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  • 4d27g31 Engine Manual For Skid Steer Loader

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    MATHEW JOSE
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    4d27g31 Engine Manual for Skid Steer Loader

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    4d27g31 Engine Manual For Skid Steer Loader

    Uploaded by

    MATHEW JOSE

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
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    WoO AA SRE IY AWE TE, EEA T 4D27C3 148 MALTA fF “4 FAL Pig SEG) WG 402763 1 OLS PES aa TE WLP A 4: LAP ROMS BRAS 2. ATE ATE A RP AEB PE 3. FIT TE EAE I Ps AB AB BRP EYE PEAR 20 1 8 EE HP tH hl ZIT DAL ME Se PI BK 201848 7H PREFACE This catalogue is published with the aim of offering convenience to the customers. It includes all parts of the engine model 4D27G31. On placing orders for the parts of 4D27G31 engine, the customers are requested 1o offer the following notes: 1.The model of your engine and its serial number. 2.The part number indicated in this catalogue. 3.The name and quantity of the part required. Drawing of the parts in this catalogue are made according to the design in 2018. Further changes of the design will be reflected in the next edition July/2018, Brg Contents 1. BLABY Engine block assembly and accessory 2. “il afi KACUILAY Cylinder head and valve system assembly 3. TEMS Hp4844 ob Kn Timing gear train assembly 8 4. TAURI. Oil pan assembly 13 5. HEAELEFE LAR Piston and connecting rod assembly s+-+ssssseeeesseeee cecceieeeeeseeseeceee 15 6. iil K4E.8. 0% Crankshaft assembly . . . seeeeee 17 7. CSC.E.R Flywheel assembly -++0:0::00eeeeeseeseeeeeeeseeee eee 19 8. PEARC ALM Intake, exhaust assembly .-.s.ese0ceeseeseeeeeee enti eeers esses eeeeeeeeeeeneeees 2 9. SAT Wt SLAB EY AGL BR Cylinder head cover and name plate assembly «++ 10. “K4CFEKS.HR Flywheel housing --.-. . wee wees . wee wee 26 11. Rik DEI A HEFuel supply system assembly --- 12. SH, 13. #LiZE ALO! pump assembly 14. $LUN BET AE AR Oil filter assembly 5. UF UR REALM Air intake assembly 16. UGB Fan 40 AM Water pump -sssssssssssesssesseeseceseeseeseeseeeeeseeseeseseessesseeseesssassansasseesenseee QD Harness assembly J8Thermostat assembly --+-++++++ 19. EBBHHLASBE Starter assembly .-.