIGAR LIGHTER 22

10A
PRE-HEAT 23

5A

4-14
TRAVEL 24

10A
SOLENOID 1 25

5A
SAFETY SOL 26

10A
SOLENOID 3 27

FUEL FILLER P/P 30A

28

51074EL09
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.13) I/conn CN-7(5) Switch panel CN-116(6)
Fuse box (No.5) I/conn CN-5(4) I/conn CN-17(5) Wiper motor controller CN-141(7)
Wiper motor CN-21(4)
Fuse box (No.15) I/conn CN-6(5) l/conn CN-17(4) Wiper motor controller CN-141(6)
Washer pump CN-22(2)
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ON CN-116(15) I/conn CN-9(4) I/conn CN-6(10) I/conn CN-17(8)
Wiper motor controller CN-141(10) (3) Wiper motor intermittently operating CN-21(6)
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON CN-116(4) I/conn CN-7(3) I/conn CN-6(9) I/conn CN-17(2)
Wiper motor controller CN-141(2) (4) Wiper motor operating CN-21(2)
(4) Washer switch ON
Washer switch ON CN-116(12) I/conn CN-7(9) I/conn CN-5(1) I/conn CN-17(7)
Wiper motor controller CN-141(9) (8) I/conn CN-17(6) I/conn CN-6(11)
Washer pump CN-22(1) Washer operating
Wiper switch ON CN-116(4) I/conn CN-7(3) I/conn CN-6(9) I/conn CN-17(2)
Wiper motor controller CN-141(2) (4) Wiper motor operating CN-21(2)
(5) Auto parking(When switch OFF)
Switch OFF CN-116(4) Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Fuse box)
24V
- GND(Switch power input)
- GND(Switch power output)
STOP ON 0 ~ 5V
- GND(Wiper Power input)
- GND(Wiper power output)
24V
- GND(Wiper motor)
GND : Ground

4-15
 CN-36
START KEY 20A
1

5A
ROOM LAMP 2

10A
AC& HEATER 3

AC BLOWER 20A
4

WIPER+ 10A
5

MCU B+ 10A
6

ECM 30A
7

5A
ECM 8

10A
CLUSTER 9

5A
RADIO & USB PLAYER 10

MCU 10A
11

CONVERTOR 5A
12

SWITCH PANEL 5A
13

ECM 15A
14

10A
WIPER MOTOR 15
WIPER AND WASHER CIRCUIT
FUSE BOX

10A
HEAD LAMP 16

10A
WORK LAMP 17

10A
CABIN LAMP 18

10A
BEACON LAMP 19

20A
AC& HEATER 20

10A
HORN 21

10A
CIGAR LIGHTER 22

10A
PRE-HEAT 23

4-16
5A
TRAVEL 24

10A
SOLENOID 1 25

5A
SAFETY SOL 26

10A
SOLENOID 3 27

FUEL FILLER P/P 30A

28

51074EL10
 1
2

EPPR VLV
CN-75
-

+
S

L
Y
ACCEL DIAL
A
B
C
CN-142
B
W
G/OR
5
4
3
1

8
7
6
2
CN-9
CN-36
START KEY 20A
1

L
Y
5A
CONTROLLER CIRCUIT

ROOM LAMP 2

AC& HEATER 10A

3

6
5
4
3
2

8
7
5
4
1
1

6
3
AC BLOWER 20A

CN-3
CN-16
4

10A

B
WIPER+

Y
L
W
5

G/OR
56 GY MCU B+ 10A
CN-51 6
B 29
GND (POT&DIAL) 20 ECM 30A
G/OR 30 7
5V (POT&DIAL) 21
ECM 5A
NC 22 8
W 32 CLUSTER 10A
ACCEL DIAL SIG 23 9

