D60x90 Vermeer Parts Book

D60x90 Navigator® Horizontal
Directional Drill
Parts
Manual
Publish Date Thu, 01 Oct 2015

Serial No.
Order No. 105400ZZW
Printed courtesy MyVermeer Portal

D60X90 (SN 101-) Table of Contents

Table of Contents D60X90 (SN 101-)
Maintenance Items - Section 01

Hydraulic Supplies 01-01
Lubricants 01-02
DRC Series Connectors 01-03
DT Series Connectors 01-04
DTHD Series/HDFB Modules 01-05
DT Series Diode/Buss Blocks 01-06
DRC, DT & DTHD Series Tool 01-07
Decals/Resource Library - Section 02

Cosmetic 02-01
Safety 02-02
Safety 02-03
Safety 02-04
Safety 02-05
Safety 02-06
Safety 02-07
Control (SN 101-199) 02-08
Miscellaneous 02-09
Miscellaneous 02-10
Resource Library 02-11
Undercarriage - Section 03
Undercarriage 03-01
Right Track Frame 03-02
Left Track Frame 03-03
Planetary 03-04
Breakdown-Planetary Top Section 03-04T01
Breakdown-Planetary Bottom Section 03-04T02
Left/Right Track-Steel 03-05
Breakdown-Track 03-05T01
Breakdown-Track Master Pin 03-05T02
Breakdown-Track Tensioner 03-05T03
Combination/4 Bank Diverter Valve 03-06
Breakdown-Combination Valve 03-06T01
Breakdown-4 Bank Diverter Valve 03-06T02
Diverter Valve Cover (DELETED) 03-07
Outrigger Arms (SN 101-166) 03-08
Outrigger Cylinder (SN 101-166) 03-09
Breakdown-Outrigger Cylinders (SN 101-166) 03-09T01


Rack Lift Cylinders 03-10

Breakdown-Rack Lift Cylinder 03-10T01
Platform 03-11
Rack - Section 04
Rack-15 FT-(2 7/8") (SN 101-193) 04-01
Rack-15 FT-(3 1/2") (SN 101-193) 04-02
Rod Box Latch 04-03
Return Manifold 04-04
Weight Kit 04-05
Hose Carrier & Tower (SN 101-193) 04-06
Breakdown-Hose Carrier 04-06T01
Gearbox - Section 05
Gearbox 05-01
Breakdown-Water Swivel 05-01T01
Rotation Encoder 05-02
Drive Chuck (2 7/8") 05-03
Breakdown-Drive Chuck (2 7/8") 05-03T01
Drive Chuck/Wire Line (2 7/8") 05-04
Drive Chuck/Wire Line (3 1/2") 05-05
Drive Chuck (3 1/2") 05-06
Gearbox Controller 05-07
Rear Rotation Motor 05-08
Breakdown-Rear Rotation Motor 05-08T01
Front Rotation Motor w/ Brake 05-09
Breakdown-Front Rotation Motor w/ Brake 05-09T01
Gearbox Lock Cylinders 05-10
Breakdown-Gearbox Lock Cylinder 05-10T01
Gearbox Lock Cylinder Valve 05-11
Breakdown-Gearbox Lock Cylinder Valve 05-11T01
Carriage - Section 06
Rack Carriage 06-01
Right Thrust Motor w/Brake 06-02
Breakdown-Right Thrust Motor w/ Brake 06-02T01
Left Front Thrust Motor 06-03
Breakdown-Thrust Motor 06-03T01


Left Rear Thrust Motor 06-04

Breakdown-Thrust Motor 06-04T01
Carriage Position Encoder (SN 101-215) 06-05
Center Valve Mount (SN 101-193) 06-06
High Speed Valve 06-07
Breakdown-High Speed Valve 06-07T01
Shift/Brake Valve 06-08
Breakdown-Shift/Brake Valve 06-08T01
Charge Accumulator 06-09
Breakdown-Accumulator 06-09T01
Breakdown-Accumulator Manifold 06-09T02
Crossover Relief Valve 06-10
Breakdown-Relief Valve 06-10T01
Case Drain Manifold 06-11
Breakdown-Manifold 06-11T01
Motor Flush Valve 06-12
Breakdown-Motor Flush Valve 06-12T01
Flushing Flow Control Valve 06-13
Breakdown-Flushing Flow Control Valve 06-13T01
Engine - Section 07
Engine Bay Frame 07-01
Engine/Mounts 07-02
Breakdown-Engine 07-02T01
Breakdown-Turbo Air Intake 07-02T02
Heat Shield 07-03
Air Cleaner 07-04
Breakdown-Air Cleaner 07-04T01
Exhaust Filter/Diesel Particulate Filter 07-05
Exhaust Mount 07-06
Fuel Tank 07-07
Battery Box 07-08
Electrical Panel (SN 101-220) 07-09
Implement Pump 07-10
Breakdown-Implement Pump 07-10T01
Thrust Pull/RH Track Drive Pump 07-11
Breakdown-Thrust Pullback Pump 07-11T01
Mud/LH Track Drive Pump 07-12
Breakdown-Mud/LH Track Drive Pump 07-12T01
Rotation Pump 07-13


Breakdown-Rotation Pump 07-13T01

Fan Drive Pump 07-14
Oil Tank 07-15
Breakdown-6" Cover 07-15T01
Triple Shuttle Valve 07-16
Torque Limit Valve 07-17
Breakdown-Torque Limit Valve 07-17T01
Hydraulic Enable Valve 07-18
Breakdown-Hydraulic Enable Valve 07-18T01
Cooling Package - Section 08

Cooling Package (SN 101-221) 08-01
Breakdown-Cooling Package (SN 101-221) 08-01T01
Breakdown-Fan Drive Motor 08-01T02
Cooling Package Mount 08-02
Cooling Package Inlet 08-03
Breakdown-Radiator Fill Tank 08-03T01
Louvers (SN 101-220) 08-04
Hood - Section 09
Front Hood 09-01
Front/Rear Hood Support (SN 101-220) 09-02
Hood (Behind Cab) 09-03
Right Hand Access Door 09-04
Left Hand Access Door 09-05
Rear Hood (SN 101-220) 09-06
Cab Assemblies - Section 10

Cab 10-01
Breakdown-Cab 10-01T01
Cab Mounts (SN 101-186) 10-02
Cab Steps 10-03
Seat 10-04
Seat Base 10-05
Right Console (SN 101-228) 10-06
Breakdown-RH Joystick (SN 101-228) 10-06T01
Front Console (SN 101-186) 10-07
Left Console (SN 101-199) 10-08
Breakdown-LH Joystick (SN 101-228) 10-08T01
Front Control Panel-Single Display (SN 101-179) 10-09
Front Control Panel-Double Display 10-10


Overhead Cover 10-11

Top Panel Cover 10-12
Back Panel 10-13
Cab Controllers 10-14
Rear Louvers 10-15
Fuse Panel 10-16
Power Distribution 10-17
Top Cab Light 10-18
Evaporator 10-19
Breakdown-Evaporator 10-19T01
Work Lights (SN 101-220) 10-20
Cab Skid Guard 10-21
Cab Box 10-22
Cab Box and Internal Compenents 10-23
Heater & A/C 10-24
Wiper Tank 10-25
Vise - Section 11
Vise Frame 11-01
Breakout Cylinder 11-02
Breakdown-Breakout Cylinder 11-02T01
Vise Die (2 7/8") 11-03
Vise Die (3 1/2") 11-04
Strike Alert/Roller Guide (2 7/8") (SN 101-192) 11-05
Strike Alert/Roller Guide (3 1/2") (SN 101-192) 11-06
Vise Die Holder (2 7/8") 11-07
Vise Die Holder (3 1/2") 11-08
Vise Valve 11-09
Breakdown-Vise Valve 11-09T01
Vise Clamp Cylinder 11-10
Breakdown-Vise Clamp Cylinder 11-10T01
1 Gallon Auto Greaser 11-11
Breakdown-Auto Greaser 11-11T01
Breakdown-Grease Follower 11-11T02
Breakdown-Greaser Cylinder 11-11T03
5 Gallon Auto Greaser (SN 101-223) 11-12
Breakdown-Greaser Cylinder (SN 101-223) 11-12T01
Breakdown-Cylinder (SN 101-223) 11-12T02
Rod Loader - Section 12


Rod Selector(SN 101-193) 12-01

Front Slide (2 7/8") 12-02
Breakdown-Slide Cylinder 12-02T01
Front Slide (3 1/2") 12-03
Rear Slide (2 7/8") 12-04
Rear Slide (3 1/2") 12-05
Rod Lift (2 7/8") (SN 101-193) 12-06
Breakdown-Rod Lift Cylinder (SN 101-193) 12-06T01
Rod Lift (3 1/2") (SN 101-193) 12-07
Breakdown-Rod Lift Cylinder 12-07T01
Rod Loader Motor (SN 101-193) 12-08
Breakdown-Rod Loader Motor 12-08T01
Safety Arms 12-09
Rod Loader Valve 12-10
Breakdown-Rod Loader Valve 12-10T01
Rod Box 15' Short (225') - 2 7/8" Rod 12-11
Breakdown-Short Rod Box With Decals 12-11T01
Breakdown-Rod Box Lift With Decal 12-11T02
Rod Box 15' Tall (450') - 2 7/8" Rod 12-12
Breakdown-Tall Rod Box With Decals 12-12T01
Breakdown-Rod Box Lift With Decal 12-12T02
Rod Box 15' Tall (240') - 3 1/2" Rod 12-13
Breakdown-Tall Rod Box With Decals - 3 1/2" Rod 12-13T01
Breakdown-Rod Box Lift With Decal - 3 1/2" Rod 12-13T02
Stakedowns - Section 13
Spade Stakedown 13-01
Breakdown-Spade Stakedown Cylinder 13-01T01
Spade Stakedown Valve 13-02
Breakdown-Spade Stakedown Valve 13-02T01
Stop Switch 13-03
Stop Switch-No Stakedown Option 13-04
Rotary Stakedown 13-05
Breakdown-Rotary Stakedown Planetary 13-05T01
Breakdown-Rotary Stakedown Motor 13-05T02
Breakdown-Rotary Stakedown Cylinder 13-05T03
Rotary Stakedown Valve 13-06


Breakdown-Rotary Stakedown Valve 13-06T01
Electrical Controls - Section 14

Remote Lockout-Domestic 14-01
Remote Lockout-International 14-02
Power/Control/Misc. 14-03
Radio Remote 14-04
MFD Controller 14-05
Pendant 14-06
Safety - Section 15
Voltage Stake 15-01
Safety Equipment 15-02
Water Pump - Section 16

Water Pump-150 GPM Kerr 16-01
Breakdown-Outer Components 16-01T01
Breakdown-Power/Fluid 16-01T02
Breakdown-Piston Wash Pump Drive 16-01T03
Breakdown-Special Tools 16-01T04
Breakdown-Suction/Discharge Valve 16-01T05
Breakdown-Outlet 16-01T06
Water Pump Motor 16-02
Breakdown-Water Pump Motor 16-02T01
Piston Wash Tank (SN 101-223) 16-03
Breakdown-Piston Wash Tank 16-03T01
Anti-Freeze Tank 16-04
Water Valve w/ Dump Valve 16-05
Breakdown-Cylinder 16-05T01
Breakdown-Water Valve 16-05T02
Suction Stabilizer 16-06
Breakdown-Union 16-06T01
Hoses Routings - Section 17

Undercarriage (6000 PSI) 17-01
Undercarriage 17-02
Rack/Rod Loader 17-03
Carriage (6000 PSI) 17-04
Carriage 17-05
Hose Carrier 17-06
Engine/Marriage to Diverter (6000 PSI) 17-07


Engine/Diverter 17-08
Vise 17-09
Spade Stakedown 17-10
Rotary Stakedown 17-11
Electrical Harnesses - Section 18

Engine Harness (SN 101-220) 18-01
Undercarriage Harness 18-02
Rack Harness 18-03
Hose Carrier Harness (SN 101-189) 18-04
Carriage Harness 18-05
Vise Harness 18-06
Light Harness 18-07
Jumper Harness 18-08
Front Console Harness 18-09
Center Console Harness (SN 101-220) 18-10
Encoder Jumper Harness 18-11
Pendant Harness 18-12

Section Table of Contents: D60X90 (SN 101-)
Maintenance Items

D60X90 (SN 101-) Section Table of Contents:
Maintenance Items
Hydraulic Supplies Fig 01-01

Lubricants Fig 01-02
DRC Series Connectors Fig 01-03
DT Series Connectors Fig 01-04
DTHD Series/HDFB Modules Fig 01-05
DT Series Diode/Buss Blocks Fig 01-06
DRC, DT & DTHD Series Tool Fig 01-07

Maintenance Items - 01 D60X90 (SN 101-)
Hydraulic Supplies
Fig 01-01
01-01
D60X90 (SN 101-) Maintenance Items - 01
Hydraulic Supplies
Fig 01-01
REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
CORDURA SLEEVES - (SPECIFY LENGTH WHEN ORDERING)
1 83726001 CORDURA SLEEVE-.090WALLX.71ID.
1 66094001 CORDURA SLEEVE .090WALL 1.22ID
1 67264001 CORDURA SLEEVE .090WALL 1.42ID
1 69129001 SLEEVE-CORDURA 1.59ID
1 53840001 CORDURA SLEEVE-.090WALL1.81 ID
1 53841001 CORDURA SLEEVE-.090WALL 2.37DI
1 235824001 CORDURA SLEEVE-NHS-090
TIE STRAPS
2 78657001 STRAP-CABLE TIE 4" T18R
2 59634001 SINGLE NYTIE - 8"
2 58151001 STRAP-CABLE TIE-T120R-0 15"
O-RINGS (SAE) - 90 DUROMETER
3 78185027 O-RING # 407228
3 53649081 O-RING
3 59088057 O-RING AS-906-C90
3 59088053 O-RING SAE 8
3 792029 O-RING
3 78518037 ORING
3 793017 ORING
3 81580001 O-RING # AS-916-090
3 93316001 O-RING AS-920-C90
O-RINGS (FORS) - 90 DUROMETER
4 4485011 O-RING-5/16" ID X 7/16" OD
4 1749025 SEAL-O RING 15007 (90D)
4 16138031 ORING
4 93846001 O-RING-AS-016-C90 FOR#10ORS FIT
4 19876047 O-RING-405895 (90D)
01-01
Lubricants
Fig 01-02
1 3
2
01-02
Lubricants
Fig 01-02
REF
NO.
55 GALLON
1 99661005 U.G. 15W40 55 GALLON DRUM
1 104155005 U.G. 30W 55 GALLON DRUM
1 99662005 U.G. VMF HYD FLUID 55 DRUM
1 101518005 U.G. HY-POWER 68 55 GALLON DRUM
1 101519005 U.G. HY-POWER 100 55 GALLON DRUM
1 621584005 U.G. HY-POWER 46 HYD OIL 55 GAL.
1 144569982 MOBIL EAL224H 55 GALLON DRUM
1 99663005 U.G. 80/90WGEAR OIL 55 DRUM
5 GALLON
2 99661003 U.G. 15W40 5 GALLON PAIL
2 142939003 U.G. 10W/30 5 GAL PAIL
2 99662003 U.G. VMF HYD FLIUD 5 GALLON PAIL
2 101518003 U.G. HY-POWER 68 5 GALLON PAIL
2 101519003 U.G. HY-POWER 100 5 GALLON PAIL
2 621584003 U.G. HY-POWER 46 HYD OIL 5 GALLON
2 125653003 U.G. ATF 5 GALLON
2 127732003 HYD. OIL-BIODEGRADABLE (5 GAL)
2 99663003 U.G. 80W90 TRANS 5 GALLON PAIL
2 1/2 GALLON
3 99661002 U.G. 15W40 CASE 2 2 1/2 GALLON JUGS
3 99662002 U.G. VMF HYD 2 2 1/2 GALLON JUGS
3 101518002 U.G. HY-POWER 68 2 2 1/2 GALLON JUGS
3 101519002 U.G. HY-POWER 100 2 2 1/2 GALLON BUCKETS
3 621584002 U.G. HY-POWER 46 HYD OIL 2 1/2 GAL (CASE 2)
3 125653002 U.G. ATF FLUID 2 2 1/2 GALLON JUGS
3 99663002 U.G. 80W90 TRANS 2 1/2 case
3 142939002 U.G. 10W30 2 2 1/2 GALLON BUCKETS
12 QUARTS (CASE)
4 99661008 U.G. 15W40 CASE 12 QUARTS
4 142939008 U.G. 10W30 MOTOR OIL(12 QTS)
4 247337008 50W OIL-NONDETERGENT(CASE 12 QUARTS)
4 216825008 U.G. 75W90 SYNTHETIC 12 QUARTS
4 238858008 PL VMR ISO SYN GEAR 12QT/CS
10pc CASE (14oz TUBES)
5 101562003 U.G. ULTRA LC GREASE CASE OF 10 14OZ
5 296262012 THRD CMPND-PLUSCO 135-SINGLE CARTRIDGE
5 296274031 THREAD - SUMMER COMPOUND CARTRIDGE 30 PACK
2oz PACKETS
6 247261985 TORQ-LOK
01-02
DRC Series Connectors

Fig 01-03
1 2
1 6
01-03

Fig 01-03
REF
NO.
1 276906001 SIZE 20, SEALING PLUG
1 94201001 PLUG - SEALING (12-16)
2 91354001 CONTACT SOCKET - SIZE 16, SOLID
3 276894001 24 CAVITY RECEPTACLE - DRC SERIES
3 276907001 24 WAY RECEPTACLE - DRC SERIES
3 276918001 RECEPTACLE - 24 PIN INLINE (D)
3 276895001 RECEPTACLE - 24 IN FLNG MNT (A)
3 276897001 RECEPTACLE - 40 PIN FLNG MNT (A)
3 276910001 RECEPTACLE - 40 PIN FLNG MNT (B)
3 276923001 RECEPTACLE - 40 PIN FLNG MNT (C)
3 276924001 RECEPTACLE - 40 PIN FLNG MNT (D)
3 276898001 RECEPTACLE - 70 PIN INLINE (A)
3 276926001 RECEPTACLE - 70 PIN INLINE (D)
3 276899001 RECEPTACLE - 70 PIN FLNG MNT (A)
3 276912001 RECEPTACLE - 70 PIN FLNG MNT (B)
3 276927001 RECEPTACLE - 70 PIN FLNG MNT (C)
3 276928001 RECEPTACLE - 70 PIN FLNG MNT (D)
4 276900001 GASKET - 24 PIN INTERFACE
5 276931001 PLUG - 24 PIN (SIZE 20 CONTACTS) (A)
5 276932001 24 WAY PLUG - DRC SERIES
5 276939001 PLUG - 40 PIN (SIZE 20 CONTACTS) (A)
5 276940001 PLUG - 40 PIN (SIZE 20 CONTACTS) (B)
5 276941001 PLUG - 40 PIN (SIZE 20 CONTACTS) (C)
5 276942001 PLUG - 40 PIN (SIZE 20 CONTACTS) (D)
5 276903001 PLUG - 24 PIN
5 276904001 PLUG - 40 PIN (A)
5 276914001 PLUG - 40 PIN (B)
5 276935001 PLUG - 40 PIN (C)
5 276936001 PLUG - 40 PIN (D)
5 276905001 PLUG - 70 PIN (A)
01-03

Fig 01-03
1 2
1 6
01-03

Fig 01-03
REF
NO.
6 276866001 PIN - 14/16 GA.
6 87696001 CONTACT PIN - SIZE 16, SOLID
Note Not All Items Will Be Used On This Machine
01-03
DT Series Connectors
Fig 01-04
8
7
01-04
DT Series Connectors
Fig 01-04
REF
NO.
1 276866001 PIN - 14/16 GA.
2 125286001 RECEPTACLE-DEUTSCH 2 PIN
2 276868001 RECEPTACLE - 3 PIN DT04-3P
2 130656001 RECEPTACLE-DEUTSCH 4 PIN
2 276890001 RECEPTACLE - 6 PIN
2 276943001 8 WAY RECEPTACLE - DT SERIES
2 276947001 RECEPTACLE - 12 PIN (A)
3 276870001 WEDGE - 2 PIN RECEPTACLE
3 94200001 8 CONTACT RECEPTACLE - WEDGE LOCK
3 103213001 12 CONTACT RECEPTACLE - WEDGE LOCK
4 276874001 WEDGE - 2 PIN PLUG
4 125284001 3 CONTACT PLUG - WEDGE LOCK
4 276876001 4 WAY PLUG - WEDGELOCK
4 276877001 WEDGE - 6 PIN PLUG
4 98106001 8 CONTACT PLUG - WEDGE LOCK
4 103214001 WEDGE - 12 PIN PLUG
5 276878001 GASKET - INTERFACE 2 PIN
6 276884001 PLUG - 2 PIN
6 125289001 3 WAY PLUG - DT SERIES
6 276887001 PLUG - 6 PIN
8 94201001 PLUG - SEALING (12-16)
01-04
DTHD Series/HDFB Modules

Fig 01-05
01-05
DTHD Series/HDFB Modules

Fig 01-05
REF
NO.
1 276953001 PIN - 8/10 GA.
1 276954001 PIN - 6 GA.
2 279423001 RECEPTACLE - SIZE 4 CONTACT
2 279424001 RECEPTACLE - SIZE 8 CONTACT
2 279425001 1 WAY RECEPTACLE - DTHD SERIES
3 279426001 PLUG - SIZE 4 CONTACT
3 279427001 PLUG - SIZE 8 CONTACT
3 279428001 1 WAY PLUG - DTHD SERIES
4 276984001 SOCKET - 8/12 GA.
4 276952001 SOCKET - 6 GA.
5 279430001 MODULE - FEEDBACK (10 PIN)
01-05
DT Series Diode/Buss Blocks

Fig 01-06
01-06
DT Series Diode/Buss Blocks

Fig 01-06
REF
NO.
1 282531001 MODULE - DEUTSCH DT06-6S 3AMP DIODE
2 700000096 8 WAY RECEPTACLE - DT SERIES - BLACK
01-06
DRC, DT & DTHD Series Tool

Fig 01-07
2
3
01-07
DRC, DT & DTHD Series Tool

Fig 01-07
REF
NO.
1 603961001 PLIERS-DEUTSCH CRIMPING
2 286553001 TOOL - DEUTSCH CRIMPING (FIELD)
3 286553003 TOOL - DEUTSCH (FIELD)
4 276981001 PLUG - 19 PIN (SHELL SIZE 24)
4 276888001 TOOL - 6 GA. EXTRACTOR (WHITE)
4 276889001 TOOL - 8/10 GA. EXTRACTOR (GREEN)
4 905102001 TOOL-CONTACT REMOVAL
4 276893001 TOOL - 20/24 GA. EXTRACTOR (RED)
01-07
Decals/Resource Library

Decals/Resource Library
Cosmetic Fig 02-01

Safety Fig 02-02
Safety Fig 02-03
Safety Fig 02-04
Safety Fig 02-05
Safety Fig 02-06
Safety Fig 02-07
Control (SN 101-199) Fig 02-08
Miscellaneous Fig 02-09
Miscellaneous Fig 02-10
Resource Library Fig 02-11

Decals/Resource Library - 02 D60X90 (SN 101-)
Cosmetic
Fig 02-01
02-01
D60X90 (SN 101-) Decals/Resource Library - 02
Cosmetic
Fig 02-01
REF
NO.
1 7000G102 DECAL-D60X90 1
2 70000614 DECAL-MODEL NAVIGATOR (BIG) 1
3 2326595 DECAL VERMEER- 4 1/2 X 24 1
02-01
Safety
Fig 02-02
1 2
3 4
02-02
Safety
Fig 02-02
REF
NO.
1 2326324 DECAL-WARNING/REFUEL 1 Domestic
2 2326I324 DECAL - WARNING EXPLOSION 1 International
3 70000044 DECAL - WARNING (AT/UND) 2 Domestic
4 7000I044 DECAL-WARNING 2 International
02-02
Safety
Fig 02-03
6 7
02-03
Safety
Fig 02-03
REF
NO.
1 7000A576 DECAL-DANGER 3 Domestic
2 700IA576 DECAL-DANGER 3 International
3 700IA392 DECAL - DANGER 2 International
4 70000563 DECAL-WARNING (UND) 2 Domestic
5 7000I563 DECAL-WARNING (UND) 2 International
6 7000F691 DECAL-WARNING, ROLLOVER CAN CRUSH 1 Domestic
7 700IF691 DECAL-WARNING, ROLLOVER CAN CRUSH 1 International
02-03
Safety
Fig 02-04
1 2
3 4
02-04
Safety
Fig 02-04
REF
NO.
1 7000A864 DECAL-WARNING DOMESTIC 5 Domestic
2 700IA864 DECAL - WARNING INTERNATIONAL 5 International
3 7000B304 DECAL - WARNING 2 Domestic
4 700IB304 DECAL - WARNING 2 International
02-04
Safety
Fig 02-05
02-05
Safety
Fig 02-05
REF
NO.
02-05
Safety
Fig 02-06
1 2
3 4
5 6
02-06
Safety
Fig 02-06
REF
NO.
1 7000C446 DECAL - NO WELD 1 Domestic
2 700IC446 DECAL - NO WELD 1 International
3 7000F633 DECAL - CAUTION HOT, MUFFLER CAN BURN 2 Domestic
4 700IF633 DECAL-CAUTION, HOT MUFFLER CAN BURN 2 International
5 2326315 DECAL-WARNING 1 Domestic
02-06
Safety
Fig 02-07
1 2
02-07
Safety
Fig 02-07
REF
NO.
1 7000D563 DECAL - DANGER 4 PANEL 1 Domestic
2 700ID563 DECAL - DANGER, 4-PANEL 1 International
02-07
Control (SN 101-199)

Fig 02-08
1
2
3
4
7
6 9
12
13
10 11
02-08
Control (SN 101-199)

Fig 02-08
REF
NO.
1 700IF404 DECAL-CONTROL, DISABLE THRUST/ROTATION 2 Domestic/International
2 700IF624 DECAL - REMOTE TRACKING, RIGHT 1 Domestic/International
3 700IF662 DECAL-UNLATCH ROD BOX 1 Domestic/International
4 700IF643 DECAL - REMOTE TRACKING, LEFT 1 Domestic/International
5 700IF546 DECAL-LH CONSOLE 1 Domestic/International
6 700IB600 DECAL - IGNITION SWITCH 2 Domestic/International
7 7000F523 DECAL-RLO 1 Domestic/International
8 7000F532 DECAL-CONTROLS RH 1 Domestic/International
9 700IF615 DECAL-CONTROL, FRONT CONSOLE 1 Domestic/International
10 7000C928 DECAL-RELAY BOX 2/CONTROLLERS 1 Domestic/International
11 7000C687 DECAL-BREAKER BOX 1 Domestic/International
12 700IF717 DECAL-CONTROL, RH JOYSTICK D60 W/CAB 1 Domestic/International
13 700IF716 DECAL-CONTROL, LEFT JOYSTICK 1 Domestic/International
02-08
Miscellaneous
Fig 02-09
1
2
3 4
5
6
02-09
Miscellaneous
Fig 02-09
REF
NO.
1 7000I445 DECAL-LIFT POINT 1 Domestic/International
2 7000I834 DECAL - TIE DOWN POINT 7 Domestic/International
3 7000F444 DECAL-DIESEL FUEL SPECIFICATION 1 Domestic
4 700IF444 DECAL-DIESEL FUEL SPECIFICATION 1 International
5 2326756 DECAL-HYDRAULIC OIL 1 Domestic
6 2326I756 DECAL-HYDRAULIC FLUID 1 International
7 700IC950 DECAL - CONTROL, BATTERY DISCONNECT 1 Domestic/International
8 700IB248 DECAL - PUSH 1 Domestic/International
9 7000B499 DECAL - ANTIFREEZE 2 Domestic
02-09
Miscellaneous
Fig 02-10
02-10
Miscellaneous
Fig 02-10
REF
NO.
1 2326940 DECAL-NOTICE TO OWNERS 1 Domestic/International
2 700IF752 DECAL-GREASE CHART D60X90 1 Domestic/International
3 7000F753 DECAL-FUSE PANEL D60X90 1 Domestic/International
4 700IB804 DECAL- SOUND POWER LEVEL (118) 1 International
02-10
Resource Library
Fig 02-11
3 4 5
1
2 7
6 8
9
10 11 12
02-11
Resource Library
Fig 02-11
REF
NO.
1 142954001 CABLE-.068DIA.NYLON CT.-36.00
2 142423001 CRIMP-CABLE (FOR.068DIA.CABLE)
3 296338880 MANUAL ASSY - D60X90 CABLED 1ST ED Includes Items 1 & 2
3 296381812 MANUAL ASSY-D60X90 (SP) CABLED 1ST ED
4 105400W26 FUNDAMENTALS OF HDD UP o1.00
4 117000GD7 OM/MM-FUNDAMENTALS OF HDD (SP) o1.02
5 105400T90 HDD OPERATIONS & SAFETY VIDEO GUIDEBOOK
6 7000B222 DECAL -HORIZONTAL DRILL -RESOURCE LIB.
7 144144001 NOTEBOOK BINDER - 2"-3"
8 296339104 SLEEVE - SINGLE DVD
9 296296910 DVD-NTSC VIDEO HDD OPERATIONS&FIRESTICK(INCL
SPAN)
10 105400BQ9 MM - D60X90 (EN) m1.00
10 117000JY1 MM-D60X90 (SP) 1ST ED
11 105400ZZW PM - D60X90 (EN) P2.00
12 152659002 PM-HDD TOOLING & ACCESSORIES-VOL 10 (N/C)
296379173 D60X90 RESOURCE LIBRARY - 2ND ED Includes All Items Listed
Above
02-11
Undercarriage

Undercarriage
Undercarriage Fig 03-01

Right Track Frame Fig 03-02
Left Track Frame Fig 03-03
Planetary Fig 03-04
Breakdown-Planetary Top Section Fig 03-04T01
Breakdown-Planetary Bottom Section Fig 03-04T02
Left/Right Track-Steel Fig 03-05
Breakdown-Track Fig 03-05T01
Breakdown-Track Master Pin Fig 03-05T02
Breakdown-Track Tensioner Fig 03-05T03
Combination/4 Bank Diverter Valve Fig 03-06
Breakdown-Combination Valve Fig 03-06T01
Breakdown-4 Bank Diverter Valve Fig 03-06T02
Diverter Valve Cover (DELETED) Fig 03-07
Outrigger Arms (SN 101-166) Fig 03-08
Outrigger Cylinder (SN 101-166) Fig 03-09
Breakdown-Outrigger Cylinders (SN 101-166) Fig 03-09T01
Rack Lift Cylinders Fig 03-10
Breakdown-Rack Lift Cylinder Fig 03-10T01
Platform Fig 03-11

Undercarriage - 03 D60X90 (SN 101-)
Undercarriage
Fig 03-01
4
1
8
6 5 12
15
13
11
14
5
16
10
7
2 9
10
3 7
9
03-01
D60X90 (SN 101-) Undercarriage - 03
Undercarriage
Fig 03-01
REF
NO.
1 299054260M CARFRAME WELDMENT 1
2 299037459M WELDMENT - UNDERCARRIAGE 1
3 299037460M SUB SAVER 1
4 299016331 BOLT GB/T5783 M10X10 GRE-8.8 4
5 299016352 BOLT GB/T5783 M12X20 - GR8.8 18
6 508486016 WASHER - FLAT, HARDENED, M16, YZ, DIN6916 3
7 299012386 WASHER 20 GB/T97-85 16
8 299012248 SCREW GB/T70-85 M16X80-GR12.9 3
9 299010535 BOLT GB/T5783M20X70-GR8.8 16
10 299012338 NUT GB/T6170 M20-GR8 16
11 299037273M RACK PIVOT PIN 1
12 507614130 SCREW,HFS,M16,2.00X130,10.9,YZ 4
13 506046016 WASHER-FLAT,M16,YZ,D125A 4
14 296408757 TOP TRUNNION MOUNT 2
15 299006620 ZERK JB/T7940.1 M10X1 1
16 299012856 BOLT GB/T5783 M16*30-GR8.8 1
03-01
Right Track Frame

Fig 03-02
11
5
4
3
10
8
2 9
5
12
13
6
03-02
Right Track Frame

Fig 03-02
REF
NO.
1 299037254M WELDMENT - RIGHT TRACK FRAME 1
2 299024239 PLATE - COVER Q235-A 1
3 299028912 WEARING PLATE 1 NYLON 1010 2
4 299028913 WEARING PLATE 2 NYLON1010 2
5 7000i834 DECAL - TIE DOWN POINT 2
6 507614030 SCREW-HFS,M16-2.00X30,10.9,YZ,ANSI,B18.2.3.9M,FT 36
7 508495030 SCREW-HFS,M20-2.50X30,10.9,YZ,PT 4
8 299012382 WASHER GB/T97 10 200HV 4
9 299012386 WASHER 20 GB/T97-85 16
10 299011736 SCREW M10×25 GB/T70-85 4
11 299011738 SCREW M10X35-GR8.8 GB/T70-85 6
12 299010534 BOLT GB/T5783M20X65-GR8.8 16
13 299012338 NUT GB/T6170 M20-GR8 16
03-02
Left Track Frame

