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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1

Available online at www.sciencedirect.com

ScienceDirect

journal homepage: www.elsevier.com/locate/he

Hydrogen production from sorption enhanced


steam reforming of ethanol using bifunctional Ni
and Ca-based catalysts doped with Mg and Al

Cassiano Cunha Oliveira, Carla Eponina Hori*


^ ndia, School of Chemical Engineering, Av. Joa
Federal University of Uberla 
~o Naves de Avila, 2121, Bloco 1 K, 38400-
^ndia, MG, Brazil
902, Uberla

highlights graphical abstract

 Steam reforming of ethanol with


simultaneous CO2 capture was
studied.
 Ni/Ca, Ni/CaMgAl-79 and Ni/
CaMgAl-68 bifunctional catalysts
were tested.
 CaO properties were enhanced by
the addition of Mg and Al in cyclic
process.
 All catalysts achieved a high-
purity H2 (~90 mol%) during reac-
tion cycles.
 Doping the catalysts with Mg and
Al decreased the coke formation.

article info abstract

Article history: This work evaluated the performance of nickel-based catalysts supported on CaO and CaO
Received 8 December 2022 eMgOeAl2O3 in the sorption enhanced steam reforming of ethanol (SESRE) aiming the
Received in revised form production of high purity H2. The catalysts were prepared by sol-gel method and charac-
5 February 2023 terized by different methods: Temperature programmed reduction (TPR), X-ray diffraction
Accepted 14 April 2023 (XRD), Scanning Electron Microscopy (SEM) with chemical element mapping, N2 phys-
Available online 4 May 2023 isorption and CO2 capture capacity determined by thermogravimetric analysis (TGA). XRD
analysis showed that the predominant phases were CaO, MgO, CaCO3, Ca(OH)2 and NiO in
Keywords: the calcined samples and Ni0 in the reduced and passivated samples. TPR profiles indicated
Nickel-based catalysts that all catalysts presented a high degree of reduction (Ni/CaMgAl-68 > Ni/CaMgAl-79 > Ni/
Ethanol Ca), although Ni/CaMgAl-X samples presented high reduction temperatures indicating the
Sol-gel method formation of NiAl2O4. The addition of MgO and Al2O3 to CaO was very beneficial since the
CO2 capture deactivation coefficients, calculated by the TGA data modeling, decreased by a factor of 3.8
Dopant for Ni/CaMgAl-79 and by a factor of 4.3 for Ni/CaMgAl-68 when compared to the Ni/Ca
catalyst. The catalytic tests in the SESRE showed that Ni/CaMgAl-79 catalyst had the best
performance since it had the longest high purity hydrogen production time. In the pre-

* Corresponding author.
E-mail address: cehori@ufu.br (C.E. Hori).
https://doi.org/10.1016/j.ijhydene.2023.04.178
0360-3199/© 2023 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
30264 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1

breakthrough period, the H2 mole fractions were close to 90% for all samples during all
reaction cycles. After the reaction-regeneration cycles, the average crystallite size of CaO
estimated by XRD increased around 38, 6 and 35% for Ni/Ca, Ni/CaMgAl-79 and Ni/CaMgAl-
68, respectively. Thus, adding a dopant to the sorbent material proved to be an effective
strategy to obtain a more stable catalyst capable to produce hydrogen of high purity.
© 2023 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

acetaldehyde selectivity. The other catalysts had 100% of


Introduction ethanol conversion and increasing the Ni content improved
H2 production because of the lower CO/CO2 ratio promoted by
The global population growth, urbanization and industrial the water-gas shift reaction and diminished CH4 selectivity.
development are leading to a continuous increase of energy Bepari et al. [11] investigated a series of Ce-promoted
demand. Nowadays, energy supply is heavily dependent on NieMgeAl hydrotalcite catalysts, prepared by co-
fossil fuels, which are non-renewable. This type of energy is precipitation followed by wet impregnation, during SRE. The
gradually depleted and has been causing serious environ- cerium content and reaction conditions were varied (tem-
mental problems, especially global warming effects [1]. perature, steam/ethanol molar ratio and space-time) in order
Hydrogen has been considered to be one of the most prom- to observe the products distribution and catalytic activity. The
ising future energy vectors due to its high power density and catalyst with 10% Ce loading had a good stability and activity
clean combustion [2]. during a long time of reaction at atmospheric pressure. The
Catalytic reforming is an effective and classic method to best operational conditions were with a space-time of 22.04
produce hydrogen, which has been used for several years in kgcat h kmol1 of ethanol fed and a steam/ethanol molar ratio
commercial chemical production and fuel upgrading. Using of 9 at 540  C. At these conditions, ethanol conversion was
biomass as a renewable resource is very advantageous about 97% and hydrogen yield of 4.13 mol of hydrogen per
because it is highly available in many forms, reduces the mole of ethanol reacted.
consumption of fossil fuels and it has a low dependence on Although it is a suitable alternative, SRE process produces
location and climate. The expansion of feedstock usage from carbon dioxide as a byproduct, which is a main concern due to
hydrocarbons to oxygenated compounds has brought new environmental problems linked to global warming. To miti-
challenges and opportunities for the catalytic reforming pro- gate this effect, sorption enhanced steam reforming of
cess. Steam reforming of ethanol (SRE) is a sustainable option ethanol (SESRE) can be used. This process consists in the
because ethanol can be produced from renewable biomass by addition of a solid sorbent into the reactor in order to remove
fermentation processes. Ethanol is a promising hydrogen the CO2 produced during the reforming. As CO2 is removed
storage chemical for large-scale transportation since its global from the gas phase by the sorbent in situ, the reaction shifts to
annual output exceeds 900 million tons [3e7]. the production of H2, which increases the production of
The oil obtained by pyrolysis, known as bio-oil, is a com- hydrogen, as predicted by Le Chatelier's principle [12e14]. The
plex mixture of alcohols, acids, aldehydes, and other oxygen- main reactions of this process are the steam reforming of
containing components. Bio-oil, obtained from the rapid py- ethanol (Eq. (1)), water gas shift reaction (Eq. (2)) and the
rolysis of biomass, is one of the most promising and capture reaction performed by the sorbent (Eq. (3)):
economically viable sources of hydrogen due to its higher

