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International Journal of Concrete Structures and Materials

DOI 10.1186/s40069-018-0249-4
ISSN 1976-0485 / eISSN 2234-1315

Bond Behavior of Pretensioned Strand Embedded in Ultra-High-


Performance Fiber-Reinforced Concrete
Hyun-Oh Shin1,2), Seung-Jung Lee2), and Doo-Yeol Yoo3),*

(Received June 24, 2017, Accepted January 16, 2018)

Abstract: This study aimed to investigate the bond properties of prestressing strands embedded in ultra-high-performance fiber-
reinforced concrete (UHPFRC). Toward this end, two types of prestressing strands with diameters of 12.7 and 15.2 mm were
considered, along with various concrete cover depths and initial prestressing force magnitudes. The average bond strength of the
strands in UHPFRC was estimated by using pullout tests, and the transfer length was evaluated based on a 95% average maximum
strain method. Test results indicated that the average bond strength of the pretensioned strand reduced as the diameter of the strand
increased, and was between the bond strengths of round and deformed steel rebars. Higher bond strength was also obtained with a
lower embedment length. Based on a comparison of p value, the bar diameter and embedment length most significantly influenced
the bond strength of strands in UHPFRC, compared to a ratio of cover depth to diameter and initial prestressing force. Pretensioned
strands in UHPFRC exhibited much higher bond strength and shorter transfer length compared with strands embedded in ordinary
high-strength concrete. Lastly, ACI 318 and AASHTO LRFD codes significantly overestimated the transfer length of the strands
embedded in UHPFRC.
Keywords: ultra-high-performance fiber-reinforced concrete, prestressing strand, bond strength, transfer length.