Fig 03-03
5
4
3
7 11
10 1
8
6
9
12
1
03-03
Left Track Frame

Fig 03-03
REF
NO.
1 299037252M WELDMENT - LEFT TRACK FRAME 1
2 299024239 PLATE - COVER Q235-A 1
3 299028912 WEARING PLATE 1 NYLON 1010 2
4 299028913 WEARING PLATE 2 NYLON1010 2
5 299011738 SCREW M10X35-GR8.8 GB/T70-85 6
6 299010534 BOLT GB/T5783M20X65-GR8.8 18
7 299012338 NUT GB/T6170 M20-GR8 18
8 299012382 WASHER GB/T97 10 200HV 4
9 299011736 SCREW M10×25 GB/T70-85 4
10 299012386 WASHER 20 GB/T97-85 18
11 7000I834 DECAL - TIE DOWN POINT 2
03-03
Planetary
Fig 03-04
4
3
1
03-04
Planetary
Fig 03-04
REF
NO.
1 296350604M PLANETARY KCD03379W-IGY10000T2-B53-53 2 Breakdown Fig 3-4T01 & 3-4T02
2 299024114 SPROCKET - TRACK DRIVE 50Mn 2
3 77732001 FITTING-6-M14X1.5F80X-S STR. 4
4 624928001 FITTING-STR-M22MORB-12MJ 4
5 299010849 BOLT GB/T5783 M16X40-GR10.9 28
6 508478050 SCREW-HCS,M16-2.00X50,10.9,YZ,ISO4017,FT 24
03-04
Breakdown-Planetary Top Section

Fig 03-04T01
1 2 3 4 5 6 7 8 9 10 11 12
24 25 26 27
13 14 15 16 17 18 19 20 21 22 23
03-04T01
Breakdown-Planetary Top Section

Fig 03-04T01
REF
NO.
1 296364766 OIL CONNECTION PLATE 1
2 296364767 O-RING 150X2.65 1
3 296364768 BEARING NJ204E 1
4 296364769 OIL SEPERATION PLATE 1
5 296364770 DISC SPRING 1
6 296364771 ARRESTOR PISTON 1
7 296364772 SEAL RING 155.6X1.6X3 1
8 296364773 O-RING 140X2.65 1
9 296364774 SEAL RING 142.6 X 1.6X3 1
10 296364775 O-RING 132X2.65 1
11 296364776 BRONZE PLATE 3
12 296364777 STEEL PLATE 3
13 296364778 CYLINDER BODY 1
14 296364779 SPRING 6
15 296364780 SPHERICAL HINGE 1
16 296364781 PLUNGER PISTON 9
17 296364782 REVERSE RUNNING PLATE 1
18 296364783 SKID SHOE 9
19 296364784 SWASH PLATE 1
20 BALL 2 Not Available
21 296364785 TRANSMISSION SHAFT 1
22 296364786 BEARING 62/32 1
23 296364787 OIL SEAL 32X52X7 1
24 296364788 VARIABLE PISTON 1
25 296364789 SEAL RING 1
26 296364790 O-RING 18X1.9 1
27 296364791 PLANET CARRIER 1
(296350604) DRIVE-MOTOR-PLANETARY 1 Includes All Items In Figure 3-4T01 & 3-4T02
03-04T01
Breakdown-Planetary Bottom Section

Fig 03-04T02
2 3 4 5 6
1
16 16 19 22
12
10 15 23 21 23
7 8 26
25 27 29 30
14 17
9 11 13 18 20 24 28
03-04T02
Breakdown-Planetary Bottom Section

Fig 03-04T02
REF
NO.
1 296364792 STEEL PLATE 25X42X1 1
2 299044863 LOCKING RING260X18 2
3 296364794 BEARING 2
4 296364795 INTERNAL RETAINER RING 1
5 296364796 EXTERNAL RETAINER RING 1
6 296364797 TRIPLE PLATE BLADE 1
7 296364798 GEAR BOX HOUSING 1
8 296364799 DRAIN PLUG ZG/16" 1
9 296364800 DOWEL PIN 4
10 296364801 SECOND CLASS SMALL AXIS 1
11 296364802 RIGHT PLANET CARRIER 1
12 296364803 SECOND CLASS PLANT GEAR 1
13 299044872 BOLT-M10X60 4
14 296364805 SECOND CLASS SUN GEAR 1
15 296364806 ROLLER 7X10 168
16 296364807 C3 ROLLER PLATE 8
17 296364808 OUTER CLIP RING 58 1
18 296364809 BELT M4X8 3
19 296364810 PRIMARY SMALL AXIS 3
20 296364811 PRIMARY PLANET CARRIER 1
21 296364812 PRIMARY PLANET GEAR 3
22 296364813 ROLLER 7X7 126
23 296364814 C3 ROLLER PLATE 6
24 296364815 PRIMARY SUN GEAR 1
25 296364816 ROLLER 7X10 1
26 296364817 O-RING 230X5 1
27 296364818 GASKET 1
28 296364819 THRUST BEARING 51106 1
29 296364820 CLOSE COVER 1
30 299044870 BOLT-M14X1.5/COMPOND 3
(296350604) DRIVE-MOTOR-PLANETARY 1 Includes All Items In Figure 3-4T01 & 3-4T02
03-04T02
Left/Right Track-Steel
Fig 03-05
4
2
03-05
Left/Right Track-Steel
Fig 03-05
REF
NO.
1 296357639 IDLER-TRACK 2 Breakdown Fig 3-5T03
2 296357636 ROLLER-TRACK 18
3 296357613 FITTING-TRACK GREASE CYLINDER 2
4 256106001 SCREW-SHCS-M16-2.00X55-12.9-NP-D912 72
5 296357638 TRACK-CHAIN, 46 LINKS 2 Breakdown Fig 3-5T01 & 3-5T02
6 296374136 BUSHING-TRACK 4
03-05
Breakdown-Track
Fig 03-05T01
10
1
3
4
6
5
2
8 7
03-05T01
Breakdown-Track
Fig 03-05T01
REF
NO.
1 296380058 TRACK LINK LH 29
1 296380059 MASTER LINK LH 1
2 296380060 TRACK LINK RH 29
2 296380061 MASTER LINK RH 1
3 296380062 POLYURETHAN SEAL 58
4 296380063 TRACK PIN 29
5 296380064 TRACK BUSHING 29
6 296332352 TRACK SHOE NUT, M12X 1 144 102
7 296332351 TRACK SHOE BOLT, M12 X 1. L=40MM 144 120
8 296380067 TRACK SHOE-400MM 30
9 296380068 MASTER PIN SPACER 2
10 296380069 MASTER TRACK PIN 1 Breakdown Fig 3-5T02
296357638 TRACK-CHAIN, 46 LINKS 1 Includes All Items Listed Above
03-05T01
Breakdown-Track Master Pin

Fig 03-05T02
03-05T02
Breakdown-Track Master Pin

Fig 03-05T02
REF
NO.
1 296380069 MASTER TRACK PIN 1
2 296380071 MASTER WASHER 1
3 296380072 MASTER LOCKWASHER 1
4 296380070 BOLT - MASTER 1
5 296380068 MASTER PIN SPACER 2
03-05T02
Breakdown-Track Tensioner
Fig 03-05T03
10
8
18 11 13 21
16 15 22
17 12
14 20
19
23
6
5
3 9 4
7
1
03-05T03
Breakdown-Track Tensioner
Fig 03-05T03
REF
NO.
1 BARE FRONT WHEEL 1 Not Sold Separately
2 MEDAL BUSHING 2 Not Sold Separately
3 IDLER SHAFT 1 Not Sold Separately
4 SEAL GROUP 2 Not Sold Separately
5 SEALING RING 2 Not Sold Separately
6 RING 2 Not Sold Separately
7 GASKET 2 Not Sold Separately
8 IDLER BRACKET 2 Not Sold Separately
9 DOWEL 2 Not Sold Separately
10 PLUG 1 Not Sold Separately
11 TENSION ROD 1 Not Sold Separately
12 YOKE 1 Not Sold Separately
13 SPRING PLATE 1 Not Sold Separately
14 LOCKING RING 1 Not Sold Separately
15 CYLINDER SPACER 1 Not Sold Separately
16 SPRING 1 Not Sold Separately
17 WASHER 2 Not Sold Separately
18 BOLT 2 Not Sold Separately
19 COMPLETE CYLINDER 1 Not Sold Separately
21 PISTON 1 Not Sold Separately
23 CAP 1 Not Sold Separately
296380055 IDLER ASSY 1 Includes Items 1 thru 10
296391776 IDLER YB-BOM-0102100-TRACK 1 Includes Items 1 & 2
296380056 SHOCK ABSORBER 1 Includes Items 11 thru 18
96081055 ASSEMBLY-GREASE CYLINDER 1 Includes Items 19 thru 22
296357639 IDLER-TRACK Includes All Items Listed Above
03-05T03
Combination/4 Bank Diverter Valve

Fig 03-06
10
8 13
5 5
5
1 4
7
7
15 3
5 14
12 6
03-06
Combination/4 Bank Diverter Valve

Fig 03-06
REF
NO.
1 506986010 NUT-HEXFLNG,M10-1.50,CL10,YZ,ISO4161 2
3 296326261 COMBINATION VALVE 1 Breakdown Fig 3-6T01
4 59423001 FITTING-90-4MORBA-4MJ 2
5 59426001 FITTING - 90 6MJ 6MORBA 7
6 157172001 FITTING - 6M X 6M JIC LL 90 DEG 3
7 65565001 FITTING - 6M O-RING X 6M JIC ST. 4
8 296360819 VALVE-4 BANK DIVERTER W BRAKE 12V 1 Breakdown Fig. 3-6T02
9 265793001 FITTING -90-16MJ-16MORBA-L 4
10 60907001 FITTING-16M JICX16M STR ADAPT 4
12 296300866 SCREW-HFS-.44-14X1.00-GR8-YZ 4
13 53828001 FITTING-#12M O-RING-#12M JIC ST. 4
14 180007668 SCREW-HFS,M10-1.50X100,10.9,YZ (PFCN) 2
15 296420542 PLATE - DIVERTER VALVE 1
03-06
Breakdown-Combination Valve
Fig 03-06T01
2 3 4
8 5 6
5 6 5 6
03-06T01
Breakdown-Combination Valve
Fig 03-06T01
REF
NO.
1 296276878 CHECK VALVE 1
1 296265595 SEAL KIT 1
2 296272937 SOLENOID VALVE 1
2 296251058 SEAL KIT 1
3 296271115 COIL 1
4 296380165 ORIFICE DISC 1
5 296265599 SEAL KIT 1
6 296271077 COILS 6
7 240326003 PLUG-ORIFICE 1
8 BLOCK 1 Not Sold Separately
278267015 PLUG 6 Not Shown
296326261 COMBINATION VALVE Includes All Items Listed Above
03-06T01
Breakdown-4 Bank Diverter Valve

Fig 03-06T02
3 1
03-06T02
Breakdown-4 Bank Diverter Valve

Fig 03-06T02
REF
NO.
1 BODY 1 Not Sold Separately
2 296319542 PILOTED VALVE 4
2 296364765 SEAL KIT A/R
3 180007009 SPOOL-3 WAY 2
3 296271115 COIL 2
3 296251057 SEAL KIT
296360819 VALVE-4 BANK DIVERTER W BRAKE 12V Includes All Items Listed Above
03-06T02
Diverter Valve Cover (DELETED)

Fig 03-07
03-07
Diverter Valve Cover (DELETED)

Fig 03-07
REF
NO.
PAGE REMOVED A/R
03-07
Outrigger Arms (SN 101-166)

Fig 03-08
2
1
6
7
5 4
3
5
6
7
03-08
Outrigger Arms (SN 101-166)

Fig 03-08
REF
NO.
1 299030220 PIN - OUTRIGGER 2
2 299030226 RACK - OUTRIGGER 2
3 299030227 PIN - OUTRIGGER WELDMENT 2
4 299030228 WELDMENT - PLATE 2
5 299006618 ZERK JB/T7940.1 M6 4
6 (299012383) WASHER GB/T97 12 200HV 4
7 299016352 BOLT GB/T5783 M12X20 - GR8.8 4
03-08
Outrigger Cylinder (SN 101-166)

Fig 03-09
3
1
7
4
9
6
8 11
10
5
2 9
11
7
03-09
Outrigger Cylinder (SN 101-166)

Fig 03-09
REF
NO.
1 299030330 CYLINDER 100X70 X 200 2 Breakdown Fig 3-9T01
2 299030220 PIN - OUTRIGGER 2
3 299030221 PIN - OUTRIGGER CYLINDER WELDMENT 2
4 59426001 FITTING - 90-6MJ-6MORBA 2
5 299014126 90-6MORBA-6MJ-R1.0 2
6 299021166 HYDRAULIC LOCK 2
7 299006618 ZERK JB/T7940.1 M6 4
8 299012380 WASHER GB/T97 6 200HV 8
9 (299012383) WASHER GB/T97 12 200HV 4
10 299010438 BOLT GB/T 5783 M6X40-GR8.8 8
11 299016352 BOLT GB/T5783 M12X20 - GR8.8 4
03-09
Breakdown-Outrigger Cylinders (SN 101-166)

Fig 03-09T01
15
13 12 10 11 10 9 14 8 6 7 5 3 4 2 1
03-09T01
Breakdown-Outrigger Cylinders (SN 101-166)

Fig 03-09T01
REF
NO.
1 ANTI-DUST 70X84X8 1 Not Sold Separately
2 O-RING D97.5X3.55 1 Not Sold Separately
3 Y-RING 70X85X11.4 1 Not Sold Separately
4 SNAP RING 85X70X2 1 Not Sold Separately
5 STEP SEAL 70X6 1 Not Sold Separately
7 SNAP RING 100X94.6X2 1 Not Sold Separately
8 SUPPORT RING 75X20X2.5 1 Not Sold Separately
11 GLYD RING 100X6 1 Not Sold Separately
12 PISTON 100 1 Not Sold Separately
13 CYLINDER BODY 100 1 Not Sold Separately
14 PISTON ROD 100/70 1 Not Sold Separately
15 PILOT SLEEVE 100/70 1 Not Sold Separately
299025419 SEAL KIT - D60 OUTRIGGER CYLINDER Includes Items 1 thru 11
299030330 CYLINDER 100X70 X 200 Includes All Items Listed Above
03-09T01
Rack Lift Cylinders

Fig 03-10
8
7
5
3
1
03-10
Rack Lift Cylinders

Fig 03-10
REF
NO.
1 299020636 CYLINDER - RACK 1 Breakdown Fig 3-10T01
2 299024475 WELDMENT - PIN 1
3 299027757 RACK LIFT CYL BUSH - INNER 45 1
4 299021166 HYDRAULIC LOCK 1
5 59426001 FITTING - 90 6MJ 6MORBA 1
6 299014126 FITTING 90-6MORBA-6MJ-R1.0 1
7 299012380 WASHER GB/T97 6 200HV 4
8 299010438 BOLT GB/T 5783 M6X40-GR8.8 4
9 299006618 ZERK JB/T7940.1 M6 1
03-10
Breakdown-Rack Lift Cylinder

Fig 03-10T01
9 13 7 4
8
2 3
1
10 11 12 5 6 14
03-10T01
Breakdown-Rack Lift Cylinder

Fig 03-10T01
REF
NO.
1 ANTI-DUST C-RING 70X6 1 Not Sold Separately
2 Y-RING 70X85X10 1 Not Sold Separately
4 STEPSEAL 70X6 1 Not Sold Separately
5 O-RING 125X3.1 1 Not Sold Separately
8 GLYD RING 125X6 1 Not Sold Separately
9 O-RING 63X3.55 1 Not Sold Separately
10 SUPPORT RING 125X15X3 2 Not Sold Separately
11 PISTON 125 1 Not Sold Separately
12 CYLINDER BODY 1 Not Sold Separately
13 PISTON ROD 70 1 Not Sold Separately
14 PILOT SLEEVE 125/70 1 Not Sold Separately
299025119 SEAL KIT Includes Items 1 thru 10
299020636 CYLINDER - RACK Includes All Items Listed Above
03-10T01
Platform
Fig 03-11
4 6
5
2
1
03-11
Platform
Fig 03-11
REF
NO.
1 296374226 WELDMENT - PLATEFORM SUPPORT 1
2 296362468 WELDMENT - PLATFORM SUPPORT 2 1
4 296374231 WELDMENT - PLATFORM LADDER 1
6 2108001 LYNCH PIN - 1/4 X 2 1
7 296374216 WELDMENT - PLATFORM 1
03-11
Rack

Rack
Rack-15 FT-(2 7/8") (SN 101-193) Fig 04-01

Rack-15 FT-(3 1/2") (SN 101-193) Fig 04-02
Rod Box Latch Fig 04-03
Return Manifold Fig 04-04
Weight Kit Fig 04-05
Hose Carrier & Tower (SN 101-193) Fig 04-06
Breakdown-Hose Carrier Fig 04-06T01

Rack - 04 D60X90 (SN 101-)
Rack-15 FT-(2 7/8") (SN 101-193)

Fig 04-01
33 6
11 35
34
36 29
33
8 7
31
4 10
40
39
43 27
22 3
16
38 13
10
5 14 25
41 27
24 19 30
28 12
18
21 26
16 46 25
17
24 20
37
45 42
44 32
1 2 4 19 15 23 9
04-01
D60X90 (SN 101-) Rack - 04
Rack-15 FT-(2 7/8") (SN 101-193)

Fig 04-01
REF
NO.
1 506046006 WASHER-FLAT,M6,YZ,D,125A 4
2 506031060 SCREW-HCS,M6-1.00X60,8.8,YZ,D931,PT 2
3 108905001 FITTING-16MJICX16MJIC45 BULKHD 2
4 1794003 HAIR PIN COTTER - .148 WIRE 8
5 163640602 SCREW-SHCS-M12-1.75X40-12.9-YZ-DIN912 4
7 506042016 NUT-HEX,JAM,M16 -2.00,YZ,D439 4
8 296363654 SCREW-SET M16-2.0X70-12.9 4
9 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
10 55419001 SCREW-1/2-13X2 SOCKET HEAD CAP 20
11 1788001 PIN - EXPANSION 1/4 X 1 1/2 1
13 507612040 SCREW-HFS,M10-1.50X40,10.9,YZ,ANSI,B18.2.3.9M,PT 3
14 278901001 STRAP - HOSE SLEEVE HANGER 8
16 2108001 LYNCH PIN - 1/4 X 2 2
19 296300880 SCREW-HFS-M20-2.5X40-10.9-YZ-DIN6921 21
20 296369618 WELDMENT - 15' BOLT ON RACK 1
21 296385214 WELDMENT - REAR BOX MOUNT 2 7/8" X 15' ROD 1
22 296385211 WELDMENT - FRONT BOX MOUNT 2 7/8" X 15' ROD 1
23 296369257 WELDMENT - ROD LOADER COVER 1
24 296363384 PLATE - ROD RETAINER 2
25 296363464 BUSHING-GARLOCK 40MM ID 44MM OD 2
26 296363466 WELDMENT - RACK LIFT PIN 1
27 296361150 BUSHING 2
28 296361054 PLATE - COVER SHIELD - VISE VALVE 1
29 163639222 SWITCH-PROX 18MM NO W/ 14MM SENSE DIST 1
30 276318001 RACK - SIDE 6
31 296358296 RACK-SIDE 1.500 X 3.000 X 72.00 2
32 277132001 CAP - RACK END 1
33 296328952 SPRING / PLUNGER CAP 2
34 296328874 PLUNGER BAR 1
35 296328953 PLATE - WASHER SPRING RETAINER 1
36 296328851 SPRING-UNLOCKING 1
38 296369523 WEAR-ROD LIFT GUIDE 2
39 296389075 PLATE - ROD RETAINER 2.875" ROD 2
40 296389164 WELDMENT - ROD RETAINER 4
41 296276018 MOUNT HELLER MANN TITON 3
42 163628359 E-STOP - HEAVY DUTY-(N/0) 1
45 296276086 CONTROLLER - OX024-010 BLANK 1 UNPROGRAMMED
46 296370542 ZERK-6MM STR 1
04-01
Rack - 04 D60X90 (SN 101-)
Rack-15 FT-(3 1/2") (SN 101-193)

Fig 04-02
14
28 25
16 15
17 10
25
14
23 22
12
39 27
38
43
8
37 40
33
40
19 30
24 31 6
5 8
41 27
36
35 9 3 11
29
7
31
33 46
6
5
34
1
45 42
44 18
21 20 2 36 32 4 13 26
04-02
D60X90 (SN 101-) Rack - 04
Rack-15 FT-(3 1/2") (SN 101-193)

Fig 04-02
REF
NO.
1 296369618 WELDMENT - 15' BOLT ON RACK 1
2 296385220 WELDMENT - REAR ROD BOX MOUNT 3.5 " X 15' ROD 1
3 296385217 WELDMENT - FRONT BOX MOUNT 3.5" X 15' ROD 1
4 296369257 WELDMENT - ROD LOADER COVER 1
5 296369722 PLATE - ROD RETAINER PIN 2
6 296363464 BUSHING-GARLOCK 40MM ID 44MM OD 2
7 296363466 WELDMENT - RACK LIFT PIN 1
8 296361150 BUSHING 2
9 296361054 PLATE - COVER SHIELD - VISE VALVE 1
10 163639222 SWITCH-PROX 18MM NO W/ 14MM SENSE DIST 1
11 276318001 RACK - SIDE 6
12 296358296 RACK-SIDE 1.500 X 3.000 X 72.00 2
13 277132001 CAP - RACK END 1
14 296328952 SPRING / PLUNGER CAP 2
15 296328874 PLUNGER BAR 1
16 296328953 PLATE - WASHER SPRING RETAINER 1
17 296328851 SPRING-UNLOCKING 1
19 296369523 WEAR-ROD LIFT GUIDE 2
22 506042016 NUT-HEX,JAM,M16 -2.00,YZ,D439 4
23 296363654 SCREW-SET M16-2.0X70-12.9 4
24 163640602 SCREW-SHCS-M12-1.75X40-12.9-YZ-DIN912 4
26 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
27 55419001 SCREW-1/2-13X2 SOCKET HEAD CAP 20
28 1788001 PIN - EXPANSION 1/4 X 1 1/2 1
31 278901001 STRAP - HOSE SLEEVE HANGER 8
33 2108001 LYNCH PIN - 1/4 X 2 2
37 296389078 PLATE - ROD RETAINER 3.5" ROD 2
38 296389164 WELDMENT - ROD RETAINER 4
40 108905001 FITTING-16MJICX16MJIC45 BULKHD 2
45 296276086 CONTROLLER - OX024-010 BLANK 1 UNPROGRAMMED
46 296370542 ZERK-6MM STR 1
04-02
Rack - 04 D60X90 (SN 101-)
Rod Box Latch

Fig 04-03
6
1
04-03
D60X90 (SN 101-) Rack - 04
Rod Box Latch

Fig 04-03
REF
NO.
1 296328942 LATCH SAFETY OPEN LOCK 1
2 296363626 WELDMENT - ROD BOX LATCH 1
3 296363627 ROD BOX RETAINER BAR 1
4 238717001 SCREW-1/2X5/8 SOC HD SHOULDER 2
5 1789013 SPRING -EXT. #76 4" OA 2
6 279374001 BOLT - 3/8-16 X 5 1/2 EYE 2
04-03
Rack - 04 D60X90 (SN 101-)
Return Manifold
Fig 04-04
2 1
6
04-04
D60X90 (SN 101-) Rack - 04
Return Manifold
Fig 04-04
REF
NO.
1 296362449 MANIFOLD - HOSE CARRIER END 1
2 296300790 SCREW-HFS-.50-13X1.50-GR8-YZ 4
3 81704001 FITTING-20M PLUG 1
4 77137001 FITTING-20MX20M JIC 90 DEG. 1
5 600067001 FITTING - STR - 24MJ - 24MORB 1
6 70006001 FITTING-20M X 20 M JIC STR. 1
7 130640001 FITTING-24MJICX24M ORING 45DEG 1
04-04
Rack - 04 D60X90 (SN 101-)
Weight Kit
Fig 04-05
2
1
04-05
D60X90 (SN 101-) Rack - 04
Weight Kit
Fig 04-05
REF
NO.
1 296369309 PLATE - WEIGHT KIT 7
2 296369314 BOSS - WEIGHT KIT 2
3 296369315 PIN - WEIGHT KIT 1
04-05
Rack - 04 D60X90 (SN 101-)
Hose Carrier & Tower (SN 101-193)

Fig 04-06
5
4
3 20
15
16
1 7 13
18
10
20
14 9
19 11
12
17
6
7
8 2
04-06
D60X90 (SN 101-) Rack - 04
Hose Carrier & Tower (SN 101-193)

Fig 04-06
REF
NO.
1 296370795 WELDMENT - HOSE CARRIER TOWER W/ BULKHEAD 1
2 296378647 HOSE CARRIER-D60X90 15' 1 Breakdown Fig 4-6T01
3 903135003 CLAMP HOSE HALF 20675-PP(TAKES 2 PER 1) 2
4 903135005 PLATE-COVER COP-2 1
5 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 2
6 507614050 SCREW-HFS,M16-2.00X50,10.9,ANSI,B18.2.3.9M,FT 4
7 507085010 NUT-HEXFLNG LOCK, M10-1.50,10.9,YZ,D6927 8
8 507097035 BOLT-CARG,M10-1.50X35,8.8,YZ,D603,FT 4
9 507097030 BOLT-CARG,M10-1.50X30,8.8,YZ,D603,FT 4
10 79475001 FITTING-6M BULKHEAD JIC ST. 1
11 296272265 SCREW-#6-32 X 3/4 PAN PH 4
12 296268733 NUT - HEXMS-6-32-GR2-CZ-.25 4
13 81698001 FITTING-16MJIC BULKHEAD STR. 4
14 60927001 FITTING-8 JIC BULKHEAD ST.UNION 1
15 244517001 FITTING - BHSTR - 24MJ - 24MJ - LN 1
16 100875001 FITTING-20M JIC BULKHEAD STR. 1
17 296370928 PLATE - CLAMP MOUNT 1
18 296300754 SCREW-HFS-.25-20X1.00-GR8-YZ 2
19 122441001 U-BOLT 1/4-20 W/NUTS.75IDX1.25 1
20 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 4
04-06
Rack - 04 D60X90 (SN 101-)
Breakdown-Hose Carrier
Fig 04-06T01
10 11
12 13
3 4 5 2 1 8 9
6 17
14 15 16
04-06T01
D60X90 (SN 101-) Rack - 04
Breakdown-Hose Carrier
Fig 04-06T01
REF
NO.
1 234256007 PT45E OUTER LINK W/VERMEERLOGO 72
2 296320385 PT45E INNER LINK 20.20 RAD. 68
3 234256017 PT45E HINGE PIN-PUSH ON FASTNR 204
4 296251021 PT45E ONE-PIECE PUSH ON 68
5 234256011 PT45E ANTI-FRICTION DISC 144
6 296320384 PT45E ALUMINUM CHNL CAR'R 4.80 LG. 17
7 296320383 PT45E ALUMINUM CHNL CAR'R 4.55 LG. 68
8 234256003 PT45E MOUNTING BRACKET ASSY (L 1
9 234256005 PT45E MOUNTING BRACKET ASSY(R) 1
10 296278054 PT45E MOUNTING BRACKET RH FIXED END 1
11 296278055 PT453 MOUNTING BRACKET LH FIXED END 1
12 296320382 PT45E EXTENSION BRACKET 32
13 296320381 PT45E EXTENSION BRACKET FOR U-BOLT 2
14 296391755 U-BOLT CLAMP 2
15 296391754 HEX NUT .25-20 4
16 296391753 LOCK WASHER .25 4
17 215252017 SCREW-WHIZ LOCK 340
296378647 HOSE CARRIER-D60X90 15' Includes All Items Listed Above
04-06T01
Gearbox

Gearbox
Gearbox Fig 05-01

Breakdown-Water Swivel Fig 05-01T01
Rotation Encoder Fig 05-02
Drive Chuck (2 7/8") Fig 05-03
Breakdown-Drive Chuck (2 7/8") Fig 05-03T01
Drive Chuck/Wire Line (2 7/8") Fig 05-04
Drive Chuck/Wire Line (3 1/2") Fig 05-05
Drive Chuck (3 1/2") Fig 05-06
Gearbox Controller Fig 05-07
Rear Rotation Motor Fig 05-08
Breakdown-Rear Rotation Motor Fig 05-08T01
Front Rotation Motor w/ Brake Fig 05-09
Breakdown-Front Rotation Motor w/ Brake Fig 05-09T01
Gearbox Lock Cylinders Fig 05-10
Breakdown-Gearbox Lock Cylinder Fig 05-10T01
Gearbox Lock Cylinder Valve Fig 05-11
Breakdown-Gearbox Lock Cylinder Valve Fig 05-11T01

Gearbox - 05 D60X90 (SN 101-)
Gearbox
Fig 05-01
27
33 34 25 27 17 30
29
1 5
9
31 24
14
35 23 6
16
2 8
21
20 19
4
35
26
32 15 3 27
8
7 33 31
13
24
10
18
11
12
22
28
05-01
D60X90 (SN 101-) Gearbox - 05
Gearbox
Fig 05-01
REF
NO.
1 296350615 MACHINE - GEARBOX 1
2 296273929 GEAR - INPUT 45T 3P 1
3 296350614 GEAR-30 TOOTH 1
4 296273839 SPACER-UPPER GEAR 2
5 280754001 HEAD SHAFT - D80X120 GEARBOX 2.125 X 30 CHAMFER 1
6 280759001 CONE - BEARING 4.000 ID 1
7 280758001 CONE - BEARING 3.500 ID 1
8 280757001 CUP - BEARING 7.874 OD 2
9 280760001 COLLAR - FRONT HEADSHAFT SEAL 1
10 296275786 COLLAR - HEADSHAFT SEAL REAR 1
11 296283995 COLLAR-ENCODER RING 1
12 280782001 LOCKNUT - M70X1.5 SPEITH 1
13 296273838 SEAL-4.625ID X 5.625 OD X .50 (CR#46144) 1
14 296273837 SEAL-5.00ID X 6.250D X .50 (CR#49966) 1
15 296275817 SPACER - HEADSHAFT REAR 1
16 296275650 SPACER - HEADSHAFT FRONT 1
17 296275826 COVER - GEARBOX D100X120 II 1
18 280783001 O-RING #233 1
19 613754001 PLUG - SIGHT .75-16 ZC 1
20 59434001 ADAPTER-12M JICX12M LONG ST THRD 1
21 56219001 FITTING - CAP - 12FJ 1
22 296315103 SPECIAL ROTATING HEAD, W/#24 SAE O-RING CONN.(1.5J 1 Breakdown Fig 5-1T01
23 56218001 FITTING - PLUG - 8MORB - HEX 1
24 109599001 O RING-AS 266 8IN. NOMINAL ID 2
25 7000D007 DECAL-6.00" COSMETIC V 1
28 130640001 FITTING-24MJICX24M ORING 45DEG 1
29 296275997 FITTING - AIR VENT 1
30 599001 BREATHER VENT-1/8 NPT 131000 1
31 598001 FITTING-1/4" NF ST GREASE ZERK 2
33 256009001 BOLT-M22-2.5 X 80 HHCS GR8.8 ZY 4
35 296370959 WELDMENT - GEARBOX SLIDE 2
05-01
Gearbox - 05 D60X90 (SN 101-)
Breakdown-Water Swivel
Fig 05-01T01
10
11
05-01T01
D60X90 (SN 101-) Gearbox - 05
Breakdown-Water Swivel
Fig 05-01T01
REF
NO.
1 296315104 GOOSENECK, #24 SAE 0-RING HOSE CONN, STRAIGHT UP 1
2 296315016 PACKING SET W/ADAPTER 1
3 296315015 RING - LANTERN 1
4 296315014 PACKING SEAL RING 1
5 296315013 PACKING RETAINER 1
6 296315009 WASHPIPE - 1.5JW-25 1
7 296315010 WASHPIPE QUAD RING 1
8 296315011 HOUSING SEAL 2
9 296315008 BEARING HOUSING 1
10 296315012 BEARING 2
11 296315105 SPINDLE, 2" NPT RIGHT HAND PIN - SHORT 1
296315103 SPECIAL ROTATING HEAD, W/#24 SAE O-RING CONN.(1.5J 1 Includes All Items Listed Above
05-01T01
Gearbox - 05 D60X90 (SN 101-)
Rotation Encoder
Fig 05-02
16
19
15
20
9 5
8 14
13
15
17
1
7
10
18
13
3
4
11
6
18
2 12
05-02
D60X90 (SN 101-) Gearbox - 05
Rotation Encoder
Fig 05-02
REF
NO.
1 296350769 PLATE - MOUNT 1
2 296350767 SUPPORT - SWIVEL 1
3 296285779 MEASURING WHEEL-12" CIRCUMFERENCE 1
4 296301630 ENCODER RVI 25 1
5 296358295 SHAFT - PIVOT 1
6 296358286 MOUNT - ENCODER 1
7 296285793 BLOCK - SPACER 2
8 296285795 WELDMENT - SWING ARM 1
9 597001 ZERK-1/4" NF 90 DEG GREASE ZYC 1
10 246421001 SPRING-EXT. COT 1.88X.531X.080 1
11 1802006 BOLT-10-24 X 3/4 RND HD STOVE 4
12 284471001 NUT - 10-24 4
14 507612055 SCREW-HFS,M10-1.50X55,10.9,YZ,D6921,PT 2
15 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 5
16 250576001 NUT-3/8 NC HEX JAM W/Y-ZINC 2
19 563001 SPADE BOLT - 3/8 - 16 X 5 1/2 ZYC 1
20 296369551 WELDMENT - MOUNT 1
05-02
Gearbox - 05 D60X90 (SN 101-)
Drive Chuck (2 7/8")