-+e0e0-eeeeeseeveeseeeseseersreesteeeeeeseees seven soreesssore AT SEALE BABEL Alternator and belt assembly «------0-essesesiesessessiseeceeeseesessees AD 8 AON A 1. LR E Engine block assembly and accessory LTA EM BRE AE Engine block assembly and accessory Men | _PmtNe Sine Description i | ranark 1 |485B-01100 BOK OBE Drain valve unit 1 2 |490B-01004 UL RT Cylinder head gasket 1 3 |490B-01001 BL Engine block 1 4 |490B-01075 UR Ree eae Oil pressure gauge sensor 1 5 |490B-01025 Fa AE Rear oil seal washer 1 6 | c490BPG-01024 | Ja iB RB HE Rear oil unit 1 7 | GBIT97.1-8 AMS Washer 7 8 |GR9s-8 AS Washer 7 9 | CBrrs783—M8x25 | WREEMBx25 Bolt 7 10 | GB/T119.1-8-h8x20 | 4 8x20 Pin 2 11 |490B-01005 bas Cylinder liner 4 12 |490B-01006 ULES AKA Cylinder liner water seal 8 13 | GRrTH19.1-16-48:20] $9 16x20 Pin 2 14 | 4908-01023 EAR Rear main hearing cover 1 15 |490B-01026A aie Ce) Upper crankshaft thrust plate 2 16 |490B-01022A Haba CF) Lower crankshaft thrust plate 2 17 [4908-01034 EHH CE) Upper main bearing shell 5 18 |490B-01033 ER CF) Lower main bearing shell 5 19 | 490B-01032 ERR Main bearing cover 4 20 |490B-010194 ERR RARE Main bearing bolt 10 21 | GR/TS783-Miox2s | ##E M10x25 Bolt 8 22. |GR93-10 2881 10 Washer 8 23. |GB/r97.1-10 28/21 10 Washer 8 24 | 490BPG-15200-12| ABHL HTH (AE) | Left engine bracket 1 25 [4908-01012 EAP Water pipe gasket 1 26 | 490B-01011 EAE Water pipe 1 27 |490BPG-15100A | ZeaytLAT I (AT) | Right engine bracket 1 2. il 2 Be LY Cylinder head and valve system assembly til 3 KH ALIA Cylinder head and valve system assembly Hom | rat Ne Nine Description fa | roman 1 |GB/TS783-M8x18 | ASME ERT Bolt 2 2 |GB93-8 ARE Spring wsaher i 3 |GB/T97.1-8 FAR Washer A 2 4 |490B-02008 SRC HEAR ‘Thrust plate for camshaft 1 5 |400B-03015 POEM TLESE Plug 4 6 | GBIT1096~C8x7%22 | HUF St Key 1 7 |495B-06001 ee Camshatt 1 8 |490B-06002 Al BEE Push tappet 8 9 |490B-06003, AU THEFE Push rod 8 10 |490B-010024 THB CB) Bolt 14 11 |4p27631-ssoo1 | h2k% Glow plug 4 12 [agoonzioato2a | reat Valve guide 8 13 |A490BZL-03016 | “i |Past Oil seal 8 14 |490B-03001 UTR ATH | Stud 4 1S |GB/T97,1-10 FAAS Washer A 8 16 |cBo3-10 eee) Spring washer 8 17 |GBrT6170-M10 | LAVA FARE Nut 4 18 |A490B-03016A | METAR HEHE, Pressure plate 4 19 |A490B-03019 OSTA SARE Bolt 4 20 |490B-010034 UiLNBHE (Z ) Bolt 4 21 |A490B-03109 Hp § Sleeve tube 4 22 |agoon-ssio0 | wu zksexeizeesp: | Glow plug connecting line 3 23 |490B-03200 ATT a Valve rocker arm part 1 24 |.A490B-03109 Sleeve tube 4 25 |490B-03006 ATVB Split valve retainer 16 26 |490B-03007 AU sh EE Valve spring seat,upper 8 27 [4908-03005 TTAB Valve spring,inner 8 Ail 3 BAe RLY Cylinder head and gas exchanging system assembly Hom | pat Ne Sane Description fat | remark 28 | 490B-03004 ALT SP HE Valve spring,outer 8 29 | 4908-03011 UTNE FE Lower seat,valve spring 8 30 | 490B-03015 FEST) Exhaust valve 4 31 | 4908-03014 