1. Introduction steel reinforcing bars, and fiber-reinforced polymer (FRP)


bars. Based on previous studies, the bond strength of the
Superior tensile performance (over 8 MPa) and durability steel reinforcing bars embedded in UHPFRC was signifi-
of ultra-high-performance fiber-reinforced concrete cantly higher, approximately 5–10 times, than that of steel
(UHPFRC) compared with ordinary concrete make it ideal bars in ordinary concrete. It was also concluded that the
for applications in bridge girders and decks (Richard and bond strength between steel reinforcing bars and UHPFRC
Cheyrezy 1995; Yoo et al. 2014a, 2016a). For these appli- was insignificantly affected by the fiber content, but was
cations, the load transfer mechanism between UHPFRC and clearly correlated with the compressive strength and side
the steel reinforcement, which is characterized by bonding cover depth; the bond strength increased with increasing side
action, is a crucial factor determining efficiency of the cover and compressive strength of UHPFRC (Yuan and
composite behavior of the members. Graybeal 2015; Yoo and Yoon 2016). However, the bond
Previous studies (Jungwirth and Muttoni 2004; Holsche- strength slightly decreased with increasing bar diameter and
macher et al. 2004; Sayed Ahmad et al. 2011; Yoo et al. embedment length owing to the nonlinear distribution of the
2014a, b, 2015; Yuan and Graybeal 2015; Yoo and Yoon bond stress and the Poisson’s ratio effect (Yoo et al. 2015).
2016, 2017) established bond characteristics between For the FRP bars, especially glass-fiber-reinforced polymer
UHPFRC and reinforcing bars, such as deformed and round bars embedded in UHPFRC, the bond strength was about
70% lower than that of steel reinforcing bars (Yoo and Yoon
2017). The bond failure of the FRP bars in UHPFRC was
characterized by the delamination of the resin and fiber in the
bar (Sayed Ahmad et al. 2011; Yoo and Yoon 2016). Pre-
1)
Department of Agricultural and Rural Engineering, vious studies also proposed analytical models for predicting
Chungnam National University, 99 Deahak-ro,
the bond strengths of steel reinforcing bars and FRP bars
Yuseong-gu, Daejeon 34134, Republic of Korea.
2)
embedded in UHPFRC.
Korea Railroad Research Institute, 176
On the other hand, studies on the bond behavior between
Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do 16105,
UHPFRC and prestressing strands is very limited, although
Republic of Korea.
3)
most bridge girders and decks made of UHPFRC are pre-
Department of Architectural Engineering, Hanyang
tensioned members. Heffer et al. (2004) investigated the
University, 222 Wangsimni-ro, Seongdong-gu,
minimum concrete cover and the minimum clear spacing
Seoul 04763, Republic of Korea.
between the strands necessary for the anchorage zone of
*Corresponding Author; E-mail: dyyoo@hanyang.ac.kr
pretensioned members with UHPFRC and a seven-wire
Copyright  The Author(s) 2018
strand. They concluded that both minimum concrete cover 0.2. Based on the packing density theory, silica sand with a
and clear spacing between prestressing strands in UHPFRC grain size less than 0.5 mm was used as the fine aggregate,
can probably be reduced to 1.5–2.5 times the strand diam- and silica flour with an average diameter of 2 lm and con-
eter. However, these results were drawn from a limited taining over 98% SiO2 was used as the filler. Coarse
number of specimens having only one type of aggregate was excluded from the mixtures in order to
dp = 12.5 mm strand embedded in UHPFRC. Hegger and improve the homogeneity of the UHPFRC mix.
Bertram (2008a) carried out pull-out tests and beam tests to Straight type micro-steel fibers with a length (lf) of 13 mm
investigate the local bond stress and transfer length, and a diameter (df) of 0.2 mm, resulting in an aspect ratio (lf/
respectively, of prestressing strands embedded in UHPFRC. df) of 65, were added to the UHPFRC mixes up to 2% of the
In their research, UHPFRC had volume fractions of steel total volume in order to improve the tensile capacity of
fibers varying from 0 to 2.5%, and the effects of varying UHPFRC. These micro-steel fibers are characterized by a
strand diameters of 0.5–0.6 inches and varying concrete density of 7.8 kg/m3, a tensile strength of 2500 MPa, and an
cover depths were investigated. They concluded that the elastic modulus of 200,000 MPa. As significant volumes of
effects of the volume fraction of the steel fibers and the cementitious materials and micro steel fibers can result in
strand diameters on bond behavior between UHPFRC and poor workability of UHPFRC, polycarboxylic acid high-
strands were not significant. However, they found that the performance water-reducing admixture (superplasticizer)
effects of the concrete cover depths were dependent on the was added to provide proper fluidity.
preset lateral strain of the strands. Moreover, beam tests The mixing sequence for UHPFRC is described elsewhere
revealed that the transfer length was extended to about (Yoo et al. 2014c; Yoo and Yoon 2017). It is noted that this
400–500 mm when the splitting cracks occurred, resulting in process is different from that of ordinary concrete, as a sig-
a relatively larger transfer length than that without the nificantly lower water-to-binder ratio was used and coarse
splitting cracks (about 250 mm). They indicated the need for aggregate was excluded from the UHPFRC mix. Fresh con-
further tests because the transfer lengths they obtained crete properties of UHPFRC, such as air content and flow,
seemed to be too long. In addition, their study was limited were measured before concrete casting, and these results are
by the compressive strength of UHPFRC used in the study, given in Table 2. The flow of the UHPFRC mix was 167 mm
which was about 100 MPa at the time of testing. on average, but it ranged from 160 to 170 mm, indicating that
The bond mechanism of a strand is a unique interaction enough fluidity was acquired for concrete casting. In order to
that is characterized by adhesion, Hoyer’s effect, and evaluate the mechanical properties of UHPFRC, three
mechanical interlock (Abrishami and Mitchell 1993; Dang cylindrical specimens (/100 9 200 mm) and three prismatic
et al. 2014), and therefore an understanding of the bond specimens (100 9 100 9 400 mm) for each batch were
behavior of a strand embedded in UHPFRC should be fully fabricated for compression tests and flexural tests, respec-
investigated. For this purpose, the research reported in this tively. These specimens were cured in the following steps: (1)
paper is aimed at providing new test data and demonstrating moisture curing at ambient temperature for 24 h prior to form
the effects of the several parameters that affect the bond striping; (2) steam curing at a high-temperature of 90 ± 2 C
behavior of prestressing strands in UHPFRC. The pull-out for 72 h after demolding; and (3) moisture curing at ambient
tests were carried out to investigate the factors that affect temperature again until mechanical property tests. After the
bond behavior of prestressing strands embedded in curing process, the compression and flexural tests were car-
UHPFRC, including strand diameter, concrete cover depth, ried out in accordance with ASTM C39 (ASTM 2017) and
embedment length, and initial prestressing force. Further- ASTM C1609 (ASTM 2012), respectively, and these results
more, beam tests were also conducted using variables similar are given in Table 2 as well. The compressive strength of
to those used in the pull-out tests to determine the transfer UHPFRC was about 183 MPa with a standard deviation of
lengths of strands in UHPFRC. The bond behavior of strands 8.1 MPa, and the flexural strength of UHPFRC was about
in UHPFRC was compared to that of strands in ordinary 26.7 MPa with a standard deviation of 9.7. Relatively large
high-strength concrete, and the equations for predicting the variations were obtained from the flexural strength, when
transfer lengths of strands according to the current code compared with the compressive strength. In particular, the
approaches were evaluated with respect to the experimental flexural strength of the third batch of UHPFRC was sub-
results. stantially lower than that of others (1st and 2nd batches). This
was mainly due to variations in fiber orientation according to
the crack surfaces. However, the strengths of all the batches
2. Test Program of UHPFRC were higher than the target value of 15 MPa (see
Table 2).
2.1 Material Properties
2.1.1 UHPFRC and Steel Fibers 2.1.2 Prestressing Strands
The UHPFRC mix with a target compressive strength of Two different types of low-relaxation, seven-wire steel
180 MPa and a target flexural strength of 15 MPa was used strands with nominal diameters of 12.7 and 15.2 mm were
in this study; its mix proportions are summarized in Table 1. used for prestressing steel in this study. Both strands were
Type I Portland cement and silica fume were used for the categorized as Grade 270 in ASTM A416 (ASTM 2015),
cementitious materials with a water-to-binder ratio (W/B) of indicating a minimum tensile strength of 1860 MPa. The
International Journal of Concrete Structures and Materials
Table 1 Mix proportions of UHPFRC by relative weight ratios to cement.
W/B Relative weight ratios to cement Steel fiber*
Water Cement Silica fume Silica sand Silica flour Superplasticizer
0.2 0.227 1.0 0.25 1.1 0.3 0.16 2%
W/B water-to-binder ratio.
* Volume percent of steel fiber in a 1 m3 UHPFRC mix.

Table 2 Properties of UHPFRC.