Fig 05-03
05-03
D60X90 (SN 101-) Gearbox - 05

Fig 05-03
REF
NO.
1 296357202 DRIVE CHUCK ASSEMBLY - 3.50 FST-I THRD. X 8.0 FLG 1 Breakdown Fig 5-3T01
2 72897001 O RING-SQ. #24 FLANGE 1
3 239364001 BOLT-3/4-16X3 1/4 SKTHD GR8 ZN 8
4 70096001 PIN-DOWEL 5/8DIA.-1 1/2 2
05-03
Gearbox - 05 D60X90 (SN 101-)
Breakdown-Drive Chuck (2 7/8")

Fig 05-03T01
05-03T01
D60X90 (SN 101-) Gearbox - 05

Fig 05-03T01
REF
NO.
1 296255347 DRIVE CHUCK-MCHND 2.875 FST-1 THRD X 8.0 FLGX 7.67 1
2 235761001 CAP-2 7/8 FST I 1
3 296344115 SUBSAVER - 2.875 FST #900(B)X 2.875 FST #900(P) 1
296357202 DRIVE CHUCK ASSEMBLY - 3.50 FST-I THRD. X 8.0 FLG Includes All Items Listed Above
05-03T01
Gearbox - 05 D60X90 (SN 101-)
Drive Chuck/Wire Line (2 7/8")

Fig 05-04
11
5
18
13
8 14
17 4
10
15
20
16
9
12
6 19
7
3
2
1
05-04
D60X90 (SN 101-) Gearbox - 05

Fig 05-04
REF
NO.
1 296357222 DRIVE CHUCK ASSY - WIRE LINE 2.875 FST #900 1 Breakdown Fig 5-4T01
2 239364001 BOLT-3/4-16X3 1/4 SKTHD GR8 ZN 8
3 480017 WASHER-3/4 S/T LOCK 8
4 57200001 SCREW-#8-32X1/2 RND.HD.MACH. 1
5 437001 NUT-1 NC HEX JAM 1
6 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
7 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 4
9 526003 SSS-3/8-16X3/4 3
10 296273940 HOLDER - CARBON BRUSH 1
11 296350775 BRACKET - CARBON BRUSH MOUNT 1
12 296273938 RING - WIRELINE CONDUCTOR 1
13 296273936 COLLAR - WIRELINE MOUNT 1
14 296275696 CABLE - JUMPER - SINGLE - WIRE LINE 1
15 296358234 FITTING - COMPRESSION 1
16 296275695 JUMPER - WIRE LINE 1
17 296273939 BRUSH-CARBON COMMUTATOR W/SHUNT 1
18 296273942 RIVET- COPPER, 3/16 X 1 - 0.328 ROUND HD 1
19 70096001 PIN-DOWEL 5/8DIA.-1 1/2 2
20 72897001 O RING-SQ. #24 FLANGE 1
05-04
Gearbox - 05 D60X90 (SN 101-)

Fig 05-04T01
05-04T01
D60X90 (SN 101-) Gearbox - 05

Fig 05-04T01
REF
NO.
1 296357201 DRIVE CHUCK-MACHINED WIRE LINE 1
2 235761001 CAP-2 7/8 FST I 1
3 296344115 SUBSAVER - 2.875 FST #900(B)X 2.875 FST #900(P) 1
296357222 DRIVE CHUCK ASSEMBLY-WIRE LINE Includes All Items Listed Above
05-04T01
Gearbox - 05 D60X90 (SN 101-)

Fig 05-05
11
5
18
10
13
8 14 12
17
4 15
20 1
9
16
6
7 19
3
2
05-05
D60X90 (SN 101-) Gearbox - 05

Fig 05-05
REF
NO.
1 296268953 DRIVE CHUCK ASSY-WL 3.50 FST-1 THRD X8.0 FLG X16.4 1 Breakdown Fig 5-5T01
2 239364001 BOLT-3/4-16X3 1/4 SKTHD GR8 ZN 8
4 57200001 SCREW-#8-32X1/2 RND.HD.MACH. 1
5 437001 NUT-1 NC HEX JAM 1
9 526003 SSS-3/8-16X3/4 3
10 296273940 HOLDER - CARBON BRUSH 1
11 296350775 BRACKET - CARBON BRUSH MOUNT 1
12 296273938 RING - WIRELINE CONDUCTOR 1
13 296273936 COLLAR - WIRELINE MOUNT 1
14 296275696 CABLE - JUMPER - SINGLE - WIRE LINE 1
15 296358234 FITTING - COMPRESSION 1
16 296275695 JUMPER - WIRE LINE 1
17 296273939 BRUSH-CARBON COMMUTATOR W/SHUNT 1
18 296273942 RIVET- COPPER, 3/16 X 1 - 0.328 ROUND HD 1
19 70096001 PIN-DOWEL 5/8DIA.-1 1/2 2
20 72897001 O RING-SQ. #24 FLANGE 1
05-05
Gearbox - 05 D60X90 (SN 101-)

Fig 05-05T01
05-05T01
D60X90 (SN 101-) Gearbox - 05

Fig 05-05T01
REF
NO.
1 296268955 DRIVE CHUCK-MCHND 3.5 FST-1 THRD 8.0 FLG X 9.44 WL 1
2 296255477 SUB SAVER 3.5 FST 800 7.02" OL 1
3 235762001 CAP-3.50 FST 1 1
296268953 DRIVE CHUCK ASSY-WL 3.50 FST-1 THRD X8.0 FLG X16.4 Includes All Items Listed Above
05-05T01
Gearbox - 05 D60X90 (SN 101-)

Fig 05-06
4
1
05-06
D60X90 (SN 101-) Gearbox - 05

Fig 05-06
REF
NO.
1 296255475 DRIVE CHUCK/SUB SAVER ASSEMBLY 3.50 FST 800 1 Breakdown Fig 5-6T01
2 70096001 PIN-DOWEL 5/8DIA.-1 1/2 2
3 239364001 BOLT-3/4-16X3 1/4 SKTHD GR8 ZN 8
4 72897001 O RING-SQ. #24 FLANGE 1
05-06
Gearbox - 05 D60X90 (SN 101-)

Fig 05-06T01
05-06T01
D60X90 (SN 101-) Gearbox - 05

Fig 05-06T01
REF
NO.
1 296255476 DRIVE CHUCK-MCHND 3.5 FST-1 THRD X 8.0 FLG X9.44 1
2 296255477 SUB SAVER 3.5 FST 800 7.02" OL 1
3 235762001 CAP-3.50 FST 1 1
296255475 DRIVE CHUCK/SUB SAVER ASSEMBLY 3.50 FST 800 Includes All Items Listed Above
05-06T01
Gearbox - 05 D60X90 (SN 101-)
Gearbox Controller
Fig 05-07
5
4
05-07
D60X90 (SN 101-) Gearbox - 05
Gearbox Controller
Fig 05-07
REF
NO.
1 296290207 CONTROL - MC-24 1
2 296357280 SHIELD - PLUS 1 0X024-10 CONTROLLER 1
3 510300030 SCREW-HCS-.25-20X3.00-GR5-YZ 2
4 510337603 WASHER-FLATSTD-.25-.31X.75-.07-YZ 3
5 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 1
05-07
Gearbox - 05 D60X90 (SN 101-)
Rear Rotation Motor

Fig 05-08
16
18
11
6
3
7
12
5 2
4
10 9
14 1
17 19
8 3
15
20
13
21
05-08
D60X90 (SN 101-) Gearbox - 05
Rear Rotation Motor

Fig 05-08
REF
NO.
1 296350527 MOTOR-MS18 91.5CID 1 Breakdown Fig 5-8T01
2 296315005 O-RING, PARKER NO. 2-278-N674-70 1
3 72894001 O RING-SQ. #12 FLANGE 4
4 296273901 MANIFOLD MSEII MOTOR 2
5 119167001 FITTING-10M X 12F ST. ADAPTER 1
6 70032001 TEE-12M BCH X 12M JICX12M JIC 1
7 611713001 FITTING - 12F JIC X 16M JIC ST 1
9 72895001 O RING-SQ. #16 FLANGE 2
10 67745001 FITTING - FLGH - 16CD62 4
11 67746001 FITTING - FLGH - 12CD62 4
15 296289927 TEMPERATURE TRANSDUCER-HYDAC (13DEG. F-250 DEG F) 1
16 507092110 SCREW-HCS,M10-1.50X110,8.8,YZ,ISO4014,PT 8
17 381014 BOLT - 7/16-14X1 1/2 GR 8 HEX 8
19 250515001 WASHER - 7/16 HARD SAE Y/ZINC 8
21 200904001 BOLT-M22X60 GR8.8 10
05-08
Gearbox - 05 D60X90 (SN 101-)
Breakdown-Rear Rotation Motor

Fig 05-08T01
23
22 26
21
20
14
25
13 18
24
19
17 12
16
15 10
8
3 7
5 11
9
4
2 6
1
05-08T01
D60X90 (SN 101-) Gearbox - 05
Breakdown-Rear Rotation Motor

Fig 05-08T01
REF
NO.
1 296251958 SHAFT 1
2 DEFLECTOR 1 Not Sold Separately
3 296251957 BEARING SUPPORT 1
4 SEAL 1 Not Sold Separately
5 99098027 OUTER BEARING 1
6 INNER SHAFT SEAL 1 Not Sold Separately
7 99098029 INNER BEARING 1
8 SHIM 1 Not Sold Separately
10 SNAP RING 1 Not Sold Separately
11 296364983 KIT O-RING 1 Includes Two O-Rings
12 296364982 CAM RING 1
13 REPAIR KIT 1 Not Sold Separately
14 299026261 PISTON (MOTOR) 1
15 296364984 CYLINDER BLOCK 1 Includes Items 13 & 14
16 296364985 VALVING 1
17 299026256 KITSAV-COMPR-SPRING-4.5-X 1
18 299026263 KITSAV-CV-REP-MS18-2C/3C 1 Includes Items 11, 20, 23 & 25
19 299026608 VALVING COVER-COUVERCLE 1
21 64078027 SCREW-BLEEDING 2
22 299026257 KITSAV-SPOOL-S18 1
23 SNAP RING 1
24 216674009 BOLT-M16X100 CL 10.9 16
25 O-RING 1 Not Sold Separately
26 85635029 BOLT-M16X35 4
299026264 SPARE PART SET 1 Includes Items 2, 4, 6, 8 thru 11
296350527 MOTOR-MS18 91.5CID Includes All Items Listed Above
05-08T01
Gearbox - 05 D60X90 (SN 101-)
Front Rotation Motor w/ Brake

Fig 05-09
12
7
14
13 10
6 8 11
4 3
9
7
14
05-09
D60X90 (SN 101-) Gearbox - 05
Front Rotation Motor w/ Brake

Fig 05-09
REF
NO.
1 296350526 MOTOR-MS18 91.5CID W BRAKE 1 Breakdown Fig 5-9T01
2 296368244 WELDMENT - LIGHT MOUNT 1
3 68774001 FITTING-6MX6M JIC (RUN)X6M JIC 1
4 296280278 FITTING - TEST - 6FSJ - 16MTP WITH ORING 1
5 72894001 O RING-SQ. #12 FLANGE 2
6 296315005 O-RING, PARKER NO. 2-278-N674-70 1
8 67746001 FITTING - FLGH - 12CD62 4
12 296376900 LIGHT-WORK 3X5 MODEL 770XD 12-48VDC 1
14 200904001 BOLT-M22X60 GR8.8 10
05-09
Gearbox - 05 D60X90 (SN 101-)
Breakdown-Front Rotation Motor w/ Brake

Fig 05-09T01
13
14
11
38 34
10 35 36 37
33
5 7 8 32
6 31
12 27
9
4 26
3
2
24
1 30
21 29
20 25 20
19
23
17
22
18
16
15
05-09T01
D60X90 (SN 101-) Gearbox - 05
Breakdown-Front Rotation Motor w/ Brake

Fig 05-09T01
REF
NO.
1 296251958 SHAFT 1
2 SEAL 1 Not Sold Separately
3 ENVIRONMENT SEAL 1 Not Sold Separately
4 99098027 OUTER BEARING 1
6 RUBBER SEAL RING 1 Not Sold Separately
7 99098029 INNER BEARING 1
8 SHIM KIT 1 Not Sold Separately
9 SPACER BEARING 1 Not Sold Separately
11 296364982 CAM RING 1
12 296364983 KIT O-RING 1
13 299026261 PISTON (MOTOR) 1
14 119885005 REPAIR KIT-PISTON 1
15 296364985 VALVING 1
17 84550025 SEAL SET - VALVE 1
18 296368780 VALVING COVER 1
19 235790007 SCREW 2
21 299026257 KITSAV-SPOOL-S18 1
22 216674009 BOLT-M16X100 CL 10.9 16
24 296251818 SEAL KIT-BRAKE 1
25 296251964 SHAFT 1
26 296368781 DISC KIT-BRAKE 1
27 296368782 BRAKE BODY 1
29 64078025 WASHER 1
30 296251961 BOLT 10
32 PISTON BRAKE 1 Not Sold Separately
33 WASHER-BELVILLE 1 Not Sold Separately
36 COVER-BRAKE 1 Not Sold Separately
37 PLUG 1 Not Sold Separately
38 296368779 CYLINDER BLOCK 1
299026263 KITSAV-CV-REP-MS18-2C/3C Includes Items 12, 17, 19 & 23
296368781 KITSAV-FRE-DISK-F19-HR Includes Item 28
299026262 SPARE PART SET Includes Items 24, 28, 29, 31, 35, 36 & 37
05-09T01
Gearbox - 05 D60X90 (SN 101-)
Gearbox Lock Cylinders

Fig 05-10
2
9
12
13
10
11
1 12
5
3
7 8
05-10
D60X90 (SN 101-) Gearbox - 05
Gearbox Lock Cylinders

Fig 05-10
REF
NO.
2 296432579 WELDMENT - LOCK CYLINDER SUPPORT 1
7 508495060 SCREW HFS, M20 2.50 X 60, 10.9, YZ, PT 6
8 296362358 CYLINDER-LOCK 2 Breakdown Fig 5-10T01
10 59461001 TEE-8 JIC SW RUN 1
11 625736001 FITTING-STR-6MORB-8FORB 1
12 77811001 FITTING - 6M O-RING X 8M JIC 90 DEG 3
13 81705001 FITTING-8MX8M JIC(RUN)X8M JIC 1
05-10
Gearbox - 05 D60X90 (SN 101-)
Breakdown-Gearbox Lock Cylinder

Fig 05-10T01
12
11
9
1 2 4 6
3 7 10
05-10T01
D60X90 (SN 101-) Gearbox - 05
Breakdown-Gearbox Lock Cylinder

Fig 05-10T01
REF
NO.
1 306011 NUT-1-14 SL PRINCE 220000210 1
2 278306002 HEAD - CYLINDER 1
3 278306003 PISTON - CYLINDER 1
6 BACKUP 1 Not Sold Separately
7 PSP SEAL 1 Not Sold Separately
8 POLYPACK 1 Not Sold Separately
9 DUST SEAL 1 Not Sold Separately
10 RETAINING RING 1 Not Sold Separately
11 278306004 SHAFT - CYLINDER 1
12 278306005 BARREL W/ PORTS 1
278306006 REPAIR KIT 1 Includes Items 4 thru 9
278306001 CYLINDER - HYDRAULIC LOCK 1 Includes All Items Listed Above
05-10T01
Gearbox - 05 D60X90 (SN 101-)
Gearbox Lock Cylinder Valve

Fig 05-11
2
5
05-11
D60X90 (SN 101-) Gearbox - 05
Gearbox Lock Cylinder Valve

Fig 05-11
REF
NO.
1 296397002 VALVE-SOLENOID 2-POSITION 4-WAY 1 Breakdown Fig 5-11T01
3 59407001 ELBOW-8M JICX10M ADJ. 90 DEG. 1
4 59400001 FITTING-8M JICX10M ADJ. 45 DEG.ELBOW 2
5 202883001 FITTING-8M BCH X 8M JIC X 8M JIC TEE 1
6 60930001 REDUCER-10MX8F ST.SOLID 1
05-11
Gearbox - 05 D60X90 (SN 101-)
Breakdown-Gearbox Lock Cylinder Valve

Fig 05-11T01
05-11T01
D60X90 (SN 101-) Gearbox - 05
Breakdown-Gearbox Lock Cylinder Valve

Fig 05-11T01
REF
NO.
1 296391751 VALVE-BODY, ALUMINUM, SAE-10 PORTS 1
2 296391752 CARTRIDGE 1
2 296332121 SEAL KIT 1
3 180017196 COIL - SIZE 12, 12 VDC, DT04-2P CONNECTOR 1
296397002 VALVE-SOLENOID 2-POSITION 4-WAY Includes All Items Listed Above
05-11T01
Carriage

Carriage
Rack Carriage Fig 06-01

Right Thrust Motor w/Brake Fig 06-02
Breakdown-Right Thrust Motor w/ Brake Fig 06-02T01
Left Front Thrust Motor Fig 06-03
Breakdown-Thrust Motor Fig 06-03T01
Left Rear Thrust Motor Fig 06-04
Breakdown-Thrust Motor Fig 06-04T01
Carriage Position Encoder (SN 101-215) Fig 06-05
Center Valve Mount (SN 101-193) Fig 06-06
High Speed Valve Fig 06-07
Breakdown-High Speed Valve Fig 06-07T01
Shift/Brake Valve Fig 06-08
Breakdown-Shift/Brake Valve Fig 06-08T01
Charge Accumulator Fig 06-09
Breakdown-Accumulator Fig 06-09T01
Breakdown-Accumulator Manifold Fig 06-09T02
Crossover Relief Valve Fig 06-10
Breakdown-Relief Valve Fig 06-10T01
Case Drain Manifold Fig 06-11
Breakdown-Manifold Fig 06-11T01
Motor Flush Valve Fig 06-12
Breakdown-Motor Flush Valve Fig 06-12T01
Flushing Flow Control Valve Fig 06-13
Breakdown-Flushing Flow Control Valve Fig 06-13T01

Carriage - 06 D60X90 (SN 101-)
Rack Carriage
Fig 06-01
17
25
13
23
16
10
18
22
14
15
24 9
25
22
1
19
2 23
7 20
18
6
17
8
12 11 5
21 4
3 5
20
19 21
06-01
D60X90 (SN 101-) Carriage - 06
Rack Carriage
Fig 06-01
REF
NO.
1 296350536 PLATE-TOP 1
2 296350554 PLATE-CARRIAGE SIDE 2
3 296350723 BAR - SLIDE BASE 4
4 296273755 BACKER BAR - BOTTOM SLIDE 6
5 296273754 SLIDE-CARRIAGE BOTTOM 6
6 296350642 SUBWELD - SLIDE BACKER FRONT 4
7 296350687 FRONT PLATE - CARRIAGE 1
8 296350714 SLIDE-GEARBOX CARRIAGE 4
9 296350720 COVER - GEARBOX CARRIAGE SLIDE 2
10 296350721 COVER - GEARBOX CARRIAGE 2
11 296350729 SLIDE GEARBOX 2
12 296350722 BACKER PLATE-CARRIAGE SLIDE 2
13 296378645 WELD - REAR HOSE CARRIER MOUNT 1
14 250576001 NUT-3/8 NC HEX JAM W/Y-ZINC 4
15 296370940 SCREW-SET-.38-16X1.25-NA-PLN 4
16 296362257 WELDMENT - SHIELD - HOSE CARRIER 1
18 508495050 SCREW-HFS,M20-2.50X50,10.9,YZ,PT 4
19 506042016 NUT-HEX,JAM,M16 -2.00,YZ,D439 12
20 296363654 SCREW-SET M16-2.0X70-12.9 12
21 609338001 DOWEL PIN-1/2X1 1/2 12
22 507614070 SCREW-HFS,M16-2.00X70,10.9,YZ,ZNSI,B18.2.3.9M,PT 13
06-01
Right Thrust Motor w/Brake

Fig 06-02
12
11
10
9
7
6
10
5
06-02
Right Thrust Motor w/Brake

Fig 06-02
REF
NO.
1 296350528 MOTOR-MS11 70 CID W BRAKE 1 Breakdown Fig 6-2T01
2 296350741 CAP - PINION 1
3 296350577 GEAR-PINION THRUST/PULLBACK 1
4 296294656 SPACER - DIRT FLINGER 1
5 296294655 DIRT FLINGER 1
6 68287001 FITTING-8 M X 10M JIC 45 1
7 65563001 FITTING - 6M O-RING X 6M JIC 45 DEGREE 1
8 507715020 BOLT-SHCS,M10-1.50X20,DIN912,12.9 2
9 508495060 SCREW-HFS,M20-2.50X60,10.9,YZ,PT 8
10 60718001 FITTING-45-12MJ-12MORBA 2
11 53834001 FITTING - #8M O-RING-#8M JIC 45 DEG. 1
12 130648001 FITTING-8FJICX10MJIC REDUCER 1
06-02
Breakdown-Right Thrust Motor w/ Brake

Fig 06-02T01
30
26
27
23 24 25
14 28
13
22
16
18
10 21
20
7 19
6 17
15
5 18
3 12
2 43 29
11 41 44
9 39
8 38
34
33
4
1
48 42
40
37
22
32 23
31
47
46
45
06-02T01
Breakdown-Right Thrust Motor w/ Brake

Fig 06-02T01
REF
NO.
1 280793003 SHAFT 1
2 608397001 ENVIRONMENT SEAL 1
3 83651039 BEARING 1
5 83651037 SEAL-INNER SHAFT 1
6 83651041 BEARING 1
7 83651043 SHIM SET 1
8 83651045 WASHER 1
9 78197039 SNAP RING 1
10 296278080 O-RING 2
11 280793007 CAM RING 1
13 224897005 PISTON CL "0" As Required
14 296278079 REPAIR KIT 1
15 296278083 VALVING/DISTRIBUTOR 1
16 608387001 SEAL KIT 1
17 84550029 SPRING 9
18 256811005 VALVE SPOOL 1
20 256811007 VALVE 1
21 83651023 SCREW-M16X90 12
22 64078025 WASHER 4
24 235790011 O-RING 1
25 235790013 VALVE SPOOL 1
26 235790015 SPRING 1
27 235790017 WASHER 1
28 235790019 SNAP RING 1
29 608385001 O-RING 1
30 296278081 COMPLETE VALVING COVER 1 Includes Items 15 thru 29
31 608494001 SEAL 1
32 280985005 SHAFT 1
33 280985007 BRAKE DISC KIT 1
34 296278085 BRAKE BODY 1
37 280985011 SCREW 6
38 608489001 O-RING 1
39 280985013 BRAKE PISTON 1
40 296251963 WASHER - SPRING 1
41 608492001 SNAP RING 1
42 608499001 O-RING 1
43 608497001 PROTECTOR 1
44 608498001 PLUG 1
45 296278084 DISC BRAKE 1 Includes Items 31 thru 44
46 296278086 SPEED SENSOR KIT 1
47 296278087 SPEED SENSOR KIT 1
48 296278088 REPAIR KIT 1 Includes Items 46 & 47
208350001 SEAL KIT Includes Items 2, 5, 8, 10, 16, 22, 29, 31, 38 & 42
296350528 MOTOR-MS11 70 CID W BRAKE Includes All Items Listed Above
06-02T01
Left Front Thrust Motor

Fig 06-03
9
1
10
06-03
Left Front Thrust Motor

Fig 06-03
REF
NO.
1 296350529 MOTOR-MSE08 76 CID 1 Breakdown Fig 6-3T01
2 276320001 PLATE - PINION CAP 1
3 276263001 GEAR - PINION THRUST PULLBACK 1
4 296273636 WASHER - FOAM 1
6 507715020 BOLT-SHCS,M10-1.50X20,DIN912,12.9 2
7 60718001 FITTING-45-12MJ-12MORBA 1
8 278867001 FITTING-12M X 12M JIC LONG 90 1
06-03
Breakdown-Thrust Motor
Fig 06-03T01
23 22
20
19
18
15
21
24
14 17
16
13
10
6
4 8
12
5
9 11
3 12
2 7
1
06-03T01
Fig 06-03T01
REF
NO.
1 296368751 SHAFT 1
2 EVIRONMENT SEAL 1 Not Sold Separately
3 256555007 BEARING 1
4 BEARING SUPPORT 1 Not Sold Separately
6 274874001 BEARING-TPER-31313-C1 1
8 SPACER 1 Not Sold Separately
10 296368755 SEAL KIT 1 Includes Items 11 & 12
11 296368754 CAM 1
14 296251787 PISTON - CL.O As Required
15 296364999 REPAIR KIT 1
16 224897013 VALVING 1
21 235790007 SCREW 16
23 64078025 WASHER 2
296332007 REPAIR KIT - MS08 Includes Items 12, 18 thru 20 & 23
296365000 BEARING SUPPORT KIT Includes Items 1 thru 9
296350529 MOTOR-MSE08 76 CID Includes All Items Listed Above
06-03T01
Left Rear Thrust Motor

Fig 06-04
1
9
7
06-04
Left Rear Thrust Motor

Fig 06-04
REF
NO.
1 296350529 MOTOR-MSE08 76 CID 1 Breakdown Fig 6-4T01
2 276320001 PLATE - PINION CAP 1
3 276263001 GEAR - PINION THRUST PULLBACK 1
4 296273636 WASHER - FOAM 1
5 60718001 FITTING-45-12MJ-12MORBA 1
6 68287001 FITTING-8 M X 10M JIC 45 1
8 507715020 BOLT-SHCS,M10-1.50X20,DIN912,12.9 2
9 278867001 FITTING-12M X 12M JIC LONG 90 1
06-04
Fig 06-04T01
23 22
20
19
18
15
21
24
14 17
16
13
10
6
4 8
12
5
9 11
3 12
2 7
1
06-04T01
Fig 06-04T01
REF
NO.
1 296368751 SHAFT 1
2 EVIRONMENT SEAL 1 Not Sold Separately
3 256555007 BEARING 1
4 BEARING SUPPORT 1 Not Sold Separately
6 274874001 BEARING-TPER-31313-C1 1
8 SPACER 1 Not Sold Separately
10 296368755 CAM KIT 1 Includes Items 11 & 12
11 296368754 CAM 1
14 296251787 PISTON - CL.O 10
15 296364999 REPAIR KIT 1
16 224897013 VALVING 1
21 235790007 SCREW 16
23 64078025 WASHER 2
296332007 REPAIR KIT - MS08 Includes Items 12, 18 thru 20 & 23
296365000 BEARING SUPPORT KIT Includes Items 1 thru 9
296350529 MOTOR-MSE08 76 CID Includes All Items Listed Above
06-04T01
Carriage Position Encoder (SN 101-215)

Fig 06-05
12
2
11
10
10
06-05
Carriage Position Encoder (SN 101-215)

Fig 06-05
REF
NO.
1 296371981 ENCODER MOUNT 1
2 296371980 TUBE - ENCODER SPACER 4
3 296276165 ENCODER ABSOLUTE CAN OPEN 1
4 523001 SSS-1/4-20X3/8 1
5 296310478 SCREW - M4X8-8.8 LOW HEAD HEX SOCKET 3
6 296371979 PLATE - ENCODER MOUNT 1
7 296371977 WELDMENT - ENCODER GEAR 1
10 296271490 BUSHING-FLANGE-1.50 ODX1.25 IDX1.25 2
11 508486024 WASHER-FLAT, HARDENED, M24, YZ, DIN6916 1
12 506044024 NUT-HEX TOPLOCK,M24 -3.00,YZ,CL10,D980V 1
06-05
Center Valve Mount (SN 101-193)

Fig 06-06
3 2
06-06
Center Valve Mount (SN 101-193)

Fig 06-06
REF
NO.
1 296378640 WELD - CENTER VALVE MOUNT 1
2 296378636 PLATE - VALVE MOUNT 1
4 296370793 WELDMENT - HOSE CARRIER SUPPORT 1
06-06
High Speed Valve

Fig 06-07
3
8 1
6
2 5
10
4 2
7
9
06-07
High Speed Valve

Fig 06-07
REF
NO.
1 296326327 VALVE-DIVERTER 12V 1 Breakdown Fig 6-7T01
2 78057001 FITTING-90-12MJ-16MORBA 2
3 296300771 SCREW-HFS-..38-16X.75GR8-YZ 3
4 59426001 FITTING - 90-6MJ-6MORBA 1
6 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 1
7 71252001 FITTING - STR - 16MORB - 12FORB 2
8 96077001 TEE-16M(BCH)X16MJICX16MJIC 2
9 59420001 TEE-12 JICX12M ADJ. STR THRD RUN 2
06-07
Breakdown-High Speed Valve

Fig 06-07T01
3 4
2 2 2
3 3 4
1
06-07T01
Breakdown-High Speed Valve

Fig 06-07T01
REF
NO.
2 296319720 PILOTED 3 WAY SPOOL 2
2 296319721 SEAL KIT 2
3 296271115 COIL 1
3 296251057 SEAL KIT 1
4 240324015 PLUG-SAE 7
296326327 VALVE-DIVERTER 12V Includes All Items Listed Above
06-07T01
Shift/Brake Valve
Fig 06-08
1 4
2
3
06-08
Shift/Brake Valve
Fig 06-08
REF
NO.
1 296350735 VALVE-SHIFT/BRAKE REDUCING 12V 1 Breakdown Fig 6-8T01
4 86235001 FITTING-6M ORING X 8M JIC STR. 1
06-08
Breakdown-Shift/Brake Valve
Fig 06-08T01
1 3
2
06-08T01
Breakdown-Shift/Brake Valve
Fig 06-08T01
REF
NO.
1 228124017 CARTRIDGE SOLENOID 4
1 161159001 SEAL KIT 1
2 296364823 PRESSURE RELIEF VALVE 1
2 296364824 SEAL KIT 1
3 296271115 COIL 4
4 240324015 PLUG-SAE 5
296350735 VALVE-SHIFT/BRAKE REDUCING 12V Includes All Items Listed Above
06-08T01
Charge Accumulator
Fig 06-09
10
6 5
1
7
06-09
Charge Accumulator
Fig 06-09
REF
NO.
1 600077001 FTG-#24M.O-RING X #24ADJ M O-RING HEX NIP. 1
2 296289875 MANIFOLD-ACCUMULATOR (CHARGE) (FV-8332-V1) 1 Breakdown Fig 6-9T02
4 219155001 GAUGE-PRESSURE 0-1500 PSI 1
5 296360821 ACCUMULATOR-2.5 GALLON 1 Breakdown Fig 6-9T01
8 53835001 FITTING-#16M O-RING-#16M JIC 45 DEG. 2
9 296370945 ROD-ACCUMULATOR TIE ROD 3
10 296370931 PLATE - ACCUMULATOR STABILIZER 1
06-09
Breakdown-Accumulator
Fig 06-09T01
06-09T01
Breakdown-Accumulator
Fig 06-09T01
REF
NO.
1 296364826 GAS VALVE KIT 1
2 296364825 BLADDER KIT 1
3 296364827 OIL PORT ASSY 1
296360821 ACCUMULATOR-2.5 GALLON Includes All Items Listed Above
06-09T01
Breakdown-Accumulator Manifold
Fig 06-09T02
2 2
06-09T02
Breakdown-Accumulator Manifold
Fig 06-09T02
REF
NO.
1 MANIFOLD BODY 1 Not Sold Separately
2 296289910 VALVE-CHECK - D06B2P-0.1N 2
296289875 MANIFOLD-ACCUMULATOR (CHARGE) (FV-8332-V1) 1 Includes All Items Listed Above
06-09T02
Crossover Relief Valve

Fig 06-10
5 6 8
7 3
4
2
06-10
Crossover Relief Valve

Fig 06-10
REF
NO.
1 299024133 VALVE-CROSS OVER RELIEF 5000 PSI 1 Breakdown Fig 6-10T01
2 296280278 FITTING - TEST - 6FSJ - 16MTP WITH ORING 3
3 81930001 FITTING-8MX12M JIC STR. 1
4 59426001 FITTING - 90-6MJ-6MORBA 3
5 296300771 SCREW-HFS-..38-16X.75GR8-YZ 2
6 96077001 TEE-16M(BCH)X16MJICX16MJIC 2
8 296301673 FITTING - 16MORB - 16FORB 1
06-10
Breakdown-Relief Valve
Fig 06-10T01
1
5
5
06-10T01
Breakdown-Relief Valve
Fig 06-10T01
REF
NO.
2 256023005 RELIEF VALVE 2
2 616025001 SEAL KIT-RELIEF VALVE 1
3 296319512 SEAL KIT 1
4 296278199 SHUTTLE VALVE 73 PSI 1
4 277838005 REPAIR KIT - SHUTTLE VALVE 1
5 299036051 PLUG - SAE-6 HEX HEAD 3
299024133 VALVE-CROSS OVER RELIEF 5000 PSI Includes All Items Listed Above
06-10T01
Case Drain Manifold