FUEL LEVEL SENSOR 24 RADIO & USB PLAYER 5A 10

NC 25 10A
8 OR MCU
11
NC 26
5A
NC 32 CONVERTOR 12

33 5A
NC SWITCH PANEL 13

HYD TEMP SENDOR 34 15A

4-17
ECM
14

CN-50 10A
WIPER MOTOR

MCU
15
NC 6
FUSE BOX

GY 56 10A
7
HEAD LAMP 16
BATTERY 24V(+)
L 48 10A
PUMP EPPR(-) 8 WORK LAMP 17

NC 9 10A
CABIN LAMP 18
PROGRAM DUMP 10 10A
BEACON LAMP 19
ANTI-RESTART RY 11
20A
NC 12 AC& HEATER 20

23 HORN 10A
NC 21
OR 8A
POWER IG 24 CIGAR LIGHTER 10A
22
GND (MAIN) 28
PRE-HEATER 10A
29 23
SERIAL-TX
TRAVEL 5A
SERIAL-RX 30 24

GND 31 SOLENOID 1 10A

25
RS232 (+) 32 5A
SAFETY SOL
26
RS232 (-) 33
SOLENOID 3 10A

1
2
RS232 (GND) 34 27

FUEL FILLER PUMP 30A

NC 35 28
Y 52

1
1

2
2
PUMP EPPR(+) 36

CN-19B

CN-19 CN-19A
Y
B

L
Y
52
48
67
G43

CN-47
OR 82
1
Y 67
2

RESISTER

51074EL11
 PRESS PRESS PRESS
PUMP1 PUMP2 PUMP3 N1

CS-26A

1
2

SIG
SIG
SIG

SIG
SUPPLY
SUPPLY
SUPPLY

SUPPLY
RETURN
RETURN
RETURN

RETURN
Gr
Gr

B
A
B
A
B
A

C
C
C

B
A

C
BREAKER PEDAL

CD-42
CD-43
CD-44
CD-70
CD-10

AIR
B
B
V

B
R
L

W
BR
OR
R/W
Pa B

CLEANER SW
CD-6
RW
SUPPLY A
B
RETURN B
BrW

TRAVEL
SIG C

CD-7
RW
SUPPLY A

PS
ELECTRIC CIRCUIT FOR HYDRAULIC

B
RETURN B
Y/OR

WORK
SIG C

CD-32
R/W
SUPPLY A
G
SIG B
B
CS-50
RETURN C

BOOM UP
OVERLOAD SW

CN-51 CS-67
Y/OR
WORKING PS 1 1
Y
POWER MAX SW 2 2
I

TRAVEL ALARM SW 3 3
NC 4 4
NC 5 5 1
NC 6 6 5
R/W 7
24V(PRES.SENSOR) 7 7
B 2
GND(PRES.SENSOR) 8 8 6
8
ALT LEVEL 9
QUICK COUPLING SW

9
W 10 9
P1 PRESS SIG. 10 10
BR
P2 PRESS SIG. 11
V
P3 PRESS SIG. 12
BR/W
TRAVEL OIL PS 13
GY
O/T DECEL SW 14
NC 15
L
AIR CLEANER SW 16
NC 17
NC 18
NC 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
NC 22
ACCEL DIAL SIG 23
L/W
FUEL LEVEL SENSOR 24
NC 25
NC 26
NC 27

4-18
NC 28
NC 29
NC 30
B
GND (SENSOR) 31
NC 32
NC 33
R/OR CN-36
HYD TEMP SENDOR 34 20A
OR START KEY 1
N1 35
G ROOM LAMP 5A
BOOM UP 36 2

AC& HEATER 10A

3
CN-50

MCU
GY/W AC BLOWER 20A
BOOM PRIORITY SOL 1 4
BR/W 10A
MAX FLOW SOL 2 WIPER+
5
L/OR
POWER MAX SOL 3 MCU B+ 10A
6
HOUR-METER 4
ECM 30A
ENG PRE-HEAT 5 7