we Intake valve 4 32 | GBITS783-M8 x22 | Af er eeeer Bolt 9 33. | 4908-03012 ama Rear cover 1 34 | 490B-03013A JF ia aS Gasket 1 35 | 4908-01078 BEIM 30 Pulg 30 4 36 | 4908-03017 BETTE Intake valve seat 4 37 | 4908-03018 ARATE Exhaust valve seat 4 38 | A490B-03101A | “it: Cylinder head 1 39 | 4908-03017 BULGES 20 Pulg 20 7 40 |490R-03009-2. | HIE Hoisting bracket 2 3. TERS Ai $0 442) Xa Timing gear train assembly Bow ona Mf P4044 0 Mk Timing gear train assembly tem | paren Same Description Gi | ronan 1 | GBrTS783—M8x30 | $e M8 x30 Bolt 10 2 |Gprrss-8 a8 Washer 39 3. |eBrrg7.1-8 ANTE 8 Washer 36 4 |490BPG-16001 ERS CE Timing gear housing cover I 5 | 4908-16035 aS Front oil seal 1 6 |a9on-16012 — | ams Timing pointer 1 7 [ec3ss_m20 «1.5 | #9 M20 x1.5 Plug serew 1 8 |JB982-20 ae 20 Washer 1 9 | GRITS782—M8x75] (HE M8 x75 Bolt 2 10 | GB/TS783-M8x20] 4842 M8 x20 Bolt 4 11 |490BPG-82014 | iaeeORET Adjustment serew 1 12 | GB/T6171-M8 «1 | BE M8 x1 Nut 1 13° |490BPG-82008 | RAR AHWR AE Hydraulic pump bearing cover 1 14 | 490BPG-82009 | fila es Hr Bearing cover gasket 1 15 |490BPG-16002 | ETHIE AEAAH | Timing gear housing cover gasket | 1 16 | GB/TS783-M8x16| HEE M8 x16 Bolt 1 17 |490B-02012-1 | He HrHOTE BR Taler gear plate 1 18 | CB/TS782-M8x60] HEE M8 x60 Bolt 2 19 |490BPG-02100 | ome ABER EE Fuel injection pipe welding unit 1 20 | GB/TS782-M8x40| HEE M8 x40. Bolt 1 21 |490RPG-82003 | ease Thick washer 1 22 | GBITS782—M8x70| #4 M8 x70 Bolt 8 23. |GBIT119.2-8 x20 | fff 8 x20-B Pin 2 24 | ORITST82—M12x45) RE M12 x45 Bolt 1 25 | GB859-12 a 12 Washer 1 26 [4908-02011 AGRNTE A EASTEA | Camshaft timing gear plate 1 27 |4soRPc—o2009 | fe ShiEMt Hise Camshaft timing gear 1 MN Pr 4e44a Mk Timing gear train assembly tem | pare No Sane Description Gi | ronan 28 | 490BPG-02006 | iE HEME ‘Timing idler gear L 29 | GBITS782-M8 x50] HAE M8x50 3 30 | 490BPC-82006 | LOBE ia gear bearing baffle 1 31 | 490BPG-82001 | EAR Plate 1 32. | GBrr297-30207 | ab‘ 30207 Rolling bearing 30207 2 33 | 490BPG-02003 | me RIEAT BEE Fuel injection pump timing gear 1 34 | 4D27G31-82007 | WARSI Hydraulic pump gear 1 35 | cB/T276-6009 | AVA 6009 Rolling bearing 6009 2 36 | CB893.1-75 Pama 75 Ring 1 37 | 490RPG-82005 | sb BRERA Bridge gear shaft 1 38 | 490BPG-82004 | RHRIEE Bridge gear 1 39 | 4908-02005, TERS ATC Timing idle gear bushing 1 40 | 4908-02004 Ee Fea Timing idle gear shaft 1 41 | 490RPG-02007 | iahiEmbeeae Crankshaft timing gear l 42__| GBITS783-M8 x25 | #BRE M8 x25 Bolt 8 43 | 490BPG-16003 | IFA} HTeSE Timing gear housing 1 44 | GB/TS782-M8 x45 | WHE M8 x45. Bolt 1 45 | 