Fig 06-11
10
1 8 2 3
5
3
7 6
9
11
06-11
Case Drain Manifold

Fig 06-11
REF
NO.
1 296360818 MANIFOLD-MOTOR CASE DRAIN 1 Breakdown Fig 6-11T01
3 59410001 FITTING-90-12MJ-12MORBA 2
6 53827001 FITT.-#10M O-RING-#10M JIC ST. 4
06-11
Breakdown-Manifold
Fig 06-11T01
1
2
06-11T01
Breakdown-Manifold
Fig 06-11T01
REF
NO.
2 251107009 VALVE - CHECK 1
296360818 MANIFOLD-MOTOR CASE DRAIN Includes All Items Listed Above
06-11T01
Motor Flush Valve

Fig 06-12
4
3
06-12
Motor Flush Valve

Fig 06-12
REF
NO.
1 296350734 VALVE-MOTOR FLUSH CONTROL 12V 1 Breakdown Fig 6-12T01
3 266745001 PLUG - HEX - 10M - HOLLOW HEX 1
4 53834001 FITTING - #8M O-RING-#8M JIC 45 DEG. 1
6 507085008 NUT-HEXFLNG LOCK,M8-1.25,10.9,YZ,D6927 2
06-12
Breakdown-Motor Flush Valve

Fig 06-12T01
1 2
4
06-12T01
Breakdown-Motor Flush Valve

Fig 06-12T01
REF
NO.
1 235500005 SEAL KIT 1
2 296271077 COILS 2
3 296359743 FLOW DIVIDER VALVE 1
3 228124005 SEAL KIT 1
4 240324011 PLUG - SAE 04 1
296350734 VALVE-MOTOR FLUSH CONTROL 12V Includes All Items Listed Above
06-12T01
Flushing Flow Control Valve

Fig 06-13
5
3
06-13
Flushing Flow Control Valve

Fig 06-13
REF
NO.
1 296269744 VALVE - MANIFOLD FLUSH 1 Breakdown Fig 6-13T01
2 64168001 FITTING-12MX6 JIC M STR. 1
3 53854001 FITTING-12M O-RING-10M JIC ST. 1
06-13
Breakdown-Flushing Flow Control Valve

Fig 06-13T01
06-13T01
Breakdown-Flushing Flow Control Valve

Fig 06-13T01
REF
NO.
2 296359741 FLOW VALVE 1
296269744 VALVE - MANIFOLD FLUSH Includes All Items Listed Above
06-13T01
Engine

Engine
Engine Bay Frame Fig 07-01

Engine/Mounts Fig 07-02
Breakdown-Engine Fig 07-02T01
Breakdown-Turbo Air Intake Fig 07-02T02
Heat Shield Fig 07-03
Air Cleaner Fig 07-04
Breakdown-Air Cleaner Fig 07-04T01
Exhaust Filter/Diesel Particulate Filter Fig 07-05
Exhaust Mount Fig 07-06
Fuel Tank Fig 07-07
Battery Box Fig 07-08
Electrical Panel (SN 101-220) Fig 07-09
Implement Pump Fig 07-10
Breakdown-Implement Pump Fig 07-10T01
Thrust Pull/RH Track Drive Pump Fig 07-11
Breakdown-Thrust Pullback Pump Fig 07-11T01
Mud/LH Track Drive Pump Fig 07-12
Breakdown-Mud/LH Track Drive Pump Fig 07-12T01
Rotation Pump Fig 07-13
Breakdown-Rotation Pump Fig 07-13T01
Fan Drive Pump Fig 07-14
Oil Tank Fig 07-15
Breakdown-6" Cover Fig 07-15T01
Triple Shuttle Valve Fig 07-16
Torque Limit Valve Fig 07-17
Breakdown-Torque Limit Valve Fig 07-17T01
Hydraulic Enable Valve Fig 07-18
Breakdown-Hydraulic Enable Valve Fig 07-18T01

Engine - 07 D60X90 (SN 101-)
Engine Bay Frame

Fig 07-01
15 1
5 17
8
18
14
7
8 8
19
5 13 7
14 2
3 11
4
9
10
16
12
6
07-01
D60X90 (SN 101-) Engine - 07
Engine Bay Frame

Fig 07-01
REF
NO.
1 296375809 WELDMENT - ENGINE BAY 1
2 296327132 WELDMENT - BAY FRONT SUPPORT 1
3 296357116 WELDMENT - SIDE SUPPORT 1
4 296357120 WELDMENT - FRONT SIDE SUPPORT 1
5 296358306 PLATE - MOUNT 2
10 508495060 SCREW-HFS,M20-2.50X60,10.9,YZ,PT 4
11 507090020 NUT-HEX,M20-2.50,CL10,YZ,ISO4032 4
12 508495050 SCREW-HFS,M20-2.50X50,10.9,YZ,PT 4
14 296379823 PLATE - SPACER 2
16 296363710 WELDMENT - CENTER SUPPORT 1
17 77735001 FITTING - BH90 - 10MJ - 10MJ - LN 1
18 78062001 FITTING - CAP - 10FJ 1
19 296327133 PLATE-SHIM 1
07-01
Engine - 07 D60X90 (SN 101-)
Engine/Mounts
Fig 07-02
10
19
20
16 15
17
11
18
5
1
3
8
21
14
7
6 13
4
10
5 11
12
9
2
10
6
12
07-02
D60X90 (SN 101-) Engine - 07
Engine/Mounts
Fig 07-02
REF
NO.
1 296350595 ENGINE- 185 HP 2400 RPM TIER IV 1 Breakdowns Fig 7-2T01 & 7-2T02
2 296350589 WELDMENT - ENGINE MOUNT 2
3 296350621 WELDMENT - ENGINE MOUNT 2
4 296350582 MOUNT-ENGINE ISOLATOR 4
5 296363685 PLATE - ENGINE MOUNT 4
7 220021001 PLATE-PUMP MOUNT 1
8 220075001 FLANGE-65 FLE-PA 10"FLYWHEEL 1
9 296300774 SCREW-HFS-.38-16X1.50-GR8-YZ 8
11 508480120 SCREW-HCS,M20-2.50X120,10.9,YZ,DIN931,PT 4
13 218260001 STRAP-4GA.X18"E-E BRAIDED GRND 1
16 296379879 FITTING-6MJIC-12M X 1.5 STR 1
17 85662001 FITTING-M22X1.5 X 10MJIC STR. 1
18 61694001 FITTING-10M JIC X 10FS JIC 90 1
19 296381684 ASSEMBLY - HEAT SHIELD 1 See Fig 7-3
07-02
Engine - 07 D60X90 (SN 101-)
Breakdown-Engine
Fig 07-02T01
4
07-02T01
D60X90 (SN 101-) Engine - 07
Breakdown-Engine
Fig 07-02T01
REF
NO.
1 FINAL FUEL FILTER 1 Not Sold Separately
2 PRIMARY FUEL FILTER 1 Not Sold Separately
3 296368767 OIL CAP/DIPSTICK 1
4 296368766 OIL FILTER 1
5 296368769 ALTERNATOR 1
6 296368770 STARTER 1
296368797 FAN BELT 1 Not Shown
296368798 OIL TEMP. SENSOR 1 Not Shown
296368799 WATER TEMP. SENSOR 1 Not Shown
296368765 FINAL FUEL FILTER 1 Includes Items 1 & 2
296391756 TURBO AIR INTAKE 1 Breakdown Fig 7-2T02 (Not Shown)
296350595 ENGINE- 185 HP 2400 RPM TIER IV Includes All Items Listed Above
07-02T01
Engine - 07 D60X90 (SN 101-)
Breakdown-Turbo Air Intake

Fig 07-02T02
07-02T02
D60X90 (SN 101-) Engine - 07
Breakdown-Turbo Air Intake

Fig 07-02T02
REF
NO.
1 296391757 TURBO AIR INTAKE ELBOW 1
2 296391759 CAP SCREW 2
3 296391758 AIR FLOW SENSOR 1
296391756 TURBO AIR INTAKE 1 Includes All Items Listed Above
07-02T02
Engine - 07 D60X90 (SN 101-)
Heat Shield
Fig 07-03
07-03
D60X90 (SN 101-) Engine - 07
Heat Shield
Fig 07-03
REF
NO.
1 296394302 HEAT SHIELD - BELLOWS 1
2 296381685 POLYTEC HEAT SHIELD 1
296381684 ASSEMBLY - HEAT SHIELD 1 Includes All Items Listed Above
07-03
Engine - 07 D60X90 (SN 101-)
Air Cleaner
Fig 07-04
4 1
5
9
10
8
7
07-04
D60X90 (SN 101-) Engine - 07
Air Cleaner
Fig 07-04
REF
NO.
1 296350951 AIR CLEANER-10" POWERCORE 1 Breakdown Fig 7-4T01
2 244764001 ELBOW-5" 90 DEG RUBBER 1
3 296370487 TUBE-AIR CLEANER 1
4 113557001 INDICATOR-AIR FLOW - 30" 1
5 296394300 RETAINER PLATE - AIR INTAKE RUBBER 1
6 296394301 AIR INTAKE RUBBER SEAL 1
7 296385644 WELDMENT - AIR CLEANER MOUNT 1
8 507611016 SCREW-HFS,M8-1.25X16,10.9,YZ,D6921,FT 3
9 13323001 NUT - PANEL - 3/8-16 U-CLIP 4
10 163668073 SCREW-SBHCS-.38-16 X .625 - GR5-CZ 4
07-04
Engine - 07 D60X90 (SN 101-)
Breakdown-Air Cleaner
Fig 07-04T01
2
5
07-04T01
D60X90 (SN 101-) Engine - 07
Breakdown-Air Cleaner
Fig 07-04T01
REF
NO.
1 296368795 CAP 1
2 113055107 VAC. VALVE 1
3 296319717 SAFETY FILTER 1
4 296319716 PRIMARY FILTER 1
5 296368796 BODY ASSY 1
6 MARKING 1 Not Sold Separately
7 296319713 COVER 1
8 296319715 U-CLIP Comes In Bag
296350951 AIR CLEANER-10" POWERCORE Includes All Items Listed Above
07-04T01
Engine - 07 D60X90 (SN 101-)
Exhaust Filter/Diesel Particulate Filter

Fig 07-05
34
23
22 25
20
30
29
29 12 11
2 27
8 24 14
5
7 21
4 6
10 26
15 28
3
9 32
33
18
19 17
13
16
31
07-05
D60X90 (SN 101-) Engine - 07
Exhaust Filter/Diesel Particulate Filter

Fig 07-05
REF
NO.
1 296358396 EXHAUST FILTER MOUNTING BRACKET-SIZE #5 W/ISOLATOR 1
2 296361216 WELDMENT - EXHAUST SENSOR MOUNT 1
3 296358401 EXHAUST FILTER-MUFFLER P/N RE53994 1
4 296363441 GASKET-PIPE TO EXHAUST FILTER 1
5 296358437 WELDMENT-EXHAUST TUBE-TURBO TO EF 1
6 296363444 CLAMP-V-BAND-EXHAUST FILTER 1
7 180023397 GM CAT OUTLET 1
8 296362353 HOSE- .50X15.50 8 FS JIC ST/ST - 978 PSI 1
9 296363561 EXHAUST FILTER TEMP. PROBES 1
10 296363562 DELTA-P SENSOR MOUNTING PLATE/BRACKET 1
11 296363563 DELTA-P PRESSURE SENSOR MANIFOLD 1
12 296363564 DELTA-P PRESSURE SENSOR 1
13 296381676 BLANKET-INSULATION CAP 1
14 296381677 BLANKET-INSULATION CAP 1
15 296369374 COVER-TUBE 1
17 296369580 FITTING-SS 6MJIC/6MJIC COUPLING 1
18 296369578 FITTING-SS 6MJIC/6FJIC 90 SWIVEL 1
19 296379985 SPRING-EXTENSION 11.0 LENGTH SS 3
20 296348448 BELLOW KIT-EXHAUST 1
21 296386140 FITTING-SS 8MJIC-8MJIC 90FG 1
22 296369426 ADAPTER-TURBO OUTLET TO BELLOWS 1
23 296363443 CLAMP-V-BAND CLAMP-TURBO OUTLET 1
24 2609017 CLAMP-MUFFLER 4" 1
25 296385748 TUBE-EXHAUST 1
28 2595001 HOSE CLAMP - TS7FR 1/2" 1
29 2595011 CLAMP-HOSE/CLIP TS7E 3/8" 2
31 506045016 NUT-HEXFLNG,M16 -2.00,CL8,YZ,D6923 4
34 296398253 CAP-RAIN 4 IN. WITH NYLON INSERT AND BUSHING 1
07-05
Engine - 07 D60X90 (SN 101-)
Exhaust Mount
Fig 07-06
9 13
4 14
6
7
12
8 11
9
1
11
5
10
9 5
11
16
15
07-06
D60X90 (SN 101-) Engine - 07
Exhaust Mount
Fig 07-06
REF
NO.
1 296368194 WELDMENT - ATD LH UPRIGHT 1
2 296368193 WELDMENT - ATD MOUNT RH UPRIGHT 1
4 296368203 PLATE - ATD MOUNTING BASE 1
5 296368207 WELDMENT - ATD ADJUST BRACKET 4
6 241895001 FAN-12" SEALED ELECTRIC 1
7 207852001 MOUNT KIT-FAN FLUSH(SET OF 4) 4
8 296363366 PLATE - ATD BRACE 1
15 296375791 PLATE - GREASER 1
16 700IF752 DECAL-GREASE CHART D60X90 1 Domestic/International
07-06
Engine - 07 D60X90 (SN 101-)
Fuel Tank
Fig 07-07
13
3
2
11
4
9
1
10
6
5
14
12
10
4
7
11
15
10
4 8
11
07-07
D60X90 (SN 101-) Engine - 07
Fuel Tank
Fig 07-07
REF
NO.
1 296389417 WELDMENT - FUEL TANK 1
2 224985001 CAP-VENTED FUEL TANK 1
3 296369744 SENSOR - FUEL LEVEL - 21" - DT 1
4 296361201 COVER - CLEAN OUT 3
5 2326324 DECAL-WARNING/REFUEL (DOMESTIC) 1 Domestic
5 2326I324 DECAL - WARNING EXPLOSION 1 International
6 7000F444 DECAL-DIESEL FUEL SPECIFICATION 1 Domestic
6 700IF444 DECAL-DIESEL FUEL SPECIFICATION 1 International
7 59426001 FITTING - 90 6MJ 6MORBA 1
8 289767001 PLUG, #8 ORB HHP 1
9 99998001 STRAINER 6in .030 STEEL 1
10 296361203 O - RING - 9" OD 3
12 296300912 SCREW,HFS,M14,2.0X30,10.9,YZ,DIN6921 6
13 504546001 MACH SCREW-10-32 X 1 1/2 RH PLT 5
14 296276099 FLUID LEVEL INDICATOR 10" 1
07-07
Engine - 07 D60X90 (SN 101-)
Battery Box
Fig 07-08
07-08
D60X90 (SN 101-) Engine - 07
Battery Box
Fig 07-08
REF
NO.
1 BATT. GROUP 31 950CCA 2 Not Sold Separately
2 296358323 BATTERY TIE PLATE 1
3 296358322 WELDED SCREW 3
4 296360963 CABLE-BLACK BATTERY 1
5 296360962 CABLE-RED BATTERY 1
07-08
Engine - 07 D60X90 (SN 101-)
Electrical Panel (SN 101-220)

Fig 07-09
1 24
18
11
23 6
10
8
11 10
7
17
21
9
11 20
22
15
14
10 4 16 2
3
19 5 12
13
07-09
D60X90 (SN 101-) Engine - 07
Electrical Panel (SN 101-220)

Fig 07-09
REF
NO.
1 296358294 CONTROLLER MOUNT 1
2 296273863 CONTROLLER-MC050-010 (UNPROGRAMMED) 1 UNPROGRAMMED
3 296270163 ASM, STRIKEALERT 1
4 904365001 DISCONNECT SWITCH 1
5 700IC950 DECAL - CONTROL, BATTERY DISCONNECT 1 Domestic/International
6 628766001 RELAY-12VDC (DIODE SUPPRESSED) 2
7 296302051 BREAKER - 60 AMP 1
8 141948001 HINGE-#1305SS 2" X 20" STAKED 1
12 296272543 ASM, UNIVERSAL TRANSCEIVER BASE B424 1
14 281526001 BUSS BAR MODULE 1
15 296300895 NUT-HEXFLG-.38-16-GR8-YZ 1
17 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 2
19 296276185 BATTERY CABLE 4/0 BLACK 28 INCHES 1
22 7000C555 LABEL - STRIKEALERT CONTROLLER 1
23 7000F753 DECAL-FUSE PANEL D60X90 1 Domestic/International
07-09
Engine - 07 D60X90 (SN 101-)
Implement Pump
Fig 07-10
07-10
D60X90 (SN 101-) Engine - 07
Implement Pump
Fig 07-10
REF
NO.
1 296363258 PUMP-PC- 24.6CC 1 Breakdown Fig 7-10T01
2 283642001 GASKET 1
3 70006001 FITTING-20M X 20 M JIC STR. 1
5 61703001 FITTING-90-16MJ-16MORBA 1
07-10
Engine - 07 D60X90 (SN 101-)
Breakdown-Implement Pump
Fig 07-10T01
29
26
25
27
8 14 23 15
30 24
4 19
28 7 17 9
18 13
22 21
12
11
1
20
10
2
16 5 6
3
07-10T01
D60X90 (SN 101-) Engine - 07
Breakdown-Implement Pump
Fig 07-10T01
REF
NO.
1 296276800 SHAFT-DRIVE SPLINED 1
2 296368756 BACKPLATE ASSY 1
3 296368757 HOUSING ASSY 1
4 296263368 COMPENSATOR 1
5 296368758 ROTATING KIT 1
6 296368759 CAMPLATE 1
7 296368760 PISTON-CONTROL 1
8 77958027 O-RING 2
9 296359592 ROLL PIN 1
10 255052057 WASHER 1
11 255052053 RING, RETAINER 1
12 77958009 RETAINING RING 2
13 296359593 SPRING 1
14 296368761 BEARING-THRUST 2
15 77958029 COVER-TRUNNION 2
16 77958047 GASKET-HOUSING 1
17 296359594 PIVOT BUTTON 1
18 296359595 SPRING COLLAR 1
19 255052081 GASKET 1
20 103775001 SEAL-CESSNA PUMP VITON 1
21 267559001 RACE - THRUST 2
22 267560001 BEARING - THRUST 1
23 77958025 RACE-INNER 2
24 77958031 RETAINING RING 2
25 255052083 O-RING 1
26 77958065 SCREW-SOCK HD.CAP 4
27 296368762 SCREW-CAP 4
28 296368763 SPACER 1
29 296368764 COVER 1
30 233842013 PLUG ASSEMBLY 1
296363258 PUMP-PC- 24.6CC Includes All Items Listed Above
07-10T01
Engine - 07 D60X90 (SN 101-)
Thrust Pull/RH Track Drive Pump

Fig 07-11
7
1
2
10
3
8
4 9
5 9
07-11
D60X90 (SN 101-) Engine - 07
Thrust Pull/RH Track Drive Pump

Fig 07-11
REF
NO.
1 296350855 PUMP - HYD 75CC S90 1 Breakdown Fig 7-11T01
2 231402001 O-RING 158V75 1
3 57968001 FITTING-STR-4MJ-6MORB 1
4 57950001 FITTING - 90-6MORBA-4MJ 2
5 94161001 FITTING-16MJICX16MORING LONG 1
6 83015001 FITTING-4F JIC DIAGNOSTIC 1
7 65571001 FITTING-12M X 16M JIC 90 DEGREE 1
8 296300789 SCREW-HFS-.50-13X1.25-GR8-YZ 4
9 503274001 SPLIT FLG KIT - 1" CODE 62 2
10 65570001 FITTING-6M X 6M JIC 90 DEGREE LONG 1
07-11
Engine - 07 D60X90 (SN 101-)
Breakdown-Thrust Pullback Pump

Fig 07-11T01
07-11T01
D60X90 (SN 101-) Engine - 07
Breakdown-Thrust Pullback Pump

Fig 07-11T01
REF
NO.
1 299026204 FILTER 1
2 296359745 MULTI-FUNCTION VALVE KIT 1
3 113079007 VALVE MULTI FUNCTION 1
4 268963001 CHARGE RELIEF VALVE KIT 1
5 605211001 PCP TYPE 3 OIL FILLED 1
6 224295003 EDC KIT W/MS CONNECTOR 1 Includes Item 5
7 114282003 SEAL CARRIER 1
8 231402001 O-RING 158V75 1
296350855 PUMP - HYD 75CC S90 Includes All Items Listed Above
07-11T01
Engine - 07 D60X90 (SN 101-)
Mud/LH Track Drive Pump

Fig 07-12
1 2
3
9
5
4 10 7 10
07-12
D60X90 (SN 101-) Engine - 07
Mud/LH Track Drive Pump

Fig 07-12
REF
NO.
1 (244741001) PUMP-75CC 90SERIES #9521770 1 Breakdown Fig 7-12T01
2 231402001 O-RING 158V75 1
3 65570001 FITTING-6M X 6M JIC 90 DEGREE LONG 1
4 57950001 FITTING - 90-6MORBA-4MJ 2
6 70009001 FITTING-12M X 16M JIC STR. 1
7 94161001 FITTING-16MJICX16MORING LONG 1
9 296300789 SCREW-HFS-.50-13X1.25-GR8-YZ 4
10 503274001 SPLIT FLG KIT - 1" CODE 62 2
07-12
Engine - 07 D60X90 (SN 101-)
Breakdown-Mud/LH Track Drive Pump

Fig 07-12T01
2
3
07-12T01
D60X90 (SN 101-) Engine - 07
Breakdown-Mud/LH Track Drive Pump

Fig 07-12T01
REF
NO.
1 224295003 EDC KIT W/MS CONNECTOR 1 Included Gasket & Hardware
1 254675037 CONTROL GASKET 1
1 85642021 PCP TYPE 3 OIL FILLED 1
2 113079007 VALVE MULTI FUNCTION 2
2 85642009 O-RING 1 Outer, Per Valve
2 85642011 O-RING 1 Inner, Per Valve
3 85642051 FILTRATION-INTEGRAL SHT FILTER 1
3 81902001 FILTER-OIL 1
4 114282005 LIP SEAL 1
4 223803005 CARRIER SEAL 1
4 114282007 O-RING 1
(244741001) PUMP-75CC 90SERIES #9521770 1 Includes All Items Listed Above
07-12T01
Engine - 07 D60X90 (SN 101-)
Rotation Pump
Fig 07-13
1
7
10 6 10
7
07-13
D60X90 (SN 101-) Engine - 07
Rotation Pump
Fig 07-13
REF
NO.
1 (296269738) PUMP-90 SERIES 100CC 23T EDC 1 Breakdown Fig 7-13T01
2 244703001 HUB-FLE-65T 1
3 4478014 SCREW-SHCS-.38-16X1.50-GR8-PLN 1
4 296300789 SCREW-HFS-.50-13x1.25-GR8-YZ 4
5 65571001 16MJ X 12MORBA 90 DEG.ELBOW 1
6 120848001 FITTING-20MJICX20MORING-LONG 1
7 57950001 FITTING-90-4MJ-6MORBA 3
10 503274001 SPLIT FLANGE KIT - 1" CODE 62 2
07-13
Engine - 07 D60X90 (SN 101-)
Breakdown-Rotation Pump
Fig 07-13T01
07-13T01
D60X90 (SN 101-) Engine - 07
Breakdown-Rotation Pump
Fig 07-13T01
REF
NO.
1 224411003 EDC KIT W/MS CONNECTOR 1
1 224411005 GASKET-CONTROL 1
2 113079007 VALVE-MULTI-FUNCTION 2
2 3113013 O-RING ENERGY 80310 2
2 85642011 O-RING 2
3 85642051 FILTRATION-INTEGRAL SHT FILTER 1
3 81902001 FILTER-OIL 1
4 296284762 SHAFT SEAL ASSEMBLY 1
4 626284001 LIP SEAL 1
4 98688013 O-RING 1
(296269738) PUMP-90 SERIES 100CC 23T EDC, 1.6 CID CHARGE PUMP Includes All Items Listed Above
07-13T01
Engine - 07 D60X90 (SN 101-)
Fan Drive Pump

Fig 07-14
14
13 11
12
16
4 15
9
10
3
1
2
6
5
07-14
D60X90 (SN 101-) Engine - 07
Fan Drive Pump

Fig 07-14
REF
NO.
1 296358372 SUPPORT - PUMP STACK 1
2 296276007 FIR TREE MOUNT 2
3 296358368 PUMP SUPPORT END PLATE 1
7 296360832 PUMP-GEAR 63CC 1
7 296368875 SEAL KIT A/R For Gear Pump 296360832
8 296252122 KIT -SPLIT FLANGE CODE 61 -1.50" 1
9 163651627 FITTING-FLGK-20CD61 1
10 358020 BOLT-1/2-13X2" GRADE#5 HEX 2
11 141856001 FITTING - RTEE - 24MJ - 24FSJ - 24MJ 1
12 296507646 FITTING - 24JICM-24COD61-STR 1
13 296327682 FITTING-24FJIC X 20MJIC REDUCER 1
14 154854001 FITTING-24M X 24FS JIC 90 DEG. 1
15 296333221 FITTING-STR-20MJX 16FLH C51 1
16 296338003 O-RING 1
07-14
Engine - 07 D60X90 (SN 101-)
Oil Tank
Fig 07-15
36 39
38 27 25 22
27
2
37
9 34
40 4 5
1 26
13 22 5
40 7 4
35 4 8 20
5 22
6
22 17
19 22
3
32 31
20
30
24 8
19 29
33 18 23
14 10
19 6
35 15
22 16
15 16 28
18
11
35 19 21
23
12
24
07-15
D60X90 (SN 101-) Engine - 07
Oil Tank
Fig 07-15
REF
NO.
1 296358395 HYD TANK - 45 GALLON TALL 1
2 81590001 GAUGE-SIGHT 1
3 68787001 FITTING-6M (BCH)X6M JICX6M JIC 1
4 112794001 O-RING-6.975 ID AS365 B46 3
5 291381001 COVER - CLEAN-OUT 3
6 296361201 COVER - CLEAN OUT 2
7 61703001 FITTING-90-16MJ-16MORBA 2
10 608012001 FITTING-20M ORINGX20M OR 1
11 98681001 FILTER-TANK 3 NPT OUTLET PORT 1
12 296358458 TANK SUPPORT WELDMENT 1
13 296361194 SENSOR-HYDRAULIC TANK TEMP 1
17 59425001 FITTING-6M JICX8M ADJ.45 ELBOW 2
18 59426001 FITTING - 90-6MJ-6MORBA 2
19 81214001 PLUG- 16M 4
20 296361203 O-RING - 9" OD 2
21 296360817 CHECK VALVE-60 PSI #20 MORB/MJIC 1
25 296363467 WELDMENT - HYD TANK SWAY BRACE 1
26 163649169 SWITCH-FLOAT LEVEL #10 ORB 1
27 59423001 FITTING-90-4MORBA-4MJ 2
28 296360816 FILTER-HYD SPIN ON B1000 9 MICRON 1
29 81703001 FITTING-20M ORBA X 20M JIC 45 DEG.EL. 1
30 296360815 FILTER HEAD-LOW PRESSURE HBK05 1
31 59409001 ELBOW-10M JICX12M ADJ. 90 DEG 1
33 119465001 FITTING-20M PLUG 1
34 296257235 FITTING - 90 -24BHI - 24MORB 1
35 296257231 COVER - 6" RESERVOIR END 3 Breakdown Fig 7-15T01
36 235808001 CAP-FILLER/BREATHER W/O RELIEF 1
37 287520001 CLAMP - 2.13 OD BAND TBC213 1
38 296389217 HYDRAULIC CAP 1
39 504543001 10-32X3/4 RH M/S ZP 12
40 2326756 DECAL-HYDRAULIC OIL 2 Domestic
40 2326I756 DECAL-HYDRAULIC FLUID 2 International
07-15
Engine - 07 D60X90 (SN 101-)
Breakdown-6" Cover
Fig 07-15T01
07-15T01
D60X90 (SN 101-) Engine - 07
Breakdown-6" Cover
Fig 07-15T01
REF
NO.
1 296332273 6" CLEAN - OUT COVER BACK COVER WITH 3/8-16NC NUT 1
2 296332275 6" CLEAN - OUT COVER FRONT COVER 1
3 296332276 6" CLEAN - OUT COVER NYLON WASHER 1
4 296332324 GASKET 1
5 296332277 6" CLEAN - OUT COVER 3/8 - 16 BOLT 1
296257231 COVER - 6" RESERVOIR END Includes All Items Listed Above
07-15T01
Engine - 07 D60X90 (SN 101-)
Triple Shuttle Valve

Fig 07-16
1 5
4
5
1 4
4
5
1
3
2
4
2
6
07-16
D60X90 (SN 101-) Engine - 07
Triple Shuttle Valve

Fig 07-16
REF
NO.
1 296260411 VALVE - SHUTTLE 3
2 296282516 TRANSDUCER 7500 PSI HYDAC 3
3 296361155 SCREW-HFS-M6-1.00X130-10.9-YZ-D6921-PT 2
4 57950001 FITTING - 90-6MORBA-4MJ 4
5 72056001 FITTING-TEST-6MORB-16MTP 3
7 82930001 FIT-6MX4M JICX4M JIC (RUN) TEE 1
07-16
Engine - 07 D60X90 (SN 101-)
Torque Limit Valve

Fig 07-17
3 2
07-17
D60X90 (SN 101-) Engine - 07
Torque Limit Valve

Fig 07-17
REF
NO.
1 296289980 VALVE - TORQUE LIMITER (3700 PSI RELIEF) 6K MAX 1 Breakdown Fig 7-17T01
2 57950001 FITTING - 90-6MORBA-4MJ 1
07-17
Engine - 07 D60X90 (SN 101-)
Breakdown-Torque Limit Valve

Fig 07-17T01
07-17T01
D60X90 (SN 101-) Engine - 07
Breakdown-Torque Limit Valve

Fig 07-17T01
REF
NO.
2 296319511 VALVE - DIRECT ACTING RELIEF 1
2 296319512 SEAL KIT 1
3 296319509 VALVE - NC SOLENOID 1
3 296319513 SEAL KIT 1
4 296319510 COIL - 12 VOLT W/LEADS 1
296289980 VALVE - TORQUE LIMITER (3700 PSI RELIEF) 6K MAX Includes All Items Listed Above
07-17T01
Engine - 07 D60X90 (SN 101-)
Hydraulic Enable Valve

Fig 07-18
6 7
07-18
D60X90 (SN 101-) Engine - 07
Hydraulic Enable Valve

Fig 07-18
REF
NO.
1 296328771 VALVE-HYDRAULIC ENABLE 1 Breakdown Fig 7-18T01
5 279128001 FITTING - STR - 16MORB -6FORB 1
7 273415001 FITTING STR-8MJ-6FJ 1
07-18
Engine - 07 D60X90 (SN 101-)
Breakdown-Hydraulic Enable Valve

Fig 07-18T01
3 4
1 2
5 6
07-18T01
D60X90 (SN 101-) Engine - 07
Breakdown-Hydraulic Enable Valve

Fig 07-18T01
REF
NO.
1 240942005 CARTRIDGE 1
1 228128009 SEAL KIT 1
2 296271115 COIL 1
3 227246005 CARTRIDGE-SOLENOID 1
3 904525009 REPAIR KIT 1
4 296271077 COILS 1
5 240324011 PLUG - SAE 04 1
6 236494005 PLUG-SAE 1
296328771 VALVE-HYDRAULIC ENABLE Includes All Items Listed Above
07-18T01
Cooling Package

Cooling Package
Cooling Package (SN 101-221) Fig 08-01

Breakdown-Cooling Package (SN 101-221) Fig 08-01T01
Breakdown-Fan Drive Motor Fig 08-01T02
Cooling Package Mount Fig 08-02
Cooling Package Inlet Fig 08-03
Breakdown-Radiator Fill Tank Fig 08-03T01
Louvers (SN 101-220) Fig 08-04

Cooling Package - 08 D60X90 (SN 101-)
Cooling Package (SN 101-221)

Fig 08-01
20
1 21
22
7
23
6
7
10 19
28
8 11
25
24
12 14
9 15
4
5
29 4 10 18
2
13
14 11 26
3 11
11
10 16
11
27 11 17
08-01
D60X90 (SN 101-) Cooling Package - 08
Cooling Package (SN 101-221)