ECM 5A
NC 6 8

BATTERY 24V(+) 7 CLUSTER 10A

9
PUMP EPPR(-) 8 5A
RADIO & USB PLAYER
10
NC 9
MCU 10A
PROGRAM DUMP 10 11

ANTI-RESTART RY 5A
11 CONVERTOR 12
NC 12 5A
W SWITCH PANEL 13
TRAVEL SPEED SOL 13
ECM 15A
NC 14 14

10A
NC 15 WIPER MOTOR 15
G/OR
FUSE BOX

TRAVEL BUZZER 16 10A

HEAD LAMP 16
PRE-HEAT SW 17 10A
WORK LAMP 17
NC 18
10A
NC 19 CABIN LAMP 18
G
OVERLOAD SIG 20 10A
BEACON LAMP 19
NC 21 20A
AC& HEATER 20
NC 22
HORN 10A
NC 23 21

CIGAR LIGHTER 10A

POWER IG 24 22

J1939 DATA LINK+ 25 PRE-HEATER 10A

23
J1939 DATA LINK- 26
TRAVEL 5A
24
J1939 DATA SHIELD 27
SOLENOID 1 10A
GND (MAIN) 28 25

SERIAL-TX 29 SAFETY SOL 5A

26
SERIAL-RX 30 SOLENOID 3 10A
27
GND 31
FUEL FILLER PUMP 30A
RS232 (+) 32 28

RS232 (-) 33
RS232 (GND) 34
NC 35
PUMP EPPR(+) 36
21
BG14
Y

1
2

51074EL12
 h
+ -

CN-48

HOUR METER
Or
WOr
MONITORING CIRCUIT

15
16

CN-51
WORKING PS 1
POWER MAX SW 2
TRAVEL ALARM SW 3
NC 4
NC 5
NC 6
24V(PRES.SENSOR) 7
GND(PRES.SENSOR) 8
ALT LEVEL 9
P1 PRESS SIG. 10
P2 PRESS SIG. 11
P3 PRESS SIG. 12
TRAVEL OIL PS 13
O/T DECEL SW 14
NC 15
L
AIR CLEANER SW 16
NC 17
NC 18
NC 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
NC 22
ACCEL DIAL SIG 23
L/W
FUEL LEVEL SENSOR 24
NC 25
NC 26

4-19
NC 27
NC 28
NC 29
NC 30
B
GND (SENSOR) 31
NC
CN-36
32
START KEY 20A
NC 33 1

HYD TEMP SENDOR ROOM LAMP 5A

34 2
N1 35 AC& HEATER 10A
3
BOOM UP 36 AC BLOWER 20A
4

CN-50 WIPER+ 10A

5

MCU
BOOM PRIORITY SOL 1 10A
MCU B+ 6
MAX FLOW SOL 2
ECM 30A
POWER MAX SOL 3 7
W/OR 5A
HOUR-METER 4 ECM
8

ENG PRE-HEAT 5 CLUSTER 10A

9
NC 6 5A
RADIO & USB PLAYER
10
BATTERY 24V(+) 7
MCU 10A
PUMP EPPR(-) 8 11

NC 9 5A
CONVERTOR 12
B/W
PROGRAM DUMP 10 5A
SWITCH PANEL 13
ANTI-RESTART RY 11
ECM 15A
NC 14
12
10A
TRAVEL SPEED SOL 13 WIPER MOTOR 15
FUSE BOX

NC 14 10A
HEAD LAMP 16
NC 15 10A
WORK LAMP 17
TRAVEL BUZZER 16
10A
PRE-HEAT SW
CABIN LAMP 18
17
10A
NC 18 BEACON LAMP 19

NC 19 20A
AC& HEATER 20
OVERLOAD SIG 20 10A
HORN
21
NC 21
CIGAR LIGHTER 10A
NC 22 22

NC PRE-HEATER 10A
23 23

POWER IG 24 TRAVEL 5A
24
J1939 DATA LINK+ 25
SOLENOID 1 10A
J1939 DATA LINK- 25
26
SAFETY SOL 5A
J1939 DATA SHIELD 27 26

GND (MAIN) 28 SOLENOID 3 10A

27
Y
SERIAL-TX 29 FUEL FILLER PUMP 30A
L 28
SERIAL-RX 30
GND 31
G/W
RS232 (+) 32
V/W
RS232 (-) 33
B
RS232 (GND) 34
NC 35
PUMP EPPR(+) 36
51074EL13
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specifications Check