Test Fresh concrete Hardened concrete
Air content (%) Flow (mm) Compressive strength Flexural strength (MPa)
(MPa)
1st 2.0 170.0 192.6 34.7
2nd 1.6 170.0 179.6 29.5
3rd 1.0 160.0 177.7 15.9
Average 1.5 166.7 183.3 26.7
STDEV 0.5 5.8 8.1 9.7
Test results presented in a random order, indicating that the results in the same row are not obtained from the same batch of concrete.
STDEV standard deviation.

prestressing strand with a diameter of 12.7 mm, well-known and 2db), than those of the RILEM (1994) recommendation
as the standard half inch strand, had a nominal area of (le = 5db) were used in this study owing to the extremely
98.7 mm2, a tensile load of 184 kN, a yield load of 157 kN, high-bond strength of UHPFRC (Yoo et al. 2014a). The
and a weight per unit meter of 0.78 kg (or 780 kg/1000 m). concrete cover depths of 1–2 times the strand diameter were
The prestressing strand with a diameter of 15.2 mm (0.6 applied in order to investigate the cover depth effect on the
inch strand) had a nominal area of 140 mm2, a tensile load of bond strength. Test variables and specimen details for the
261 kN, a yield load of 222 kN, and a weight per unit meter pull-out tests are summarized in Table 4 and Fig. 1,
of 1.1 kg (or 1100 kg/1000 m). Both strands had a modulus respectively, as well as in previous research (Kook 2010).
of elasticity that ranged from 185 to 205 GPa, a minimum All of the pull-out test specimens had the same geometry,
elongation of 3.5%, and a maximum relaxation of 2.5%. The which was a 150 mm cubic mold. The fabrications of the
characteristics of the prestressing strands were specified by pull-test specimens were carried out according to the fol-
the manufacturer, and the details are given in Table 3. lowing steps:
(1) The strands with diameters of 12.7 and 15.2 mm were
2.2 Test Specimen, Setup and Procedure
tensioned at an initial force level, fpo, in the preten-
2.2.1 Bond Strength
sioning bed. Each strand having the same diameter was
The pull-out test was carried out according to the RILEM
pretensioned in the bed with 80 and 90% of fpy,
(1994) recommendation for steel reinforcement (Yuan and
respectively.
Graybeal 2015) to evaluate the bond behavior of prestressing
(2) Wood forms with dimensions of 150 mm3 were
strands embedded in UHPFRC. The primary variables for
installed around the strands with varying concrete
the pull-out test included the strand diameter (db), initial
cover depths (c = 1db and 2db) and varying embed-
prestressing force (fpo), cover concrete depth (c) or cover
ment lengths, i.e., 1 and 2 times the strand diameter
depth to strand diameter ratio (c/db), and embedment length
(le = 1db and 2db). The unbonded region of the strand,
(le) in UHPFRC. The compressive strength of UHPFRC was
except for embedment length, was covered with a
kept constant for all specimens. Two types of strands with
plastic pipe as shown in Fig. 1a.
diameters of 12.7 and 15.2 mm were considered as the main
(3) UHPFRC was cast around the pretensioned strand and
variables of the experiment. It is noted that shorter embed-
cured at ambient temperature for 24 h. Then, it was
ment lengths, 1 and 2 times the strand diameter (le = 1db
steam cured at a high-temperature of 90 ± 2 C for

Table 3 Properties of prestressing strands.


2
Nom. diameter Nom. area (mm )Tensile load (kN) Yield load (kN) Weight Modulus of Elongation (%) Relaxation (%)
(mm) (kg/1000 m) elasticity (GPa)
12.7 98.7 184 157 780 185–205 3.5 2.5
15.2 140.0 261 222 1100 185–205 3.5 2.5

International Journal of Concrete Structures and Materials


Table 4 Details of specimens for pull-out tests.
Specimen Strand diameter (mm) Prestressing force (9 fpy) Embedment length (n 9 db) Cover depth (n 9 db)
13-a-11 12.7 0.8 fpy 1 ds 1 ds
13-a-12 1 ds 2 ds
13-a-22 2 ds 2 ds
13-a-2C 2 ds 5.4 ds
13-b-11 0.9 fpy 1 ds 1 ds
13-b-12 1 ds 2 ds
13-b-22 2 ds 2 ds
15-a-11 15.2 0.8 fpy 1 ds 1 ds
15-a-12 1 ds 2 ds
15-a-22 2 ds 2 ds
15-a-2C 2 ds 4.4 ds
15-b-11 0.9 fpy 1 ds 1 ds
15-b-12 1 ds 2 ds
15-b-22 2 ds 2 ds
a 0.8fpy, b 0.9fpy, C center, fpy yield strength of strand, ds diameter of strand.

150 mm

Location of strand
150 mm

Concrete cover
2 LVDTs
ds

[Top view] UHPFRC specimen


Rigid testing frame 150 150 150 mm
Rubber pad

Spherical seat
150 mm

Plastic pipe
7-wire strand LVDT
150 mm

Le : Embedment length
Grip
5db
7-wire
strand
db = 12.7 mm
15.2 mm

[Side view] Strong floor

(a) (b)
Fig. 1 Pull-out test specimen and test setup; a test specimen and b test setup.