Fig 08-01
REF
NO.
1 (296350845) COOLING PACKAGE ASSEMBLY 1 Breakdown Fig 8-1T01
2 296358370 AIR PIPE TO INTAKE MANIFOLD 1
3 296394761 CLAMP-T BOLT 2.87-3.18 2
4 296279606 CLAMP - T - BOLT 1.93-2.18 2
5 280917001 CONNECTOR - CAC HUMP HOSE 1
6 268975001 HOSE-2.5" CAC HUMP 1
7 296279664 CLAMP - T BOLT 2.50 - 2.81 2
8 296363410 WELDMENT-CAC TUBE 1
9 296358373 CLAMP- V-BAND 1
10 296350922 HOSE-2.5" X 6"L RADIATOR HUMP 3
11 1580015 HOSE CLAMP - WORM GEAR - 2 9/16" - 3 1/2" 8
12 296363461 WELDMENT-RADIATOR TUBE 1
13 296363395 WELDMENT - TUBE BRACKET 1
15 296363396 PLATE - PIPE BRACKET 1
16 296350805 TUBE-WATER PUMP RADIATOR IN PIPE 1
17 628007001 ELBOW-RADIATOR LOWER 1
18 256644001 TEE-20M(BCH) X 20M JIC X 20M JIC 1
19 86320001 FIT-ADAPT 16M ORINGX20MJIC STR 1
20 61703001 FITTING-90-16MJ-16MORBA 1
21 59426001 FITTING - 90-6MJ-6MORBA 1
22 115140001 FITTING-BRASS1/4MX1/4BARB STR. 1
23 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 1
26 120848001 ADAPTER-20MORINGX20MJICLONGSTS 1
27 296368140 HOSE-2.50" I.D. SILICONE 90 DEGREE 1
28 2609007 MUFFLER CLAMP-2 1/2" 1
08-01
Breakdown-Cooling Package (SN 101-221)

Fig 08-01T01
13
11
6
12
10 4
10
9
8
7
3
5
08-01T01
Breakdown-Cooling Package (SN 101-221)

Fig 08-01T01
REF
NO.
1 296364986 RADIATOR ASSY 1
2 296364987 CAC, 663-0488 1
3 296364988 OIL COOLER, 663-0489 1
4 296364989 BOTTOM PANEL ASSY 1
5 296364990 LEFT SIDE PANEL ASSY 1
6 296364991 RIGHT SIDE PANEL ASSY 1
7 296364992 BACK TOP PANEL ASSY 1
8 296364993 FRONT TOP PANEL ASSY 1
9 296364994 SHROUD ASSY 1
10 296364995 BOLT-FLANGE M10X1.50X1.000 LONG 70
11 296364996 COVER PLATE 1
12 296364997 COVER PLATE 1
13 296364998 FAN DRIVE KIT ASSY 1
13 296350774 MOTOR - FAN DRIVE 45.1CC 1 Breakdown Fig 8-1T02
(296350845) COOLING PACKAGE ASSEMBLY Includes All Items Listed Above
08-01T01
Breakdown-Fan Drive Motor

Fig 08-01T02
12
7
8
9
2 11
10
4
9
8
7
5 12
6
08-01T02
Breakdown-Fan Drive Motor

Fig 08-01T02
REF
NO.
1 296364757 ANTI-CAVITATION 1
2 296364758 VALVE SEAL KIT 1
3 296364759 VALVE SEAL KIT 1
4 296364760 COIL-12VDC 1
5 180019093 LIP SEAL 1
6 180019092 V-RING 1
7 LOAD SEAL 2 Not Sold Separately
8 LOAD PLATE 2 Not Sold Separately
9 SEAL RING 2 Not Sold Separately
10 296364762 KEY 1
12 296364756 SERVICE KIT 1 Includes Items 5, 6, 7, 8 & 9
296350774 MOTOR - FAN DRIVE 45.1CC Includes All Items Listed Above
08-01T02
Cooling Package Mount

Fig 08-02
8
1
5
8
8 4
3
8
9
8
9 9 6
6
9
08-02
Cooling Package Mount

Fig 08-02
REF
NO.
1 296378179 WELDMENT - COOLER RT FRONT MNT 1
2 296378177 WELDMENT - RIGHT REAR COOLER SUPPORT 1
3 296378178 WELDMENT - COOLING PACKAGE LT MOUNT 1
4 296363375 WELDMENT - SMALL CAC SUPPORT BRACKET 1
5 296363371 WELDMENT - CAC SUPPORT BRACKET 2
08-02
Cooling Package Inlet

Fig 08-03
12 17
21 19
20 14
11
8
10 17 13
15
16 18
5
18 9
2 15
15 6 15
6
7
2 15
08-03
Cooling Package Inlet

Fig 08-03
REF
NO.
1 296384748 WELDMENT - AIR DAM 1
2 296363377 PLATE - AIR DAM CHANNEL 1
3 157366001 TRIM SEAL - 7/16" BULB SIDE MOUNTED 1 Specify Length
4 296357064 PLATE - BAFFLE 1
5 296363378 PLATE - AIR DAM PLATE 1
6 271542001 BULB SEAL 3
7 296357162 PLATE - FLAP COVER 1
8 296385722 PLATE - AIR DAM FLANGE 1
9 296369278 HOSE-1.25 ID X 34" 1
10 296369277 HOSE BARB- 1.25 MALE X 1.25 MALE 1
11 296369276 HOSE-1.25 ID 90 DEG RUBBER 1
12 296358434 TANK-RADIATOR FILL 1 Breakdown Fig 8-3T01
13 296284053 HOSE - ANTIFREEZE OVERFLOW 5/16 X 50" 1
14 227242001 OIL COOLER 1
17 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 3
18 1580007 HOSE CLAMP - 1 1/2" 4
19 1580015 HOSE CLAMP - WORM GEAR - 2 9/16" - 3 1/2" 1
21 57946001 FITTING-10MX#6JIC ST ADAPTER 2
08-03
Breakdown-Radiator Fill Tank

Fig 08-03T01
3
08-03T01
Breakdown-Radiator Fill Tank

Fig 08-03T01
REF
NO.
1 296368787 SURGE TANK W/COOLANT SENSORS 1 Includes Item 3
2 296368788 CAP-18 PSI 1
3 296398031 LEVEL SWITCH 2
296358434 TANK-RADIATOR FILL 1 Includes All Items Listed Above
08-03T01
Louvers (SN 101-220)

Fig 08-04
11
1
8
3
5
11
12
2 13
6
11 9
10
08-04
Louvers (SN 101-220)

Fig 08-04
REF
NO.
1 296358336 WELDMENT - TOP AIR BAFFLE 1
2 296375790 WELDMENT - LOUVER PACK SIDE 1
3 296378194 WELDMENT - LOUVER PLATE 1
4 296378196 PLATE - DEFLECTOR 1
5 296384538 WELDMENT - DEFLECTOR 8
6 296369516 FOAM-AIR BAFFLE 8
7 296386124 GAS SPRING-LOCKABLE 270 LBS 1
11 296374212 SCREW-SOCKET BUTTON HEAD CAP SCREW M8-1.25X12 27
08-04
Hood

Hood
Front Hood Fig 09-01

Front/Rear Hood Support (SN 101-220) Fig 09-02
Hood (Behind Cab) Fig 09-03
Right Hand Access Door Fig 09-04
Left Hand Access Door Fig 09-05
Rear Hood (SN 101-220) Fig 09-06

Hood - 09 D60X90 (SN 101-)
Front Hood
Fig 09-01
8 12
17 10
18 17
6
17
5
29
28 17
18
3
11
26 25
1
17
9
2 24
17
22
7 22
33
33
17
36
21
20
30 34
17 35
4
14
19
37
27
16
31
13 32
23
15
09-01
D60X90 (SN 101-) Hood - 09
Front Hood
Fig 09-01
REF
NO.
1 296385551 WELDMENT - FRONT HOOD 1
2 296385624 WELDMENT - REMOVABLE UPRIGHT FRONT HOOD 1
3 296385629 WELDMENT - REM UPRIGHT FRONT HOOD TOP SIDE 1
4 296385559 ASSEMBLY - FRONT AND REAR HOOD SUPPORT 1 See Fig 9-2
5 296385732 ASSEMBLY - HOOD - BEHIND CAB 1 See Fig 9-3
6 296385655 WELDMENT - FRONT HOOD - HYD TANK SIDE 1
7 296385659 WELDMENT - FRONT HOOD - HYD TNK COVER 1
8 218080001 LATCH-ADJ.LEVER W/RAISED BUTTN(INC KEYS) 2
9 296385678 WELDMENT - FRONT UPRIGHT (EXT FRONT) 1
10 296385688 WELDMENT - FRONT TOP HOOD 1
11 296385664 HINGE-TOP FRONT HOOD 1
12 296385697 PLATE - ACCESS DOOR (AIR IN ENG) 1
13 63471001 WASHER-SPRING 1/2"IDX.070 - YZ 2
14 159906001 BOLT - 3/8 DIA. SHOULDER STRIKER 2
15 163621962 NUT-HEXCTRLOCK-.31-18-GR5-CZ 2
17 163631725 SCREW-SBHCS-M10-1.50X25-10.9-YZ 76
18 296398269 SCREW-SBHCS-M6-1.00X16-10.9-CZ 10
19 296300775 SCREW-HFS-..38-16X1.75-GR8-YZ 2
20 508485010 WASHER - FLAT, HARDENED, M10, YZ, JDS130 2
21 508476070 SCREW-HCS,M10-1.50X70,10.9,YZ,ISO4014PT 2
22 296385746 NUT-M10-1.5 SERR FLNG LN HARD Z&Y 16
23 296300850 NUT-HEXFLGTL-.38-16-G-YZ 2
27 510361621 WASHER-FLATWRT-.50-.53X1.75-.25-YZ 2
28 296327134 CAPSCREW BUTTON HEAD 8
30 296385724 BLOCK - TAPPED 2
31 296385726 PLATE - DOOR STAY OPEN - RIGHT 2
32 296385739 BOSS - DOOR LOCK 2
33 296385737 HINGE-BUTT 4
34 296385728 ASSEMBLY - ACCESS DOOR RH 1 See Fig 9-4
35 296385730 ASSEMBLY - ACCESS DOOR LH 1 See Fig 9-5
36 70000614 DECAL-MODEL NAVIGATOR (BIG) 1
37 7000G102 DECAL-D60X90 1
09-01
Hood - 09 D60X90 (SN 101-)
Front/Rear Hood Support (SN 101-220)

Fig 09-02
09-02
D60X90 (SN 101-) Hood - 09
Front/Rear Hood Support (SN 101-220)

Fig 09-02
REF
NO.
1 296385557 WELDMENT - FRONT REAR - HOOD UPRIGHT 1
09-02
Hood - 09 D60X90 (SN 101-)
Hood (Behind Cab)

Fig 09-03
09-03
D60X90 (SN 101-) Hood - 09
Hood (Behind Cab)

Fig 09-03
REF
NO.
1 296385698 WELDMENT - FRONT HOOD - BEHIND CAB 1
2 296385733 FOAM-HOOD (BEHIND CAB) 1
09-03
Hood - 09 D60X90 (SN 101-)
Right Hand Access Door

Fig 09-04
09-04
D60X90 (SN 101-) Hood - 09
Right Hand Access Door

Fig 09-04
REF
NO.
1 296385695 WELDMENT - FRONT HOOD ACCESS DOOR RH 1
2 296398251 FOAM-ACCESS DOOR (RH) 1
3 180013114 LATCH - MODIFIED COMPRESSION WITH PAWL 2
09-04
Hood - 09 D60X90 (SN 101-)
Left Hand Access Door

Fig 09-05
1 3
09-05
D60X90 (SN 101-) Hood - 09
Left Hand Access Door

Fig 09-05
REF
NO.
1 296385692 WELDMENT - FRONT HOOD ACCESS DOOR LH 1
2 296398252 FOAM-ACCESS DOOR (LH) 1
3 180013114 LATCH - MODIFIED COMPRESSION WITH PAWL 2
09-05
Hood - 09 D60X90 (SN 101-)
Rear Hood (SN 101-220)

Fig 09-06
8
23
15 2
16
16
16
4 32
16
22
16 9 17
20
5
1
26
21 16
10
26
16 19 17 31 24
14 11 15
27
15
16 26 12
25
18 3 29 13 28 30
16
26
16
7
6
16
09-06
D60X90 (SN 101-) Hood - 09
Rear Hood (SN 101-220)

Fig 09-06
REF
NO.
1 296381621 WELDMENT - HOOD 1
2 296381630 WELDMENT - HOOD TOP 1
3 296378203 WELDMENT - SHEET METAL REAR SUPPORT 1
4 296381632 WELDMENT - SIDE HOOD 1
5 296381626 WELDMENT - SUPPORT RIB 1
6 296386013 PLATE - CLEANOUT 1
7 296374186 PLATE - HINGE DOOR (HOOD) 1
8 296256485 COVER - RADIATOR FILL 1
9 296381636 PLATE - HYD MOTOR ACCESS 1
10 296381642 WELDMENT - FRONT UPRIGHT 1
11 296363423 WELDMENT - LOUVER PACK HINGE BAR 1
12 296363337 PIN - HINGE ROD 2
13 296363353 WELDMENT - HOOD HINGE SADDLE 2
14 296333869 ALARM-DUAL FUNCTION BACK-UP 1
15 296398269 SCREW-SBHCS-M6-1.00X16-10.9-CZ 16
16 163631725 SCREW-SBHCS-M10-1.50X25-10.9-YZ 53
19 2326595 DECAL VERMEER- 4 1/2 X 24 1
20 271542001 BULB SEAL 4
21 7000B499 DECAL - ANTIFREEZE 1
22 293717001 HINGE - RADIATOR COVER 1
23 86113001 FASTENER-1/4 TURN 1
24 218080001 LATCH-ADJ.LEVER W/RAISED BUTTN(INC KEYS) 2
25 280908001 HINGE - DOOR 1
30 296363332 BUSHING-5/8" FLANGE 4
31 282764001 WEATHER STRIP 75 FT PER ROLL 1
32 2326315 DECAL-WARNING 1 Domestic
09-06
Cab Assemblies

Cab Assemblies
Cab Fig 10-01

Breakdown-Cab Fig 10-01T01
Cab Mounts (SN 101-186) Fig 10-02
Cab Steps Fig 10-03
Seat Fig 10-04
Seat Base Fig 10-05
Right Console (SN 101-228) Fig 10-06
Breakdown-RH Joystick (SN 101-228) Fig 10-06T01
Front Console (SN 101-186) Fig 10-07
Left Console (SN 101-199) Fig 10-08
Breakdown-LH Joystick (SN 101-228) Fig 10-08T01
Front Control Panel-Single Display (SN 101-179) Fig 10-09
Front Control Panel-Double Display Fig 10-10
Overhead Cover Fig 10-11
Top Panel Cover Fig 10-12
Back Panel Fig 10-13
Cab Controllers Fig 10-14
Rear Louvers Fig 10-15
Fuse Panel Fig 10-16
Power Distribution Fig 10-17
Top Cab Light Fig 10-18
Evaporator Fig 10-19
Breakdown-Evaporator Fig 10-19T01
Work Lights (SN 101-220) Fig 10-20
Cab Skid Guard Fig 10-21
Cab Box Fig 10-22
Cab Box and Internal Compenents Fig 10-23
Heater & A/C Fig 10-24
Wiper Tank Fig 10-25

Cab Assemblies - 10 D60X90 (SN 101-)
Cab
Fig 10-01
10-01
D60X90 (SN 101-) Cab Assemblies - 10
Cab
Fig 10-01
REF
NO.
1 299048679M CAB 1 Breakdown Fig 10-1T01
3 7000D563 DECAL - DANGER 4 PANEL 1 Domestic
3 700ID563 DECAL - DANGER, 4-PANEL 1 International
4 7000F691 DECAL-WARNING, ROLLOVER CAN CRUSH 1 Domestic
4 700IF691 DECAL-WARNING, ROLLOVER CAN CRUSH 1 International
5 296385720 TUBE-CAB DOOR LATCH 1
6 148945001 PLUG HOLE 3/8" BLACK NYLON 1
7 257767001 PLUG-5/8" PLASTIC DOME 1
10-01
Breakdown-Cab
Fig 10-01T01
11
10
12 4
10-01T01
Breakdown-Cab
Fig 10-01T01
REF
NO.
1 CAB SHELL 1 Not Sold Separately
2 299027105 WIPER BLADE & ARM 1 Includes only wiper blade & wiper arm
2 299049173 WIPER MOTOR 1
2 299064260 WIPER ARM 1
2 299064261 WIPER BLADE 1
3 299048676 BOTTOM FRONT WINDOW 1
4 299027106 LOCK 1
5 299035935 SHIELD 1
6 299048678 FRONT WINDOW 1
7 299048677 LEFT WINDOW 1
8 299040606 TOP WINDOW 1
9 299049457 REAR WINDOW-MOVEABLE 1
10 299049456 SIDE WINDOW-MOVEABLE 1
11 299048675 RIGHT REAR WINDOW 1
12 299048674 RIGHT LOWER WINDOW 1
10-01T01
Cab Mounts (SN 101-186)

Fig 10-02
6
3
9
11
8 12
10
6
2
14
13
16
18 4
15
18
17
5
1
10-02
Cab Mounts (SN 101-186)

Fig 10-02
REF
NO.
1 296379821 WELDMENT - CAB MOUNT (WIDER TRACKS) 1
2 296368083 PLATE - CLAMP 2
3 296361796 MAT-FLOOR 1
4 296368245 PLATE - CAB FLOOR 1
5 296369546 PLATE - COVER 1
9 296374135 WELDMENT - SEAT BASE (REM) 1
11 296374206 TUBE-HVAC 1
12 296374205 TUBE-HVAC 1
13 296385742 PLATE - SHIM - HYD TANK 0.25" THICK 2
14 296385743 PLATE - SHIM - HYD TANK 11 GA 2
15 296394525 PLATE - FRONT CAB WEDGE 1
16 296394524 PLATE - REAR CAB WEDGE 1
17 296385623 WELDMENT - SUPPORT STRUCTURE - FRONT HOOD 1
10-02
Cab Steps
Fig 10-03
3
2
6 5
10-03
Cab Steps
Fig 10-03
REF
NO.
1 296363355 BELT-STEP MOUNT 2
2 611107001 PLATE - STEP 2
5 296375769 WELDMENT - CAB STEP 1
6 296374244 BAR - CAB STEP GUARD 2
10-03
Seat
Fig 10-04
4
3
8
6
5
4 1 3 2
7
10-04
Seat
Fig 10-04
REF
NO.
1 296339452 SEAT PEDESTAL 1
2 235736001 BOLT-3/8-16X1 1/4 ZYC 2
4 235741001 NUT - HEX - .31 - 18 - GR8 -YZ 6
5 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 1
6 235733001 BOLT-1/4-20X1/2 GR8 ZYC 1
7 296256466 BEARING-LAZY SUSAN #12C 1
8 203254001 SEAT BELT - 2" F08015 1
9 296360375 SEAT-XR-210 GREY, 6540-006 1 Includes The Following Items
9 296333829 SWITCH - SEAT HALL EFFECT 1
9 240419001 BOLT-1/4-20X3/4 BUTTON HEAD 2
10-04
Seat Base
Fig 10-05
10
3
11
1 12
7
10 9
10-05
Seat Base
Fig 10-05
REF
NO.
1 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
2 286920001 REMOTE LOCKOUT BUZZER 1
3 296300771 SCREW-HFS-.38-16X.75GR8-YZ 6
4 296358195 HORN-ZAP ALERT 1
5 296361777 WELDMENT - SEAT BASE 1
6 296361929 RING - SEAT PIVOT RETAINER 1
7 296369419 PLATE - SEAT BASE FRONT 1
8 296389342 TUBE-AIR CLEANER 2
9 296393534 PLATE - SIDE SEAT DOOR 1
10 296405856 SCREW-10-24X3/4 SS KNURLED HEAD 8
11 485025 WASHER-1/2 FLAT-HARDENED-YZ 4
12 598001 FITTING - 1/4" NF ST GREASE ZERK 1
10-05
Right Console (SN 101-228)

Fig 10-06
4
2 5
12
1
11
6
10
10-06
Right Console (SN 101-228)

Fig 10-06
REF
NO.
1 296376913 JOYSTICK-RH DRILL CAN 1 Breakdown Fig 10-6T01
2 296351587 PLATE - JOYSTICK MOUNT 1
3 242655001 SCREW-#10-24X1/2PAN HD PLT PHP 4
4 296276722 PAD - ARM REST 1
5 296351749 WELDMENT - RIGHT CONSOLE 1
6 296372554 KEYPAD-RH LARGE DRILL CAN 4X3 1
8 278986001 SCREW - 1/4 - 20 X 3/4 GR8 SBHCS CZ 7
9 507090006 NUT-HEX,M6-1.00,CL10,YZ,ISO4032 4
10 15694001 WASHER-#6M FLAT 4
11 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
12 700IF717 DECAL-CONTROL, RH JOYSTICK D60 W/CAB 1
10-06
Breakdown-RH Joystick (SN 101-228)

Fig 10-06T01
3 4 3 4
2
5 8
5 7
5 8
5 7
5 6
2
10-06T01
Breakdown-RH Joystick (SN 101-228)

Fig 10-06T01
REF
NO.
1 JOYSTICK BASE 1 Not Sold Separately
2 JOYSTICK HANDLE 1 Not Sold Separately
3 296367529 TOGGLE SWITCH 2 Front Vise Control and Rear Vise Control
4 296367530 TOGGLE SWITCH BOOT-BLACK 2
5 296367531 PUSH BUTTON-BLACK 3 Vise Rotation, Lower Rod, Lift Rod
6 296367532 PUSH BUTTON-YELLOW 2 Retract Rod Transfer Arms, Extend Rod Transfer Arms
7 296367533 SILICONE BOOT-BLACK 2
8 296367534 SILICONE BOOT-CLEAR 3
296376913 JOYSTICK-RH DRILL CAN Includes All Items Listed Above
10-06T01
Front Console (SN 101-186)

Fig 10-07
13
12
11 6
1
19
10
4
18
21 22
20
3
8
16
13
9
15
14
12 2
12
13
17
10-07
Front Console (SN 101-186)

Fig 10-07
REF
NO.
1 296385521 WELDMENT CENTER CONSOLE 1
2 154677001 OUTLET - 12 VOLT 2
3 296339435 HINGE-DOOR 1
4 296369289 CONNECTOR-2 INCH Y 1
5 296351517 LOUVER-RECT. 2.53 X 5.31 1
6 2326940 DECAL-NOTICE TO OWNERS 1
7 296347250 HARNESS-DISPLAY, USB INTERFACE 2
8 296371761 USB A/REAR USB B FRONT PANEL MOUNT 2
9 296333831 CAP-USB SEALED 2
11 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 2
13 240419001 BOLT-1/4-20X3/4 BUTTON HEAD 16
15 296361767 WELDMENT - FRONT CONSOLE COVER 1
16 700IF995 DECAL-CONSOLE, RIGHT SIDE PANEL 1
17 128486001 TAPE-ANTI-SKID PAD 2
18 296290581 BULKHEAD ELECTRICAL DEUTSCH 1
19 104212001 NUT-5/16-18 NYLON INSERT LOCK 1
20 296300860 SCREW-HFS-.31-18X.75-GR8-YZ-PATCH 1
21 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 4
22 296385531 TRIM - 1/4" EDGE 2
10-07
Left Console (SN 101-199)

Fig 10-08
11
14
1
6
6
12 13
7
9
10 8
10-08
Left Console (SN 101-199)

Fig 10-08
REF
NO.
1 296368080 WELDMENT - LEFT CONSOLE 1
2 296276722 PAD - ARM REST 1
3 (296333790) JOYSTICK - LH DRILL CAN 1 Breakdown Fig 10-8T01
4 296333843 KEYPAD-LH LARGE DRILL FT CAN-4X2 1
5 296351587 PLATE - JOYSTICK MOUNT 1
6 257541001 SWITCH-SPDT 3 POSITION MOM 3 Rack Tilt, Left Stakedown Raise/Lower, Right
Stakedown Raise/Lower
7 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 10
- CZ
9 15694001 WASHER-#6M FLAT 4
10 507090006 NUT-HEX,M6-1.00,CL10,YZ,ISO4032 4
12 284471001 NUT - 10-24 4
13 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
14 700IF716 DECAL-CONTROL, LEFT JOYSTICK 1
10-08
Breakdown-LH Joystick (SN 101-228)

Fig 10-08T01
10 6 3 4 3 4
6 10
6 10
8 10 5 10
7 10
8 10 7 10
5 9
2
2
10-08T01
Breakdown-LH Joystick (SN 101-228)

Fig 10-08T01
REF
NO.
1 JOYSTICK BASE 1 Not Sold Separately
2 JOYSTICK HANDLE 1 Not Sold Separately
3 296367529 TOGGLE SWITCH 1 Fluid System On/Off
4 296367530 TOGGLE SWITCH BOOT-BLACK 1
5 296367531 PUSH BUTTON-BLACK 3 Auto Grease, Rod Gripper
6 296367541 PUSH BUTTON-ORANGE 2 Throttle Increase, Throttle Decrease
7 296367542 PUSH BUTTON-GREEN 1 Auto Drill
8 296367543 PUSH BUTTON-BLUE 1 Fluid Full Flow
9 296367533 SILICONE BOOT-BLACK 2
10 296367534 SILICONE BOOT-CLEAR 5
296376912 JOYSTICK-LH DRILL CAN Includes All Items Listed Above
10-08T01
Front Control Panel-Single Display (SN 101-179)

Fig 10-09
13 2
9 15 14
2 12 13
7 7
3
8 10
11 6
1 16
17 17
10-09
Front Control Panel-Single Display (SN 101-179)

Fig 10-09
REF
NO.
1 296363293 PLATE - FRONT CONSOLE LAYOUT 1
2 296276066 SWITCH-CARLING CONTURA II ON/NON/OFF 3 Drilling Fluid Selector, Lights On/Off,
24V Temperature
3 296310542 KNOB - KNURLED INSTRUMENT 1 Thermostat Adjustment
4 296276186 POTENTIOMETER 5K WITH DEUTSCH 1
CONNECTOR
5 296351517 LOUVER-RECT. 2.53 X 5.31 2
6 296296557 CUP HOLDER - LARGE 1
7 296276112 SWITCH-CARLING CONTURA II ON/ON/ON 24V 2 Windshield Wipers On/Off, Fan High/Low
8 296276067 SWITCH-CARLING CONTURA II (MOM) 1 Windshield washer on/off
ON/NONE/
9 257541001 SWITCH-SPDT 3 POSITION MOM 1 Strike Alert
10 285597001 SWITCH - IGNITION 1
10 285597002 KEYS - IGNITION SWITCH (MATCHED PAIR) 1
11 296330797 DISPLAY, DP750 1
12 296344754 RED LED-12 VOLT 1
13 296351739 LIGHT- GREEN LED, 12 VOLT 2
14 296344755 AMBER LED-12 VOLT 1
15 700IF615 DECAL-CONTROL, FRONT CONSOLE 1
16 296315172 HOSE-AIRCONDITIONING, RT. FRONT 2
17 58151001 STRAP-CABLE TIE-T120R-0 15" 4
10-09
Front Control Panel-Double Display

Fig 10-10
6
11 7
8
6
18
1
13
10
4
16
10
12
17
12
2
9 5
14 15
10-10
Front Control Panel-Double Display

Fig 10-10
REF
NO.
1 296405197 WELDMENT - DASH 1
2 285597001 SWITCH - IGNITION 1
3 296361922 PLATE - IGNITION SWITCH WASHER 1
6 296351739 LIGHT- GREEN LED, 12 VOLT 2
7 296344754 RED LED-12 VOLT 1
8 296344755 AMBER LED-12 VOLT 1
9 296330797 DISPLAY, DP750 2
10 296276066 SWITCH-CARLING CONTURA II ON/NON/OFF 3 Drilling Fluid Selector, Lights On/Off,
24V Temperature
11 257541001 SWITCH-SPDT 3 POSITION MOM 1 Strike Alert
12 296276112 SWITCH-CARLING CONTURA II ON/ON/ON 24V 2 Windshield Wipers On/Off, Fan High/Low
13 296296557 CUP HOLDER - LARGE 1
14 296351517 LOUVER-RECT. 2.53 X 5.31 2
15 296276186 POTENTIOMETER 5K WITH DEUTSCH 1
CONNECTOR
16 296310542 KNOB - KNURLED INSTRUMENT 1 Thermostat Adjustment
17 296276067 SWITCH-CARLING CONTURA II (MOM) 1 Windshield Washer On/Off
ON/NONE/
18 700IF615 DECAL-CONTROL, FRONT CONSOLE 1
10-10
Overhead Cover
Fig 10-11
3 1
10-11
Overhead Cover
Fig 10-11
REF
NO.
1 299047511 PLATE - CAB COVER 1
3 296398269 SCREW-SBHCS-M6-1.00X16-10.9-CZ 4
10-11
Top Panel Cover

Fig 10-12
10-12
Top Panel Cover

Fig 10-12
REF
NO.
1 296361792 PLATE - FRONT COVER 1
2 507714025 BOLT - SHCS,M8-1.25X25,DIN912,12.9 6
10-12
Back Panel
Fig 10-13
3
2
1
6
5
10-13
Back Panel
Fig 10-13
REF
NO.
1 296374241 WELDMENT - BACK COVER 1
3 296505206 SCREW-HCS-5/16-18 X 1.25-GR8-YZ 2
4 308001940 SCREW-SBHCS-M6-1X20-12.9-YZ 4
6 235734001 BOLT-1/4-20X3/4 GR8 ZYC 4
10-13
Cab Controllers
Fig 10-14
6
1
10-14
Cab Controllers
Fig 10-14
REF
NO.
1 296305579 SPACER - 0.75 OD X 0.26 ID X 1" 6
2 296351697 MOUNT - CONTROLLER ACS TO MC 1
4 238243001 SCREW - HCS- .25 - 20 X 4.00 - GR8 -YZ 3
6 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 4
7 510300024 SCREW-HCS-.25-20X2.50-GR5-YZ 4
10-14
Rear Louvers
Fig 10-15
1
4 4
2
10-15
Rear Louvers
Fig 10-15
REF
NO.
1 296351665 PLATE - CAB LOUVERS REAR 1
2 296351517 LOUVER-RECT. 2.53 X 5.31 2
3 308001940 SCREW-SBHCS-M6-1X20-12.9-YZ 6
10-15
Fuse Panel
Fig 10-16
1
4
10-16
Fuse Panel
Fig 10-16
REF
NO.
1 296357616 WELDMENT - FUSE PANEL & LOCKOUT MOUNT 1
2 154677001 OUTLET - 12 VOLT 1
3 296286969 WASHER - SAE - #10 FLAT 4
4 1802004 BOLT-3/16"NF X 1/2" STOVE 4
5 308001940 SCREW-SBHCS-M6-1X20-12.9-YZ 4
6 7000F886 DECAL-CAB FUSE BLOCK, 1
10-16
Power Distribution
Fig 10-17
10-17
Power Distribution
Fig 10-17
REF
NO.
1 296351646 WELDENT - POWER DISTRIBUTION 1
3 308001940 SCREW-SBHCS-M6-1X20-12.9-YZ 4
10-17
Top Cab Light

Fig 10-18
2
1
4 3 6
10-18
Top Cab Light

Fig 10-18
REF
NO.
1 296351702 WELDMENT - TOP CONSOLE 1
2 296276170 SENSOR 12MM PROX 1
3 296310481 LIGHT - MODEL 282 LED WHITE/CYAN W/DEUTSCH 1
4 510357010 SCREW-MCH-10-24X.75-GR2-YZ-HWH-SLOTTED 2
5 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 2
6 308001940 SCREW-SBHCS-M6-1X20-12.9-YZ 6
10-18
Evaporator
Fig 10-19
6
3
4
3
10-19
Evaporator
Fig 10-19
REF
NO.
1 296374209 PLATE - A/C EVAPORATOR MOUNT 1
2 296339446 EVAPORATOR- AC HEATING/COOLING 12V 1 Breakdown Fig 10-19T01
4 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
5 1580003 HOSE CLAMP - 3/4" 2
6 240310001 SCREW - HCS - .38 - 16 X .50 - GR8 - YZ 4
10-19
Breakdown-Evaporator
Fig 10-19T01
5
10-19T01
Breakdown-Evaporator
Fig 10-19T01
REF
NO.
1 296325428 BLOWER - DS -DI -12V SPAL 006-A40-22 W/RES 1
2 296367544 HEATER CORE 1
3 296325415 SWITCH - THERMOSTAT - PRESET - 21 1
4 296367545 EVAPORATOR COIL 1
5 296325431 VALVE-EXP BOCK-#6-#10X#8-#8FIOR 1.5T-8 1
296339446 EVAPORATOR- AC HEATING/COOLING 12V Includes All Items Listed Above
10-19T01
Work Lights (SN 101-220)

Fig 10-20
6
1
13
14
15
4 2
10
9
8
11
10-20
Work Lights (SN 101-220)