Check specific gravity

12V 160Ah 1.280 over : Over charged
Battery
(2EA) 1.280 ~ 1.250 : Normal
1.250 below : Recharging

Rated load Check coil resistance(M4 to M4)

Battery relay 24V Normal : About 50
100A(continuity) Check contact
1000A(30seconds) Normal :
CR-1

Check contact
Glow plug
24V 200A Normal : 0.942
relay
(For terminal 1-GND)

CR-24
6
5
4
3
2
1

B Check contact
B-BR : 24V 1A
1

Ι ,O
OFF : (For each terminal)
Start key B-ACC : 24V 10A ON : 0 (For terminal 1-3 and 1-2)
B-ST : 24V 40A START : 0 (For terminal 1-5)
ΙΙ Ι O H
6
5

3
2

C ST ACC BR H
CS-2

A SUPPLY
Pressure B SIG
sensor Check contact
C RETURN 8~30V
(Travel, working, Normal : 0.1
boom up, CD-6
CD-32CD-7
CD-44 CD-32
pump) CD-42 CD-43 CD-44
CD-70

2
Pressure switch Pa 3~6kgf/cm2 Check contact
(For overload) 1 (N.O TYPE) Normal
CD-31

4-20
 Part name Symbol Specifications Check

Check resistance
Glow plug 24V 200A
0.25 ~ 0.12

CN-80

C 1 Check resistance
Temperature
sensor - 50 C : 804
(Hydraulic) 2 80 C : 310
100 C : 180
CD-8
CD-1

Check contact
Air cleaner Pa - High level :
pressure switch
Low level : 0

CD-10

Check resistance
Full : 50 6/12 : 350
11/12 : 100 5/12 : 400
2
Fuel sender 10/12 : 150 4/12 : 450
1 - 9/12 : 200 3/12 : 500
8/12 : 250 2/12 : 550
CD-2
CD-2 7/12 : 300 1/12 : 600
Empty warning : 700

Check contact
Quick clamp 24V 6A
solenoid Normal : 28.9M (For terminal 1-2)

CN-140

30
87a 87 85
86

87
Check resistance
85
Normal : About 160
Relay 30 86 24V 16A (For terminal 85-86)
87a
0 (For terminal 30-87a)
CR-2 CR-5 CR-7
CR-13 CR-33 CR-35 (For terminal 30-87)
CR-36 CR-46

4-21
 Part name Symbol Specifications Check

1
Check resistance
Solenoid valve 24V 1A Normal : 15~25
2
(For terminal 1-2)
CN-66
CN
C
60
7
86N
8- CN-68 CN-70
CN-88
CN
C
83
18N
9- CN-133 CN-137

2 Check resistance
EPPR valve 700mA Normal : 15~25
1 (For terminal 1-2)

CN-75

1
Resistor 45 20W 5% Check resistance
Normal : 45
2

CN-47

Speaker 20W Check disconnection

Normal : A few

CN-23(LH)
CN-23(LH)
CN-24(RH)
CN-24(RH)

10 9 8 7 6 5 4 3 2 1
Check contact
10 6 5
Normal
Switch ON : 0 (For terminal 1-5, 2-6)
24V 8A
(Locking type) (For terminal 5-7, 6-8)
9 8 2 7 1 OFF : (For terminal 1-5, 2-6)
CS-23 CS-27 CS-50 CS-52 0 (For terminal 5-7, 6-8)
CS-54 CS-82 CS-83 CS-84