72 h. It is obvious that the bond strength of strand is cured at ambient temperature again before the pull-out
strongly affected by the fiber concentration and align- tests.
ment at near the interface between the strands and
All of the specimens were tested under monotonically
UHPFRC. Thus, in order to minimize those effects,
increasing pull-out loading with a displacement control rate
UHPFRC was cast identical for all of the specimens in
of 0.3 mm/min. The pull-out load was applied using a 2500
the vertical direction of the strand alignment.
kN capacity computer controlled universal testing machine
(4) After UHPFRC acquired the desired concrete proper-
with a very stiff pull-out test frame (see Fig. 1b). The
ties, the strands were released, and the specimens were
International Journal of Concrete Structures and Materials
specimens with c/db of 1 and 2 could experience an eccentric strand, were also used for all specimens. Test variables for the
load effect; therefore, a specially fabricated spherical seat tests to measure transfer length are summarized in Table 5 and
and a rubber pad were used between the cubic specimen and more details are reported elsewhere (Kook 2010).
the test frame. Two LVDTs were attached at the unloaded Details of test specimen and set-up for transfer length
(free) end of the strand to measure the average free-end slip, measurement are shown in Fig. 2a, while test process is
and one LVDT was also attached to the loaded side to given in Fig. 2b. Strands with diameters 12.7 and 15.2 mm
determine the yielding of the strand. were tensioned at an initial force level, fpo, of 0.9fpy in the
Typical jacking stress for low-relaxation strand in the pretensioning bed. These strands were instrumented with
pretensioning bed is 0.75fpu, which is 75% of ultimate tensile electrical resistance strain gages to monitor strain variations
strength of strand (Collins and Mitchell 1991; Zia et al. in the strands. UHPFRC was cast around the strands at
1979; Kim et al. 2016). Furthermore, current code provisions varying cover depth to strand diameter ratios, i.e., c/db of 1,
limit the maximum stress in prestressed reinforcement as 2, and 3. The same curing process as that of the pull-out tests
0.80fpu (ACI 318-14 2014; CSA A23.3-14 2014). For low was applied to the specimens for the transfer length tests.
relaxation strand, typical values of fpy/fpu is approximately After the curing process and simultaneous form stripping,
0.90 (Collins and Mitchell 1991; ASTM A416/A416M), and electrical resistance strain gages were glued to the side faces
thus, test variables for initial prestressing forces used in this of beams at the level of the strands. Then, the strands were
study, 0.8 and 0.9fpy, were determined to be equivalent to released and longitudinal shortenings of the beam specimens
0.72 and 0.81fpu, respectively. One of the objectives of this were measured to calculate the transfer length.
study is to evaluate the effect of initial prestressing force on
bond strength of strand embedded in UHPFRC. Test vari-
ables for the initial prestressing forces were therefore chosen 3. Bond Strengths of Pretensioned Strand
to cover the aforementioned typical jacking stress (0.75fpu) in UHPFRC
and permissible stress in prestressed reinforcement (0.80fpu).
The specimens were marked with the numerals (13 and 3.1 Effect of Prestressing Strand Diameter
15), denoting diameter of strands, and the letters (a or b), Figure 3 shows the average bond strengths of prestressing
denoting initial prestressing with 80 or 90% of fpy. The strands in UHPFRC. The average bond strength was calcu-
subsequent numerals indicated the multiple of strand diam- lated by simply assuming a constant bond stress distribution
eter for embedment length and cover depth. For example, the along the embedment length, as follows: Pmax./pdble, where
13-a-12 denoted the specimens with 12.7-mm diameter Pmax. is the maximum applied load, db is the diameter of
strand, initial prestressing of 80% fpy, embedment length of strand, and le is the embedment length. It was obvious that
1db, and cover depth of 2db. the average bond strength reduced with increasing diameter
of the prestressing strand. An approximately 45% higher
2.2.2 Transfer Length bond strength on average was obtained in the strands with a
Six precast, pretensioned concrete beam specimens with a smaller diameter compared with those with a larger diameter.
cross section of 150 9 150 mm and a length of 1200 mm This is because a higher pullout force applied to the strand
were fabricated and tested to evaluate the transfer length of the with a larger diameter of 15.2 mm resulted in a more sig-
pretensioning strand. The primary variables were the strand nificant decrease in the diameter owing to Poisson’s effect;
diameter, which included 12.7 and 15.2 mm diameters, and this was not observed for the strand with a smaller diameter
the concrete cover depth, which ranged from 1 to 3 times the of 12.7 mm. A higher pullout force was applied to the strand
strand diameter (c = 1db to 3db). The same initial force of with a larger diameter than to the strand with a smaller
90% of the yield strength of the strand (fpo = 0.9fpy) was diameter because of its higher bonding area, which was a
applied and the same materials, including UHPFRC and the result of both the higher diameter and embedment length.

Table 5 Test variables and results for beam tests to measure transfer length.
Specimen* Test variables Transfer length results
Strand diameter (mm) Prestressing force Cover depth (n 9 db) Live end (mm) Dead end (mm)
(9 fpy)
13-1db 12.7 0.9fpy 1 db 237 54
13-2db 2 db 235 165
13-3db 3 db 250 242
15-1db 15.2 0.9fpy 1 db 380 265
15-2db 2 db 311 265
15-3db 3 db 375 246
db diameter of strand.
*13 and 15 denote diameter of strands and subsequent #db indicates cover depth.

International Journal of Concrete Structures and Materials


(a)
Pretensioning bed
Hydraulic jack
150 mm 1,200 mm 7-wire strand
Concrete cover
(1ds, 2ds, and 3ds)
150 mm

Strain gages on UHPFRC surface


ds 100 mm
Aanchorage at
[Cross section] dead end Load cell

(b)

Pretensioning the strand in the bed Concrete casting and curing Form stripping and installation of strain gage Strand release and measurement
and installation of wood form of longitudinal strain variations

Fig. 2 Test specimen, setup, and procedure for transfer length measurement; a test specimen and setup and b test procedure.

strand had a sufficient embedment length, the reduced


Average bond strength (MPa)

