1 2 3 4 5 6 7 8 9 10 11 12

D01 MD-502-8A22-EG-PR-PID-1011 8A22-V01 8A22-R03 8A22-V09 UX GENERAL NOTES

REV DRAWING NUMBER
DCS START/STOP/REVERSE
GRANULATOR DRUM GRANULATOR HOSE AMMONIA SPARGER
AIR FLOW ACCUMULATOR A-A456 REVERSE 7011 DCS STATUS
1.- 1 DRAIN TO SUMP
MA'ADEN PHOSPHATE PROJECT-A1 CONTRACTOR BORDER-REV A02

DESIGN CAPACITY : 650.0 ton/hr DESIGN CAPACITY : 9.3 ton/hr DESIGN TEMP : 70 °C MOTOR
LENGTH : 12.1 m
DIAMETER : 5.170 m
MAX DESIGN TEMP : 175.0 °C DESIGN PRESS : 1000.0 kPag I PERM. YS STATUS OFF NOTE 17
POWER DRIVE RATED : 200.0 kW X 2 DESIGN PRESS : 2000 kPa-g MATERIAL : Carbon Steel START
8000-CCTV-001 2.- THREAD NPT FEMALE CONNECTION FOR WATER AND STEAM HOSE FLUSH
A 7011 PREFERABLY TIED IN AT PIPE SIDE. A
BARRING DEVICE : 11 kW STATUS ON
DRIVER SPEED : 8.0 rpm A-A401 I-A401 I-A402
STOP SIGNAL TO C. ROOM 3.- MINIMUM DISTANCE TO 8A61-V06 INLET DUCT, WITH MAXIMUM SLOPE.
MATERIAL : CS+Rubber lining
SLOPE : 3.00 % I I I
STATUS ON 4.- STEAM AND PLANT AIR CONNECTIONS TO GRANULATOR AMMONIA
8A22-VC-001 SUPPLIER HEADER: MAX DISTANCE 1M. PREFERABLY TIED IN ON TOP OF PIPE.
I-A414 YS STATUS OFF
ESD 7012 PACKAGE UNIT 5.- PROVIDE ENOUGH SPACE AT GRANULATOR BACK FOR REMOVING
START/ NOTE 12 THE PR DISTRIBUTION TUBES (2 PR IN UNITS A&B. 1 PR IN UNITS C&D).
STOP UX DCS START/STOP/REVERSE 6.- CHECK VALVES TO BE INSTALLED AT A MAX. DISTANCE
HS 7012 DCS STATUS TO GRANULATOR OF 1 M TO THE RESPECTIVE DISTRIBUTION
FG VSD VSD
7012 PRE-SCRUBBER 8A61-V06 TUBES INLET OR TIE-IN.
AAHH AT AE NOTE 3 1300-PWG-8A22-6401-ZQT1-NI
FROM GRANULATOR 20102 8A61-EG-PR-PID-1020
ELEVATOR 8A35-Y10 0401 0401 0401 I-A415 7.- COLLECTOR CLOSE TO GRANULATOR DRUM AND WITHOUT POCKETS.
908-FDS-8A35-4101-ZAB1-NI 64° MIN. FY LONG RADIUS ELBOWS (1.5 D) ARE PERMITTED ONLY IN MANIFOLD DESIGN.
20056 8A35-EG-PR-PID-1005 H ESD
AI AMMONIA 0405
B 0401 A-A407 8.- L1 AND L2 LENGTHS ARE 126MM AND 5294MM. B
NOTE 13 NOTE 20 NOTE 20 SULPHURIC ACID FLANGE TO BE INSTALLED INSIDE DRUM.
DCS START/STOP I S
FIC H FIT
FG
I-A414
DCS STATUS M M AAHH AT AE 0405 0405 9.- BALL VALVES OF ZERO LEAKS SHOULD BE INSTALLED,
YS UX TO AVOID AMMONIA LEAKAGE WHILE MAINTENANCE
I 0402 0402 0402 FE WORKS TAKE PLACE INSIDE GRANULATOR.
7014 7014 40-ASC-8A11-4502-AQT3-NI
HS H NOTE 24
AUTOMATIC START UP SEQUENCE AI AMMONIA FV 0405
0425 SULPHURIC ACID 10.- DELETED.
DCS 0402 RCKZXK RGAZXJ I 0405
NOTE 13 IAS RGAZXJ-1120 FROM HEADER
STATUS -1118 -1119 P
11.- CHUTE ANGLE <60°. A VIBRATOR OR PLANT AIR THRUST
NOTE 29
KS
YS UX NOTE 32 NOTE 32 SP F.C.
M 8A11-EG-PR-PID-1001 20020 CAN BE REQUIRED.
HS AUTOMATIC SHUT DOWN SEQUENCE 0418