Check resist
Normal : About 5k
A + (For terminal A-C)
Accel dial S - Normal : Abowt 5V
B
(For terminal A-C)
C -
: 2~4.5V
CN-142 (For terminal C-B)

4-22
 Part name Symbol Specifications Check

Check disconnection

8
2
7

9
1
I
Normal : 1.0
ON : 0 (For terminal 1-5, 2-6)
Switch 24V 8A (For terminal 5-7, 6-8)

10
OFF : (For terminal 1-5, 6-8)

10
2

6
1

4
5

8
9
0 (For terminal 5-7, 6-8)
CS-67

2
Head lamp, 24V 70W
Work lamp, (H3 Type) Check disconnection
Room lamp, 1 24V 10W Normal : A few
Cab lamp (Room lamp)
CL-1 CL-3 CL-4 CL-5
CL-6 CL-8 CL-9

21V 70A Check disconnection

Beacon lamp M (H1 type) Normal : A few

CL-7
CL
-

1 M
24V 10A Check resistance
Fuel filler pump 2 35 /min Normal : 1.0

CN-61

1 Check operation
Hour meter h 16~32V Supply power(24V) to terminal
2 No.2 and connect terminal No.1
and ground
CN-48

Check operation
Horn DC22~28V Supply power(24V) to each
2A terminal and connect ground.

CN-20
CN
C20
,N
- CN-25

4-23
 Part name Symbol Specifications Check

2 3 1 Check contact
Normal : 0 (For terminal 1-2)
Safety switch 1 2 24V 15A (For terminal 1-3)
(N.C TYPE) Operating : (For terminal 1-2)
3
1 0 (For terminal 1-3)
CS-4
CS
-

1
P 24V 2.5A Check contact
Receiver dryer
Normal :
2

CN
2-
CN-29

N.C 1
2

S.R- 3
4
S.L- 5
6
N.C
7 Check voltage
Radio & USB S.R+
8
9
24V 2A 20~25V
10
player 11 (For terminal 10-14, 11-14)
12
S.L+ 13
14

CN-27

24V 3.8A Check contact

Washer pump
Normal : 10.7 (For terminal 1-2)

CN-22

3 1
2

5 3
4
24V 2A Check disconnection
Wiper motor 4
5 Normal : 7 (For terminal 2-6)
6 M 2 6

CN-21

A 24V
24V
DC/DC B GND 12V 3A 24V(A-B)
Converter 12V (B-C)
C 12V 12V
CN-138

4-24
Part name Symbol Specifications Check

Check coil resistance

Normal : About 1M
Cigar lighter 24V 5A 1.4W Check contact
Normal :
Operating time : 5~15sec
CL-2
CL
-

B G
3
Check contact
Alternator 24V 55A Normal : 0 (For terminal B+-I)
I
U Normal : 24~27.5V
GN
CN
7-
CN-74

B
M
Delco Remy Check contact
Starter
28MT 24V Normal : 0.1
M
CN-45
CN
4-

Travel alarm 24V 0.5A Check contact

Normal : 5.2

CN-81

1
Aircon Check contact
24V 79W
compressor Normal : 13.4
CN-28

Start relay 24V 300A Check contact

Normal : 0.94 (For terminal 1-2)

CR-23

4-25
 Part name Symbol Specifications Check

Blower motor 24V 9.5A Check resistance

Normal : 2.5 (For terminal 1-2)

1 Lo 1 Check resistance
Aircon resistor 2 MH 3
- Normal : 1.12 (For terminal 4-2)
3 ML 2 2.07 (For terminal 2-3)
4 Hi 4 3.17 (For terminal 3-1)

Check resistance
1 1 C OFF Normal : 0 (For terminal 1-2),
Duct sensor
2 4 C ON the atmosphere temp :
Over 4 C

Switch
(Door, wiper 24V 2W Check resistance
cut, safety sw 2) Normal : About 5M

CS-1
CS-1 CS-20
CS-53

Switch
(Power max, 1
one touch 24V 6A Check resistance
decel, horn, 2 Normal :
breaker)
CS-5 CS-19
CS-26 CS-29