50
80% diameter was maintained owing to the confinement effect of
40 90% the surrounding concrete. However, the diameter of the
strand at the live end was recovered before pretensioning
30
owing to the insufficient embedment length, which caused
20 insufficient confined pressure, and it is called a Hoyer effect.
The larger diameter of the strand at the live end acted as an
10 anchor when the prestressing strand was pulled out.
However, the average bond strength of the strands was
0 much smaller than that of the deformed steel rebar in
10 12 14 16 18
UHPFRC. According to Yoo et al. (2014b), the average bond
Diameter, db (mm/mm) strengths of deformed steel rebars (db of 15.9 mm) embedded
Fig. 3 Effect of diameter on average bond strength. in UHPFRC, identical to those used in this study, were
obtained as 64.0, 72.0, and 68.8 MPa when the embedded
The higher Poisson’s effect led to a decreased confined lengths were 1db, 1.5db, and 2db, respectively. Therefore, the
pressure, and as a result, a lower average bond strength was bond strengths of prestressing strands in UHPFRC were only
obtained. Similar observations have already been reported approximately 35 and 39% those of deformed steel bars at the
for deformed steel reinforcing bars (Yoo et al. 2015; Yuan embedment lengths of 1db and 2db, respectively. The main
and Graybeal 2015) and carbon fiber-reinforced polymer reason for the higher bond strength of deformed steel rebar is
bars (Sayed Ahmad et al. 2011) embedded in UHPFRC. the interlocking between the rebar lugs and the surrounding
The highest average bond strength was found to be concrete. Owing to this additional mechanical bond compo-
45.6 MPa for specimen 13-a-12 (with standard deviation of nent, it is well known that the yielding of a normal-strength
7.7), while the lowest bond strength was 19.5 MPa, and it steel rebar with fy of 400 MPa is obtained when the embed-
was recorded for specimen 15-b-22 (with standard deviation ment length is equal to or 2 times higher than the rebar
of 3.9). These values were higher than those of round steel diameter (2db) (Yoo et al. 2014b). Herein, fy is the yield
rebar in UHPFRC (Yoo et al. 2014b). For example, the strength of steel. Therefore, it is concluded that the bond
average bond strengths of round steel bars in UHPFRC were strength of the prestressing strand falls between the bond
found to be 7.0, 6.2, and 5.4 MPa for the cases of 1db, 1.5db, strengths of round steel and deformed steel rebars.
and 2db, respectively. Owing to their deformed shape, which Girgis and Tuan (2005) have reported that the average
was due to 7-wire twisting and a Hoyer effect at the live end bond strength of a 15.2-mm strand in high-strength self-
(Hegger et al. 2004), the strands achieved much higher bond consolidating concrete with a 28-day compressive strength
strengths than the round steel bars. The diameter of the of 55.4 MPa was found to be approximately 9.0 MPa. This
strand was initially reduced by Poisson’s effect when a indicates that the strand embedded in UHPFRC exhibited
pretensioning was applied (before cutting the strand). Once much higher bond strength than that embedded in high-
cast concrete had achieved a sufficient strength by initial strength concrete: the average bond strength of 15.2-mm
curing, the pretensioned strand was cut, and the pretensioned strand in UHPFRC was found to be 25.0 MPa (with standard
force was transferred to the concrete as compression. As the deviation of 3.2), approximately 2.8 times higher than that of

International Journal of Concrete Structures and Materials


the same strand embedded in high-strength concrete. This which is significantly greater than the threshold value of 0.05,
might be because of an improved strength at the interface and thus, it is concluded that, although there was a trend of
between the strand and cement matrix by the filling effect bond strength increase according to the c/db ratio (Fig. 4), to
(Yoo et al. 2016c), a significant early age shrinkage devel- draw a certain conclusion on it, further studies with more test
opment, which caused large lateral confinement (Yoo et al. data are required.
2014b) and a limited crack propagation in the steel fibers.
3.3 Effect of Embedment Length
3.2 Effect of Cover Depth to Diameter Ratio (c/ Figure 6 shows the relationship between the average bond
db) strength and the embedment length of strands in UHPFRC.
The bond performance of the prestressing strand is strongly The average bond strength noticeably decreased with
influenced by the failure mode, i.e., pullout failure or splitting increasing embedment length. The reduced bond strength of
failure. The splitting failure will be generated when the cir- deformed steel rebars in UHPFRC was also reported by Yoo
cumferential stress at the interface between the stand and et al. (2014b), and several researchers (Abrishami and
cement matrix exceeds the tensile strength. As the bond Mitchell 1996; Hossain 2008) have verified the decrease in
splitting strength is a function of cover depth to diameter ratio, bond strength of steel bars with increasing embedment
c/db (Rostasy and Hartwich 1988), it is important to investi- length for ordinary concrete. This is mainly attributed to the
gate the effect of c/db ratio on the bond strength of the strand. fact that the confinement effect of surrounding concrete on
Furthermore, several researchers (Orangun et al. 1977; Harajli the strand is more severely reduced by Poisson’s ratio effect
et al. 2002) have reported that the bond strength increases with when the embedment length increases, because of the
increasing c/db ratio. Thus, the effect of c/db ratio on the increased pullout force. In addition, the nonlinearity in the
average bond strength of strands in UHPFRC was examined in bond stress distribution along the embedded length increased
Fig. 4. The bond strength of strands in UHPFRC seems to be with increasing embedment length (Abrishami and Mitchell
increased with an increasing c/db ratio, which is consistent 1996). In other words, the bond stress distribution became
with the findings of Yuan and Graybeal (2015) for the more uniform as the embedment length decreased. For this
deformed steel bars in UHPFRC. For example, approximately reason, the strand with a shorter embedment length exhibited
21 * 57 and 10 * 36% higher bond strengths were obtained a higher bond strength than that with a longer length. For
by increasing the c/db ratio from 1 to 2 for the strands with example, the average bond strengths of strands with db of
diameters 12.7 and 15.2 mm, respectively. Harajli et al. (2002) 12.7 and 15.2 mm reduced by approximately 19 * 37 and
reported that the splitting bond strength of a deformed steel bar 6 * 27% when the embedment length increased from 1db to
embedded in ordinary concrete increases with increasing 2db, respectively. More significant decreases in the bond
cover depth and amount of fibers. Their (Harajli et al. 2002) strength with increasing embedment length were observed
results are obvious because the increased concrete cover and for the smaller sized strands.
fiber amount can effectively prevent the occurrence of splitting
cracks in the surrounding concrete. On the other hand, in this 3.4 Effect of Initial Prestressing Force
study, splitting failure was not visually observed, as shown in In order to investigate the effect of the initial prestressing
Fig. 5, meaning that all the specimens exhibited pullout failure force on the bond strength, two different initial prestressing
modes regardless of the c/db ratio (or cover depth). This might forces, i.e., 80 and 90% of the yield strength of the strand,
indicate that there must have been micro splitting cracks sur- were applied. The test results are given in Fig. 7. For both
rounding UHPFRC even though they were not visible to the prestressing forces, negligible changes in bond strength were
naked eye. In addition, in order to quantitatively analyze the observed. This is inconsistent with the findings of Hegger
effect of c/db ratio on the bond strength, p-value was evaluated and Bertram (2008a) that obvious decreases in the bond
for the ratios of 1 and 2. The p-value of 0.199 was calculated, strength of strands in UHPFRC are observed as the release
Average bond strength (MPa)