energy density than biomass, easy storage and transportation, C2 H5 OHðvÞ þ H2 OðvÞ %2COðgÞ þ 4H2ðgÞ DH0298 K ¼ 255:9 kJ mol
and flexible use. The literature has been highlighted due to the (1)
complexity of bio-oils for model compounds including
ethanol, acetic acid, methanol, acetone, etc. Ethanol is widely 
COðgÞ þ H2 OðvÞ %H2ðgÞ þ CO2ðgÞ DH0298 K ¼ 41:2 kJ mol (2)
studied as a model compound for the aqueous phase of bio-
oils because it is a representative molecule. Considering that 
CO2ðgÞ þ CaOðsÞ %CaCO3ðsÞ DH0298 K ¼ 178:2 kJ mol (3)
bio-oil production is rich in raw materials and the production
process is carbon-neutral, a good use of bio-oil is hydrogen Olivas et al. [15] investigated SESRE using Ni/Al2O3 and CaO
production through catalytic steam reforming [8,9]. Di Michele as a sorbent. The authors obtained 97% of H2 concentration
et al. [10] performed steam reforming of ethanol (SRE) at 625  C during 120 min of reaction, similar value achieved in the
using MgAl2O4 as a stable support and varying nickel thermodynamics analysis (96.2%). They also concluded that
composition as an active phase (1.5, 5 and 10 wt%). For 1.5 wt% Na2ZrO3 can replace the use of CaO as a sorbent to capture the
Ni, ethanol conversion was 86% and ethylene was a byproduct CO2 from SRE due the limiting proprieties of CaO. Cortazar
due the catalyst low activity to reform this intermediate. This et al. [16] studied the stability of NieCaO catalysts in SESRE in
metal loading is insufficient for CeC bond cleavage, keeping fluidized bed reactor. The catalytic test was during 22 cycles,
unreacted ethanol and ethylene. This sample also had low and they reported that the CO2 uptake capacity had a decay
stability due to the decrease of ethanol conversion after from 6 to 5.6 mmolCO2/gcat after 12 cycles. In addition, the H2
450 min of reaction and the simultaneous increase of concentration had a slight decrease from 22.2 wt% to 18.5 wt%
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1 30265

after 12 cycles of reaction and the following cycles remained use of urea and calcium acetate favors high porosity of the
approximately constant. They also observed that performing sorbent material and promotes mass transfer. This propriety
regeneration in the reforming temperature mitigates the facilitates the contact between CO2 and CaO molecules that
deactivation of the catalyst and enhances its stability. Xu et al. are available in the surface of the material.
[17] combined the traditional Ni/Al2O3 catalyst with the new Chen et al. [28] studied different regeneration conditions
CaO-based porous spherical sorbent (prepared by a new during SESRE in a fixed-bed reactor. The authors obtained
molding method) in the sorption-enhanced steam reforming approximately 98% of H2 during catalytic tests for temperatures
of ethanol process (SESRE) to improve H2 purity. The Ni/Al2O3 between 600 and 850  C. They also revealed that there was a
catalyst coupled with the modeled sorbent presented good formation of Ca12Al14O33 inert after regenerating at tempera-
stability in the long-term reaction in repeated cycles and tures above 800  C, which enhanced the duration of the sorp-
hydrogen purity above 90%. Zeng et el [18]. also investigated tion capacity of CaO in multiple cycles. They showed that using
the steam reforming of ethanol with simultaneous CO2 cap- air as a purge gas favors carbon decomposition over Ni/Ca
ture. However, they used a chemical looping steam reforming catalyst surface during regeneration process at 850  C. To
(CLSR) process as an alternative strategy to improve hydrogen summarize, these conditions help to remove CO2 efficiently
production using oxygen carriers. The authors used a CaO as a and guarantee CO2 sorbent stability during the cycles of SESRE.
sorbent and Ni-based catalysts varying NiO content and The addition of a refractory phase to CaO may enhance the
reactional conditions. The results showed that the high ac- sorbent anti-sintering properties. There are few studies that
tivity of the catalyst could be associated with the increase of evaluate the stability over the cyclic reaction/regeneration
NiO content. According to these authors, more active sites on process for ethanol reforming since it is more common to find
the catalyst surface favor the formation of intermediates to H2 sorption enhanced steam reforming of methane. Thus, the
and CO. They also achieved 90% of ethanol conversion and main goal of this work is to study nickel-based catalysts
93% of H2 selectivity at 650  C using 20% of NiO content. supported on CaO and CaOeMgOeAl2O3 for the sorption
Although several works have been published previously in enhanced steam reforming of ethanol (SESRE) over 10 cycles
the literature using CaO as a sorbent, not all have been suc- aiming H2 production with high purity.
cessful. This is because some authors reported the loss of CO2
capture capacity of CaO [19,20]. The strong decrease in sorp-
tion capacity after multiple carbonation/decarbonation cycles Experimental
is the main problem of CaO and sintering process is believed
to be the cause of the decay. Another reason may be related to Catalysts preparation
the formation of a non-porous calcium carbonate layer on the
surface of the CaO particles, limiting the CO2 diffusion to the The experimental procedures to prepare the catalysts by sol-
bulk of the grain [21]. gel method were based on Tian et al. [29]. This method was
One of the strategies to overcome this problem is the use of chosen due to the formation of a porous microstructure that
additives to prevent the sintering process, by adding a re- favors the diffusion of CO2 into the CaO particle, improving
fractory phase to separate the sorbent particles [22]. Several cyclic stability and reactivity [30]. Anhydrous citric acid
studies have shown that this refractory phase can be metal (99.5%, Dina ^ mica) and the precursors salts Ca(NO3)2$4H2O
oxides (MgO, Al2O3, ZrO2, TiO2, Y2O3, etc.) or mixture oxides (99%, Dina ^ mica), Mg(NO3)2$6H2O (98%, CAAL), Al(NO3)3$9H2O
(Ca12Al14O33, Ca2SiO4, etc.) during sorption enhanced steam (98%, Nuclear) and Ni(NO3)2$6H2O (97%, Vetec) were dissolved
reforming [23e26]. For example, Sang et al. compared the into water considering a molar ratio water: anhydrous citric
performance of Ni/CaO and Ni/CaOeMgO catalysts during the acid of 25 and magnetically stirred at 90  C for 1 h. Then,
SESRE [24]. For both catalysts, 100% of ethanol conversion was ethylene glycol (99.5%, Dina ^ mica) was added making the
reached over the 10 cycles. However, the purity of hydrogen molar ratio of metal: anhydrous citric acid: ethylene glycol at
decreased significantly for Ni/CaO sample, since the authors 1:2:2, maintaining the continuous stirring at 90  C until the
observed a steady increase in CH4 concentration during the gelation promoted by the removal of excess solvent. The ob-
cycles. On the other hand, Ni/CaOeMgO catalyst maintained tained gel was dried overnight at 140  C in an oven to remove
high hydrogen purity in 10 cycles, varying from 97.2 to 96 vol% water and causing the volume to increase considerably. The
in the 1st and 10th cycles, respectively. The pre-breakthrough as-burnt product was calcined up to 450  C at a heating rate of
duration of both catalysts was shortened, from 50 to 35 min in 1  C/min, temperature was held for 4 h and then heated until
the first and tenth cycles, respectively, which was attributed 800  C at 5  C/min and was kept constant for 2 h under airflow
to the decrease in the CO2 sorption capacity of the samples. to remove the residual organic materials. As the results re-
This work confirmed that adding MgO as a dopant improved ported by Tian et al. [29] pointed that the best weight MgO/
the catalyst cyclic stability, producing high-purity hydrogen Al2O3 ratio was 0.41, we used this same ratio of MgO/Al2O3 for
and reduced the coke deposition. Nimmas et al. [27] also both doped samples. Therefore, the three samples used in this
prepared a bifunctional material (Ni/CaOeCa12Al14O33) for work were synthesized with (i) 10% Ni þ 90%CaO; (ii) 10%
SESRE at 700  C. They used calcium acetate and urea as cal- Ni þ 3.24% MgO þ 7.92% Al2O3 þ 78.84% CaO; and (iii) 10%
cium and carbonate precursors, respectively, via precipitation Ni þ 6.48% MgO þ 15.84% Al2O3 þ 67.68% CaO. The prepared
method. The pre-breakthrough period lasted 60 min and catalysts were named as Ni/Ca and Ni/CaMgAl-X, where X
achieved 87% of hydrogen purity and this behavior was represents the theoretical calcium content in each material
maintained during 10 cycles of reaction. They observed the (X ¼ 79 and 68).
30266 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1