Continuous :
180AMPS Check disconnection
Master switch
Rush : Normal : About 0
1000AMPS
CS-74

4-26
Part name Symbol Specifications Check

A A
Resistor B 4W Check resistance
C B A-B : 120

CN-98
CN-173 CN-99

2 Check disconnection
Fusible 60A Normal : 0
link 1 (Connect ring terminal and check
resist between terminal 1 and 2)
CN-60 CN95

1 -
Socket 12V 10A
2

CN-139

4-27
GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-1 AMP 6 I/conn(Engine harness-Frame harness) S816-006002 S816-106002
CN-2 AMP 15 I/conn(Engine harness-Frame harness) 2-85262-1 368301-1
CN-3 AMP 8 I/conn(Engine harness-Frame harness) S816-008002 S816-108002
CN-4 AMP 8 I/conn(Frame harness-Console harness LH) S816-008002 S816-108002
CN-5 AMP 15 I/conn(Frame harness-Side harness RH) 2-85262-1 368301-1
CN-6 AMP 12 I/conn(Frame harness-Side harness RH) S816-012002 S816-112002
CN-7 AMP 15 I/conn(Frame harness-Console harness RH) 2-85262-1 368301-1
CN-8 AMP 12 I/conn(Frame harness-Console harness RH) S816-012002 S816-112002
CN-9 AMP 8 I/conn(Frame harness-Console harness RH) S816-008002 S816-108002
CN-10 DEUTSCH 12 I/conn(Frame harness-Cab harness) DT06S-12S DT04-12P
CN-11 DEUTSCH 8 I/conn(Frame harness-Aircon harness) DT06-8S -
CN-12 DEUTSCH 2 I/conn(Frame harness-Boom wire harness) DT06-2S-EP06 DT04-2P
CN-14 DEUTSCH 31 I/conn(Engine harness-Engine) HD36-24-31SE -
CN-16 AMP 6 Emergency engine speed control S816-006002 S816-106002
CN-17 DEUTSCH 8 I/conn(Side harness RH-Wiper harness) DT06-8S-EP06 DT04-8P
CN-19 AMP 2 Emergency MCU connector S816-002002 -
CN-20 MOLEX 2 Horn 35825-0211 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 KET 2 Speaker-LH MG610070 -
CN-24 KET 2 Speaker-RH MG610070 -
CN-25 MOLEX 2 Horn 35825-0211 -
CN-27 AMP 14 Radio & USB player 173852 -
CN-28 MWP 1 Aircon compressor NMWP01F-B -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 - - Fuse box 21N8-20041 -
CN-45 RING-TERM - Starter S820-108000 -
CN-47 FASTEN 2 Resistor S810-002202 -
CN-47A FASTEN 2 Resistor - S810-102202
CN-48 - 1 Hour meter GP890469 -
CN-50 AMP 36 MCU 3441111-1 -
CN-51 AMP 36 MCU 3441111-1 -
CN-56 DEUTSCH 4 Cluster - DT04-4P-E004
CN-60 YAZAKI 2 Fusible link 21N4-01320 7122-4125-50
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S-EP06 -