490npc—16009 | aE Ay uesHeaRIY Timing gear housing gasket 1 46 | 490BPC-82010 | RE HRA Spacer plate gasket 1 47 | 490BPG-82011 | Welieti Spacer plate 1 48 WR REAAt Hydraulic pump gasket 1 49. | A90RPG-82013A | Sift End cap 1 50. | GBIT93-10 auel 10 Washer 2 51 | GBITS784—M10 x45] HAHE M10 x45 Bolt 2 52 [soon—16008 | mnicsencazeuemeri | finteatbegiag® Pump connecting | 53. | A4osn—i6004-2 | mai sunetRne == ae S4__ | GB899-AMIO-MS x30 | #HEAMIO-M8 x30 | Stud 3 55 | cprr6170—ms__ | Wet: M8 Nut 3 4. SHURESE BLae Oil sump assembly 7 “6 Hien | pant No ae Description Os | rena 1 | 4908-07200 BLE LAB EE Oil dipstick unit 1 2 | 4908-07024 | ica) Oil pan gasket 1 3. | 4908-07100 MUR SEAE Be TB Oil pan welding unit ' 4 | QC/T340-MBx16 | HEE MBx16 Bolt 2 5 | XCHOO74.17-MBI8-X | ORERAL AEH“) MBx18 | Bolt 23 6 | JB9R2-20 Us 20 Washer 1 7 | QUIT385-M20X1.5 | BRE M2001.5 Plug serew 1 10+ 5. V4 3834 FF AM Piston and connecting rod assembly Tem | part No, Sime Description Ge | roman 1 | c4s0nrG-o4002 | 98th CR Top compression ring 1 2 | c490BPG-04003 | SiC Second compression ring 1 3 | C490BPG-04100 | THER Oil ring 1 4 | 4908-04013 eee Piston pin retainer 2 S| C490BPG-04001 | FX Piston 1 6 | 490B-04004 eH Piston pin 1 7 | 4908-04201 eK Connecting rod 1 8 | 490B-04005A | MFP REE 1 9 | 490B-040074 Sea 2 10 | 4908-04202 SET 1 11 | 490R-04009 ere Connecting rod bolt 2 6. Ht uk Cranksheaft assembly ey MS % Be Item Part No. Name Description Bot Qty ik remark 1 |GB/T1096-C12x8x63_ | HE C12 x 8 x 63 Key C12 x 8x 63 2 | D490BPG-05004 we Cranksheaft GB/TH9.1-10-h8 x24 | HY 10 h8 x 24 Pin 10 h8 x24 if Flywheel assembly 5 them | part No. Sune Description “Ot | remark 1 |490B-05002, ea Flywheel bolt 6 2 |490B-05001-1 KAHIT Washer for Flywheel bolt 3 3. |6BrT276-6302-22 | ial 6302-22 Rolling bearing 6302-22 1 4 |4908-13006-1 Bearing retainer 1 5 |A490B-os101-7 Flywheel ring gear unit 1 8. HEHE Intake, exhaust assembly REHEAT GR Intake, exhaust assembly tem | part No. Nine Description {Ge | emer 1 |490B-09002-s | jE“C4F Intake manifolds 1 2 | GBITS783—M8x30] fy Skies twee Bolt 8 3 | GR93-8 sacl Sprling washer 18 4 | cB97.1-8 SPARSE Flat washer 16 5 |490B-09004 ESET HE Intake manifold pad 1 6 | 490B-09003-11 | aCe Intake manifold 1 7 | GB/TS783—M8x25| Af SkMREE Bolt 2 8 | 4908-09001 HE Intake manifold gasket 4 9 | 4908-01079 BEBEH 40 Bowl Cypriot films 40 1 10 | 490B-08001-10 | HEHE Exhaust pipe 1 11 | GB898-CM8x28 | LICH HEbm=1.25d Stud bm=1.25d 8 12. | GB/T6170-M8_— | TIA SRE Nuts I 8 13 | 490B-08002-3 | HEAL.GRS Exhaust pad 1 14 | GB/T6I7I-M10 | DA faa Nuts I with Fine Pitch Thread | 