Fig 10-20
REF
NO.
1 296361799 PLATE - LIGHTS MOUNT 1
2 296339405 PLATE - LIGHTS MOUNT 1
4 296290581 BULKHEAD ELECTRICAL DEUTSCH 1
5 296385098 PLATE - CAB SEAL 1
6 296369535 WELDMENT - LIGHT MOUNT 4
9 296385102 DECK SEAL 2-HOLE SCAN STRUT DS-30 1
10 296385108 SCREW-FHCS #6-32X.75 4
11 296268733 NUT - HEXMS-6-32-GR2-CZ-.25 4
12 296385093 PLATE - ANTENNA MOUNT 1
13 296300756 SCREW-HFS-.25-20X1.50-GR8-YZ 4
14 903135001 PLATE-WELD STW-2 2
15 903135003 CLAMP HOSE HALF 20675-PP(TAKES 2 PER 1) 2
10-20
Cab Skid Guard

Fig 10-21
10-21
Cab Skid Guard

Fig 10-21
REF
NO.
1 296385650 PLATE - SKIDE PLATE 1
2 296385649 WELDMENT - SKID PLATE 1
10-21
Cab Box
Fig 10-22
3 2
10-22
Cab Box
Fig 10-22
REF
NO.
1 296398281 ASSEMBLY - CAB BOX 1 See Fig 10-23
4 296398289 WELDMENT - CAB BOX SUPPORT 1
10-22
Cab Box and Internal Compenents

Fig 10-23
9 7
4 3
10-23
Cab Box and Internal Compenents

Fig 10-23
REF
NO.
1 296398280 WELDMENT - CAB BOX 1
2 296398287 PLATE - CAB BOX BUTTON SUPP 1
3 163642892 CAM-LATCH LOCKABLE WING KNOB 1
4 296306078 CAM - LOCK 14MM 1
5 154677001 OUTLET - 12 VOLT 1
6 260766001 SWITCH-MOM BUTTON NO 1 Engine Start--For Use During Transport Only
8 296333754 E-STOP - HEAVY DUTY-(N/C) & (N/O) 1 Engine E-Stop
9 700IF806 DECAL-CONTROL START & E-STOP 1
296398304 WEATHER STRIP 1 Located in Cab Box Lid (Not Shown)
10-23
Heater & A/C

Fig 10-24
18
17
19
14
4 5
2 15
16
11
12
11
3 16
2
16 1
11 16
12 10
11 13
16
1
16 16 20
6 10
9
8 16
7
21
10-24
Heater & A/C

Fig 10-24
REF
NO.
1 296364425 HOSE-HEAT .63X110 2
2 296364426 HOSE-HEAT .63X56 2
3 296357622 HOSE-EXPANSION VALVE TO COMPRESSOR 1
4 296364428 HOSE-CONDENSOR TO DRYER 1
5 296364429 HOSE-DRYER TO EXPANSION VALVE 1
6 296357634 HOSE-EXPANSION VALVE TO COMPRESSOR 1
8 273415001 FITTING STR-8MJ-6FJ 1
10 156095001 FITTING - 10FS JIC X 5/8 HOSE BARB 2
11 706001 INSERT-5/8" HOSE INSERT (1/2 M THRDS. 4
12 296303313 VALVE-1/2" BALL 2
13 85662001 FITTING-M22X1.5 X 10MJIC STR. 1
14 233272011 RECEIVER/DRYER 1
16 1580003 HOSE CLAMP - 3/4" 8
17 296350910 A/C COMPRESSOR COOLER 1
18 296369560 WELDMENT - GUARD 1
19 293574001 SWITCH LOW/HIGH PRESSURE 1
20 296310485 VALVE - AC WATER SHUTOFF 1
21 1802004 BOLT-3/16"NF X 1/2" STOVE 2
10-24
Wiper Tank
Fig 10-25
10-25
Wiper Tank
Fig 10-25
REF
NO.
1 296393449 TANK-140 OZ WINDSHIELD WASHER W/DEUTCH CONNECTOR 1
10-25
Vise

Vise
Vise Frame Fig 11-01

Breakout Cylinder Fig 11-02
Breakdown-Breakout Cylinder Fig 11-02T01
Vise Die (2 7/8") Fig 11-03
Vise Die (3 1/2") Fig 11-04
Strike Alert/Roller Guide (2 7/8") (SN 101-192) Fig 11-05
Strike Alert/Roller Guide (3 1/2") (SN 101-192) Fig 11-06
Vise Die Holder (2 7/8") Fig 11-07
Vise Die Holder (3 1/2") Fig 11-08
Vise Valve Fig 11-09
Breakdown-Vise Valve Fig 11-09T01
Vise Clamp Cylinder Fig 11-10
Breakdown-Vise Clamp Cylinder Fig 11-10T01
1 Gallon Auto Greaser Fig 11-11
Breakdown-Auto Greaser Fig 11-11T01
Breakdown-Grease Follower Fig 11-11T02
Breakdown-Greaser Cylinder Fig 11-11T03
5 Gallon Auto Greaser (SN 101-223) Fig 11-12
Breakdown-Greaser Cylinder (SN 101-223) Fig 11-12T01
Breakdown-Cylinder (SN 101-223) Fig 11-12T02

Vise - 11 D60X90 (SN 101-)
Vise Frame
Fig 11-01
13 8
9 7
2 13
11
5
4
3 2
16
12
11
6 10
5
11
1
10
15
15 14
14
11-01
D60X90 (SN 101-) Vise - 11
Vise Frame
Fig 11-01
REF
NO.
1 296350987 WELDMENT - VISE 1
2 296350906 ROTATION BOSS 2
3 296357093 PLATE - TRANSITION 1
4 296350928 ROD - BRACE 1
5 296357046 COVER 2
6 296350980 PLATE - COVER 1
7 296357095 WELDMENT - BREAKOUT JAW 1
8 296357102 WELDMENT - FIXED JAW 1
10 508495050 SCREW-HFS,M20-2.50X50,10.9,YZ,PT 8
14 296369428 PLATE - 14 GA VISE SHIM 2
15 296369427 PLATE - 11 GA VISE SHIM 2
16 296357732 PLATE - SHIM VISE GUIDE 1
11-01
Vise - 11 D60X90 (SN 101-)
Breakout Cylinder
Fig 11-02
4 3
4
1 2
11-02
D60X90 (SN 101-) Vise - 11
Breakout Cylinder
Fig 11-02
REF
NO.
1 296362359 CYLINDER-HYD. 1 Breakdown Fig 11-2T01
2 296357049 PIN WELDMENT 1
5 59426001 FITTING - 90-6MJ-6MORBA 2
6 296357233 WELDMENT - PIN 1
11-02
Vise - 11 D60X90 (SN 101-)
Breakdown-Breakout Cylinder
Fig 11-02T01
14
14
4 1 5 6 7 10 13 11
9 12 8 3 2
11-02T01
D60X90 (SN 101-) Vise - 11
Breakdown-Breakout Cylinder
Fig 11-02T01
REF
NO.
1 BARREL ASSY 1 Not Sold Separately
2 296364973 SHAFT ASSY-1 3/8" 1
3 PISTON-2 1/2" 1 Not Sold Separately
4 LOCK NUT-7/8" 1 Not Sold Separately
5 HEAD-SHAFT 1 Not Sold Separately
9 WEAR RING 1 Not Sold Separately
10 BS SEAL 1 Not Sold Separately
13 EXTERNAL COLLAR 1 Not Sold Separately
14 SET SCREW 2 Not Sold Separately
296364974 REPAIR KIT Includes Items 6 thru 12
296362359 CYLINDER-HYD. Includes All Items Listed Above
11-02T01
Vise - 11 D60X90 (SN 101-)
Vise Die (2 7/8")

Fig 11-03
7
3
11-03
D60X90 (SN 101-) Vise - 11
Vise Die (2 7/8")

Fig 11-03
REF
NO.
1 296303218 VISE INSERT DIAMOND PATTERN 2
2 296357188 O-RING- 2.25X1.875 X 3/16 1
3 296389839 WELDMENT - DIE HOLDER 1
4 296443024 JAW-2.88 1
5 358034 1/2-13X3 1/2"GRADE#5 HEX BOLT ZINC 1
6 423001 NUT-1/2 NC SLTL UTB 1
11-03
Vise - 11 D60X90 (SN 101-)
Vise Die (3 1/2")

Fig 11-04
7 2
4
11-04
D60X90 (SN 101-) Vise - 11
Vise Die (3 1/2")

Fig 11-04
REF
NO.
2 296357188 O-RING- 2.25X1.875 X 3/16 1
4 296443140 JAW-3.5 1
5 358034 1/2-13X3 1/2"GRADE#5 HEX BOLT ZINC 1
6 423001M NUT-TLHEX-.50-13-B-CZ 1
11-04
Vise - 11 D60X90 (SN 101-)
Strike Alert/Roller Guide (2 7/8") (SN 101-192)

Fig 11-05
12 1
17
16 11
9 2
15
5 10 13
14 7
6
23
8
19 18
4
3
21
20 22
11-05
D60X90 (SN 101-) Vise - 11

Fig 11-05
REF
NO.
1 296369689 PLATE - ROLLER MOUNT 1
2 296350997 WELDMENT - ROLLER UPPER 1
3 296303238 TUBE - SPACER 3
4 296294610 ROD WIPER-2.75" 2.875" THREAD DRILL STEM 2
5 296357017 TUBE - SPACER 7
6 296389836 PLATE - COIL MOUNT 1
7 (296304606) STRIKE ALERT COIL 6" VERMEER 1
9 296285544 TUBE - BUSHING 5
10 296285572 PIN - ROLLER 5
11 296350986 ROLLER GUIDE 5
12 296285717 PIN - GUIDE ROLLER 2
16 235717001 WASHER - 3/4" HARDENED FLAT YZ 5
17 250643001 BOLT-3/4-10 X1 1/4 GR 8 Y/ZINC 5
22 296389837 PLATE - WIPER RETAINER 1
23 2109005 PIN - LOCKING, 3/8 X 1 3/8 U.L. 2
11-05
Vise - 11 D60X90 (SN 101-)

Fig 11-06
11
16
15
10
8 2
7
14
1
4 9
13 12
5
23
17
18
21
6
4
3
20
19
22
11-06
D60X90 (SN 101-) Vise - 11

Fig 11-06
REF
NO.
2 296369686 WELDMENT - ROLLER MOUNT 1
3 296303238 TUBE - SPACER 3
4 296357017 TUBE - SPACER 7
5 296389836 PLATE - COIL MOUNT 1
6 (296304606) STRIKE ALERT COIL 6" VERMEER 1
8 296285544 TUBE - BUSHING 5
9 296285572 PIN - ROLLER 5
10 296350986 ROLLER GUIDE 5
11 296285717 PIN - GUIDE ROLLER 2
16 250643001 BOLT-3/4-10 X1 1/4 GR 8 Y/ZINC 5
21 235926001 ROD WIPER 3.5" PIPE 2
22 296389837 PLATE - WIPER RETAINER 1
23 2109005 PIN - LOCKING, 3/8 X 1 3/8 U.L. 2
11-06
Vise - 11 D60X90 (SN 101-)
Vise Die Holder (2 7/8")

Fig 11-07
3 2
1
11-07
D60X90 (SN 101-) Vise - 11

Fig 11-07
REF
NO.
1 296350898 JAW WEAR PAD 1
3 508495060 SCREW-HFS,M20-2.50X60,10.9,YZ,PT 1
11-07
Vise - 11 D60X90 (SN 101-)

Fig 11-08
4 1 2
11-08
D60X90 (SN 101-) Vise - 11

Fig 11-08
REF
NO.
1 296369679 VISE JAW - 3.5" ROD 1
4 508495060 SCREW-HFS,M20-2.50X60,10.9,YZ,PT 1
11-08
Vise - 11 D60X90 (SN 101-)
Vise Valve
Fig 11-09
1
4
2
3
2
7
11-09
D60X90 (SN 101-) Vise - 11
Vise Valve
Fig 11-09
REF
NO.
1 296310527 VALVE- VISE 1 Breakdown Fig 11-9T01
5 59426001 FITTING - 90-6MJ-6MORBA 3
11-09
Vise - 11 D60X90 (SN 101-)
Breakdown-Vise Valve
Fig 11-09T01
2
1
11-09T01
D60X90 (SN 101-) Vise - 11
Breakdown-Vise Valve
Fig 11-09T01
REF
NO.
1 228128003 CARTRIDGE-SOLENOID 4
1 296271077 COILS 4
1 206271007 REPAIR KIT 1
1 280624001 NUT - RAIN PROOF COIL 4
2 251113005 CARTRIDGE - SOLENOID 1
2 296271115 COIL 1
2 228128009 SEAL KIT 2
2 251113007 NUT - RAIN PROOF COIL 1
3 507798015 SEAL KIT 1
4 228128017 VALVE-CHECK 2
5 BLOCK - BODY 1 Not Sold Separately
296310527 VALVE- VISE Includes All Items Listed Above
11-09T01
Vise - 11 D60X90 (SN 101-)
Vise Clamp Cylinder

Fig 11-10
11-10
D60X90 (SN 101-) Vise - 11
Vise Clamp Cylinder

Fig 11-10
REF
NO.
1 283581001 CYLINDER - HYDRAULIC 5" BORE X 2.25" ROD X 2" ST 1 Breakdown Fig 11-10T01
2 234407001 PIN-VISE CYLINDER 1
11-10
Vise - 11 D60X90 (SN 101-)
Breakdown-Vise Clamp Cylinder

Fig 11-10T01
6 2 1
14
13 5 4 3 12 11 10 9 8 7
11-10T01
D60X90 (SN 101-) Vise - 11
Breakdown-Vise Clamp Cylinder

Fig 11-10T01
REF
NO.
1 275458005 CYLINDER ROD 1
2 HEAD GLAND 1 Not Sold Separately
4 NUT-1 1/2" 12 LOCK 1 Not Sold Separately
5 TUBE - WELDMENT 1 Not Sold Separately
6 LOCKING INSERT 2 Not Sold Separately
7 ROD WIPER 1 Not Sold Separately
8 POLYPAK 1 Not Sold Separately
9 WEAR BAND 1 Not Sold Separately
10 WASHER-BACKUP 1 Not Sold Separately
13 UNI-RING 1 Not Sold Separately
14 598001 FITTING - 1/4" NF ST GREASE ZERK 1
221731015 WEAR KIT-HYD. CYLINDER
283581001 CYLINDER - HYDRAULIC 5" BORE X 2.25" ROD X 2" ST Includes All Items Listed Above
11-10T01
Vise - 11 D60X90 (SN 101-)
1 Gallon Auto Greaser

Fig 11-11
11
10
4
2
11-11
D60X90 (SN 101-) Vise - 11
1 Gallon Auto Greaser

Fig 11-11
REF
NO.
1 296368072 ASSEMBLY - AUTO GREASER (1 GAL) 1 Breakdown Fig 11-11T01
2 296300772 SCREW HFS .38-16X1.00 GR8 YZ 3
5 296303130 BAR - NOZZLE 1
6 296303135 SPRAY TIP 1
7 296303136 GUARD TIP 1
8 284562001 NUT, HEX JAM - .88 - 14 - GR5 - YZ 1
9 57950001 FITTING - 90-6MORBA-4MJ 1
10 296368075 WELDMENT - GREASE BUCKET MOUNT 1
11 296370769 PLATE - AUTO GREASER NOZZLE MOUNT 1
11-11
Vise - 11 D60X90 (SN 101-)
Breakdown-Auto Greaser
Fig 11-11T01
7 10
11
5
9
12
11-11T01
D60X90 (SN 101-) Vise - 11
Breakdown-Auto Greaser
Fig 11-11T01
REF
NO.
1 296289052 WELD - BUCKET SUPPORT 1
2 296337339 BIO-STICK 1 GALLON 1
3 296303104 GREASE FOLLOWER 1 Breakdown Fig 11-11T02
4 296303115 CYLINDER - AUTO GREASER 1 Breakdown Fig 11-11T03
5 296303050 GREASER TOP 1
6 109591001 LATCH-4" RUBBER T HANDLE 3
7 599001 BREATHER VENT-1/8 NPT 131000 1
8 510357010 SCREW-MCH-10-24X.75-GR2-YZ-HWH-SLOTTED 12
9 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 12
10 59928001 REDUCER-6F JICX4M JIC ST 1
11 296280727 FITTING-CHECK VALVE-6MORX6MJIC-40PSI 1
12 115222001 FITTING-1/8 NPT HEX SOCKET 1
11-11T01
Vise - 11 D60X90 (SN 101-)
Breakdown-Grease Follower
Fig 11-11T02
11-11T02
D60X90 (SN 101-) Vise - 11
Breakdown-Grease Follower
Fig 11-11T02
REF
NO.
1 296303090 RUBBER WIPER 1
2 296303013 PLATE - FOLLOWER 1
3 296303075 PLATE - GREASE FOLLOWER 1
4 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 4
5 248198001 NUT-1/4 - 20 GR8 TOP LOCK ZINC 4
11-11T02
Vise - 11 D60X90 (SN 101-)
Breakdown-Greaser Cylinder
Fig 11-11T03
6 1
4 5
2
11-11T03
D60X90 (SN 101-) Vise - 11
Breakdown-Greaser Cylinder
Fig 11-11T03
REF
NO.
1 296308339 CYL-1.00 BORE X 2.50 STROKE X 0.50 ROD 1
2 619590001 FITTING- #4 M ORING X 1/4 MNPT 90 DEG 2
3 601696010 SOCKET HD CAP SCREW 3/8-16X1 Z 2
4 67849001 FITTING-1/4 M X 4M JIC ST. 2
5 4255003 COUPLER-1/4" M OF QUICK SET 2
6 4255005 COUPLER-1/4" F OF QUICK SET 2
7 296303045 SHAFT - PISTON 1
8 296287959 O-RING - .614ID X .140 WALL 2
11-11T03
Vise - 11 D60X90 (SN 101-)
5 Gallon Auto Greaser (SN 101-223)

Fig 11-12
10
16 17 8
15
25
11 2
27 27
9 8 3 26
6
5
7
24
22
23 21
20
1
18
14 19
12
13
11-12
D60X90 (SN 101-) Vise - 11
5 Gallon Auto Greaser (SN 101-223)

Fig 11-12
REF
NO.
1 (296363305) BIO-STICK THREAD LUBRICANT 5 GAL. METAL PAIL 1
2 296347705 PLATE - GREASE TOP 1
3 296335124 PLATE - REIN 2
4 296335118 WIPER- RUBBER 1
5 296335119 PLATE - GREASE FOLLOWER 2
6 296300754 SCREW-HFS-.25-20X1.00-GR8-YZ 4
7 296300891 NUT-HEXFLG-.25-20-GR8-YZ 8
8 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 4
9 296385024 GREASER TUBE WELDMENT 1
10 296385025 ASSEMBLY - CLYINDER - AUTO GREASER 1 Breakdown Fig 11-12T01
11 296335123 PLATE - LATCH 2
12 296369603 WELDMENT - 5 GALLON AUTO GREASER 1
13 1788023 PIN-EXPANSION 1/4 X 1 1/4 2
14 1803023 SPRING - COMP. #67 2" OA 2
15 115222001 FITTING-1/8 NPT HEX SOCKET 1
16 296280727 FITTING-CHECK VALVE-6MORX6MJIC-40PSI 1
17 59928001 REDUCER-6F JICX4M JIC ST 1
18 296370769 PLATE - AUTO GREASER NOZZLE MOUNT 1
20 296303135 SPRAY TIP 1
21 296303136 GUARD TIP 1
22 296303130 BAR - NOZZLE 1
23 284562001 NUT, HEX JAM - .88 - 14 - GR5 - YZ 1
24 57950001 FITTING - 90-6MORBA-4MJ 1
26 235741001 NUT - HEX - .31 - 18 - GR8 -YZ 2
27 252252001 WASHER-5/16 SAE FLAT ZP 4
11-12
Vise - 11 D60X90 (SN 101-)
Breakdown-Greaser Cylinder (SN 101-223)

Fig 11-12T01
4
7
3
11-12T01
D60X90 (SN 101-) Vise - 11
Breakdown-Greaser Cylinder (SN 101-223)

Fig 11-12T01
REF
NO.
1 296385043 CYLINDER-HYDRAULIC 2.5 STROKE 1.0 BORE 1 Breakdown Fig 11-12T02
2 601696010 SOCKET HD CAP SCREW 3/8-16X1 Z 2
3 67849001 FITTING-1/4 M X 4M JIC ST. 2
4 4255003 COUPLER-1/4" M OF QUICK SET 2
5 4255005 COUPLER-1/4" F OF QUICK SET 2
6 296303045 SHAFT - PISTON 1
7 296287959 O-RING - .614ID X .140 WALL 2
8 296289124 FITTING - 4MOR X 4MNPT - ST 2
11-12T01
Vise - 11 D60X90 (SN 101-)
Breakdown-Cylinder (SN 101-223)

Fig 11-12T02
11
5
6
7
9
10
12
11-12T02
D60X90 (SN 101-) Vise - 11
Breakdown-Cylinder (SN 101-223)

Fig 11-12T02
REF
NO.
1 BARREL ASSY Not Sold Separately
2 296320358 SHAFT ASSY
3 PISTON Not Sold Separately
4 FULL LOCK NUT Not Sold Separately
5 HEAD SHAFT Not Sold Separately
6 O-RING Not Sold Separately
7 BACKUP Not Sold Separately
8 PSP SEAL Not Sold Separately
9 BS SEAL Not Sold Separately
10 DUST SEAL Not Sold Separately
11 O-RING Not Sold Separately
12 INTERNAL COLLAR Not Sold Separately
296385043 CYLINDER-HYDRAULIC 2.5 STROKE 1.0 BORE 1 Includes All Items Listed Above
296285211 SEAL KIT 1 Includes Items 6 thru 11
11-12T02
Rod Loader

Rod Loader
Rod Selector(SN 101-193) Fig 12-01

Front Slide (2 7/8") Fig 12-02
Breakdown-Slide Cylinder Fig 12-02T01
Front Slide (3 1/2") Fig 12-03
Rear Slide (2 7/8") Fig 12-04
Rear Slide (3 1/2") Fig 12-05
Rod Lift (2 7/8") (SN 101-193) Fig 12-06
Breakdown-Rod Lift Cylinder (SN 101-193) Fig 12-06T01
Rod Lift (3 1/2") (SN 101-193) Fig 12-07
Breakdown-Rod Lift Cylinder Fig 12-07T01
Rod Loader Motor (SN 101-193) Fig 12-08
Breakdown-Rod Loader Motor Fig 12-08T01
Safety Arms Fig 12-09
Rod Loader Valve Fig 12-10
Breakdown-Rod Loader Valve Fig 12-10T01
Rod Box 15' Short (225') - 2 7/8" Rod Fig 12-11
Breakdown-Short Rod Box With Decals Fig 12-11T01
Breakdown-Rod Box Lift With Decal Fig 12-11T02
Rod Box 15' Tall (450') - 2 7/8" Rod Fig 12-12
Breakdown-Tall Rod Box With Decals Fig 12-12T01
Breakdown-Rod Box Lift With Decal Fig 12-12T02
Rod Box 15' Tall (240') - 3 1/2" Rod Fig 12-13
Breakdown-Tall Rod Box With Decals - 3 1/2" Rod Fig 12-13T01
Breakdown-Rod Box Lift With Decal - 3 1/2" Rod Fig 12-13T02

Rod Loader - 12 D60X90 (SN 101-)
Rod Selector(SN 101-193)

Fig 12-01
20
11
4 20
12 16
4
17 8
21
2
9 8
10 6
17
18 14 19 15 13 1
12-01
D60X90 (SN 101-) Rod Loader - 12
Rod Selector(SN 101-193)

Fig 12-01
REF
NO.
1 296362479 WELDMENT - ROD LOADER MOUNT FRONT 1
2 296362475 WELDMENT - ROD LOADER MOUNT REAR 1
3 296350668 WELDMENT - COVER PLATE RIGHT 2
4 296280063 STRIP - PLASTIC WEAR 4
5 296397787 WELDMENT - ROD ARM CLAMP 2
6 296307456 PLATE - SAFETY BAR MOUNT, FRONT 1
7 296350962 PLATE - SAFETY BAR MOUNT FRONT 1
9 296375833 WELDMENT - VISE VALVE CONTROLLER COVER 1
10 296276086 CONTROLLER - OX024-010 BLANK 1
11 296397812 HOSE CARRIER-PT 25E 2
12 510308105 BOLT-CARG-.25-20X.63-GR5-YZ 16
16 60727001 FITTING-6MJICX90BULKHEAD ELBOW 4
20 506996072 SHCS M10-1.5X40 16
12-01
Front Slide (2 7/8")

Fig 12-02
16
7
29 24
18 3 10
20
28
26 31
23 4
19
17 7
14
15 1
27
25
24
9 13
21 22
25
2 5 30 12
11
12-02

Fig 12-02
REF
NO.
1 296393426 WELDMENT - ROD LOADER ARM 1
2 296397124 WELDMENT - ROD LOADER ARM 4 GRIPPER 1
3 296308392 CYLINDER - 1 BORE X 1.8 STROKE - 1/2 ROD 1 Breakdown Fig 12-2T01
4 296308424 ROD ATTACHMENT 1
5 296350558 CAST MD NYLON 2
6 296350557 RACK GEAR-ROD LOADER 1
7 296350553 PLATE - ROD LOADER STOP 2
8 296397174 ROD ARM WEAR PLATE 1
9 296358285 PIN - ROD LOADER 1
10 296350552 BAR - STOP 1
11 296397125 PIN - ROD LOADER ARM 1
12 296361207 PLATE - ROD LOADER 2
13 296289831 SENSOR - PROXIMITY - INDUCTIVE - 20MM (CUBE) 1
14 296379887 GRIP-ROD LOADER CLAMP 4
16 296367784 BOLT-ELEV-.38-16X1-GR5-CZ 10
17 296300850 NUT-HEXFLGTL-.38-16-G-YZ 10
18 296290306 FITTING - 45 - 6MJ - 6MORBA 2
19 296363654 SCREW-SET M16-2.0X70-12.9 1
20 506042016 NUT-HEX,JAM,M16 -2.00,YZ,D439 1
21 296375830 SCREW-M5-.80X12 SOCKET HEAD 2
25 510011 COTTER PIN-1/8" X 1 1/2" 4
26 3888001 NUT-1/2 N.F. HEX JAM 1
27 296300852 NUT-HEXFLGTL-.63-11-G-YZ 1
28 296300812 SCREW-HFS-.63-11X5.00-GR8-YZ 1
12-02
Breakdown-Slide Cylinder
Fig 12-02T01
10
11 5 9 12
4 3 6
8 7
12-02T01
Fig 12-02T01
REF
NO.
2 296359744 1/2in SHAFT 1
3 1" PISTON 3/8" SHAFT(PSP) 1 Not Sold Separately
4 3/8" FULL LOCK NUT 1 Not Sold Separately
5 1" LD HEAD 1/2" SHAFT (BSS) 1 Not Sold Separately
12 1" INTERNAL COLLAR 1 Not Sold Separately
296308392 CYLINDER - 1 BORE X 1.8 STROKE - 1/2 ROD Includes All Items Listed Above
12-02T01

Fig 12-03
16
28 6
27 32
2 9
21 23 17
25
12 15 18
31
29
30
24 1
4
20
14
8 26
22
24
11
19
23
13 4
10 12 29 21
12-03

Fig 12-03
REF
NO.
4 296375953 WEAR STRIP- ROD ARM 3.50" ROD 2
9 296350552 BAR - STOP 1
12 296397991 PLATE - 3.5 ROD GRIPPER 2
15 296300850 NUT-HEXFLGTL-.38-16-G-YZ 10
16 296367784 BOLT-ELEV-.38-16X1-GR5-CZ 10
17 506042016 NUT-HEX,JAM,M16 -2.00,YZ,D439 1
18 296363654 SCREW-SET M16-2.0X70-12.9 1
19 268920001 SCREW-M5-.8X12 SOC CAP SCREW GR. 12.9 2
24 510011 COTTER PIN-1/8" X 1 1/2" 4
25 3888001 NUT-1/2 N.F. HEX JAM 1
26 296300852 NUT-HEXFLGTL-.63-11-G-YZ 1
27 296300812 SCREW-HFS-.63-11X5.00-GR8-YZ 1
29 507612050 SCREW HFS,M10, 1.50X50,10.9,YZ,ANSI,B18.2.3.9M,PT 2
32 296290306 FITTING - 45 - 6MJ - 6MORBA 2
12-03
Fig 12-03T01
10
11 5 9 12
4 3 6
8 7
12-03T01
Fig 12-03T01
REF
NO.
2 296359744 1/2in SHAFT 1
12-03T01
Rear Slide (2 7/8")

Fig 12-04
15
7
22
10
17 27
3 19
26
1
7
24
29
21 4
18
16
13
14
25
23
22 20
9
23 6 5
2 28
11 12
12-04
Rear Slide (2 7/8")

Fig 12-04
REF
NO.
5 296350558 CAST MD NYLON 2
10 296350552 BAR - STOP 1
12 296361207 PLATE - ROD LOADER 2
15 296367784 BOLT-ELEV-.38-16X1-GR5-CZ 10
16 296300850 NUT-HEXFLGTL-.38-16-G-YZ 10
17 296290306 FITTING - 45 - 6MJ - 6MORBA 2
18 296363654 SCREW-SET M16-2.0X70-12.9 1
19 506042016 NUT-HEX,JAM,M16 -2.00,YZ,D439 1
23 510011 COTTER PIN-1/8" X 1 1/2" 4
24 3888001 NUT-1/2 N.F. HEX JAM 1
25 296300852 NUT-HEXFLGTL-.63-11-G-YZ 1
26 296300812 SCREW-HFS-.63-11X5.00-GR8-YZ 1
12-04
Fig 12-04T01
10
11 5 9 12
4 3 6
8 7
12-04T01
Fig 12-04T01
REF
NO.
2 296359744 1/2in SHAFT 1
12-04T01
Rear Slide (3 1/2")

Fig 12-05
15
26 6 9
25 30
2
21 16
19
6
23
3
17
11 14
22 29
27 28
1
4 5
20 18
13
24
8
19
21
12
10
4 27
11
12-05
Rear Slide (3 1/2")

Fig 12-05
REF
NO.
4 296375953 WEAR STRIP- ROD ARM 3.50" ROD 2
9 296350552 BAR - STOP 1
11 296397991 PLATE - 3.5 ROD GRIPPER 2
14 296300850 NUT-HEXFLGTL-.38-16-G-YZ 10
15 296367784 BOLT-ELEV-.38-16X1-GR5-CZ 10
16 506042016 NUT-HEX,JAM,M16 -2.00,YZ,D439 1
17 296363654 SCREW-SET M16-2.0X70-12.9 1
22 510011 COTTER PIN-1/8" X 1 1/2" 4
23 3888001 NUT-1/2 N.F. HEX JAM 1
24 296300852 NUT-HEXFLGTL-.63-11-G-YZ 1
25 296300812 SCREW-HFS-.63-11X5.00-GR8-YZ 1
30 296290306 FITTING - 45 - 6MJ - 6MORBA 2
12-05
Fig 12-05T01
10
11 5 9 12
4 3 6
8 7
12-05T01
Fig 12-05T01
REF
NO.
2 296359744 1/2in SHAFT 1
12-05T01
Rod Lift (2 7/8") (SN 101-193)

Fig 12-06
10
6
6
8 1
12-06
Rod Lift (2 7/8") (SN 101-193)

Fig 12-06
REF
NO.
1 296350605 CYLINDER-MD 2" X 13.5" 2 Breakdown Fig 12-6T01
2 296350607 WELD - ROD LIFT 2
5 296363387 WELDMENT - PIN 2
6 122606001 FITTING-6MX6M JIC90 DEGW/ RSTS 4
7 296369259 PLATE - ENCODER 1
9 296301537 SENSOR - PROXIMITY, INDUCTIVE - 20MM (CUBE) 1
12-06
Breakdown-Rod Lift Cylinder (SN 101-193)

Fig 12-06T01
12
3 5 11 2
4 8 10
9
1 13
7
6
12-06T01
Breakdown-Rod Lift Cylinder (SN 101-193)

Fig 12-06T01
REF
NO.
1 2" BARREL ASSY 1 Not Sold Separately
2 296368804 2" SHAFT ASSY 1
3 2" PISTON 3/4" SHAFT (PSP/WRG) 1 Not Sold Separately
5 2" MD HEAD 1 1/4" SHAFT (BSS) 1 Not Sold Separately
13 1/8" KEYSTOCK 1 Not Sold Separately
296350605 CYLINDER-MD 2" X 13.5" Includes All Items Listed Above
296368805 2" REPAIR KIT (1.25/.75) Includes Items 6 thru 12
12-06T01
Rod Lift (3 1/2") (SN 101-193)

Fig 12-07
10
2
9
8 5
12-07
Rod Lift (3 1/2") (SN 101-193)

Fig 12-07
REF
NO.
1 296375756 CYLINDER-HYDRAULIC, 14" STROKE 2 Breakdown Fig 12-7T01
2 296369677 WELD - ROD LIFT 2
3 296363387 WELDMENT - PIN 2
4 296369259 PLATE - ENCODER 1
8 122606001 FITTING-6MX6M JIC90 DEGW/ RSTS 4
12-07
Breakdown-Rod Lift Cylinder