NC
20
25

NC
15

20
7015 7015
0426 M M B294 RGAZXC-1121
PROCESS WATER 12.- TV SYSTEM TO SURVERY (FROM CONTROL ROOM)
8AWD-EG-PR-PID-1025 20734 GRANULATION DRUM AREA.
NOTE 26 HY NC
S NC

RGAZXJ-1117
0418 HS HS M 25-WPR-8A22-1013-AP01-NI 13.- AMMONIA DETECTOR CLOSE TO GRANULATOR AREA.
RCKZXK RGAZXJ
IAS 7015 7014 -1115 -1114 OD
C E.L. + 18.90 APPROX V01 ALLOY 20 AQT3 14.- A RUBBER BLADDER, ATTACHED AT THE GRANULATOR C
40x25 M
(D-X301) AQT3 AAB1 1 DISCHARGE CHUTE.

SP NITROGEN GAS FROM 15.- EQUIPMENT THAT CAN BE STARTED/OPERATED BOTH LOCALLY
GRANULATOR SUPPORT CLEANING MECHANISM HEADER AND FROM DCS, SHOULD HAVE REMOTE/LOCAL INDICATION

L1=126MM
A297

NOTE 8
8AFG-EG-PR-PID-1032 20654 OPERATION ON DCS. CHANGING FROM REMOTE/LOCAL SHOULD
R02 NOTE 5 NOT INITIATE THE INTERLOCK SEQUENCE.
BY VENDOR OF SULPH
L2=5294MM 25-GNN-8A22-0606-AAB1-NI
20069 8A21-EG-PR-PID-1007 ACID DISTRIBUTION TUBE
NOTE 8 16.- DELETED.
A-A408 SP
I 17.- GRANULATOR REVERSAL SHOULD NOT INITIATE TRIP SEQUENCE. TWO
BETE TYPE SPRAY NOZZLE X3 B383 M 125-ARS-8A21-1503-BQF2-SJ MOTORS INSTALLED, BOTH WITH COMMON START SWICH. SHUT DOWN
SP BSU1 BQF2 NOTE 22
PATTERN FLAT FAN OF ANY MOTOR WILL INITIATE TRIP SEQUENCE.

NC 50
FROM SLURRY PUMP

NC
TYPE NFS 50 DN20 PTFE ZLO ZSO
SP B382 8A21-P04A

BSU1
MALE CONNECTION NPT SJ 18.- A CAR SEAL MUST BE INSTALLED IN BLOCK VALVES AND BLEED/VENT
0420 0420

SJ
HIC SPRAY ANGLE 90° NOTES 2,31 8A21-EG-PR-PID-1010 20097 VALVE OF AMMONIA AND STEAM LINES TO PREVENT PERSONNEL INJURIES
R01 NOTE 5 B376
0409 INS M ZLC ZSC SP 100-ARS-8A22-1506-BQF2-SJ DURING GRANULATOR MAINTENANCE WORKS. PREVIOUSLY, THESE VALVES MUST
HV 20070 8A21-EG-PR-PID-1007 SP CHANGE THEIR NORMAL POSITION (CLOSE OR OPEN) TO ISOLATE THE

BAB3
D 0420 0420 NOTE 22 D

HC

NC
0409 B381 GRANULATOR IN ACCORDANCE WITH THE ISOLATION PROCEDURE.
B379 RETURN TO PN REACTOR
PROCESS WATER TO SJ SJ 8A21-R04
RGAZXC-1100 I 3%
GRANULATOR DRUM 8A22-V01 P IASRGAZXC-1101 NOTE 7 20096 8A21-EG-PR-PID-1010 19.- AUXILIARY MOTOR CONNECTED TO EMERGENCY POWER.
40-WPR-8A22-1806-AP01-NI 3%
20745 8AWD-EG-PR-PID-1025 125x100 SP SP