2 15 | GB/T6173-M10 | PIAS Ay REE ‘Thin Nuts I with Fine Pitch Thread | 2 16 | GB899-AM10x30 | L3H Ebm=1.5d Stud bm=1.5d 2 17 | 4908-03003 FRE Exhaust pad 4 9. “Ci i FFE aR 9% HME, aR Cylinder head cover and name plate assembly Tem | PartNo. Sime Description ‘On | remark 1 | 4498B-11003 RRBs Rubber isolation bushing 4 2 |A4gsp-11004 | 88 Washer 4 3 | GB/T923-M8 mE Nut 4 4 [4908-12008 | Sts 1 a RA Cap assembly 1 5 |Gprrs27-2x5 | MET Rivet 4 6 | A4D27-11005 aie Nameplate. 1 7 | A498B-11001-2 | “Vardee Cylinder head cover 1 8 | A498B-11002 iat AR AS Rubber pad 10. K4eaé Kae Flywheel housing art No Sune Deseintion [iy | rea 1 | GBrrs783— Mi2x35_| SHE M12x35 Bolt M12x35 4 2 | GR93-12 #82 12 Washer 12 6 3 | GB/r120.1-10%26 | #§ 10x26 Pin 10526 2 4 | GBrTs782- M1245. | SR#t M12x45 Bolt M12x45 2 5 | 4028-13001 eR Flywheel housing 1 6 | 4908-13003 WET GAR Observation hole cover 1 7 | GR93-6 AIL Washer 6 2 8 | GB/T67-M6x12 PET M6x12 Serew M6x12 2 9 | GBIT119.2-10x24 HY 10x24 Pin 10x24 2 10 | NA38SB-13004 Flywheel housing gasket 1 11 | 490B-13008-1 RCFE AE Flywheel housing plug 2 11. RANA AEH ABE Fuel supply system assembly Hit ABE Fuel supply system assembly Hom | paren. Same Description [Gi | roman 1 [ape7cai-o201sa | avarstiemnesenigs | Ebel ipcetion pump ming | 2 | GB93-6 bt Spring washer 6 3 | GB/TS783-M6x16 FIDE MAES BL Bolt 6 4 |ap27¢31-21100 | mnie el injection pump 1 5s | yprrss70-p12 mR Hose clamp 1 6 4D27631-23000 | FER RuR High pressure fuel tube 1 7 | 4D27G31-25100 eg) 8 FL Be Injector leak—off pipe 1 8 | 4D27G31-22000-1 | mga Fuel injector 4 9 | 490B-01076-1 RMS TT AEA Fuel filter plate 1 10 | GB/T97.1-8 FAR Washer A 6 11 | GB93-8 ‘PRM RUN SEP Spring washer 6 12. | GB/TS783-M8x25 AIDS AREA RET Bolt 2 13. | 498B-25002 magma EL aE Injector leak-off pipe 3 14 | 498B-25004 RE Hose clamp 8 15 | 498B-25001 eg A Lah BO Fuel injector oil cap 1 16 [ap27rsi-2ss00 | tuabateannpansiunnrar | Roel supe be rom elesie 17 | sBrrss70- D16 A Hose clamp 1 18 | 4N27G31-24100 STE AE Fuel filter 1 19 | GB/TS783- M8x30 | A fH ER ARABS Bolt 2 20 [ap27csi-25200 | aeipansamviremirmraper] Apel gupely tube Irom fuel | 21 | 4908-27001 oes Electric pump 1 22. | Ad98BT-21102 RE Rubber sleeve 1 23. | A498BT-21101 eee Electric pump clamp 1 24 25 RIM Circuit g roup as 3 9g 1 465 eS RG % a Bot) tik Item Part No. Name Description Qty | remark 1 | 4D322131-28204 BRIO Cireuit group bracket 2 2 | 4D27G31-28201 PEER Circuit group bracket 2 3 | 4p27¢31-28202 | See Circuit group bracket 1 4 | ap27631-28203 RHR Circuit group bracket 1 5 | 4D27631-28200-2A | #4 Circuit group 1 6 | 