4-28
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-EP06 DT04-2P-E005
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-EP06 -
CN-70 DEUTSCH 2 Travel solenoid DT06-2S-EP06 -
CN-74 AMP 4 Alternator "l" term 12186568 -
CN-75 AMP 2 EPPR valve S816-002002 -
CN-80 RING-TERM - Glow S820-306000 -
CN-81 DEUTSCH 2 Travel buzzer DT06-2S-EP06 -
CN-83 WWP 2 AC condensor fan PB625-02027 -
CN-88 DEUTSCH 2 Power max solenoid DT06-2S-EP06 -
CN-91 DEUTSCH 50 ECM DRC26-50S-01 -
CN-92 SWP 1 Emergency engine starting connector S814-001100 S814-101100
CN-95 KET 2 Fusible link 21N4-01311 S813-130200
CN-98 DEUTSCH 3 Registor DT06-3S-EP06 -
CN-116 PA 17 Switch panel S811-017002 -
CN-125 AMP 4 GPS S816-004002 S816-104002
CN-126 DEUTSCH 4 RS 232 connector DT06-4S-EP06 DT04-4P-E005
CN-133 DEUTSCH 2 Max flow solenoid DT06-2S-EP06 -
CN-137 DEUTSCH 2 Boom prioity solenoid DT06-2S-EP06 -
CN-138 DEUTSCH 3 DC/DC converter DT06-3S-P012 -
CN-139 DEUTSCH 2 12V socket - DT04-2P-E004
CN-140 DEUTSCH 2 Quick clamp DT06-2S-EP06 DT04-2P-E005
CN-141 AMP 13 Wiper motor controller 172498-1 -
CN-142 DEUTSCH 3 Accel dial DT06-3S-EP012 -
CN-143 AMP 12 Radio & USB player(With remocon) S816-002002 -
CN-144 AMP 12 Remocon-radio & USB player 174045-2 -
CN-147 PACKARD 2 Fuel heater 1530-0027 1530-0002
CN-148 DEUTSCH 3 Data link DT06-3S-EP06 DT04-3P-E004
Relay
CR-1 RING-TERM - Battery relay - S820-208002
CR-13 KET 5 Head lamp relay MG 640927 -
CR-23 KET 2 Start relay S814-002001 S814-102001
CR-24 RING-TERM - Preheater relay S820-306000 -
CR-33 KET 5 AC condensor fan MG 640927 -
CR-46 KET 5 Fuel heater relay MG 640927 -
Switch
CS-1 SHUR 1 Door switch S822-014004 -
CS-2 SWP 6 Start key switch S814-006000 -
CS-4 DEUTSCH 3 Safety switch 1 DT06-3S-P012 -
CS-5 DEUTSCH 1 Horn switch - DT04-2P-E004

4-29
Connector No. of Connector part No.
number Type Destination
pin Female Male
CS-19 DEUTSCH 2 One touch decel DT06-2S DT04-2P-E004
CS-20 AMP 1 Safety switch 2 S822-014002 -
CS-23 SWF 10 Beacon lamp switch SWF 593757 -
CS-26 DEUTSCH 1 Breaker switch DT06-2S-P012 -
CS-27 SWF 10 Breaker switch SWF 593757 -
CS-29 DEUTSCH 2 Power max switch DT06-2S-P012 -
CS-50 SWF 10 Overload switch SWF 593757 -
CS-52 SWF 10 Econo switch SWF 593757 -
CS-53 SHUR 1 Wiper cut switch S822-014002 -
CS-54 SWF 10 Econo switch SWF 593757 -
CS-67 SWF 10 Quick clamp switch SWF 593757 -
CS-74 AMP 2 Master switch S813-030201 -
CS-82 SWF Seat heater switch SWF 593757
CS-83 SWF Spear switch SWF 593757 -
CS-84 SWF Fuel warmer switch SWF 593757 -
Light
CL-1 KET 2 Room lamp MG 610392 -
CL-2 AMP 1 Cigar light S822-014002 -
CL-3 AMP 2 Head lamp S814-002000 -
CL-4 AMP 2 Head lamp S814-002000 -
CL-5 DEUTSCH 2 Work lamp-LH - DT04-2P
CL-6 DEUTSCH 2 Work lamp-RH - DT04-2P
CL-7 SHUR 1 Beacon lamp S822-014004 S822-114004
CL-8 DEUTSCH 2 Cab light-LH DT04-2S DT04-2P-E005
CL-9 DEUTSCH 2 Cab light-RH DT04-2S DT04-2P-E005
Sensor, sendor
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel sender DT06-2S-EP06 -
CD-6 DEUTSCH 3 Travel pressure switch DT06-2S-EP06 -
CD-7 DEUTSCH 3 Working pressure switch DT06-2S-EP06 -
CD-10 RING-TERM - Air cleaner switch S820-104002 -
CD-31 DEUTSCH 2 Overload pressure switch DT06-2S-EP06 DT04-2P-E005
CD-32 DEUTSCH 3 Boom up pressure switch DT06-3S-EP06 -
CD-42 DEUTSCH 3 Pump pressure 1 DT06-3S-EP06 -
CD-43 DEUTSCH 3 Pump pressure 2 DT06-3S-EP06 -
CD-44 DEUTSCH 3 Pump pressure 3 DT06-3S-EP06 -
CD-70 DEUTSCH 3 N1 pressure switch DT06-3S-EP06 -