Characterization A total of 20 carbonation/decarbonation cycles were per-


formed for each sample.
X-ray diffraction (XRD) measurements were carried out using The thermogravimetric analysis (TGA) of the catalysts after
a Shimadzu Lab X-XRD-6000 diffractometer operated at 40 kV 10 cycles of sorption enhanced steam reforming of ethanol,
and 30 mA with CuK a radiation (¼0.154 nm). Data were also known as spent catalysts, were performed in the TGA-50
collected using the scan range (2 q) from 10 to 90 , steps of from Shimadzu. Approximately 10 mg of the regenerated
0.02 and scan speed of 2 /min. samples were inserted into the equipment and temperature
The N2 physisorption experiments were performed in was increase from room temperature to 900  C at a heating
surface area and porosity analyzer, model NOVAtouch Gas rate of 10  C/min with He atmosphere containing 15% O2.
Sorption Analyzer LX1. Before the analysis, the samples were
previously heated under vacuum at 723 K overnight. The N2 Catalytic tests
physisorption on the solid was performed at liquid nitrogen
temperature (77 K). Finally, determination of specific surface The catalytic tests were divided into three steps: reduction,
areas (Brunauer, Emmett and Teller Model e BET), volume reaction and decarbonation. The reduction occurred with 1.5 g
(Barrett, Joyner and Halenda Model e BJH) and pore sizes were of sample in the quartz reactor with a mixture of 30 mL/min of
provided by the software installed in the equipment. This H2 and 100 mL/min of Ar. The furnace was heated up to 800  C
analysis was carried out for the catalysts before (fresh) and at a heat rate of 10  C/min and the temperature was held for
after (spent) the catalytic test. 1 h. After the reduction step, the reactor was purged with Ar
H2-Temperature Programmed Reduction (TPR) was per- and the temperature was cooled down until 600  C. A liquid
formed in a quartz reactor which was heated by a furnace solution with a molar ratio water: ethanol of 6:1 was pumped,
connected to a temperature controller. Approximately 100 mg evaporated forming a vapor phase with the following
of each sample was used. The samples were pretreated under composition: 27 mL/min of water, 4.5 mL/min of ethanol and
Ar flow at 500  C for 1 h and then cooled down to room tem- 100 mL/min of argon. When the reactants stream was stabi-
perature. The tests were conducted using a thermal conduc- lized, the reactants mixture was fed to the reactor. After 5 min,
tivity detector with a mixture of 1.96% H2 in Ar (30 mL/min), the quantification of the products was done by a Gas Chro-
increasing the temperature from room temperature to 1000  C matograph GC-2014 (Shimadzu) every 7 min. The sorption
at a heating rate of 10  C/min. The experimental H2 con- enhanced steam reforming of ethanol was performed at
sumption was determined comparing the area below the 600  C, 1 atm, for 117 min. After the reaction step, the furnace
peaks obtained during TPR with a calibration curve using the was heated until 800  C at 10  C/min for 1 h under Ar atmo-
quantitative reduction of CuO to Cu0. The degree of reduction sphere aiming to decompose CaCO3, also known as the
was obtained by the ratio between experimental H2 con- decarbonation (or regeneration) step. The reaction and
sumption and the theoretical one. decarbonation steps were repeated 10 times in a cyclic process
Scanning Electron Microscopy (SEM) analysis was used to to monitor the performance of the catalysts.
verify the changes in the structure and surface of the catalysts After each cycle of reaction and decarbonation, the prod-
before the sorption enhanced steam reforming of ethanol ucts distribution and ethanol conversion were calculated. Eq.
(fresh) and after 10 reactional cycles (spent). The samples (4) was used to determine the molar fraction of the products
were fixed in aluminum stubs with a double-sided carbon on dry basis, where yi represents the molar fraction of each
tape, sputter-coated with one thin layer of gold (approxi- product in gas phase, Fi and Fj are the molar flow rate on dry
mately 56 nm) using a metallizer (SCD050, Leica). The basis, in gas phase, from the species i and j at the exit of the
morphology was investigated using scanning electron micro- reactor and N represents the total number of species identified
scopy, EVO-MA10, ZEISS with a voltage setting of 20 kV and by the GC.
EHT (extra-high tension) mode. The SEM was also equipped
Fi
with an Energy-Dispersive X-ray Spectroscopy (EDS) detector yi ¼ (4)
P
N
for the analysis of the individual chemical elements contained Fj
j¼1
in the samples.
The CO2 capture capacity was evaluated using a thermog- For the ethanol conversion, the pumped solution was
ravimetric analyzer (TGA-50 from Shimadzu). A thermal pre- injected into the gas chromatograph before the beginning of
treatment was performed before the carbonation/ the cycle (feed, with the reactor in the bypass position) and
decarbonation cycles at 800  C in order to remove impurities after each cycle (condensed solution), in order to obtain the
and moisture from the samples. The carbonation cycle number of moles of ethanol in the feed and at the exit of the
occurred at 600  C during 30 min under 10.6 mL/min of diluted reactor. Eq. (5) was used to calculate ethanol conversion
CO2 in 60 mL/min of He. After that, CO2 feed was stopped, (XC2 H5 OH ), where FC2 H5 OH represents the molar flow rate of
remaining just the He flow rate and temperature was ethanol.
increased to 800  C at 10  C/min, maintaining constant for    
10 min aiming to regenerate the material by converting CaCO3 FC2 H5 OH feed  FC2 H5 OH exit
XC2 H5 OH ð%Þ ¼   ,100 (5)
to CaO and releasing CO2. After the decarbonation process, FC2 H5 OH feed
temperature was cooled down to 600  C, starting a new cycle.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1 30267