4D27631-28100 ECU ECU 1 20 13. HLH Oil pump assembly them | part No. Sime Desrinion | Ge | et 1 | 490B-31000A BWR Oil pump assembly 1 2 | 4908-31006 Sembee ir Oil filter gasket I 3 | 490B-31100A BUSTS BBE Oil strainer assembly 1 4 | cRrr97.1-8 2 8 Washer 5 5 | GB93-8 HSE 8. Washer 6 6 | CB/T6170-M8 2) M8 Nut 4 7 | GB899-AM8x38-8.8 | WREE M8x38 Stud 2 8 | CB899-AM8x45-8.8 | BREE M8x45 Stud 2 9 | GB/TS783-M8x20 See M8x20 Bolt 2 10 | 4908-33000 Bi TBR Oil line assembly 1 11 | 4908-33005 SHIP SHH Outlet pipe flange gasket 1 12. | GBrS783-M8x30_—_| BREE M8x30 Bolt 1 2 14. PLWBUEI 28.4. Glow plug assembly 2 QO 3 an oN 6—— Hem | pari. Niue Description |G | sar 1 | 490B-01073B PUNTA RT Oil filter gasket 1 2 | 490B-32000B PLN ME i A Oil filter assembly 1 3 | GB/T97.1-8 +E 8 Washer 1 4 | GBo3-8 481 8 Washer 1 S| CBIT9074.17-M8x30 | WREESH Aff M8x30 Bolt 1 6 | GB/TS782-M8x50 | RHE MBxSO Bolt 1 -22+ 15. PEW REAL Air intake assembly ee it & i ipti ich Item Part No. Name Description Qty | remark 1 |GBPT9074.17-MBXI8 | SREMTAPEMBX18 | Bolt M8X18 2 2 | 495B-34100-1 WF BOB Breathing apparatus 1 “a. 16. Ua Bak Fan Fem | partNo, Sine Deseintion [Gi | eeta 1 | GB/TS782-M8x40_ | aR M8x40 Bolt 4 2 | GB859-8 HAHEI 8 Washer 4 3. | cprre7.1-8 ABEL 8 Washer 4 4 | F4o0W-28-52-7 eo) Fan 1 5 | 490B-41003-5 RUB Fan block 1 24 17. KRALL. Water pump Hem | at No Nune Description | Qi] remark 1 | GB/TS782-M8x70 | $f M8x70 Bolt 1 2 | cpo3-8 4ST 8 Washer 4 3 | cRrT97.1-8 HSE 8 Washer 4 4 | 4908-42100 SEAM Water pump 1 5 | 4908-42051 ARAL Water pump gasket 1 6 | 4908-42006 AFL Water pump clapboard 1 7 | 490B-42007-1 KSEE Water pump clapboard gasket | 1 8 | GR/TS782-_M8x50 | WEE M8x50 Bolt 3 25 18. HAE Thermostat assembly ANIL EUR Thermostat assembly Mem | _paeNo, Rae Descriion | Ga | nar 1 |GBITS783— M8 x 25 | A\fiSHREE Bolt 3 2 |GBIT93-M8 Re Spring washer 3 3. |GBITO7.1-M8 a Washer 8 7 4 |4908-43001 ia a Thermostat cover 1 5 |490B-43003-1 1 LB ae ‘Thermostat cover gasket 1 6 |490B-43002 ASO TL aE ‘Thermostat 1 7 |490B-43005-1 Mk REA HT ‘Thermostat housing gasket 1 8 |490B-43009-1 RAG IR aE ‘Temperature gauge sensor 1 9 |akaizr3i-37040_— | skim eR RE Water temperature sensor 1 10 | A4KaL 3009 | Ak Hid eA BEE: Water temperature sensor joint | 1 11 |490B-43200-3 WWEDAUBL IT 3 Switeh assembly 1 12 |4D352131-43100 | masceBee Thermostat housing, 1 13. |GB/TS782— M8 x 35 | AF SLHE Bolt 1 14 |GBrT5782- M8 x 45 | AAI Bolt 1 15 |XC4D25Q3U-43007 | JNK AF Water pipe 1 16 |sB/r8870- D28 URE D28 Hose clamp D28 2 17 |4908-43008 HS NPTIB Plug NPT3/8 1

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