Average bond strength (MPa)

50 50
80% 80%
40 90% 40 90%

30 30

20 20

10 10

0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
c/db (mm/mm) c/db (mm/mm)
(a) (b)
Fig. 4 Effect of cover depth on average bond strength; a le = 1db and b le = 2db.

International Journal of Concrete Structures and Materials


Fig. 5 Pictures for pullout test specimens after complete testing; a c = 1db, b c = 2db, and c c = center.

90% of its yield strength when a short embedment length,


Average bond strength (MPa)

50
80% smaller than the transfer length, is applied.
D13
40 90%
80% 3.5 Probabilistic Data Analysis
D15
30 90% In order to quantify the statistical significance of the rela-
tionships between the various parameters (i.e., db, Le, and
20 initial prestressing force) and bond strength, a probability (p)-
value was evaluated and analyzed. This probabilistic
10 approach has been adopted by several previous studies (Gar-
cı́a-Taengua et al. 2014; Zanotti et al. 2018) to precisely
0 evaluate the bond performance of steel-fiber-reinforced con-
0 0.5 1 1.5 2 2.5 3
crete (SFRC). It has been well known that a threshold value of
Emb. length ratio, Le/db (mm/mm) p, called a significance level, is traditionally 5%. Based on a
Fig. 6 Effect of embedment length on average bond strength.
bivariate correlations option in a SPSS statistical program, the
p-values of 0.12, 1.07, and 97.97% were found for the
parameters of db, Le, and initial prestressing force, respec-
Average bond strength (MPa)

50
13-a,b-11 tively. This means that only the parameters of diameter (db)
13-a,b-12 and embedment length (Le) significantly affected the bond
40
13-a,b-22 strength of PS strands embedded in UHPFRC. It is clear that
15-a,b-11 the bond strength of steel reinforcement in SFRC, like
30
15-a,b-12 UHPFRC, and its interfacial adhesive bond strength are sig-
15-a,b-22
20 nificantly affected by the fiber conditions (i.e., geometry,
content, orientation, concentration, etc.) (Garcı́a-Taengua
10 et al. 2014; Zanotti et al. 2018). The larger p-value was found
for the case of parameter Le than that of db. This might be
0 caused by the fact that the larger increase of bonding area leads
70% 80% 90% 100%
to the greater variations of bond strength data. In other words,
Initial prestressing (% of fy)
the bond strength of strands in UHPFRC is strongly affected
Fig. 7 Effect of initial prestressing magnitude on average by the fiber alignment and concentration at the interface.
bond strength. Therefore, the increase of bonding area resulted in higher
variations of fiber alignment and concentration at the inter-
percentage of the initial prestressing force is increased, face, and it caused the higher p-value. The increase of bar
owing to the Hoyer effect. Thus, the negligible change in the diameter from 12.7 mm to 15.2 mm increased the bonding
bond strength obtained in this study might be due to the area per unit length of about 20%, while the increase of
small differences between the prestressing forces, which embedment length from 1 9 db to 2 9 db increased the
were too small to provide any significant changes for the bonding area as much as 100%. However, to more precisely
strands embedded in UHPFRC. In addition, to achieve the analyze the implication of fiber conditions at the interface on
significant Hoyer effect required to improve the bond the bond performance, further study is required to be done
strength of the prestressing strands, a sufficient embedment considering various fiber properties like a previous study
length is required to transfer strand stress to the surrounding (Garcı́a-Taengua et al. 2014).
concrete (Hegger et al. 2004). However, in this study,
extremely short embedment lengths of 1db and 2db that
resulted in a limited Hoyer effect were applied. Therefore, it 4. Transfer Length
can be comprehensively noted that marginal change in the
bond strength of strands in UHPFRC is expected with a The implications of strand diameter and concrete cover
slight increase in the initial prestressing force from 80 to depth on the transfer length of UHPFRC were investigated.