is considered to be the cause of a peak at high temperature in


Results and discussion TPR of nickel catalysts [31].
Fig. 2 displays XRD patterns obtained at room temperature
Characterization for the passivated catalysts. After passivation process, the
peaks that corresponds to reduced nickel appeared at 44.5,
Fig. 1 shows the diffractograms obtained at room temperature 51.8 and 76.4 (PDF 65e2865) which can be correlated to the
for the calcined samples. Ni/Ca catalyst presented CaO, respective planes (111), (200) and (220). It is also important to
CaCO3, Ca(OH)2 and NiO phases. For CaO (PDF 82e1691), the notice that Ca(OH)2 phase was not presented in the passivated
characteristic peaks are represented in 2q positions equal to catalysts. This was due to the calcination process favoring the
37.4, 53.9 and 64.2 , with the corresponding planes (200), (220) dehydration reaction, decomposing into CaO, before passiv-
and (311), respectively. CaCO3 peak (PDF 4e636) was also ation stage was completed. CaO phase (PDF 82e1690) was
detected in 43.0 with the plane (202) suggesting that CaCO3 present at 32.2, 37.4, 53.9, 64.2, 67.5, 79.8 and 88.7 with the
was incompletely decomposed to CaO and CO2 during calci- planes (111), (200), (220), (311), (222), (400) and (3 3 1), respec-
nation at 800  C. Due the high hygroscopicity of CaO, most of tively. CaCO3 (PDF 4e636) had a single peak at 43.0 with the
the peaks observed correspond to Ca(OH)2 (PDF 81e2041) plane (202). The diffraction peaks detected at 37.1, 43.1 and
which diffraction angles are at 18.0, 28.7, 34.1, 47.1, 50.8, 71.8, 62.6 could be related to NiO which would suggest that nickel
79.1 and 84.8 related to planes (001), (100), (101), (102), (110), was not completely reduced. The presence of this oxidized
(022), (113) and (014), respectively. Besides the previously nickel could be related to the passivation procedure. Unfor-
mentioned phases, Ni/CaMgAl-79 and Ni/CaMgAl-68 catalysts tunately, the peaks observed at 2q positions equal to 37.1, 43.1
showed diffraction peaks related to the MgO phase. The three and 62.6 are also characteristic of CaO, CaCO3 and MgO.
samples also present NiO peaks (PDF 65e2901) at 37.1, 43.1, Therefore, we could not rule out the presence of NiO phase,
62.6, 75.0 and 79.0 with the corresponding phases (111), (200), nor CaO, CaCO3, and MgO.
(220), (311), (222). Unfortunately, these diffraction peaks have Fig. 3 displays TPR profiles obtained for Ni/Ca, Ni/CaMgAl-
coincidentally, the same 2q values for MgO according to PDF 79 and Ni/CaMgAl-68 catalysts after calcination process. Ni/Ca
65e476. Probably there are NiO and MgO peaks overlapping in catalyst presented two peaks at 489 and 628  C. According to
the Ni/CaMgAl-79 and Ni/CaMgAl-68 catalysts. Therefore, it is the literature, the lower temperature peak can be attributed to
not possible to affirm that the segregated MgO phase is pre- NiO that had weak interaction with CaO. The higher temper-
sent. Sang et al. [24] prepared Ni/CaO catalysts modified with ature peak can be associated to NiO that presented a stronger
the addition of MgO and they found similar phases to this interaction with CaO. This result was previously reported by
work after performing XRD analysis: CaO, CaCO3, Ca(OH)2, Sang et al. [24], since they studied Ni/CaO catalysts doped with
NiO. Dang et al. [23] investigated Ni/CaMg catalysts prepared MgO using coprecipitation method, with a calcination process
by hydrothermal method, calcined at 800  C. The authors re- of 2 h at 800  C. They also found reduction temperature values
ported the presence of CaO, MgO, and Ca(OH)2, which is in between 477 and 601  C, which is similar to our work. For Ni/
agreement with the results presented in this work. CaMgAl-79 and Ni/CaMgAl-68 catalysts, the TPR profiles are
It is worth to point out that diffraction peaks related to very similar. The only differences are the peak intensities and
Al2O3 phases were not detected. This is an indication that the the change of the reduction temperatures. Both profiles
aluminum added may have been converted to small amounts exhibit two distinct peaks, a smaller one between 500 and
of other phases such as nickel aluminate spinel (NiAl2O4). 730  C and a larger one between 750 and 1000  C. The first half
Although the presence of small quantities of this kind of of the lower temperature peak can be associated to NiO
spinel as a surface species is difficult to be detected by XRD, it interacting with CaO, as observed for Ni/Ca. As reported by

Fig. 1 e XRD patterns for the Ni/Ca, Ni/CaMgAl-79 and Ni/ Fig. 2 e XRD patterns for the Ni/Ca, Ni/CaMgAl-79 and Ni/
CaMgAl-68 calcined catalysts. CaMgAl-68 passivated catalysts.
30268 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1

Table 1 e Experimental consumption of H2 and degree of


reduction of the catalysts during the TPR under the same
temperature conditions used in activation process.
Catalyst H2 consumed Degree of
(mmol/gcat) Reduction (%)
Ni/Ca 12,234 91
Ni/CaMgAl-79 14,411 100
Ni/CaMgAl-68 12,054 90