4-30
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
pin Receptacle connector(Female) Plug connector(Male)

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9

S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

4-31
No. of
Receptacle connector(Female) Plug connector(Male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 17 1 9

17

1 9 8 17
S811-017002 S811-117002

1 21
1 11

21

1 11 1 21
S811-021002 S811-121002

4-32
2) AMP J TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2
1

2 12
S816-002001 S816-102001

2 3 1

3 1 2
S816-003001 S816-103001

3 1 4 2

4 2 3 1
S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4-33
3) SWP TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S814-001000 S814-101000

2 1

1 2

S814-002000 S814-102000

3 1

2 1 23

S814-003000 S814-103000

2 4 1 3

1 3 2 4

S814-004000 S814-104000

4-34
No. of
pin Receptacle connector(Female) Plug connector(Male)

3 6
1 4

1 4 3 6
S814-006000 S814-106000
4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000

3 14
1 11

14

1 11 3 14
S814-014000 S814-114000

4-35
4) CN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3

S810-003202 S810-103202

2 4 1 3

1 3 2 4
S810-004202 S810-104202

4-36
No. of
Receptacle connector(Female) Plug connector(Male)
pin
3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 8
4
S810-008202 S810-108202

4-37
5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2
1 2

S810-002402 S810-102402

6) AMP ECONOSEAL CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
12

1 13
24
36
36
13 25 12
24
25
36
344111-1 344108-1

7) AMP TIMER CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

85202-1

4-38
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

12
1 6

7 12
174045-2

9) AMP 070 MULTILOCK CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

14 1 6

7 14
173852

10) AMP FASTIN - FASTON CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

3 1

6 4
1
4 6 3

925276-0 480003-9

4-39
11) KET 090 CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

2 1

MG610070

12) KET 090 WP CONNECTORS

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
2

MG640605

2 1

MG640795

4-40
13) KET SDL CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
14

14 6

MG610406

4-41
14) DEUTSCH DT CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 2 1
2

DT06-2S DT04-2P

2 1 1 2

3 3

DT06-3S DT04-3P

4 1 1 4

3 2 2 3

DT06-4S DT04-4P

6 1 1 6

4 3 3 4

DT06-6S DT04-6P

4-42
No. of
Receptacle connector(Female) Plug connector(Male)
pin

4 5 5 4

1 8 8 1

DT06-8S DT04-8P

6 7 7 6

12

1 12 12 1

DT06-12S DT04-12P

4-43
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2

35215-0200

16) ITT SWF CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

2
10

1 10

SWF593757

17) MWP NMWP CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
1

NMWP01F-B

4-44
18) AMP ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-001002 S816-101002

S816-002002 S816-102002

S816-003002 S816-103002

S816-004002 S816-104002

4-45
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-006002 S816-106002

S816-008002 S816-108002

10

S816-010002 S816-110002

12

S816-012002 S816-112002

4-46
No. of
Receptacle connector(Female) Plug connector(Male)
pin

15

368301-1 2-85262-1

19) METRI-PACK TYPE CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

12040753

20) DEUTSCH HD30 CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

23

HD36-24-23SN HD34-24-23PN

4-47