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Sachithanandan Et Al. - 2023 - ECHO V2 Conceptual Design of A Modular Inflatable
Sachithanandan Et Al. - 2023 - ECHO V2 Conceptual Design of A Modular Inflatable
Copyright 2023 by the authors. Published by the IAF, with permission and released to the IAF to publish in all forms.
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Abstract
Space exploration is inherently risky, demanding thorough preparation and precautionary measures to minimize
potential dangers. Analogue space missions, such as CHILL-ICE conducted by ESA BIC start-up ICEE.Space, offer
a cost-effective approach to develop and assess space technologies and operations on Earth, ultimately reducing
associated risks. These analogue missions entail establishing temporary habitats in space-like environments,
where analogue astronauts stay throughout the mission. Current space analogue habitats primarily serve survival
and research purposes in fixed locations, often lacking the desired modularity and comfort for space exploration.
ICEE.Space’s ongoing efforts focus on designing a modular inflatable habitat that not only ensures survival but also
prioritizes comfort and privacy. Building upon the successful ECHO V1 habitat co-developed with the Wilson
School of Design, ICEE.Space conducted pre-phase A studies, informed by feedback and observations from past
missions, to establish objectives for the new habitat, known as ECHO V2. These objectives include introducing
ergonomic features, scalability, modularity, reducing habitat assembly time, and enhancing multi-functionality. This
paper focuses on the design methodology used to redesign the habitat to meet these new objectives. The process
involves generating requirements based on existing research and reviewing ICEE.Space’s Minimum Viable Product
(MVP) to determine the path forward for the next-generation ECHO habitat, which will undergo validation during
CHILL-ICE III within Iceland’s lava tubes. One notable challenge observed in previous missions was the extensive
time (approximately 7 hours) required for habitat setup during an 8-hour Extravehicular Activity (EVA). To address
this issue, ICEE.Space explores the concept of origami-inspired support structures, proposing two design concepts:
bistable spring-loaded overthrow mechanisms and detent-based latching mechanisms to facilitate swift structure
deployment and folding. The paper qualitatively evaluates the advantages and disadvantages of these concepts.
Another critical consideration is the interior’s multifunctionality. Feedback from analogue astronauts indicated
that reconfiguring space in previous missions was time-consuming and outweighed the benefits of having distinct
setups for different times of the day. ECHO V2 seeks to resolve this by creating a reconfigurable space that can be
easily adapted with minimal time and effort, including the incorporation of two connected habitats with a shared
airlock. Ensuring efficient scheduling, especially to mitigate CO2 build-up, is also of utmost importance. The
paper concludes with suggestions to enhance the habitat’s ergonomic features and support psychological well-being.
With these proposed redesigns, ICEE.Space takes a significant step toward providing a secure, comfortable, and
versatile mission infrastructure for testing in extreme environments, contributing to advancements in space exploration.
Keywords: CHILL-ICE, analogue astronaut missions, space habitat, lava tubes, testing
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1 Introduction whereas space missions experience communication
delays due to vast distances.
Analogue missions are carefully planned scientific cam-
paigns conducted on Earth in specifically chosen envi- • Space Radiation: Analogue missions can not repli-
ronments that closely replicate the challenging conditions cate the effects of space radiation due to Earths at-
encountered in outer space. These Earth-based missions mosphere, necessitating extrapolation of data for as-
serve as practical stand-ins for space exploration, deliber- sessing radiation impact in space.
ately mimicking the physical and environmental obstacles
encountered in space, such as the barren, rocky landscapes • Duration: Analogue missions are often limited in
reminiscent of Mars or the hidden underground caverns duration, while space missions, especially to distant
resembling lunar lava tubes [1]. The significance of ana- destinations, extend for months or years, presenting
logue missions within the broader context of space explo- unique challenges.
ration arises from several critical considerations. Firstly,
• Psychological Factors: Analogue missions simulate
the sheer complexity and financial barriers associated with
aspects of isolation and confinement but may not
conducting experiments or tests directly in space neces-
fully capture the psychological challenges of space
sitate the use of terrestrial analogues as a crucial inter-
travel.
mediate step. The substantial investments in terms of
both time and resources required for experiments con- • Resource Availability: Analogue missions rely on
ducted in space make it impractical and cost-prohibitive Earth’s resources for resupply, unlike space missions
to rely solely on extraterrestrial platforms. Moreover, the with critical resource constraints requiring recycling
controlled and relatively safe environment of Earth pro- systems.
vides an ideal arena for the development and evaluation
of cutting-edge technologies, particularly those carrying • Equipment and Technology: Analogue missions
uncertain risks of failure. This, in turn, facilitates the use terrestrial equipment, which may differ from
refinement and maturation of these innovations. Space specialized space mission equipment, affecting the
agencies like National Aeronautics and Space Adminis- fidelity of the simulation and the replication of space-
tration (NASA) recognize the pivotal role played by ana- specific challenges.
logue missions in preparing astronauts and equipment to
These assumptions underscore the need for careful
meet the rigorous demands of space travel.
interpretation and adaptation of findings from analogue
It is important to recognize that Analogue Astronaut
missions to address the distinctive realities of space
(AA) missions involve certain assumptions and differ-
exploration. Furthermore, analogue missions play a
ences when compared to real space missions. Here are
crucial role in validating and advancing upcoming space
some of the key assumptions made for analogue astronaut
technologies, typically within the Technology Readiness
missions [1]:
Level (TRL) 3-6 range, where standardization is key to
• Earth’s Environment: Analogue missions occur on ensure scientific validation. The specific TRL depends
Earth, with access to its atmosphere, gravity, and re- on the attributes of the technology or product being
sources, whereas space missions operate in the vac- evaluated. This enhances their usefulness in ensuring the
uum of space with microgravity or variable gravity smooth transition of innovative technologies into actual
conditions. space missions.