worth noting that during catalytic tests, the hydrogen pro-


duced can promote reactivation of the sites that have been
oxidized throughout the reaction cycles, which may help to
maintain the catalytic activity. Passos et al. [34] also reported
this phenomenon using Ni and NiCu catalysts during oxida-
tive steam reforming of ethanol. In their work, the hydrogen
formed through the steam reforming of ethanol self-
Fig. 3 e TPR of the calcined catalysts: Ni/Ca, Ni/CaMgAl-79
reactivated the catalyst and ethanol conversion increased
and Ni/CaMgAl-68.
from 89 to 98%. In addition, the TPR profiles using the same
temperature conditions as the one used in the reduction
Sang et al. [24], the second half of the low temperature peak process before catalytic tests showed that Ni/CaMgAl-79
could be related to the reduction of NixMg1-xO. Since many catalyst achieved a degree of reduction of 100%.
MgO and NiO diffraction peaks have the same 2q positions, it The samples were submitted to carbonation and decar-
was not possible to identify the formation of small amounts of bonation cycles using thermogravimetric analysis. Fig. 4
this phase by X-ray diffraction. However, the formation of this shows the results of carbonation and decarbonation for all
phase has been previously reported in the literature for ma- the catalysts during 20 cycles. Ni/Ca catalyst (Fig. 4a) pre-
terials prepared in a similar way used in this present work. For sented a weight increase of 47.7% in the 1st cycle and 19.7% in
the Ni/CaMgAl-79 catalyst, the formation of this mixed oxide the 20th. For Ni/CaMgAl-79 (Fig. 4b), the weight increases were
phase would be less notable probably because this sample has 31.7 and 24.2% in the 1st and 20th cycles, respectively. The Ni/
a low theoretical MgO content (3.24 wt%). The larger H2 con- CaMgAl-68 catalyst (Fig. 4c) presented an increase of 22.3% in
sumption peak, above 880  C, could be associated to the the 1st cycle and 17.7% in the 20th. These weight increases are
reduction of NiAl2O4 spinel [17,32,33]. Liu et al. [33], for attributed to the conversion from CaO to CaCO3 during the
instance, prepared a NieCaOeAl2O3 catalyst by sol-gel carbonation cycle, when the sample is exposed to a diluted
method and they found NiAl2O4 phase after performing XRD. CO2 flow. The decrease of CO2 uptake capacity can be probably
They also reported that the catalyst would hardly be reduced attributed to the incomplete conversion of CaCO3 to CaO due
completely at 850  C due to this spinel. Furthermore, they also to CaO sintering and the multiple carbonation-decarbonation
concluded that higher amount of calcium in the material in- cycles that caused the alteration in the physical properties of
hibits the spinel formation, generating a lower reduction the material [32]. Wu et al. [32] studied Ni/CaOeAl2O3 bifunc-
temperature, which corroborates with the results found by tional materials in cyclic steam reforming of ethanol with
our work. simultaneous CO2 capture. They showed that depending on
TPR was also performed under the same temperature the Ca/Al molar ratio of the material (above 3), the addition of
conditions used in the catalyst activation process preceding inert materials possibly delays the sintering of CaO during
the SESRE reaction: the furnace was heated until 800  C at a calcination and contributes considerably to the stability and
heating rate of 10  C/min and kept at this temperature for 1 h. CO2 uptake capacity.
This procedure was conducted in order to confirm that the In order to have a suitable comparison, the CO2 sorption
catalyst activation conditions were appropriate for the cata- capacity was normalized by mass of CaO, considering the
lytic tests and to estimate the degree of reduction. theoretical CaO content of Ni/Ca, Ni/CaMgAl-79 and Ni/
TPR profiles obtained under activation conditions were CaMgAl-68 catalysts as 90, 78.84 and 67.68%, respectively.
similar to the standard ones presented in Fig. 3. The main Fig. 5 shows that in the first 3 cycles Ni/Ca catalyst has the
difference is that there was an increase of H2 consumption, highest CO2 sorption capacity. As the number of cycles
since in these experiments, the catalysts remained for a increased, the ability to capture CO2 of Ni/Ca catalyst
longer time under hydrogen atmosphere. Table 1 shows decreased. This is probably because this sample had no spacer
experimental H2 consumption and degree of reduction ob- material in its composition. Therefore, the sintering process
tained. The theoretical H2 consumption for total NiO reduc- could not be avoided, and this sample was the worst one in
tion in these samples is 13,388 mmol/gcat. terms of CO2 capture capacity at the end of 20 carbonation/
All the samples presented a degree of reduction above 90%, decarbonation cycles. Similar results were previously re-
indicating that this condition is favorable to activate the cat- ported by Liu et al. [33], since they prepared Ni/CaO catalyst
alysts. Most of the nickel is in the reduced form, which is the using sol-gel method and after 20 cycles the sorption capacity
active phase for steam reforming of ethanol promoting the was 0.21 gCO2/gCaO while in our work we achieved 0.19 gCO2/
conversion of ethanol and water into high purity H2. It is also gCaO after the same number of cycles. The authors also
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Fig. 5 e Comparison among CO2 uptake capacity over 20


cycles from Ni/Ca, Ni/CaMgAl-79 and Ni/CaMgAl-68
catalysts.

stability of the catalyst, reducing its sintering and facilitating


the molecular contact between CO2 and CaO [15]. In their
work, Aceves Olivas et al. [15] studied steam reforming of
ethanol with CO2 capture using Ni/Al2O3 catalyst prepared by
incipient impregnation and three different sorbents: CaO,
dolomite (CaOeMgO) and Na2ZrO3. They used SEM technique
before and after reaction and showed that the addition of MgO
from dolomite inhibited the sintering process by mitigating
the agglomeration of particles.
Some models are considered to describe CO2 capture ki-
netics. One of them is the double-exponential model and it is
feasible to explain kinetic mechanisms that involves two
steps: a rapid and a slow phase. The rapid phase is controlled
by strong surface reactions (chemisorption of CO2 on CaO)
while the slow one is controlled by intra-particle CO2 diffusion
through the CaCO3 external layer formed [35]. The TGA data
acquired were adjusted by the double-exponential model
given in Eq (6). The two exponential terms represent the two
steps of the adsorption kinetics for an adsorbent: the rapid
and the slow carbonation. In Eq. (6), y represents the per-
centage of CO2 adsorbed at a given time, t is time, A and B are
pre-exponential factors, k1 and k2 represent the kinetic rate
constant of the two adsorption steps and C is the percentage
of CO2 adsorbed at the equilibrium [35,36].

y ¼ A,ek1 ,t þ B,ek2 ,t þ C (6)