NOTES 22,25
BETE TYPE SPRAY NOZZLE X4

125-ARS-8A22-1505-BSU1-SJ
F.C. NC 50 SP SP 20.- BY GRANULATOR VENDOR.
NC
20

PATTERN HOLLOW CONE

NC
20

NC
25 B374

50

NC
NC 40 TYPE THF 9012 B442 B378 FROM SLURRY PUMP
B380

NC
VENTS TO 21.- ALL ITEMS HAVE 8A22 PREFIX EXCEPT WHERE INDICATED.
DN40 ALLOY 20

F.O.
80-VPG-8A22-9403-BFB1-NI SP IAS SJ 8A21-P04B

BSU1
RGLZXC-1102 25-VPG-8A22-9401-BFB1-NI FEMALE CONNECTION NPT
8A21-EG-PR-PID-1010 20098

SJ
8A11-EG-PR-PID-1001 20316 SPRAY ANGLE MEDIUM HY 22.- LINES OF PHOSPHORIC ACID (APC), SCRUBBING LIQUORS (LWA) AND SLURRY
B377 HV SP

NC 50
S (ARS) SHOULD NOT HAVE POCKETS AND BE FLANGED AT 6M
VENTS TO M 0420

NC
40x25 INS
0420 INTERVALS. THE USE OF ELBOWS SHALL BE REDUCED AS MUCH AS
80-VPG-8A11-9405-BFB1-NI B384 125-ARS-8A21-1504-BQF2-SJ
NOTE 18

BAB3

50

BSU1
POSSIBLE. SLURRY (ARS) LINES SHALL BE AS SHORT AND DIRECT AS POSSIBLE

HC
50-VPG-8A22-9403-BFB1-NI 20 KS NOTE 22
BFB1

SJ
8A11-EG-PR-PID-1001 20011 BETE TYPE SPRAY NOZZLE X1 SP WITH MINIMUM 8 TO 10 DIAMETERS BENDS (AVOID ELBOWS).

BGARXB-1116
NOTES 2,31
NI

A-A405 SET @ 2.0 MPa NC 0420

PATTERN FULL CONE SP INS M
I 25 x 50 H
PI INS M TYPE MP 375 DN25 316L B375 23.- PERSONNEL PROTECTION GUARDED BY MEANS OF SCREENS INSTEAD OF

BAB3
HC
I-A435 PSV MALE CONNECTION NPT B385 LP STEAM THERMAL INSULATION.
BQT2

0403
RGLZXK-1103

L BBARRC
NC IC

E SPRAY ANGLE 60° FROM PIPE RACK E

0403 BGARXC
I 20-AGL-8A22-5408-BQT2-IC -1134 POSSIBLE 24.- SULPHURIC ACID LINES SHOULD NOT HAVE POCKETS. PROVIDE LEAK
FIC FT -1125 CONNECTION TO 8ATD-EG-PR-PID-1029 20104
S FY COVERING ON ALL SULPHURIC ACID PIPING FLANGES, WITH SAFE DRAINAGE
0403
L
0403
0403 PT PI TI 50 NC R05 DUCKBILL SPARGER ACCESS DOORS
80-SLP-8A22-8406-BAB3-HC TO GRADE.
20 KS PSV
NC CSO 0403 SLOPING GRIZZLY
FE 0417 0403
M 20 0416 0416
DI PAH PI 25.- PROVIDE LEAK COVERING ON PN SLURRY PIPING FLANGES IN GRANULATOR
0403 CSO BFB1 BQT2
RGAZXB

ACCESIBLE AREAS TO OPERATORS.

RGARXC

TO SAFE
-1124

0403 BGLRXK- R03 0416

25 NC

-1104

LIQUID AMMONIA 20 0416 HY

20

40
20

I
BCKRSG 1109 PLACE
FROM HEADER P IAS -1106 (R-X203) S 0416 26.- SEE MD-502-8000-EG-PR-ILD-0004 CAUSE & EFFECT CHARTS LOGIC
80 20
20013 8A11-EG-PR-PID-1001 C F.C. PS 15
MATRIX PROCESS INTERLOCKS (DCS).
BBARRC NOTES 4,6,18 20 IAS 15
RCKZXK

50 FV 40 -1105 0416 25-PAS-8A22-3402-AZB1-NI 27.- EQUIPMENT PROPERTIES SHOWN IN THE TOP OF P&ID ARE REFERRED TO
-1110

50-AGL-8A11-5403-BFB1-IC
HV DESIGN DATA EXCEPT WHERE INDICATED.
RCKZXK

0403 NOTES 4,6,18 MIN PLANT AIR

-1108

RGASXA
0416 FROM PIPE RACK
-1113 28.- ESD BUTTONS HARDWIRED DIRECTLY TO MCC ARE PROVIDED ON ALL MOTORS.
NOTE 9 E.L. + 12.50 APPROX V09 8AAB-EG-PR-PID-1027 20101 THESE MOTORS' ESD INTERLOCKS ARE NOT SHOWN IN P&ID.
RBAZRH-1107
RGLZXK