Fig 12-07T01
2 5 13 11
4 12
9 3 8
1
6 7 10
12-07T01
Breakdown-Rod Lift Cylinder

Fig 12-07T01
REF
NO.
1 2" MD BARREL ASSY 1 Not Sold Separately
2 296380010 1 1/4" SHAFT ASSY 1
3 2" PISTON 3/4" SHAFT ASSY (PSP/WRG) 1 Not Sold Separately
4 3/4" FULL LOCKNUT 1 Not Sold Separately
5 2" MD HEAD 1 1/4" SHAFT (BSS) 1 Not Sold Separately
13 1/8" KEYSTOCK 1 Not Sold Separately
296380011 2" REPAIR KIT Includes Items 6 thru 12
296375756 CYLINDER-HYDRAULIC, 14" STROKE Includes All Items Listed Above
12-07T01
Rod Loader Motor (SN 101-193)

Fig 12-08
16
14
2
5
14 7
18 4
17
1
3
11
6 14
2 4
6
15 21
7
10
16
14 9
12 20
24
11 26
27
8 25
22
10
11
7
11 19
23 13
12-08
Rod Loader Motor (SN 101-193)

Fig 12-08
REF
NO.
1 296269732 GEAR - FRONT ROD LOADER SPLINED 1
2 296287807 MOTOR-HYD 4K COMPACT 19.8 CI 14T 2 Breakdown Fig 12-8T01
3 296350655 PLATE - BEARING 1
4 296287915 1/2 X 2" ROLL PIN 2
5 296350773 SYNCRO TUBE (111") 1
6 296287853 HUB - 1.25 14T SPLINE 2
7 296385089 BEARING- 2 BOLT FLANGE, STEEL 4
8 296305777 GEAR - LOWER ROD LOADER 1
9 296269731 GEAR - REAR ROD LOADER SPLINED 1
10 296358275 WELDMENT - ROD LOADER 2
11 180007707 SCREW-HFS,M12-1.75X30,10.9,YZ,(PFCN) 22
12 220076003 BOLT-M12-1.75X35 SHCS GR. 12.9 4
15 60851001 FITTING-6M JICX6FS JIC 90ELBOW 1
16 65569001 FITTING STR 6MJ - 4MORB 2
18 86883001 BOLT-M12X45 SOC.HD.CAP SCREW 4
19 296330964 ASM - RESISTOR PLUG DT04-3P 590 OHM 1
20 296378721 TUBE - SHORT SPACER 1
21 296378723 TUBE - LONG SPACER 1
23 296393424 PLATE - ENCODER MOUNT 1
24 296393396 ROD - ENCODER ADAPTOR 1
25 296276165 ENCODER ABSOLUTE CAN OPEN 1
26 523001 SSS-1/4-20X3/8 1
27 296310478 SCREW - M4X8-8.8 LOW HEAD HEX SOCKET 3
12-08
Breakdown-Rod Loader Motor

Fig 12-08T01
21
19
17
2
18
16
15
14
13
12
10
11 20
2 2
4
5
12-08T01
Breakdown-Rod Loader Motor

Fig 12-08T01
REF
NO.
1 180005753 SHAFT-SUB ASSY 1
2 770007 SEAL-O RING 9022-6 4
3 770071 SEAL-DUST 1
4 296285188 SHAFT SEAL 1
5 260576013 WASHER-BACKUP 1
6 296285189 HOUSING BEARING 1
7 296271183 SHAFT - SHAFT FACE 1
8 180005755 PLATE WEAR 1
9 180005756 DRIVE 1
10 296285190 GEROLER SUB ASSY 1
11 180005757 PLATE - VALVE 1
12 180005758 DRIVE - VALVE 1
13 243316017 VALVE 1
14 770089 PLATE-BALANCE 1
15 770037 PIN-14351 2
16 770039 SPRING-7383 2
17 770057 SEAL-FACE INNER 1
18 770091 SEAL-FACE OUTER 1
19 770093 HOUSING-(SAE 10 PORTS)#21564-1 1
20 180005760 PLUG - SUB ASSY 1
21 180005761 SCREW-CAP 4
296285239 SEAL KIT
296287807 MOTOR-HYD 4K COMPACT 19.8 CI 14T Includes All Items Listed Above
12-08T01
Safety Arms
Fig 12-09
6
2
4
1 3
12-09
Safety Arms
Fig 12-09
REF
NO.
1 296350791 SAFETY ARM WELDMENT FRONT 1
2 296350787 SAFETY ARM WELDMENT REAR 1
4 506044016 NUT-HEX TOPLOCK,M16 -2.00,YZ,D980V 2
5 218386001 WASHER-BELLEVILL 1.13OD X.63ID 4
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
12-09
Rod Loader Valve

Fig 12-10
9
4
3
1
6
4
3
4
6
3
4
5
8
7
8
12-10
Rod Loader Valve

Fig 12-10
REF
NO.
1 296360317 VALVE-ROD LOADER WITH RELIEF 1 Breakdown Fig 12-10T01
6 59426001 FITTING - 90-6MJ-6MORBA 3
9 163551360 FITTING - CHECK VALVE - 6MOR X 6MJIC 1
12-10
Breakdown-Rod Loader Valve

Fig 12-10T01
6
9 10 2 5 5
12
1
2 2
5 5
11 1
13 5
11
11
11
7 8 11 7 11
1 11 8
11
1
12-10T01
Breakdown-Rod Loader Valve

Fig 12-10T01
REF
NO.
2 296265596 CARTRIDGE - SOLENOID VALVE 1
2 296265599 SEAL KIT 3
4 296319980 HF VALVE-SP10-47C-0-P-00 1
5 296271077 COILS 5
6 296265595 SEAL KIT 1
7 246415003 PILOT PISTON 3
9 510508982 ORIFICE PLUG 1
10 240324011 PLUG - SAE 04 2
11 240324015 PLUG-SAE 24
12 296302273 SEAL KIT 1
13 180010397 ORIFICE PLUG 1
296360317 VALVE-ROD LOADER WITH RELIEF Includes All Items Listed Above
12-10T01
Rod Box 15' Short (225') - 2 7/8" Rod

Fig 12-11
6
5
1
4
2 3
12-11
Rod Box 15' Short (225') - 2 7/8" Rod

Fig 12-11
REF
NO.
1 296370948 ASSEMBLY - SHORT ROD BOX WITH DECALS 2.875 1 Breakdown Fig 12-11T01
2 296368185 WELDMENT - ROD COVER 2
4 2108001 LYNCH PIN - 1/4 X 2 4
5 296350592 PIN - ROD BOX LIFT 1
6 510504599 PIN - HAIR, .24 - 5.13 - .243 WIRE - YZ 2
7 296370949 ASSEMBLY - ROD BOX LIFT WITH DECAL 2.875 1 Breakdown Fig 12-11T02
12-11
Breakdown-Short Rod Box With Decals

Fig 12-11T01
2
4
4
3
12-11T01
Breakdown-Short Rod Box With Decals

Fig 12-11T01
REF
NO.
1 WELDMENT - ROD BOX 15' 1 Not Sold Separately
296370948 ASSEMBLY - SHORT ROD BOX WITH DECALS 2.875 1 Includes All Items Listed Above
12-11T01
Breakdown-Rod Box Lift With Decal

Fig 12-11T02
12-11T02

Fig 12-11T02
REF
NO.
1 WELDMENT - ROD BOX LIFT 1 Not Sold Separately
296370949 ASSEMBLY - ROD BOX LIFT WITH DECAL 2.875 1 Includes All Items Listed Above
12-11T02
Rod Box 15' Tall (450') - 2 7/8" Rod

Fig 12-12
5
6
7
4
2
4
3
12-12
Rod Box 15' Tall (450') - 2 7/8" Rod

Fig 12-12
REF
NO.
1 296370950 ASSEMBLY - TALL ROD BOX WITH DECALS 2.875 1 Breakdown Fig 12-12T01
2 296350592 PIN - ROD BOX LIFT 1
4 2108001 LYNCH PIN - 1/4 X 2 4
5 296368159 WELDMENT - ROD COVER 2
6 510504599 PIN - HAIR, .24 - 5.13 - .243 WIRE - YZ 2
7 296370949 ASSEMBLY - ROD BOX LIFT WITH DECAL 2.875 1 Breakdown Fig 12-12T02
12-12
Breakdown-Tall Rod Box With Decals

Fig 12-12T01
4
3
12-12T01
Breakdown-Tall Rod Box With Decals

Fig 12-12T01
REF
NO.
1 WELDMENT - 2 7/8" TALL BOX (NARROW BOX) 1 Not Sold Separately
296370950 ASSEMBLY - TALL ROD BOX WITH DECALS 2.875 1 Includes All Items Listed Above
12-12T01

Fig 12-12T02
12-12T02

Fig 12-12T02
REF
NO.
1 WELDMENT - ROD BOX LIFT 1 Not Sold Separately
296370949 ASSEMBLY - ROD BOX LIFT WITH DECAL 2.875 1 Includes All Items Listed Above
12-12T02
Rod Box 15' Tall (240') - 3 1/2" Rod

Fig 12-13
7
5
3
2
5
2
12-13
Rod Box 15' Tall (240') - 3 1/2" Rod

Fig 12-13
REF
NO.
1 296370951 ASSEMBLY - TALL ROD BOX WITH DECALS 3.5 1 Breakdown Fig 12-13T01
2 296369722 PLATE - ROD RETAINER PIN 4
3 296369734 ROD - LIFT PIN 1
4 296369728 WELDMENT - ROD BOX COVER 2
5 2108001 LYNCH PIN - 1/4 X 2 4
6 510504599 PIN - HAIR, .24 - 5.13 - .243 WIRE - YZ 2
7 296399484 ASSEMBLY - ROD BOX LIFT 3.5" ROD 1 Breakdown Fig 12-13T02
12-13
Breakdown-Tall Rod Box With Decals - 3 1/2" Rod

Fig 12-13T01
2
3
12-13T01
Breakdown-Tall Rod Box With Decals - 3 1/2" Rod

Fig 12-13T01
REF
NO.
1 WELDMENT - 15' 3.5 ROD BOX 1 Not Sold Separately
296370951 ASSEMBLY - TALL ROD BOX WITH DECALS 3.5 1 Includes All Items Listed Above
12-13T01
Breakdown-Rod Box Lift With Decal - 3 1/2" Rod

Fig 12-13T02
2 1
12-13T02
Breakdown-Rod Box Lift With Decal - 3 1/2" Rod

Fig 12-13T02
REF
NO.
1 WELDMENT - ROD BOX LIFT 3.5" ROD 1 Not Sold Separately
296399484 ASSEMBLY - ROD BOX LIFT 3.5" ROD 1 Includes All Items Listed Above
12-13T02
Stakedowns

Stakedowns
Spade Stakedown Fig 13-01

Breakdown-Spade Stakedown Cylinder Fig 13-01T01
Spade Stakedown Valve Fig 13-02
Breakdown-Spade Stakedown Valve Fig 13-02T01
Stop Switch Fig 13-03
Stop Switch-No Stakedown Option Fig 13-04
Rotary Stakedown Fig 13-05
Breakdown-Rotary Stakedown Planetary Fig 13-05T01
Breakdown-Rotary Stakedown Motor Fig 13-05T02
Breakdown-Rotary Stakedown Cylinder Fig 13-05T03
Rotary Stakedown Valve Fig 13-06
Breakdown-Rotary Stakedown Valve Fig 13-06T01

Stakedowns - 13 D60X90 (SN 101-)
Spade Stakedown
Fig 13-01
13
8 9
17
11 10
8
12 4 9 3
19
9 18 7
5
7
2
8 16
16
15
6 14
15
14
13-01
D60X90 (SN 101-) Stakedowns - 13
Spade Stakedown
Fig 13-01
REF
NO.
1 296368076 STAKE - INNER 2
2 296261477 CYLINDER-4" X 40" STROKE 2 Breakdown Fig 13-1T01
3 296368078 TUBE OUTER STAKE 1
4 296311757 PIN - OUTRIGGER CYLINDER 2
5 296368077 TUBE - OUTER STAKE 1
6 296335054 PIN - CYLINDER 2
7 900035005 CLAMP-HALF 3/8" DOUBLE (PAIR) 3
8 67846003 PLATE-TWIN COVER 3
9 296300765 SCREW-FS-.31-18X1.50-GR8-YZ 3
10 103047001 FITTING-6MJICX6MORING LONG STR 1
12 1788033 PIN-EXP.3/8X2 1/4 2
13 59426001 FITTING - 90 6MJ 6MORBA 1
15 250505001 BOLT 3/4-10 X 1" GR8 HEX 4
16 296300815 SCREW HFS, .75 - 10 X 1.50, GR8, YZ 16
18 294283001 CLIP - 1 15/16" TUBE 1
19 296362379 ASSEMBLY - STOP SWITCH 1 See Fig 13-3
13-01
Breakdown-Spade Stakedown Cylinder

Fig 13-01T01
11
8 12
3
9
14
10
15
1 6
2
5
7 13
13-01T01
Breakdown-Spade Stakedown Cylinder

Fig 13-01T01
REF
NO.
5 PPS SEAL 1 Not Sold Separately
10 296278229 SHAFT ASSY 1
11 278769023 VALVE 1
12 296271167 VALVE 1
13 296271146 NYLOCK SET SCREW 1
14 296319577 4" PISTON 1
15 296319578 4" HDE HEAD 1
296261477 CYLINDER-4" X 40" STROKE Includes All Items Listed Above
13-01T01
Spade Stakedown Valve

Fig 13-02
3
4
2 5
13-02
Spade Stakedown Valve

Fig 13-02
REF
NO.
1 296289760 VALVE - SEAT PLATFORM ROTATION/PIVOT 1 Breakdown Fig 13-2T01
3 59426001 FITTING - 90-6MJ-6MORBA 1
5 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 4
13-02
Breakdown-Spade Stakedown Valve

Fig 13-02T01
1 2
1 2
3 3
5
13-02T01
Breakdown-Spade Stakedown Valve

Fig 13-02T01
REF
NO.
1 255076011 3 WAY/4 WAY SOLENOID SPOOL VALVE 2
1 255077007 SEAL KIT 2
2 296278061 STERLING 12 VOLT COIL 2
3 296278195 CHECK VALVE 30 PSI 4
3 260609019 SEAL KIT 4
5 296278016 PLUG - #4 EPCO 2
296289760 VALVE - SEAT PLATFORM ROTATION/PIVOT Includes All Items Listed Above
13-02T01
Stop Switch
Fig 13-03
1 4 2
13-03
Stop Switch
Fig 13-03
REF
NO.
1 296362378 WELDMENT - STOP SWITCH 1
3 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 2
4 700IF404 DECAL-CONTROL, DISABLE THRUST/ROTATION 1
13-03
Stop Switch-No Stakedown Option

Fig 13-04
5 4
13-04
Stop Switch-No Stakedown Option

Fig 13-04
REF
NO.
1 296369653 PLATE - E-STOP NO STAKEDOWNS 1
3 700IF404 DECAL-CONTROL, DISABLE THRUST/ROTATION 1
5 508495035 SCREW-HFS,M20-2.50X35,10.9,YZ,PT 2
6 59403001 CAP NUT - 6 JIC 2
13-04
Rotary Stakedown
Fig 13-05
13 33
27 14 16
6 19
20
26
2
25
32
15 12
23
24
3
9
4
17
31
18 11
30
29
28 8
22
10
10
21 2 16
13-05
Rotary Stakedown
Fig 13-05
REF
NO.
1 204936001 ROTARY BIT-CMM-4 8
3 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
4 236229001 O-RING - 329 2
5 238221001 NUT - HEX -.63 - 11 - GR8 - YZ 8
6 270422001 SCREW - HCS - .63 - 11X 5.00 - GR5 - YZ 8
7 296264836 CMM4 SNAP RING 8
8 296300769 SCREW-HFS-.31-18X2.50-GR8-YZ 2
9 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 4
10 296300815 SCREW HFS, .75 - 10 X 1.50, GR8, YZ 16
11 296300849 NUT-HEXFLGTL-.31-18-G-YZ 2
12 296300891 NUT-HEXFLG-.25-20-GR8-YZ 1
14 296358153 WELDMENT - MOTOR SLIDE 2
15 296358164 CYLINDER-HYD. 2.5X40 2 Breakdown Fig 13-5T03
16 296358165 BAR - CYLINDER PIN 4
17 1788023 PIN-EXPANSION 1/4 X 1 1/4 2
18 296358181 PIN - STAKE KEEPER 2
19 296358192 PLANETARY / MOTOR 2 Breakdown Fig 13-5T01 & 13-5T02
20 296362379 ASSEMBLY - STOP SWITCH 1 See Fig 13-3
21 296385113 WELDMENT - STAKEDOWN SLIDE 1
22 296385121 STAKE - 4" X 40" D60X90 2
23 296389782 PLATE - LIGHT BAR 2
24 296389896 WELDMENT - STAKEDOWN SLIDE 1
25 296389900 VALVE - STAKEDOWN ASSEMBLY 1 See Fig 13-6
26 57946001 FITTING-10MX#6JIC ST ADAPTER 2
28 59426001 FITTING - 90 6MJ 6MORBA 4
29 72062005 PLATE-TOP CLAMP 2
30 72062007 CLAMP - PAIR, 1/2 HYD HOSE 2
31 296358175 PIN - SLIDE LOCK 2
32 296300895 NUT-HEXFLG-.38-16-GR8-YZ 2
33 296300911 SCREW-HFS-.38-16X6.00-GR8-YZ 2
13-05
Breakdown-Rotary Stakedown Planetary

Fig 13-05T01
5 6
7
3 4
1 2 8
20
10
19
11
17
15 12
16 13
18 14
13-05T01
Breakdown-Rotary Stakedown Planetary

Fig 13-05T01
REF
NO.
1 296380147 SHAFT-OUTPUT 1
2 296380148 SEAL-OIL 1
3 296380149 BEARING-CONE 2
4 296380150 BEARING-CUP 2
5 244405039 COMPOUND - SEALING 2
6 296360738 LOCK WASHER 12
7 223860017 CAP SCREW 12
8 296380151 COVER 1
9 131488021 THRUST WASHER 1
10 PLUG-SHIPPING 1 Not Sold Separately
11 296380152 GEAR-SUN 1
12 296380153 ASSY-SEC CARRIER 1
13 296380154 GEAR-RING 1
14 296380155 BEARING-NEEDLE ROLLER 2
15 296380156 NUT-LOCK 1
16 296380157 WASHER-LOCK 1
17 296380158 WASHER-THRUST 1
18 296380159 HUB 1
19 163622975 PLUG - PIPE 1
20 163622970 PLUG - PIPE 1
296358137 PLANETARY-DRIVE 3.6:1 Includes All Items Listed Above
Note PLANETARY SECTION OF 296358192
13-05T01
Breakdown-Rotary Stakedown Motor

Fig 13-05T02
7
1
6 2 4
19
5
16
17
14
13
2 21
20
2 15
18
2
12
11
9 10
13-05T02
Breakdown-Rotary Stakedown Motor

Fig 13-05T02
REF
NO.
1 206469001 SHAFT & BEARING KIT/1 1/4 SPLINED 1
2 770007 SEAL - O RING 9022 - 6 4
3 770071 SEAL DUST 1
4 61062001 SHAFT SEAL 1
5 260576013 WASHER-BACKUP 1
6 246413003 HOUSING - 4 BOLT MAGNET 1
7 770017 SEAL-SHAFT FACE 9050 1
8 770079 PLATE-WEAR # 21623 1
9 161024001 DRIVE-MAIN 1
10 70020005 GEROLER ASSY- # 21625-7 1
11 510503701 PLATE, VALVE - #22134-000 1
12 774011 DRIVE-VALVE 8433 1
13 770087 VALVE 1
14 770089 PLATE-BALANCE 1
15 770037 PIN-14351 2
16 243316025 SPRING 2
17 770057 SEAL-FACE INNER 1
18 770091 SEAL-FACE OUTER 1
19 770093 HOUSING-(SAE 10 PORTS)#21564-1 1
20 180005760 PLUG - SUB ASSY 1
21 774017 BOLT-14384-012 4
770097 REPAIR KIT- #61258
296358190 MOTOR- 18.6 CID 1-1/4 14T Includes All Items Listed Above
Note MOTOR SECTION OF 296358192
13-05T02
Breakdown-Rotary Stakedown Cylinder

Fig 13-05T03
13 11
14
9 1
3 2 7
5 12
4 8 10
6
13-05T03
Breakdown-Rotary Stakedown Cylinder

Fig 13-05T03
REF
NO.
1 2 1/2" HDI BARREL ASSY 1 Not Sold Separately
2 296380145 1 1/2" SHAFT ASSY 1
3 2 1/2" PISTON 7/8" SHAFT (PSP/WRG) 1 Not Sold Separately
5 2 1/2" HDI HEAD 1 1/2" SHAFT (PSP/WRG) 1 Not Sold Separately
10 PPS SEAL 1 Not Sold Separately
11 WEAR RING-HT 1 Not Sold Separately
14 2 1/2" INTERNAL COLLAR 1 Not Sold Separately
296380146 2 1/2" REPAIR KIT Includes Items 6 thru 13
296358164 CYLINDER-HYD. 2.5X40 Includes All Items Listed Above
13-05T03
Rotary Stakedown Valve

Fig 13-06
13-06
Rotary Stakedown Valve

Fig 13-06
REF
NO.
1 296289188 VALVE-STAKEDOWN 1 Breakdown Fig 13-6T01
3 59426001 FITTING - 90 6MJ 6MORBA 5
13-06
Breakdown-Rotary Stakedown Valve

Fig 13-06T01
4 5
4 5
3 5 3 5
1 7
1
13-06T01
Breakdown-Rotary Stakedown Valve

Fig 13-06T01
REF
NO.
1 296265595 SEAL KIT 2
3 251118005 SEAL KIT 1
4 296265599 SEAL KIT 1
5 296271077 COILS 6
6 296302294 REGULATOR - PRESSURE FLOW 1
6 500659019 SEAL KIT-SOLENOID,SPOOL,2-WAY 1
7 246415003 PILOT PISTON 1
8 BLOCK Not Sold Separately
296289188 VALVE-STAKEDOWN Includes All Items Listed Above
13-06T01
Electrical Controls

Electrical Controls
Remote Lockout-Domestic Fig 14-01

Remote Lockout-International Fig 14-02
Power/Control/Misc. Fig 14-03
Radio Remote Fig 14-04
MFD Controller Fig 14-05
Pendant Fig 14-06

Electrical Controls - 14 D60X90 (SN 101-)
Remote Lockout-Domestic
Fig 14-01
2
6
14-01
D60X90 (SN 101-) Electrical Controls - 14
Remote Lockout-Domestic
Fig 14-01
REF
NO.
1 296272400 BATTERY - 1500MA NBB 1
2 296272392 CHARGER - 12 VOLT NBB 1
3 296272364 ANTENNA - 915 MHZ , 3DBL, 1.4 WAVE 1
4 296272366 MOUNT - ANTENNA MOTOROLA TYPE RG-58 1
5 296272303 ASM-R309LK FOR HDD 1
6 296272506 B309LK2, CAN DOM 1
7 296361155 SCREW-HFS-M6-1.00X30-10.9-YZ-D6921-PT 3
14-01
Remote Lockout-International
Fig 14-02
3 2
6
4
14-02
Remote Lockout-International
Fig 14-02
REF
NO.
1 296272382 ANTENNA - 2400MHZ 1/4 WAVE 1
2 296272510 B324LK2, CAN 1
3 296272513 R324LK, REMOTE LOCKOUT 1
5 296272392 CHARGER, 12-VOLT NBB 1
6 296272400 BATTERY - 1000MA NBB 2
14-02
Power/Control/Misc.
Fig 14-03
7
5
4
8
6
2
1
11
9
10
14-03
Power/Control/Misc.
Fig 14-03
REF
NO.
1 154677001 OUTLET - 12 VOLT 3
2 163632802 HORN - 12V LOW NOTE 1
3 296358195 HORN-STRIKE ALERT 1
4 286920001 REMOTE LOCKOUT BUZZER 1
7 296358287 PLATE - CONSOLE PROX MOUNT 1
8 296358288 PLATE - PROX 1
14-03
Radio Remote
Fig 14-04
14-04
Radio Remote
Fig 14-04
REF
NO.
1 296272382 ANTENNA - 2400MHZ 1/4 WAVE 1
2 296365298 9V AUTO CHARGER 1
3 296365198 ASM R224J D60X90 1
5 296333836 CABLE-RG58 TNC MALE TO TNC MALE 15' 1
14-04
MFD Controller
Fig 14-05
2 1
14-05
MFD Controller
Fig 14-05
REF
NO.
1 296330815 MODULE-DCIM W/ ANTENNA 1
2 296385096 CABLE-MFD 140" BNC MALE X TNC PLUG 1
14-05
Pendant
Fig 14-06
14-06
Pendant
Fig 14-06
REF
NO.
296395505 PENDANT 1
296395506 PENDANT HARNESS 1 Not Shown. See Fig 18-12
14-06
Safety

Safety
Voltage Stake Fig 15-01

Safety Equipment Fig 15-02

Safety - 15 D60X90 (SN 101-)
Voltage Stake
Fig 15-01
5 8
5 7 11
10
12
2
11
7
4
11 6
15-01
D60X90 (SN 101-) Safety - 15
Voltage Stake
Fig 15-01
REF
NO.
1 1865043 GROMMET-.75IDX1.38OD-.19GROOVE 2
2 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 1
3 235733001 BOLT-1/4-20X1/2 GR8 ZYC 1
4 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 1
5 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 2
6 296275117 HARNESS-VOLTAGE STAKE 1
7 296275118 CLAMP - #8 2
8 296398706 HANDLE VOLTAGE STAKE 1
9 296408502 ASSEMBLY - VOLTAGE STAKE 1
10 481013 WASHER-1/4 EST. STAR 2
11 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 3
12 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
15-01
Safety - 15 D60X90 (SN 101-)
Safety Equipment
Fig 15-02
2
4
7 8
6
15-02
D60X90 (SN 101-) Safety - 15
Safety Equipment
Fig 15-02
REF
NO.
1 277788001 WARNING CONE ASS'Y 4 Includes Item 2
2 70000530 DECAL-DANGER 4 Domestic
2 7000I530 DECAL- DANGER 4 International
3 210782005 GLOVES-SIZE 9-91/2 RUBBER INSULATED 1
3 210782003 GLOVES-SIZE 10 RUBBER INSULATED 1
3 210782007 GLOVE-SIZE 11 RUBBER INSULATED 1
3 210782009 GLOVE-SIZE 12 RUBBER INSULATED 1
4 210783001 GLOVES-SIZE 9 LEATHER PROTECT 1
4 210783003 GLOVES-SIZE 10 LEATHER PROTECT 1
4 210783007 GLOVE-SIZE 11 LEATHER PROTECT 1
4 210783009 GLOVE-SIZE 12 LEATHER PROTECT 1
5 210784001 BAG-GLOVE 1
6 210781001 GLOVE KIT-SIZE 9 1 Inc 1 Ea: Ref No 3 & 4, (per size) & 5
6 224979001 GLOVE KIT-SIZE 9 1/2 1 Inc 1 Ea: Ref No 3 & 4, (per size) & 5
7 210780009 BOOTS-SIZE 9 OVER-THE-SHOE 1
8 279118001 BOOT - 4 BUCKLE SIZE 9 1
8 279118002 BOOT-4 BUCKLE SIZE 10 1
8 279118003 BOOT 4 BUCKLE SIZE 11 1
8 279118004 BOOT - 4 BUCKLE SIZE 12 1
8 279118005 BOOT - 4 BUCKLE SIZE 13 1
8 279118006 BOOT - 4 BUCKLE SIZE 14 1
8 279118007 BOOT - 4 BUCKLE SIZE 15 1
8 279118008 BOOT - 4 BUCKLE SIZE 16 1
9 279119001 BOOT - ANKLE RUBBER SIZE9 1
9 279119002 BOOT - ANKLE RUBBER SIZE 10 1
15-02
Water Pump

Water Pump
Water Pump-150 GPM Kerr Fig 16-01

Breakdown-Outer Components Fig 16-01T01
Breakdown-Power/Fluid Fig 16-01T02
Breakdown-Piston Wash Pump Drive Fig 16-01T03
Breakdown-Special Tools Fig 16-01T04
Breakdown-Suction/Discharge Valve Fig 16-01T05
Breakdown-Outlet Fig 16-01T06
Water Pump Motor Fig 16-02
Breakdown-Water Pump Motor Fig 16-02T01
Piston Wash Tank (SN 101-223) Fig 16-03
Breakdown-Piston Wash Tank Fig 16-03T01
Anti-Freeze Tank Fig 16-04
Water Valve w/ Dump Valve Fig 16-05
Breakdown-Cylinder Fig 16-05T01
Breakdown-Water Valve Fig 16-05T02
Suction Stabilizer Fig 16-06
Breakdown-Union Fig 16-06T01

Water Pump - 16 D60X90 (SN 101-)
Water Pump-150 GPM Kerr

Fig 16-01
14
13
12
11
15
1
9
21
20
22
23
19
18
10
2
9
4
16
17 7
16 8
3
16-01
D60X90 (SN 101-) Water Pump - 16
Water Pump-150 GPM Kerr

Fig 16-01
REF
NO.
1 285141001 PUMP- 150 GPM WATER, KERR 1 Breakdown Fig 16-1T01 thru 16-1T06
2 296350708 WELDMENT - MOUNT 1
3 296357158 WELDMENT - BELT TENSIONER 1
5 507090010 NUT-HEX,M10-1.50,CL10,YZ,ISO4032 2
6 231150001 BUSHING 2in X 1in REDUCER POLY 1
7 905430001 FITTING-1NPTX1 BARB-90 NYLON 1
8 1580007 HOSE CLAMP - 1 1/2" 1
9 296258568 FITTING - PLUG - 32MNPT - SQ - GALV 2
10 287010001 FLANGE - WATER PUMP 3" INLET 1
11 296315047 HEX BUSHING - 2" X 1/2" HEX 1
12 904831001 FITTING 1/2MNPT X 1/2MNPT 90 1
13 227235001 COUPLER 1/2 in. NPT QUICK - FEMALE 1
14 234679001 CAP-DUST 1
15 732017 PLUG-3" PIPE PLUG BLACK 1
17 507090016 NUT-HEX,M16-2.00,CL10,YZ,ISO4032 2
19 296378170 COUPLER - WATER VALVE 1
20 73120001 FITTING-1"HEX HEAD PIPE PLUG 1
21 100353001 TEE 1M BCH X 16MJIC X 16MJIC 1
22 296301608 FITTING-FP-FP-COUPLING 1
23 180020985 FITTING-ST-12BHI-8MNPT 1
16-01
Breakdown-Outer Components
Fig 16-01T01
27
31
32
6
8
28
29
9
16
30
20 19
18
21
5 26
34
10
2
18 33 15
18 17
4 5
11
1
14
3
22
24
25 12
23
13
16-01T01
Breakdown-Outer Components
Fig 16-01T01
REF
NO.
1 287030054 MANIFOLD - OIL 1
1 287030055 GASKET - OIL MANIFOLD 1
2 287030056 HOSE - 8FS JIC/8FS JIC 90 1
3 287030057 HOSE - 8FS JIC/ 1/2 M STR 1
4 287030058 HOSE - 4FS JIC 90/ 1/8 M STR 2
5 287030059 HOSE - 4FS JIC 90/ 1/8 M STR 3
6 287078002 COVER - PISTON CHAMBER 1
7 287078003 GASKET - PISTON CHAMBER COVER 1
8 287030062 COVER - GLASS INSPECTION 1
9 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 8
10 287030005 MANIFOLD - WATER 1
11 287030075 HOUSING - BRG. HYD. DRIVE #8 1
12 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
13 296251342 GEARBOX - #8 6.0: RATION AUBURN 1 Breakdown Fig 16-1T06
14 225838001 BUSHING-2X3/4 NPT REDUCER POLY 2
15 735001 FITTING- PLUG-12MNPT-SCKT 2
16 287030064 BUSHING - 3" X 2" HEX 1
17 287030065 BUSHING - 3" X 1/2" HEX 1
18 53832001 FITTING-1/2M PIPE-#8M JIC 90 DEG. 3
19 904831001 FITTING 1/2MNPT X 1/2MNPT 90 1
20 287030069 COUPLING - 3/8" QUICK 1
21 287030076 QUICK CONNECT - 3/8" 1
22 725003 TEE-1/2" PIPE BLACK 1
23 732007 PLUG-1/2" PIPE PLUG BLACK STEEL 1
24 707003 FITTING-NIPPLE-8MNPT-8MNPT-HEX 1
25 97491001 FITTING-1/8M X 4M JIC STR.CONN 2
26 287030070 FITTING - INJECTOR 3
27 250531001 BOLT-1/4-20 X 2 GR8 HEX Y/ZINC 8
28 480003 WASHER-1/4 S/T LOCK 8
29 235734001 BOLT-1/4-20X3/4 GR8 ZYC 2
30 296455849 FITTING-WATER JET KT-3350PT 3
31 287030067 WING NUT - 5/16 - 18 UNC 2
32 287030068 WING NUT - 1/4 - 20 UNC 2
33 17227001 SCREW-5/16-18X1 SOCKET HD CAP 2
34 287503001 PLUG - 3/8" PIPE HOLLOW HEX 1
16-01T01
Breakdown-Power/Fluid
Fig 16-01T02
6 19 18
40 29
37 13 12 20
36 34 32 31 24
1
21 17
39
23
2
38
20
41 33 15 14
5 8 10 4 22
7 9 11
3 35
25
46
27
30
44
43
45
42 16
28
26
16-01T02
Breakdown-Power/Fluid
Fig 16-01T02
REF
NO.
1 287078005 COVER - PAN 1
2 287078006 CRANKSHAFT - SPLINED HYD 21" TOOTH 1
3 287030004 BOLT 6
4 287030079 NUT - 5/8-11 SS 24
5 287078007 BUSHING - CONN. ROD (STD) 3
6 287030007 CAP - OIL FILL/BREATHER 1
7 287078008 ROD - CONNECTING (INSERTED) 3
8 287030009 PIN - WRIST 3
9 287030010 BUSHING - WRIST PIN 3
10 287030011 CROSS HEAD 3
11 287030012 PONY ROD GLAND ONLY 3
12 287030013 BOLT - 7/16-14 X 1-1/4 SS 12
13 287030014 SNAP RING 3
14 287030077 STUD - FLUID END/LINER 10
14 287030078 STUD - FLUID END/LINER (LINE UP) 2
15 287030016 CLAMP 3
16 287030017 LOCK NUT 3
17 287030018 CAP - TOP COVER 3
18 287030019 STUD 24
19 287030020 NUT 24
20 287030021 ORING 6
21 287078011 VALVE - DISCHARGE (COMPLETE) 3
22 287078012 VALVE - SUCTION - COMPLETE 3
23 287030024 COVER - END CAP 3
24 287078013 FLUID VESSEL - END ONLY 1
25 287030026 PLUG - BRASS DRAIN 1
26 287030027 GASKET - LINER 3
27 287030028 PISTON - 3 1/2in 3
28 287078014 LINER - 3 1/2 CERAMIC 3
29 287030030 RETAINER - LINER 3
30 287078015 ROD - PISTON EXTENSION 3
31 287030032 SPLASH GUARD - PONY ROD 3
32 287030033 GASKET - PONY ROD GLAND 3
33 287030034 SEAL SET (INCL. FOUR SEALS) 3
34 287078016 ROD - PONY PISTON (PUMP) 3
35 287078017 CASE - PUMP 1
36 287078018 HOUSING - BEARING EXT. SHAFT SIDE 1
37 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
39 287030040 PLUG - BRASS OIL LEVER 1
40 287030053 SEAL - OIL 1
41 287078019 GASKET - PAN COVER 1
42 287030098 PISTON CUP KIT 3
43 287078021 PISTON - BODY ONLY 3
44 296251941 O - RING 3
45 296251932 CUP - PISTON (SET OF 3) 1
46 296251939 LINER ASSY - 3 1/2in. CERAMIC - 1 3
16-01T02
Breakdown-Piston Wash Pump Drive