Table 2 summarizes the kinetic parameters from all the


Fig. 4 e 20 carbonation and decarbonation cycles from: a) three catalysts in the 1st and 20th cycles and the ratio k1 /k2
Ni/Ca, b) Ni/CaMgAl-79 and c) Ni/CaMgAl-68 catalysts. and coefficient of determination (R2). According to Guo et al.
Tcarbonation ¼ 600  C (15% of CO2 in He atmosphere), [37] if k1 /k2 value is more than 1, the CO2 diffusion through an
Tdecarbnation ¼ 800  C (pure He atmosphere). external layer of CaCO3 to react with CaO is the controlling
step. On the other hand, if k1 /k2 is lower than 1, the surface
reaction is the rate-determining step. Fig. 6 shows the exper-
observed that their bifunctional material formed by NieCaeAl imental data from TGA and the double-exponential model
had a capacity of 0.44 gCO2/gCaO at the end of the 20 cycles, fitting for all the three catalysts. The correlation coefficients
while our best catalyst, Ni/CaMgAl-79, was 0.31 gCO2/gCaO (Ni/ for the fitting (R2) are approximately 1, which indicates a good
CaMgAl-79). Ni/CaMgAl-79 and Ni/CaMgAl-68 samples had the agreement between the double-exponential model and the
addition of spacers, which play an important role in the experimental data This fitting was performed by Vieira et al.
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Table 2 e Estimated parameters by the double-exponential model using TGA data for Ni/Ca, Ni/CaMgAl-79 and Ni/CaMgAl-
68 catalysts, comparing the 1st and 20th cycles.
Catalyst cycle A B C k1 (s1) k2 (s1) k1/k2 R2
Ni/Ca 1st 34.075 32.378 60.502 0.0078 0.0005 15.600 0.992
20th 9.692 11.936 20.278 0.0215 0.0007 30.714 0.998
Ni/CaMgAl-79 1st 15.199 19.698 33.503 0.0221 0.0012 18.417 0.998
20th 16.355 9.970 25.088 0.0337 0.0012 28.083 0.996
Ni/CaMgAl-68 1st 14.391 14.640 25.687 0.0109 0.0008 13.625 0.988
20th 12.810 7.045 18.020 0.0329 0.0011 29.909 0.994

[38], which studied SESRE using NieCaO bifunctional catalysts materials. The ethanol conversions for all samples were
with Ca11Al14O33 and CeO2 as refractory materials. After 18 approximately 100% for all cycles. The main product was H2
cycles of carbonation/regeneration in TGA they found k1 /k2 and the other products observed were CO2, CO and CH4. In
values higher than 1. This means that k2 value is much smaller Fig. 8 - Fig. 10, regions I, II and III represent the pre-
than k1 in the 1st and 18th cycles, indicating that CO2 diffusion breakthrough, breakthrough and post-breakthrough periods,
is the controlling step of the sorption process. In this present respectively. The dashed lines refer to the products distribu-
work, both 1st and 20th cycles also indicated a k1 /k2 value over tion predicted by the thermodynamics analysis in the equi-
1 for all the three catalysts, which suggests that the CO2 librium using the software CEA (Chemical Equilibrium with
diffusion is the rate-limiting process. The smallest values for Applications) from NASA.
k1 and k2 were calculated for Ni/Ca catalyst, which agrees with For Ni/Ca catalyst, Fig. 8 shows that during the pre-
the highest loss of CO2 uptake capacity of this catalyst. breakthrough stage of the 1st cycle, the H2 concentration
Yoon, Mun and Lee [39] used a deactivation model to fit the reached values between 83.6 and 87.6%. The increase in
cyclic sorption data, which describes the sorbent activity in hydrogen purity may be an indication that the catalytic sys-
each cycle. This model allows to calculate the deactivation tem was being previously self-reactivated by the H2 formed by
coefficients (kd ) of the materials based on Eq. (7) as follows: SESRE and then it was stabilized in the subsequent cycles.
After 80 min of reaction (post-breakthrough), H2 decreased to
a ¼ K,ekd ,N (7) 72.2% and the concentration of CO, CH4 and CO2 were 15.0, 2.0
The parameter N represents the number of carbonation/ and 10.8%, respectively. In the 10th cycle, the H2 and CO2
decarbonation cycles, a indicates the sorbent activity at the mean molar fractions were 88.3 and 1.5% during the pre-
Nth cycle (amount of CO2 sorption uptake at the Nth cycle breakthrough period. After 75 min of reaction (post-break-
divided by 78.5 wt%, that is the maximum CO2 sorption ca- through), H2 and CO2 molar fraction decreased whereas CO
pacity of CaO) and the model pre-exponential factor is K. increased, indicating that the reverse water-gas shift (RWGS)
According to these researchers, the deactivation coefficient reaction is happening, since high temperatures (700e1000 K)
can indicate the degree of loss of the CO2 sorption perfor- favor this reaction, as affirmed by El-Hafiz et al. [40].
mance of the materials per cycle, and sorbents with lower Comparing the first and 10th cycle, the pre-breakthrough
values tend to have a higher cyclic stability. The calculated period decreased from 50 to 28 min. Furthermore, post-
values of the deactivation model are presented in Table 3 for breakthrough period increased over the cycles and started at
the three CaO-based sorbents. Fig. 7 shows the experimental 45 min in the last one, due to the loss of CO2 uptake capacity.
data from the sorption activity over the cycles coupled with Liu et al. [33] performed SESRE at 600  C and S/E ¼ 4 using
the activity found by the deactivation model using the esti- 50 mg of Ni/CaO catalyst. They observed that in the 1st cycle
mated parameters. It is clear that Ni/CaMgAl-68, and Ni/ the production of high purity H2 lasted for 12.5 min and after
CaMgAl-79 presented kd values around 70% lower than Ni/ 10 cycles this time decreased to 10 min. The present work had
Ca. It is notable that adding spacers to Ni/Ca lead to the a longer pre-breakthrough period in the 1st and 10th cycles
decrease of the deactivation coefficient value, which means when compared to the authors. This is possibly due to the
that the dopped catalysts are more stable, as expected. Vieira larger amount of catalyst in the reactor and the differences in
et al. [38] also used the deactivation model and they found the reaction systems.
similar values to the parameter -kd comparing to our work For Ni/CaMgAl-79, Fig. 9 shows that the pre-breakthrough
(0.048, 0.016 and 0.022). The first value reported by the au- duration was 45 min in the 1st and 2nd cycles and was
thors was higher because the sorption material was pure reduced to 30 min at the end of the 10th cycle. At the same
CaO, so it has a more pronounced deactivation. The last two time, the post-breakthrough started at approximately 80 min
were lower, since the CaO was improved by the addition of in the 1st cycle and maintained the same value up to the 10th
mayenite and mayenite þ CeO2. cycle. Similar to Ni/Ca catalyst, the decrease of the pre-
breakthrough period is attributed to the reduction in the
Catalytic tests capture capacity of the catalyst over the reaction/decarbon-
ation cycles. Liu et al. [33] also prepared a bifunctional catalyst
The catalytic tests were carried out in 10 cycles of reaction and to perform SESRE using Al as a stabilizer material. They re-
decarbonation for the SESRE of Ni/Ca, Ni/CaMgAl-79 and Ni/ ported that their material achieved 100% longer pre-
CaMgAl-68 catalysts to compare the enhancement of the breakthrough time when compared to Ni/CaO. Furthermore,
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Table 3 e Estimated parameters by the deactivation


model using TGA data for Ni/Ca, Ni/CaMgAl-79 and Ni/
CaMgAl-68 catalysts.
Catalyst K -kd R2
Ni/Ca 0.5777 0.0563 0.9566
Ni/CaMgAl-79 0.4065 0.0149 0.9794
Ni/CaMgAl-68 0.2791 0.0130 0.9680