International Journal of Concrete Structures and Materials


Two different strand diameters (12.7 and 15.2 mm) and three length was obtained at the live end of the 12.7-mm strand
different cover depths (1db, 2db, and 3db) were considered. than at the dead end, and an about 20% greater transfer
The strain versus length along the specimen curves are length was observed at the live end than at the dead end by
shown in Fig. 8. In order to calculate the transfer length, the Kaar et al. (1963). In addition, the strand with a large
95% average maximum strain (AMS) method, which was diameter of 15.2 mm exhibited higher compressive strains at
introduced by Russell and Burns (1997), was adopted, and the concrete surface when exposed to the prestressing force
the calculated transfer lengths are summarized in Table 5. compared with the strand with a lower diameter of 12.7 mm.
The following process was used to obtain the transfer length This is attributed to the fact that a larger prestressing force
by the 95% AMS method: (1) Draw the strain profile ? (2) applied to the strand with a larger size caused a higher
Determine the average strain value at the strain plateau of the compressive strain in the surrounding concrete. Russell and
full stress transfer ? (3) Draw a straight line based on 95% Burns (1997) also reported similar test results for ordinary
of the average strain value ? (4) Determine the transfer concrete. John et al. (2011) reported that the transfer length
length based on the intersection of the 95% line with the of the prestressing strand in UHPFRC was 355.6 mm (14
strain profile. For the pretensioning concrete members, a in.), and Hegger and Bertram (2008a, b) experimentally
portion of initial prestress is lost immediately after its release obtained transfer lengths that ranged from 250 to 300 mm.
due to an elastic shortening phenomenon. Unfortunately, the Their (Hegger and Bertram 2008a, b) results are similar to
deformation of concrete members by such an elastic short- the values of transfer lengths obtained in the current study.
ening was not measured in the present study, and thus, the However, in accordance with Dang et al. (2016a), the
elastic shortening was not considered when the transfer transfer length of the strand in high-strength concrete (HSC)
length was evaluated. As given in Table 5, it was obvious with a 28-day compressive strength equal to or higher than
that the transfer length of the prestressing strand in UHPFRC 69 MPa ranged from 500 to 730 mm, which was much
at the dead end was smaller than that at the live end, higher than that of UHPFRC. Thus, it can be noted that
regardless of the diameter and cover depth. For example, the prestressing strands embedded in UHPFRC exhibited much
transfer lengths at the dead end were approximately 36.7 and shorter transfer lengths compared with those embedded in
26.5% lower than those at the live end for the strands with ordinary HSC.
diameters of 12.7 and 15.2 mm, respectively. This is con- As shown in Fig. 8, higher 95% AMS values were
sistent with the findings of Russell and Burns (1997) and obtained when smaller cover depths were applied for both of
Kaar et al. (1963) for ordinary concrete without fibers. In the strands with db of 12.7 and 15.2 mm. A smaller concrete
particular, according to the test results performed by Russell cover depth resulted in a smaller concrete area surrounding
and Burns (1997), an approximately 34% greater transfer the strand, and as a result, a higher compressive stress was
applied to the surrounding concrete at an identical pre-
-500 stressing force. Thus, the higher 95% AMS value was
caused by the higher stress generated in the concrete with a
-400 smaller cover depth.
Strain (x10-6)

The transfer length decreases with increasing compressive


-300
strength of concrete (Ramirez-Garcia et al. 2016). This
-200 means that the prestressing force is more effectively trans-
13-1d
13-1Db AMS ferred to the surrounding concrete at shorter embedment
-100 13-2db AMS
13-2D length for higher strength concrete, owing to the improved
13-3db AMS
13-3D
0
bond performance. Therefore, the applicability of previous
0 200 400 600 800 1000 1200 equations to predicting the transfer length of prestressing
Length (mm) strands embedded in UHPFRC needs to be investigated.
(a) Two design codes, i.e., the ACI 318-14 (ACI 2014) and the
-500 AASHTO LRFD (AASHTO 2012), which are most widely
used, were adopted. The ACI 318 code (ACI 2014) suggests
-400
an equation to predict the transfer length of a strand as fol-
Strain (x10-6)

-300 lows: Lt = fse 9 db/20.7 (in MPa), where Lt is the transfer


length, fse is the effective stress in the prestressing strand
-200 after losses, and db is the strand diameter. In addition, the
15-1db AMS
15-1d ACI 318 code (ACI 2014) provides an alternative equation
-100 15-2db AMS
15-2d of 50 strand diameters (50db) for the transfer length, which is
15-3d
15-3db AMS
0 effectively used when the parameter fse is unknown, while
0 200 400 600 800 1000 1200 the AASHTO LRFD code (AASHTO 2012) proposes the
Length (mm) transfer length of 60 strand diameters (60db).
(b) Several other prediction models for transfer lengths of
Fig. 8 Strain behaviors along the embedment length for prestressing strands in concrete were also analyzed. Based
calculating transfer length; a db of 12.7 mm and b db of on a reasonable limit for the higher values of transfer length,
15.2 mm. Russell and Burns (1996) have proposed the transfer length

International Journal of Concrete Structures and Materials


formula having similar shape with the ACI 318 model, as

(8)/(1)
follows

1.01
1.02
0.96
0.75
0.92
0.76
0.90
0.12
fse  db
Lt ¼ ð1Þ
13:8
(7)/(1)

0.86
0.87
0.82
0.64
0.78
0.65
0.77
0.10
Mitchell et al. (1993) also have suggested a prediction
model of transfer length of steel strands embedded in high-
strength concrete based on a number of precast, pretensioned
(6)/(1)

concrete beams, as follows


1.01
1.02
0.96
0.75
0.92
0.76
0.90
0.12
sffiffiffiffiffi
20
Lt ¼ 0:048fpi db ; ð2Þ
Pred./exp.

fci0
(5)/(1)

1.23
1.24
1.16
0.91
1.12
0.93
1.10
0.15
where fpi is the initial prestressing stress in the strand
immediately after a release and fci0 is the initial compressive
(4)/(1)

strength of concrete at the time of release.