Fig 16-01T03
4
5
15
17
14
3
5
11 22
2
9
18
16
13
16
1
12
8 21
10 20
19 7
6
23
6
16-01T03
Breakdown-Piston Wash Pump Drive

Fig 16-01T03
REF
NO.
1 287030041 BELT GUARD - PUMP DRIVE 1
2 287030042 BRACKET - OIL/WATER PUMP 1
3 287030043 PUMP - BRONZE WATER 1
3 287030048 REPAIR - IMPELLER 1
4 287030044 PUMP - HYD. CAST IRON 1
5 528001 SS-3/8-16X3/8 BRASS TIP 2
6 287030047 HUB SK 1 1/8" BORE X 1/4" KEYWAY 1
7 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 4
8 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 2
10 485003 WASHER-1/4 FLAT 2
11 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 2
12 235736001 BOLT-3/8-16X1 1/4 ZYC 2
13 485007 WASHER-FLATSTD-.38-.44X1.00-.08-CZ 2
14 480007 WASHER-3/8 S/T LOCK 2
15 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
16 287030049 BELT - 36" 2
17 287030045 SHEAVE - OIL PUMP 1
18 287030046 SHEAVE - WATER PUMP 1
19 287030053 SEAL - OIL 1
20 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 3
21 287078018 HOUSING - BEARING EXT. SHAFT SIDE 1
22 296251304 GASKET - BEARING HOUSING 1
23 296433708 CRANKCASE SHEAVE 1
16-01T03
Breakdown-Special Tools
Fig 16-01T04
3
2
1 5
16-01T04
Breakdown-Special Tools
Fig 16-01T04
REF
NO.
1 287030071 INSTALLATION TOOL - PONY ROD SEAL 1
2 287030072 INSTALLATION WRENCH - PONY ROD 1
3 287030073 VALVE PULLER - WING TYPE 1
4 296251270 PISTON SNAP RING INSTALLATION TOOL 1
5 296251278 TOOL-VALVE SEAT SEATING 1
16-01T04
Breakdown-Suction/Discharge Valve
Fig 16-01T05
4 6
1 5
2
7
3 3
8 9
16-01T05
Breakdown-Suction/Discharge Valve
Fig 16-01T05
REF
NO.
1 287078026 DISCHARGE VALVE W/ INSERT 3
2 287078027 VALVE INSERT - RED 3
3 287078028 VALVE SEAT 6
4 287078029 VALVE SPRING (DISCHARGE) LONG 3
5 287078030 SUCTION VALVE W/ INSERT 3
6 287078031 VALVE SPRING (SUCTION) SHORT 3
7 296251942 VALVE - INSERT - BLUE 3
8 287078011 VALVE - DISCHARGE (COMPLETE) 3 Includes Items 1 thru 4
9 287078012 VALVE - SUCTION (COMPLETE) 3 Includes Items 3 & 5 thru 7
16-01T05
Breakdown-Outlet
Fig 16-01T06
2 4
5
6
1
3 7
16-01T06
Breakdown-Outlet
Fig 16-01T06
REF
NO.
1 221652035 MAGNETIC PLUG 1
2 296251343 SEC. CARRIER ASSEMBLY 1
3 277780053 GEAR - RING 1
4 221652039 PIPE PLUG 1
5 296251344 GEAR - SUM 1
6 131488021 THRUST WASHER 1
7 277781033 COVER 1
8 296251342 GEARBOX - #8 6.0: RATION AUBURN 1 Includes All Items Listed Above
16-01T06
Water Pump Motor

Fig 16-02
10
11
16-02
Water Pump Motor

Fig 16-02
REF
NO.
1 296273957 MOTOR-HYD 90 SERIES 55CC(W/SPEED SENSOR) 1 Breakdown Fig 16-2T01
2 72895001 O RING-SQ. #16 FLANGE 2
3 67745001 FITTING - FLGH - 16CD62 4
4 296300782 SCREW-HFS-.44-14X1.50-GR8- YZ 8
5 72056001 FITTING-TEST-6MORB-16MTP 1
6 75381014 BOLT-1/2-UNCX1 1/2 GR.8 HEX 4
7 234319001 O-RING #159N70 1
9 296315974 CLAMP - LOOP CUSHIONED 2" DIA 1
16-02
Breakdown-Water Pump Motor

Fig 16-02T01
2 1
6
3
4
9 5
7
10
11
10
7
12
16-02T01
Breakdown-Water Pump Motor

Fig 16-02T01
REF
NO.
1 131494021 SOCKET HEAD SCREW 3
2 268972001 RETAINER PLATE 1
3 85642081 SEAL LIP 1
4 114282003 SEAL CARRIER 1
5 85642083 O-RING 3
6 296284760 VALVE-CHARGE RELIEF KIT 1
7 296278109 O-RING 1
8 113080023 O-RING 1
9 296278110 SPECIAL PLUG 2
10 296278111 SPRING GUIDE ASSEMBLY 2
11 131494011 SHUTTLE VALVE SPOOL 1
12 604451001 MAGNETIC PICKUP W/FLAT TIP 1
254674003 OVERHAUL GASKET/SEAL KIT
296273957 MOTOR-HYD 90 SERIES 55CC(W/SPEED SENSOR) Included All Items Listed Above
16-02T01
Piston Wash Tank (SN 101-223)

Fig 16-03
12
9 6
11
1
14
13
2
10
3
16-03
Piston Wash Tank (SN 101-223)

Fig 16-03
REF
NO.
1 1580007 HOSE CLAMP - 1 1/2" 1
3 235734001 BOLT-1/4-20X3/4 GR8 ZYC 3
4 289002001 FITTING - 1M NPT X 1F NPT 90 DEG 1
5 296275718 FITTING - 8MJ-12FP-ST 1
6 296332572 TANK-6 GALLON POLY 1 Breakdown Fig 16-3T01
7 296332574 PUMP PISTON WASH 5800 1
8 296332589 PLUG 1.5in T HANDLE 1
9 296352935 WASHER-RUBBER 1" X .99 ID X 2" OD X .125 2
10 296357145 WELDMENT - TANK SUPPORT 1
11 296369281 HOSE-MUD PUMP TO TANK 1
12 296384518 HOSE-52-8 FS JIC 90 - 1/2" MALE PIPE M2T 1
14 68633001 FITTING-1"M NPTX1"BEAD HOSE INSERT STR 1
16-03
Breakdown-Piston Wash Tank

Fig 16-03T01
16-03T01
Breakdown-Piston Wash Tank

Fig 16-03T01
REF
NO.
1 285850001 TANK - 6 GALLON POLY 1 Includes Items 2 & 3
2 236466003 LID-TANK W/ STRING 1
3 238045001 BUNG 1in POLY 1
16-03T01
Anti-Freeze Tank
Fig 16-04
13
11
8
5
6 1
7 12
14
15
10
9
16-04
Anti-Freeze Tank
Fig 16-04
REF
NO.
1 296378164 WELDMENT - ANTIFREEZE TANK MNT 1
2 239477001 TANK-ANTIFREEZE 1
3 220639001 STRAP-NYLON 1 X 34 (BLK) 2
4 903862001 BOLT- TANK HOLD DOWN 4
5 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 4
7 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
8 285070001 FITTING - 2" POLY BULKHEAD 1
9 214088001 ELBOW-90 DEG 2" POLY STREET 1
10 215426001 HOSE BARB-2X2 MPT (POLY) 1
11 7000b499 DECAL - ANTIFREEZE 1
12 7000b304 DECAL - WARNING 1
13 236466003 LID-TANK W/ STRING 1
14 296394826 HOSE-HYD-2.0X16-100PSI-100R4 1
15 224938001 CLAMP-2" T-BOLT 1
16-04
Water Valve w/ Dump Valve

Fig 16-05
23
15
17
20
16
14 21
14
12
17
13
14
3 25 23
16 24
15 22
17
19
18
17
2 1
11
9 6
10
5 7
4 8
16-05
Water Valve w/ Dump Valve

Fig 16-05
REF
NO.
1 296378200 BLOCK - DUMP VALVE MOUNT 1
2 600067001 FITTING - STR - 24MJ - 24MORB 1
3 287053001 VALVE - 1-1/2" BALL (2200 PSI) 1 Breakdown Fig 16-5T02
4 600086001 SCREW-3/8-16X5 SK.HD.CAP 4
5 72897001 O RING-SQ. #24 FLANGE 1
6 296378172 WELDMENT - CYLINDER MOUNT 1
7 72107001 FLANGE-1 1/2 CODE 62 H.D. 2
8 296300802 SCREW-HFS-.63-11X2.00-GR8-YZ 4
9 296315057 VALVE - 1" BALL 1
10 296300778 SCREW-HFS-.38-16.2.50-GR8-YZ 4
11 73120001 FITTING-1"HEX HEAD PIPE PLUG 1
12 296357692 PLATE - BALL VALVE LINK VALVE ARM 1
13 296315025 LEVER - DUMP VALVE 1
14 296374214 LINK - DUMP VALVE ARM 2
15 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 2
16 163621963 NUT-HEXCTRLOCK-.38-16-GR5-YZ 2
17 485025 WASHER-1/2 FLAT-HARDENED-YZ 4
18 296285658 CYLINDER 1 X 3-1/2 1 Breakdown Fig 16-5T01
19 60908001 FITTING-4MX4M JIC STR ADAPTER 2
20 224291001 BALL JOINT-1/2-20 FEMALE THDS. 1
21 3888001 NUT-1/2 N.F. HEX JAM 1
22 296300791 SCREW-HFS-.50-13X1.75-GR8-YZ 1
23 296300851 NUT-HEXFLGTL-.50-13-G-YZ 2
24 296378206 WELDMENT - VALVE LINKAGE COVER 1
25 296300771 SCREW-HFS-..38-16X.75GR8-YZ 1
16-05
Breakdown-Cylinder
Fig 16-05T01
10
11
7
6
12
16-05T01
Breakdown-Cylinder
Fig 16-05T01
REF
NO.
1 NUT 1 Not Sold Separately
2 HEAD 1 Not Sold Separately
6 BACKUPS 3 Not Sold Separately
10 COLLAR 1 Not Sold Separately
11 296285210 SHAFT 1
12 BARREL WITH CLEVIS AND PORTS 1 Not Sold Separately
296285658 CYLINDER 1 X 3-1/2 Includes All Items Listed Above
16-05T01
Breakdown-Water Valve
Fig 16-05T02
1
4
2
3
4
5
6
7
8
11
16 17 16 18
10 14
12
13 15
9 18
16-05T02
Breakdown-Water Valve
Fig 16-05T02
REF
NO.
1 287053002 NUT - STEM 1
2 287053003 SPRING - GROUNDING 1
3 287053004 NUT - STEM 1
4 287053005 SPRING - STEM 3
5 287053006 GLAND 1
6 287053007 SUPPORT - PACKING 1
7 287053008 PACKING - TOP 1
8 287053009 PACKING - BOTTOM 1
9 287053010 BODY - CYLINDER 1
10 287053011 BEARING - STEM 2
11 287053012 STEM 1
12 287053013 BALL 1
13 287053014 RING - SUPPORT 2
14 287053015 SEAT/SEAT SPRING 2
15 287053016 O-RING 2
16 287053017 FLANGE 2
17 287053018 CAP - SCREW 4
18 287053019 NUT - BODY 8
287053020 KIT - MAINTENANCE 1 Includes Items 4 thru 8, 10, 14 & 15
287053001 VALVE - 1-1/2" BALL (2200 PSI) 1 Includes All Items Listed Above
16-05T02
Suction Stabilizer
Fig 16-06
11
10
9
5
4
8
7 3
16-06
Suction Stabilizer
Fig 16-06
REF
NO.
1 296378165 WELDMENT - 4" STABILIZER 1
2 287056001 UNION - 4" HAMMER (1000PSI) 1 Breakdown Fig 16-6T01
3 287057001 PLUG - 4" NPT 1
6 228181001 O-RING -#243 7OD BUNA-N 1
7 287554001 SWITCH - 10 PSI NO/NC 1
8 236045001 VALVE-2"FPTX2"MPT POLY BALL 1
9 214088001 ELBOW-90 DEG 2" POLY STREET 1
10 215426001 HOSE BARB-2X2 MPT (POLY) 1
11 224938001 CLAMP-2" T-BOLT 1
16-06
Breakdown-Union
Fig 16-06T01
16-06T01
Breakdown-Union
Fig 16-06T01
REF
NO.
1 287056003 SUB - 4" MALE HAMMER UNION (1000PSI) 1
2 287056005 SUB - 4" FEMALE HAMMER UNION (1000PSI) 1
3 287056007 NUT - 4" HAMMER UNION WING (1000PSI) 1
287056001 UNION - 4" HAMMER (1000PSI) Includes All Items Listed Above
16-06T01
Hoses Routings

Hoses Routings
Undercarriage (6000 PSI) Fig 17-01

Undercarriage Fig 17-02
Rack/Rod Loader Fig 17-03
Carriage (6000 PSI) Fig 17-04
Carriage Fig 17-05
Hose Carrier Fig 17-06
Engine/Marriage to Diverter (6000 PSI) Fig 17-07
Engine/Diverter Fig 17-08
Vise Fig 17-09
Spade Stakedown Fig 17-10
Rotary Stakedown Fig 17-11

Hoses Routings - 17 D60X90 (SN 101-)
Undercarriage (6000 PSI)

Fig 17-01
5 4
3 2 1
17-01
D60X90 (SN 101-) Hoses Routings - 17
Undercarriage (6000 PSI)

Fig 17-01
REF
NO.
1 296394800 HOSE-HYD-1.0X36-16FMX-ST/16FMX-ST EFG6K-MTF 2
2 296394799 HOSE-HYD-.75X80-12FMX-90/12FMX-ST EFG6K-MTF 2
3 296394798 HOSE-HYD-.75X66-12FMX-45/12FMX-ST EFG6K-MTF 2
4 296394794 HOSE-HYD-1.0X76-16FMX ST/16CD6245 EFG6K-MTF 1
5 296394793 HOSE-HYD-1.0X79-16FMX-ST/16CD6245 EFG6K-MTF 1
17-01
Undercarriage
Fig 17-02
12
1
2
9
8
10
14 6
4
5 7
11
13
17-02
Undercarriage
Fig 17-02
REF
NO.
1 296375823 HOSE-HYD-80-6FS JIC ST-6FS JIC 90 3000 1
2 296375824 HOSE-HYD-51-6FS JIC ST-6FS JIC 90 3000 1
3 296368248 HOSE-40-6 FS JIC 45-FS JIC ST 3000 2
4 296368034 HOSE-31-6 FS JIC 90M-FS ST 3000 1
5 57940257 HOSE-3/8X22 6FS JIC ST M1T 1
6 57940585 HOSE-HYD-.38X65-6FSJ-ST/ST-3000PSI 3
7 57940543 HOSE-3/8X70 6FS 3000 PSI 1
8 57940249 HOSE - 3/8X45 6FSJIC/8FSJIC 90 MIT 1
9 279053001 HOSE - 3/8 X 78 6FS JIC-6FS 90DEG 1
10 296368240 HOSE-132-10 FS JIC ST-FS JIC ST 3000 1
11 296368227 HOSE-60-6 FS JIC ST-FS JIC 90M 3000 1
13 296368238 HOSE-57-8 FS JIC ST -FS JIC ST 3000 1
14 57940237 HOSE-3/8X18 6FS JIC 3000 PSI 1
17-02
Rack/Rod Loader
Fig 17-03
6 7
1
2
4 3 9
3
3
11
12
10
17-03
Rack/Rod Loader
Fig 17-03
REF
NO.
1 296370942 HOSE-HYD-.38X48-6FSJ 2
2 296370944 HOSE-HYD-.38 X 50 - 6FSJ 2
3 296384615 HOSE-204-6FS JIC ST - 6 FS JIC ST 3000 4
4 296368224 HOSE-75-6 FS JIC ST-FS JIC 45M 3000 1
6 296369530 HOSE-200-6 FS JIC ST- 6 FS JIC 90 3000 2
7 296346193 HOSE-HYD-.38X42-6FSJ-ST/90-100R17 2
8 296379880 HOSE-71-6 FS JIC ST-6FS JIC 90 3000 1
10 296375825 HOSE-HYD-155-6 FS JIC 90M-6 FS JIC ST 3000 1
11 296368226 HOSE-141-6 FS JIC 90M-FS JIC ST 3000 2
12 57940633 HOSE-3/8X84 6FSJIC-6FSJIC 90 1
17-03
Carriage (6000 PSI)

Fig 17-04
8 7
6
2 3
11
12 10
17-04
Carriage (6000 PSI)

Fig 17-04
REF
NO.
1 296370880 HOSE-HYD-1.0X34.5-16FMX-ST/90M-EFG6KMTF 1
2 296370881 HOSE-HYD-1.0X29-16FMX-ST/ST-EFG6KMTF 1
3 296370882 HOSE-HYD-1.0X30.5-16FMX-ST/ST-EFG6KMTF 1
4 296370883 HOSE-HYD-1.0X25.5-16FMX-ST/90M-EFG6KMTF 1
5 296370885 HOSE-HYD-1.0X60-16FMX-ST/16CD6245 EFG6KMTF 2
6 296370886 HOSE-HYD-.75X39-12CD62-45/45-EFG6K-MTF 2
7 296370887 HOSE-HYD-1.0X22-16FMX-ST/ST-EFG6KMTF 1
8 296370888 HOSE-HYD-1.0X21.5-16FMX-ST/ST-EFG6KMTF 1
9 296370889 HOSE-HYD-.75X20-16FMX-ST/12FMX45 EFG6KMTF 2
10 296370890 HOSE-HYD-.75X32-12FMX-ST/90M-EFG6KMTF 1
11 296370891 HOSE-HYD-.75X20.5-12FMX-ST/90M-EFG6KMTF 1
12 296370892 HOSE-HYD-.75X18-12FMX-ST/45-EFG6KMTF 2
17-04
Carriage
Fig 17-05
21
22
18
15
17
13
14 11
7
16
20
10
1 2
25 26
19
6 5
3 5
4
24
9
23
12
17-05
Carriage
Fig 17-05
REF
NO.
1 296370897 HOSE-HYD-.75X30-12FJX-ST/45-M3KMTF 1
2 296370898 HOSE-HYD-1.0X55-16FJX-ST/45-M3KMTF 1
3 296370899 HOSE-HYD-.5X80-8FJX-ST/90S-M3KMTF 1
4 296370900 HOSE-HYD-.5X40-8FJX-ST/ST-M3KMTF 1
5 296405906 HOSE-HYD-.38X60-6G-6FJX-6G-6FJX45 2
17-05
Hose Carrier
Fig 17-06
1 2 8
5 6
17-06
Hose Carrier
Fig 17-06
REF
NO.
1 296370879 HOSE-HYD-1.5X206.5-24FJX-ST/ST-EFG3KMTF 1
2 296370878 HOSE-HYD-1.25X205.5-20FJX-ST/ST-G2HMTF 1
3 296370873 HOSE-HYD-1.0X201.5-16FMX-ST/ST-16EFG6KMTF 2
4 296370875 HOSE-HYD-1.0X246-16FMX-ST/16CD6230 16EFG6KMTF 2
5 296370876 HOSE-HYD-.38X255-6FJX-ST/ST-6M3KMTF 1
6 296370877 HOSE-HYD-.5X212-8FJX-ST/ST-8M3K-MTF 1
7 296370895 HOSE-HYD-1.5X52-24FJX-ST/ST-EFG3KMTF 1
8 296370896 HOSE-HYD-1.25X50-20FJX-ST/ST-G2HMTF 1
17-06
Engine/Marriage to Diverter (6000 PSI)

Fig 17-07
7
6
8 2
10 1 3 4
17-07
Engine/Marriage to Diverter (6000 PSI)

Fig 17-07
REF
NO.
1 296394804 HOSE-HYD-.25X22-4FSJ-ST/4FSJ-ST-6000 1
2 296394789 HOSE-HYD-.25X26-4FSJ-ST/4FSJ-45-6000 2
3 296394787 HOSE-HYD-.25X14-4FSJ-ST/4FSJ-90M- 6000 1
4 296394785 HOSE-HYD-.25X19-4FSJ-ST/4FSJ-90M-6000 1
7 296394795 HOSE-HYD-1.0X94-16FMX ST/16CD6290 EFG6K-MTF 2
10 296394786 HOSE-HYD-.25X16-4FSJ-ST/4FSJ-90-6000 1
17-07
Engine/Diverter
Fig 17-08
19
18
17
16
11
10 12
4 2 3 6 8
13 14 15
5 7
1 9
17-08
Engine/Diverter
Fig 17-08
REF
NO.
1 296368234 HOSE-17-20 FS JIC ST-FS JIC 45 200 1
2 296360801 HOSE-HYD- 20 FS JIC 90-FS JIC STR 200 1
3 296351075 HOSE-HYD-1X25-16FSJ-90/ST-3000PSI 1
4 296360783 HOSE-HYD 1.0 X 42 16 FSJIC ST/FS JIC 45 3000 1
5 278797001 HOSE-1X38 16FSJIC ST/90 M3K 1
6 296360802 HOSE-HYD-16 FS JIC 90 - FS JIC STR 200 1
7 296360785 HOSE-HYD 1.0X27 16 FS JICST/FS JIC ST 3000 1
8 296360803 HOSE-HYD-1.5X20-HOSE CLAMP/HOSE CLAMP 1
200
9 296368235 HOSE-26-10 FS JIC ST FS JIC 45 200 1
10 296369571 HOSE-HYD-105-20 FS JIC ST-20 FS JIC ST-3000 1
PSI
11 296375940 HOSE-185-16 FS JIC ST-16 FS JIC 90 3000 1
12 296369584 HOSE-HYD-128-6 FS JIC ST-6FS JIC ST-3000 PSI 1
13 296360811 HOSE-HYD 1.25X92 20 FS JIC ST/FS JIC ST 150 1
14 296360791 HOSE-HYD 1.25 X 68 20FS JIC ST/FS JIC 90 150 1
15 296302146 HOSE-HYD-1X30-16FJX/16FJX90S-T3K16A 1
16 296360790 HOSE-HYD 1.25 X 29 20 FS JIC ST/FS JIC 90 150 1
17 296346193 HOSE-HYD-.38X42-6FSJ-ST/90-100R17 1
18 57940557 HOSE-3/8X117 6FS JIC 3000 PSI 1
19 296394825 HOSE-HYD-.25X99-4FSJ-ST/90-3000-100R17 2
Following Hoses Not Shown in Figure A/R
296369410 HOSE-HYD-4FS JIC ST-FS JIC ST 3000 1 From The Hydraulic Tank Fill Tube To The
Hydraulic Tank
296369562 HOSE-HYD-1" X 65" 1 From Fuel Filter To Fuel Cooler
296369563 HOSE-189-6 FS JIC ST-6 FS JIC ST 100 RTH16 1 From Front Of Fuel Tank To Fuel Cooler
296369564 HOSE-220-6 FS JIC ST-6 FS JIC ST 100 RTH16 1 From Back Of Fuel Tank To Engine Return
296394826 HOSE-HYD-2.0X16-100PSI-100R4 1 From Antifreeze Tank To Suction Stabilizer
296394827 HOSE-HYD-1.5X95-24FSJ-ST/90-3000-100R12 1 From Ball Valve To Bottom Of Hose Carrier
Manifold
17-08
Vise
Fig 17-09
5
7
3 6
4 8 9
10
17-09
Vise
Fig 17-09
REF
NO.
1 296405917 HOSE-HYD-.38X138-6FSJ ST-6FSJ 90 1
2 296384527 HOSE-234-6 FS JIC ST-6 FS JIC 90 3000 1
3 296386040 HOSE-HYD-44-6FS JIC 90M-6FS JIC 45M 1
6 296405920 HOSE-HYD-.38X42-6FSJ ST-6FSJ90 1
8 296405915 HOSE-HYD-.38X43-6FS JIC ST-6FS JIC 90 1
10 296405916 HOSE-HYD-.25X60-4FS JIC ST-4FS JIC 90 1
17-09
Spade Stakedown
Fig 17-10
1 3
17-10
Spade Stakedown
Fig 17-10
REF
NO.
1 296389103 HOSE-HYD-55-6FS JIC ST-6FS JIC90 3000 PSI 1
2 296389104 HOSE-HYD-58-6 FS JIC ST-6 FS JIC90 3000 PSI 1
3 296405893 HOSE-HYD-.38X137-6FSJIC90-6FSJICST 2
5 296360792 HOSE-HYD .38X68 6FS JIC ST/FS JIC 45 3000 1
17-10
Rotary Stakedown
Fig 17-11
4 3
7
2
1
10
8 9
5 6
17-11
Rotary Stakedown
Fig 17-11
REF
NO.
1 296389905 HOSE-3/8X67 ST/90 JIC 3000PSI 1
2 296389906 HOSE-3/8X25 6FS JIC ST/90 3000PSI 1
3 296389910 HOSE-HYD-.38X135-6FSJ-ST 1
4 296392808 HOSE HYD .38X91-6FSJ-ST/90M-3000PSI-100R17 W/SLEEV 1
6 296360792 HOSE-HYD .38X68 6FS JIC ST/FS JIC 45 3000 1
7 296389907 HOSE-HYD-3/8X96 6FSJ ST/ST 3000PSI 1
8 296368628 HOSE-HYD-0.375X96-06FJX/06FJX90-T3K6A 1
9 296368035 HOSE-170-6 FS JIC 90M-FS ST 3000 1
10 296389908 HOSE-HYD 3/8X170 6FS JIC ST/ST 3000PSI 1
17-11
Electrical Harnesses

Electrical Harnesses
Engine Harness (SN 101-220) Fig 18-01

Undercarriage Harness Fig 18-02
Rack Harness Fig 18-03
Hose Carrier Harness (SN 101-189) Fig 18-04
Carriage Harness Fig 18-05
Vise Harness Fig 18-06
Light Harness Fig 18-07
Jumper Harness Fig 18-08
Front Console Harness Fig 18-09
Center Console Harness (SN 101-220) Fig 18-10
Encoder Jumper Harness Fig 18-11
Pendant Harness Fig 18-12

Electrical Harnesses - 18 D60X90 (SN 101-)
Engine Harness (SN 101-220)

Fig 18-01
18-01
D60X90 (SN 101-) Electrical Harnesses - 18
Engine Harness (SN 101-220)

Fig 18-01
REF
NO.
296355042 HARNESS-ENGINE 1
18-01
Undercarriage Harness
Fig 18-02
18-02
Undercarriage Harness
Fig 18-02
REF
NO.
296355044 HARNESS-UNDERCARRIAGE 1
18-02
Rack Harness
Fig 18-03
18-03
Rack Harness
Fig 18-03
REF
NO.
296355045 HARNESS-RACK D60X90-15' RACK 1
18-03
Hose Carrier Harness (SN 101-189)

Fig 18-04
18-04
Hose Carrier Harness (SN 101-189)

Fig 18-04
REF
NO.
(296355046) HARNESS- HOSE CARRIER 15 FT. D60X90 1
18-04
Carriage Harness
Fig 18-05
18-05
Carriage Harness
Fig 18-05
REF
NO.
296370830 CARRIAGE HARNESS D60X90 1
18-05
Vise Harness
Fig 18-06
18-06
Vise Harness
Fig 18-06
REF
NO.
296414263 HARNESS-VISE D60X90-15' 1
18-06
Light Harness
Fig 18-07
18-07
Light Harness
Fig 18-07
REF
NO.
296355051 HARNESS-CAB LIGHT D60X90 1
18-07
Jumper Harness
Fig 18-08
18-08
Jumper Harness
Fig 18-08
REF
NO.
296355055 HARNESS-CAB JUMPER D60X90 TIER IV 1
18-08
Front Console Harness

Fig 18-09
18-09
Front Console Harness

Fig 18-09
REF
NO.
296355056 HARNESS-CAB FRONT CONSOLE 1
18-09
Center Console Harness (SN 101-220)

Fig 18-10
18-10
Center Console Harness (SN 101-220)

Fig 18-10
REF
NO.
296395504 HARNESS-CAB CENTER CONSOLE 1
18-10
Encoder Jumper Harness

Fig 18-11
18-11
Encoder Jumper Harness

Fig 18-11
REF
NO.
296395507 HARNESS-PF ENCODER JUMPER 1
18-11
Pendant Harness
Fig 18-12
18-12
Pendant Harness
Fig 18-12
REF
NO.
296395506 PENDANT HARNESS 1 Used with Pendant in Fig. 14-6
18-12
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retrieval systems, without the express written consent of Vermeer Corporation.
Copyright 2012-2015 Vermeer Corporation

All rights reserved.
Vermeer Corporation
1210 Vermeer Road East, P.O. Box 200
Pella, Iowa 50219-0200, USA

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D60x90 Navigator® Horizontal

Publish Date Thu, 01 Oct 2015

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Maintenance Items - Section 01

Decals/Resource Library - Section 02

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Rack Lift Cylinders 03-10

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Left Rear Thrust Motor 06-04

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Breakdown-Rotation Pump 07-13T01

Cooling Package - Section 08

Cab Assemblies - Section 10

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Overhead Cover 10-11

Rod Loader - Section 12

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Rod Selector(SN 101-193) 12-01

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Breakdown-Rotary Stakedown Valve 13-06T01

Electrical Controls - Section 14

Water Pump - Section 16

Hoses Routings - Section 17

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Electrical Harnesses - Section 18

Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer Portal

Hydraulic Supplies Fig 01-01

Printed courtesy MyVermeer Portal

DRC Series Connectors

DRC Series Connectors

DRC Series Connectors

DRC Series Connectors

DTHD Series/HDFB Modules

DTHD Series/HDFB Modules

DT Series Diode/Buss Blocks

DT Series Diode/Buss Blocks

DRC, DT & DTHD Series Tool

DRC, DT & DTHD Series Tool

Printed courtesy MyVermeer Portal

Cosmetic Fig 02-01

Printed courtesy MyVermeer Portal

Control (SN 101-199)

Control (SN 101-199)

Printed courtesy MyVermeer Portal

Undercarriage Fig 03-01

Printed courtesy MyVermeer Portal

Right Track Frame

Right Track Frame

Left Track Frame

Left Track Frame

Breakdown-Planetary Top Section

Breakdown-Planetary Top Section

Breakdown-Planetary Bottom Section

Breakdown-Planetary Bottom Section