Fig. 7 e Experimental and deactivation model fitting over


the cycles for Ni/Ca, Ni/CaMgAl-79 and Ni/CaMgAl-68
catalysts.

the addition of Al exhibited suitable CO2 removal performance


and stability for SESRE process. In addition, the purity of the
hydrogen produced by this catalyst gradually increased during
several SESRE cycles. This also can be seen in this work when
comparing the 1st and 2nd cycles.
Fig. 10 shows the performance of a material similar to the
previous one, changing only its weight composition. The pre-
breakthrough duration in the 1st cycle was 30 min and
maintained the same until the 10th cycle, indicating that the
addition of stabilizer material promoted an improvement in
the cyclic stability of CaO. Besides, the post-breakthrough in
the 1st cycle started at nearly 79 min and was reduced to
59 min in the 2nd cycle and kept the same value until the 10th
cycle. Although the pre-breakthrough time remains constant
throughout all cycles, this catalyst cannot be considered the
best. This is precisely because it has a low capacity to capture
CO2 right in the first cycle, and the material quickly becomes
saturated. Dewoolkar and Vaidya [41] studied SESRE using
hydrotalcite-like materials (HTlc). The catalytic test was per-
formed using several materials, including NiMgHTlc and
NiCaHTlc catalysts at 673 K and S/C ¼ 9. The pre-breakthrough
Fig. 6 e Experimental and double-exponential model fitting period in the 1st cycle was approximately 15 and 10 min,
in the 1st and 20th cycles for a) Ni/Ca, b) Ni/CaMgAl-79 and respectively. NiMgHTlc achieved 80% of hydrogen purity
c) Ni/CaMgAl-68 catalysts. whereas NiCaHTlc had nearly 70%. Ca2þ probably needs to be
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Fig. 8 e Product distribution from the SESRE for the Ni/Ca Fig. 9 e Product distribution from the SESRE for the Ni/
catalyst in the 1st, 2nd and 10th cycles. Reactional CaMgAl-79 catalyst in the 1st, 2nd and 10th cycles.
conditions: Treaction ¼ 600  C, molar ratio steam/ Reactional conditions: Treaction ¼ 600  C, molar ratio steam/
ethanol ¼ 6, W/F ¼ 11.41 min·mgcat·mL¡1. Legend: : H2; : ethanol ¼ 6, W/F ¼ 11.41 min·mgcat·mL¡1. Legend: : H2; :
CO; : CH4 and : CO2. CO; : CH4 and : CO2.
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available in the sample and not inserted into the structure to


guarantee better CO2 capture capacity. This explains why the
authors obtained lower concentrations of hydrogen when
compared to this work. In addition, NiMgHTlc catalyst was
stable during 18 cycles at 573 K and S/C ¼ 5. Performing SESRE
at 773 K and S/C ¼ 10, NiCaHTlc remained stable during 6
multi-cycles. Dang et al. [23] also prepared a bifunction cata-
lyst using MgO as a refractory material and they observed that
this incorporation enhanced the sorption performance by
minimizing the particles of CaO. This characteristic of cyclic
stability over reaction cycles is desired in sorption enhanced
steam reforming reactions and can be seen in the perfor-
mance of the catalysts doped with MgO and Al2O3 in this work.
The catalyst containing only Ni and CaO showed the
longest pre-breakthrough period in the first cycle

Fig. 11 e XRD patterns for the Ni/Ca, Ni/CaMgAl-79 and Ni/


CaMgAl-68 spent and passivated catalysts.

Table 4 e Average crystallite size (CaO and Ni0) for the


passivated catalysts.
Catalysts Average crystallite size (nm)
CaO Ni0
passivated spent and passivated spent and
passivated passivated
Ni/Ca 32.3 44.4 19.0 27.7
Ni/CaMgAl-79 29.5 31.3 19.3 25.3
Ni/CaMgAl-68 26.0 35.0 19.0 37.0

Table 5 e Textural properties of fresh and spent Ni/Ca, Ni/


CaMgAl-79 and Ni/CaMgAl-68 catalysts.
Ni/Ca Ni/CaMgAl-79 Ni/CaMgAl-68
fresh spent fresh spent fresh spent
Fig. 10 e Product distribution from the SESRE for the Ni/ Surface area 46 58 79 66 37 48
CaMgAl-68 catalyst in the 1st, 2nd and 10th cycles. (m2/g)
Reactional conditions: Treaction ¼ 600  C, molar ratio steam/ Pore volume 0.147 0.205 0.177 0.215 0.115 0.158
ethanol ¼ 6, W/F ¼ 11.41 min·mgcat·mL¡1. Legend: : H2; : (cm3 /g)
Average pore 6.4 7.0 4.5 6.6 6.3 6.5
CO; : CH4 and : CO2.
size (nm)
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(approximately 50 min), when compared to the other cata- over sorption enhanced steam reforming of ethanol
lysts. This fact is justified by the larger amount of CaO reaction.
available for CO2 capture. However, this excellent perfor- For all catalysts it was possible to observe that the methane
mance was not repeated in the next cycles. This decline in formation remained low, which would imply that the CO
the capture capacity can be related to the low Tammann methanation reaction was mitigated. This result was also re-
temperature of CaCO3, also indicating the need to add sta- ported by Liu et al. [33]. The distribution of products of
bilizing material to the catalyst. These results corroborate the reaction was not exactly the same values predicted by
with Vieira et al. [38], since they used 2.2 g of bifunctional the thermodynamic analysis. One can explain this by the
material (NieCaO), as this work, and obtained 55 min in pre- experimental setup that is in continuous flow, in other words,
breakthrough of the 1st cycle and 35 min in the 10th cycle the formed species are continuously exiting the reactor.