4.02
4.05
3.81
3.00
3.67
3.04
3.60
0.47
Eurocode 2 (EN 2004) have suggested the following
equation to predict transfer length of steel strands consid-
ering several factors, i.e., tensile strength of concrete, type of
(3)/(1)

3.22
3.24
3.05
2.40
2.93
2.43
2.88
0.38
Table 6 Comparison of experimental and predicted results.

strand, surface condition of strand, prestressing force, etc., as


follows
fpi
(2)/(1)

l t ¼ a1 a2 db ; ð3Þ
2.68
2.70
2.54
2.00
2.44
2.03
2.40
0.31

fbpt

where a1 is the coefficient considering the detensioning


Live end (1)ACI 318 (2) AASHTO Russell and Mitchell Euro-code 2 Martı́- Dang et al.

method (1.0 for gradual release and 1.25 for sudden release),
239

286
(8)

a2 is the coefficient considering type of strand (0.25 for


circular cross section and 0.19 for 3 or 7-wire strand), fbpt is
Vargas et al.

the bond strength between the strand and concrete, given by


205

242

fbpt ¼ 2:25g1 g2 fctd , g1 is the coefficient regarding bonding


(7)

condition (1.0 for good bond and 0.7 for all other cases), g2
equals to 1.0 when strand diameter is smaller than and equal
to 32 mm, and fctd is the design value of concrete tensile
240

286

*13 and 15 denote diameter of strands and subsequent #db indicates cover depth.
(6)

strength, fctd ¼ act fctk;0:05 =cc , act equals to 1.0, and cc equals
Predictive values (mm)

to 1.5 for persistent load and 1.2 for accidental load,


respectively.
LRFD (3) Burns (4) et al. (5)

Martı́-Vargas et al. (2007) have also proposed the fol-


291

347

lowing modified formula for transfer length of steel strands


Standard deviation

in concrete.
Average
952

1140

wfpi Aps
lt ¼ 0 0:67
ð4Þ
ð4=3Þpdb ð0:4Þðfci Þ

where w is a coefficient (= 1) and Aps is the cross sectional


762

912

area of steel strand.


Lastly, Dang et al. (2016b) have recently suggested the
following formulae for transfer length of strands in normal
635

760

and high-strength self-consolidating concrete, as follows.


2:63j
Lt ¼ qffiffiffiffiffiffi db ð5Þ
Exp. result

0
f1d
db diameter of strand.
(mm)

237
235
250
380

375
311

where k is the coefficient (= 96) and f1d0 is the compressive


strength of concrete at 1 day.
13-1db
13-2db
13-3db
15-1db
15-2db
15-3db
Spec.*

The calculated transfer lengths by three international codes


and four prediction models by previous researchers are

International Journal of Concrete Structures and Materials


summarized in Table 6. It is obvious that the previous ACI ranged from 80 to 90% at short embedment lengths of
318 and AASHTO LRFD codes significantly overestimate 1db and 2db.
the transfer length of strands embedded in UHPFRC, • The transfer length of the prestressing strand was shorter at
whereas the Eurocode 2 slightly underestimated it. Similarly, the dead end than at the live end. UHPFRC exhibited much
Dang et al. (2016a) reported that the codes overestimated the shorter transfer lengths than HSC, and the ACI 318 and
transfer length of strands embedded in HSC: approximately AASHTO LRFD codes significantly overestimated the
1.22–1.78 and 1.47–2.14 times higher transfer lengths were transfer length of a strand embedded in UHPFRC. Based on
calculated by the ACI 318 and AASHTO LRFD codes, a design perspective, the model proposed by Mitchell et al.
respectively, as compared to the test data. In the case of (1993) was considered to be most proper for predicting the
UHPFRC, the ACI 318 code overestimated the transfer transfer length of steel strands in UHPFRCC.
length as 2.14–2.63, while the AASHTO LRFD code over-
estimated it as 2.57–3.16, which were higher than those for
HSC. As UHPFRC provides much improved bond proper-
Acknowledgements
ties when compared with HSC, the ACI 318 and AASHTO
LRFD codes further overestimated the actual transfer
This research was supported by a grant from R&D Program
lengths. The Russell’ model most greatly overestimated the
of the Korea Railroad Research Institute, Republic of Korea.
transfer length of steel strands in UHPFRC, while the Martı́-
Vargas’s model most greatly underestimated it. The models
proposed by Mitchell et al. (1993), Eurocode 2 (EN 2004),
Open Access
and Dang et al. (2016b) quite reasonably predicted the
transfer length of strands in UHPFRC with the average ratio
This article is distributed under the terms of the Creative
(prediction/experiment) of 1.10 and 0.90, respectively.
Commons Attribution 4.0 International License (http://
However, for a conservative design perspective, the Mitch-
creativecommons.org/licenses/by/4.0/), which permits un
ell’s model could be recommended to be most appropriate
restricted use, distribution, and reproduction in any medium,
for predicting the transfer length of steel strands in
provided you give appropriate credit to the original author(s)
UHPFRC.
and the source, provide a link to the Creative Commons
license, and indicate if changes were made.
5. Conclusions

In this study, the bond properties of prestressing strands


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