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Journal of Power Sources: X.L. Zhou, Y.K. Zeng, X.B. Zhu, L. Wei, T.S. Zhao
Journal of Power Sources: X.L. Zhou, Y.K. Zeng, X.B. Zhu, L. Wei, T.S. Zhao
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: In this work, we present a simple and cost-effective method to form a dual-scale porous electrode by
Received 20 April 2016 KOH activation of the fibers of carbon papers. The large pores (~10 mm), formed between carbon fibers,
Received in revised form serve as the macroscopic pathways for high electrolyte flow rates, while the small pores (~5 nm), formed
5 June 2016
on carbon fiber surfaces, act as active sites for rapid electrochemical reactions. It is shown that the
Accepted 9 June 2016
Brunauer-Emmett-Teller specific surface area of the carbon paper is increased by a factor of 16 while
maintaining the same hydraulic permeability as that of the original carbon paper electrode. We then
apply the dual-scale electrode to a vanadium redox flow battery (VRFB) and demonstrate an energy
Keywords:
Dual-scale
efficiency ranging from 82% to 88% at current densities of 200e400 mA cm2, which is record breaking as
Flow battery the highest performance of VRFB in the open literature.
Electrode © 2016 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jpowsour.2016.06.048
0378-7753/© 2016 Elsevier B.V. All rights reserved.
330 X.L. Zhou et al. / Journal of Power Sources 325 (2016) 329e336
Fig. 1. The schematic of the conventional carbon-fiber based electrode and the proposed dual-scale porous carbon electrode.
rinsed with distilled water until the establishment of a neutral pH. conducted using an ArbinBT 2000 at a constant current density
Finally, the DPCE was dried in an oven at 90 C for 3 h. ranging from 200 to 500 mA cm2.
2.2. Characterization
3. Results and discussion
Fig. 2. The scanning electron microscopy images of carbon fiber surfaces of CP-air (a), DPCE-0.5 (b), DPCE-1 (c) and DPCE-2 (d).
Fig. 3. The transmission electron microscopy image of carbon fiber of DPCE-1. 3.2. Electrochemical performance
Fig. 4. The nitrogen sorption isotherm plot (a) and the corresponding pore size distribution plot (b) of the CP-p, CP-air and DPCEs.
Fig. 5. O1s XPS spectra of CP-air (a), DPCE-0.5 (b), DPCE-1 (c) and DPCE-2 (d). The dark cyan line, blue line and orange line represent the fitted peaks of HeOeH, CeO and C]O. (For
interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
Fig. 6. a) CV in a scan rate of 10 mV s1 for CP-air, DPCE-0.5, DPCE-1 and DPCE-2 in 0.2 M V(V) þ 3 M H2SO4 solution; potentiostatic measurements of air-treated CP DPCE-0.5, DPCE-
1 and DPCE-2 with the cell active area of 4 cm2 in the negative (b) and positive symmetrical cells (c).
toward the V(IV)/V(V) reactions under the low vanadium concen- with the KOH/C ratio increase, the effective surface area increases
tration, as shown in Fig. 6, it has been shown that the kinetics of and thus the kinetics of V(IV)/V(V) reaction increases.
V(IV)/V(V) reaction has relatively low dependence on carbon sur-
face for high vanadium concentration solutions [43]. Hence, in the 3.3. VRFB charge-discharge and cycling performance
practical case with high vanadium concentration, the influence of
carbon surface on the kinetics of V(IV)/V(V) reaction is quite limited Fig. 7a shows the charge-discharge curves of the CP-air and
and the effective surface area becomes the dominant factor. Hence, DPCE samples between 0.8 and 1.65 V at a current rate of
Fig. 7. (a) Charge-discharge curves of VRFBs with CP-air, DPCE-0.5, DPCE-1 and DPCE-2 at the current density of 200 mA cm2; (b) charge-discharge curves of VRFBs with DPCE-1 at
the current densities of 200e500 mA cm2; (c) the energy efficiency and columbic efficiency of VRFBs with different electrodes at the current densities of 200e500 mA cm2; (d)
the discharge capacity of VRFBs with different electrodes at the current densities of 200e500 mA cm2; (e) the energy efficiency and columbic efficiency of VRFBs with DPCE-1
during 120 cycles; (f) the discharge capacity of VRFBs with DPCE-1 during 120 cycles.
X.L. Zhou et al. / Journal of Power Sources 325 (2016) 329e336 335
200 mA cm2. The CP-air in this work can deliver an energy effi- knowledge, it represents one of the highest VRFB performances in
ciency of 73% at the current density of 200 mA cm2, which is the open literature. This dual-scale porous electrode represents a
consistent with the value reported by other groups [27]. As significant step toward the advancement of VRFBs, and in principle
compared to the CP-air, all the DPCE samples showed remarkably other flow batteries as well. Further optimization of pore size and
decreased overpotential in both charge and discharge processes. pore shape of the dual scale porous electrode will help to further
The DPCE-1 exhibited the best performance among the sample improve the battery performance in the future.
prepared, primary because of the trade-off between the effective
surface area and the surface properties, which is consistent with Acknowledgements
the symmetrical battery test. It should be mentioned that the
pristine CP shows even poorer performance than that of the CP-air, The work described in this paper was fully supported by a grant
as shown in Fig. S2. Fig. 7b shows the rate capability of the VRFBs from the Research Grants Council of the Hong Kong Special
with DPCE-1, showing that the battery can operate at ultra-high Administrative Region, China (Project No. 623313).
current densities (400 mA cm2 or 500 mA cm2) with relative
low overpotential. Fig. 7c and d summarize the coulombic effi- Appendix A. Supplementary data
ciency, voltage efficiency, energy efficiency and discharge capacity
of VRFBs with different electrodes at current densities ranging from Supplementary data related to this article can be found at http://
200 mA cm2 to 500 mA cm2. It can be clearly seen that VRFBs dx.doi.org/10.1016/j.jpowsour.2016.06.048.
with DPCE-1 can deliver an energy efficiency ranging from 82% to
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