F.C. 20
BQT2

-1111
40 NC

50 RGASXA-1123
BQT2
IC

NOTE 14 29.- 1 METER INTERNALLY TEFFLONED SPOOL LOCATED DOWNSTREAM

NC

F F
IC

OD
INS M ZSH ZAH CONTROL VALVE.
M GRANULATOR
NOTE 18

INS
GE

8 BY EPC
AAC4

0417 0417
SUPPLIER 30.- 8A22-A19B GRANULATOR HYDRAULIC JACK SYSTEM ITEM STORED AND
AZB1

I-A413
NI

A91B ZSHH ZAHH A91A COMMON FOR UNITS A AND B.

40 0417 0417
I
INS
TI NOTE 30 31.- APPLICABLE PIPING SPECIFICATION IN HOSE CONNECTIONS TO STAINLESS
HC GE 0424 STEEL PROCESS LINES WILL CHANGE INTO AP01 JUST UPSTREAM OF LAST
10-12 M IAS START/
LP STEAM NOTE 19 BLOCK VALVE.
NOTE 18 STOP
FROM PV-0501 NC TO DRYER DRUM
80-SLP-8A22-8405-AAC4-HC NOTE 23 32.- COOLING MOTOR.
20100 8ATD-EG-PR-PID-1029 NOTE 11 HS 8A31-V02
AGARXF-1112 80 M 7013
65° MIN
20106 8A31-EG-PR-PID-1012
NOTE 18

NOTE 20
25-SLP-8A22-8028-AAC4-HC XA XS
SP 0417 0417
A51
AUTOMATIC A-A431
15 T 25 LUBRICATION
I-A415 STOP UX DCS START/STOP
G
B073 SYSTEM I 7013 DCS STATUS PACKAGE UNITS G
STATUS OFF YS
I I-A421 8000-CCTV-001 TV SYSTEM
OD OD
3510 HS START/ STATUS ON YS
M I 7013 EQUIPMENT
1 1 UX 3510 STOP
DCS STATUS ITEM DESCRIPTION
PLANT AIR FROM PIPE RACK
40-PAS-8A22-3401-AZB1-NI 3510 SPILLAGES TO 8A22-A51
20655 8AAB-EG-PR-PID-1027 AUTOMATIC LUBRICATION SYSTEM
GRANULATOR ELEVATOR 8A22-A91A/B GRANULATOR HYDRAULIC JACK SYSTEM
NOTE 20 8A35-Y10 8A22-R03 GRANULATOR AMMONIA SPARGER
300-FDS-8A22-4402-ZAB1-NI 8A22-V01
20054 8A35-EG-PR-PID-1005 GRANULATOR DRUM
NOTE 11 8A22-VC-001 SURVEY GRANULATION IN GRANULATOR DRUM CAMERA
8A22-V09 AIR FLOW ACCUMULATOR

This drawing and all the information contained

herein it is the proprietary property of Ma'aden
DRAWN MTP 13/07/07
MA'ADEN PHOSPHATE
and is subject to confidentiality restrictions CHECKED

H
between Ma'aden and the recipent. The information
contained herein is provided for a limited purpose
GRA/CMP 13/07/07
DAP GRANULATION UNIT A H
ENGINEER AGM 13/07/07
and must be returned on request. Ma'aden makes
no respresentations or warranties that this APPROVED JGC/VBA 13/07/07
GRANULATION SECTION
information is complete or fit for any particular
purpose. Neither this drawing nor any information
concerning it may be copied, exhibited or furnished PROJECT No. 10409 MA'ADEN
PIPING & INSTRUMENTATION DIAGRAM
FER-P05111-P&ID-004 REACTION AND GRANULATION SECTION D01 28/02/12 AS BUILT JFSG AGM AGM ABA --- to others. Nor may photographs be taken of any DRAWING NUMBER REV
article fabricated or assembled from this drawing,
MD-502-8A22-EG-PR-PID-1011 D01
SCALE
DOCUMENT NUMBER REFERENCE DOCUMENTS REV DATE REVISION DESCRIPTION DRN CHK ENG APP MD without Ma'aden prior written consent. 160/12473 NTS A1
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