Fig. 12 e N2 adsorption and desorption isotherms for Ni/Ca, Ni/CaMgAl-79 and Ni/CaMgAl-68 spent and passivated
catalysts.
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Thermodynamic analysis, on the other hand, considers a Characterizations after catalytic tests
batch system, where all species stays in the reactor until
equilibrium is reached [15]. To identify the existing phases in the catalyst after 10 reaction
The role of Ca in Ni/Al2O3 catalyst during the steam cycles, XRD of the spent and passivated catalysts were per-
reforming of ethanol was investigated by Choong et al. [42]. formed, as shown in Fig. 11. XRD profiles of the used catalyst
The presence of Ca can enhance water adsorption and are quite similar to the passivated catalysts, although the
dissociation, providing high concentration of OH groups CaCO3 phase was not present. Another important fact was the
around Ni particles. This also improves ethanol adsorption, absence of peaks referring to the Ca(OH)2, since the material
which facilitates the rapid formation of CH3COO from CH3CO was activated and passivated right before the DRX analysis. As
and CH3CHO intermediates. The OH groups can also facilitate previously observed, we did not detect Al2O3 and NiAl2O4
CeC bond cleavage from CH3COO, which lead to the formation phases nor the presence of NixMg1-xO phase, although the
of the same products detected during the reaction in the formation of NiAl2O4 and NixMg1-xO would be coherent with
present work: H2, CH4, CO and CO2. TPR results.

Fig. 13 e Pore size distribution for Ni/Ca, Ni/CaMgAl-79 and Ni/CaMgAl-68 spent and passivated catalysts.
30276 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1

The average crystallite sizes of CaO and Ni0 were calcu- SESR of acetic acid and 30.8 nm in the 9th cycle, which are
lated from the XRD data obtained for the passivated catalysts quite similar to this work.
and passivated after SESRE cycles, using the Scherrer Equa- After the reaction cycles, N2 physisorption technique
tion. The results can be found in Table 4. It was not possible (adsorption and desorption) was carried out for the textural
to calculate the average crystallite diameter for NiO, because characterization of the catalysts. Table 5 presents the results
the peaks for this phase are interfered by other phases that obtained by N2 physisorption for the fresh and spent catalysts.
may be present (MgO, CaO). The peak at 2q ¼ 37.2 was used For Ni/Ca and Ni/CaMgAl-68 catalysts, the surface area
for the calculation of CaO average crystallite size and the one increased after the 10 reaction-regeneration cycles, which is
at 2q ¼ 44.5 was used for Ni0. The three passivated catalysts an unexpected but plausible finding. For example, Ohenoja
showed CaO average crystallite sizes between 26 and et al. [44] used peat-wood fly ash as a sorbent under CO2 at-
32.3 nm. Gao et al. [43] reported that their Ni/CaO bifunc- mosphere and they found that the carbonation process
tional material achieved a crystal size of 35.7 nm for CaO increased surface area between 40 and 57%. They assumed
after reduction. After the 10 SESRE cycles, in this present that this process favors the filling of large pores with CaCO3,
work, CaO increased their size for all catalysts. Furthermore, which increases pore volume and corroborates with the re-
the addition of stabilizing material caused the average sults of the present work. The addition of Mg and Al in Ni/
crystallite size to be smaller at the end of the reaction cycles CaMgAl-79 catalyst provided a higher surface area when
when compared to Ni/Ca. The three passivated catalysts compared to Ni/Ca. After 10 reaction-regeneration cycles, the
presented the same Ni0 average crystallite size, around surface area decreased but this sample still presented the
19 nm, which increased their values after 10 cycles of reac- highest value among the spent samples. These results concur
tion. Hu et al. [9] prepared a Ni/CexZr1-xO2-CaO catalyst and well with the behavior observed during the TGA and reaction-
the crystallite size of Ni achieved 23.2 nm in the first cycle of regeneration cycles.

Fig. 14 e Scanning Electronic Microscopy of fresh and used catalysts. Magnification 10,000 times.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1 30277

Fig. 12 shows the adsorption and desorption isotherms for All the samples presented a bimodal pore size distribution.
both fresh and spent samples. However, after 10 reaction-regeneration cycles, the area of the
All catalysts obtained type IV isotherms, with different first mode decreased and the other one increased. This was
paths in N2 adsorption and desorption, which characterizes a also observed by Alvarez et al. [46] using CaO for several
hysteresis. In addition, this type of isotherm helps to classify calcination and carbonation cycles. They also revealed that
the material as mesoporous, indicating that the pore size is in the material had an internal sintering during calcination,
the range between 2 and 50 nm [45], values that are in which constantly increases the average pore size as the
accordance with Table 5. number of cycles increases.
Regarding the average pore size, the data in Table 5 showed The Scanning Electron Microscopy (SEM) analysis was
that the average pore sizes increased for the three catalyst carried out for the calcined and spent catalysts and the results
after the reaction-regeneration cycles. Fig. 13 presents pore can be seen in Fig. 14. After the 10 reaction cycles Ni/Ca
size distributions for these materials. catalyst presented greater contact between the CaO particles,

Fig. 15 e EDS mapping for the fresh Ni/CaMgAl-79 catalyst.


30278 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1

showing the sintering process of the material. This caused the blocking the active sites. The absence of filamentous carbon in
increase of the particles and consequently the reduction of the the SEM analysis could have occurred due to the high amount
specific surface area. The catalysts doped with metal oxides, of catalyst mass, since all the ethanol was converted before
on the other hand, showed a well-preserved structure after even reaching the end of the catalytic bed, resulting in the
the reaction when compared to the Ni/Ca catalyst. This is an formation of coke in the sample in a non-homogenous way.
expected behavior, because the inert ones acted as a physical Besides the SEM, the mapping of the elements present in
barrier and minimized the sintering of CaO particles during the catalysts studied in this work was performed. Figs. 15 and
the cycles [30]. From the images, it was not possible to observe 16 show the mapping for the fresh and spent catalyst that
the apparent formation of filamentous carbon on the surface proved to be more stable throughout the catalytic tests. From
of the spent catalysts, one of the main causes of deactivation the EDS mapping, it was possible to notice that the dopant
of nickel-based catalysts in the reforming reactions by particles, MgO and Al2O3, are uniformly supported on the CaO

Fig. 16 e EDS mapping for the spent Ni/CaMgAl-79 catalyst.


i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 8 ( 2 0 2 3 ) 3 0 2 6 3 e3 0 2 8 1 30279

particles and the nickel element, responsible for the reforming


reaction, is well distributed throughout the material. It can Acknowledgements
also be seen that Ni particles for the spent catalyst are larger
than the fresh one, which is coherent with the results of the The authors are grateful to CAPES, CNPq and FAPEMIG for the
average crystallite size. According to Wang et al. [47], the financial support and scholarships. We also acknowledge the
nickel present in the structure of NiAl2O4 can lead to high support of FEQUI/UFU and the Grupo de Materiais Inorga^nicos
stability and good dispersion for the metal particles, which ^ ngulo (GMIT), a research group supported by FAPEMIG
do Tria
can be observed by EDS. The other EDS mapping for the fresh (APQ-00330-14), for N2 physisorption analyses.
and spent catalysts show a similar behavior when compared
to the Ni/CaMgAl-79 catalyst.
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