• Safety and Accessibility: Analogue missions have
Globally, numerous organizations and initiatives are com-
easier access to Earth’s emergency medical care,
mitted to exploring various facets of space missions
while space missions lack ready access to such ser-
through analogue methodologies. Examples include
vices.
ICEE.Space, which focuses on modular analogs in ex-
• Real-Time Communication: Analogue missions treme environments such as Construction of a Habitat In-
maintain real-time communication with Earth, side a Lunar-analogue Lava-tube - Iceland (CHILL-ICE),
IAC-23,E5,6,6,x79800 2
73𝑟 𝑑 International Astronautical Congress (IAC) - Baku, Azerbaijan, 2-6 October 2023.
Copyright 2023 by the authors. Published by the IAF, with permission and released to the IAF to publish in all forms.
that can be situated anywhere in the world, and with a spe- • Safety and Accessibility: Participants in analogue
cial focus on using inflatable habitats within lava tubes. missions have easy access to medical care and emer-
An example of other well-known habitats are: Biosphere gency services in case of health issues or emergen-
2, (USA), Hawaii Space Exploration Analog and Simula- cies. Space habitats are remote and have limited ac-
tion (HI-SEAS), Mars Desert Research Station (MDRS), cess to medical facilities, requiring onboard medical
Lunar Analog Research Station (LUNARES), Flashline equipment and procedures.
Mars Arctic Research Station (FMARS), NASA Extreme
Environment Mission Operations (NEEMO), Crew Test • Real-Time Communication: Analogue missions
Facility (CTF), C-Space Project (China),Cave Astronaut maintain real-time communication with mission con-
Training, ESA (CAVES), Concordia Station (Antarc- trol and support teams on Earth. Space missions in-
tica), Desert Research and Technology Studies (DRATS, volve communication delays due to the vast distances
USA), European Astronaut Training Centre (EAC), Habi- between space habitats and mission control centers.
tat Marte (Chile), Mars 160 Twin Desert-Arctic Analogue • Radiation Exposure: Analogue habitats do not fully
(Mars Society), Austrian Space Forum (OeWF, Austria) replicate the space radiation environment, which
(AMADEE), Desert Research Station (DRS, Oman), Mars poses a significant concern for space habitats. Space
Analog Research Station (MARS, Poland), Arctic Re- agencies must extrapolate data from analogue envi-
search Station "Ice Camp Barneo" (Russia),Space Science ronments to assess radiation risks.
and Engineering Centre, Russia (SSEC), Scientific Inter-
national Research In an Unique terrestrial Station, Russia • Duration:Analogue missions are often of limited du-
(SIRIUS) [1]. ration due to logistical and budget constraints. Space
missions, especially those to distant destinations like
1.1 Assumptions Earth habitats vs space Mars, may extend for months or years, requiring so-
Analogue astronaut habitats are constructed on Earth to lutions for long-term habitation.
simulate the living and working conditions that astronauts
• Psychological Factors: While analogue missions
would encounter in space habitats. These analogues serve
simulate aspects of isolation and confinement, they
as testbeds for technology development, human factors
may not fully replicate the psychological challenges
research, and training. However, there are several key
of long-duration space missions, including isolation
assumptions and differences between analogue astronaut
from loved ones and the psychological impact of
habitats and actual space habitats. Here are some of the
space travel.
main assumptions made for analogue astronaut habitats in
comparison to space habitats: • Equipment and Technology: Analogue habitats use
terrestrial equipment and technologies, which may
• Terrestrial Environment: Analogue habitats are
differ from the specialized equipment used in space
situated on Earth’s surface and are subject to Earth’s
habitats. These differences can affect the realism
gravity, atmospheric conditions, and environmental
of the simulation and the ability to address space-
factors. Space habitats, on the other hand, operate
specific challenges.
in the vacuum of space or on celestial bodies with
microgravity or different gravitational forces. • Gravity Conditions: Analogue habitats typically
operate under Earth’s gravity, while space habitats
• Access to Resources: Analogue habitats rely on
may experience microgravity or varying gravitational
Earth’s resources, including air, water, and food,
forces depending on their location.
which are readily available and can be resupplied
as needed. Space habitats face the challenge of re- • Resource Resupply: Analogue habitats can rely on
source scarcity and must rely on closed-loop life sup- regular resupply from Earth for consumables and
port systems for recycling and conserving resources. equipment, whereas space habitats must operate with
Only a few existing Earth habitats try to include this. a degree of self-sufficiency and resource recycling.
IAC-23,E5,6,6,x79800 3
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Fig. 1: Inflatable Structures overview: (1) Von Braun’s Space Station, (2 4) Goodyear Aerospace’s toroidal space station, ’Moby
Dick’ habitat module, and D021 airlock, (5) Volga airlock, (6) TransHab, (7) BEAM, (8) JSC module with integrated hatch, (9 10)
ILC/NASA expandable and toroidal habitats, (11) NASA’s MASH inflatable airlock, (12) NextSTEP-2 cis-lunar habitat and
airlock concept )[2])
These assumptions highlight the importance of careful in the context of space exploration .
interpretation and adaptation of findings from analogue
astronaut habitats to address the distinct challenges and 2 Minimal Viable Product - ECHO
requirements of space habitats. In 2021, ICEE.Space introduced the first modular in-
flatable habitat, known as Extreme Cave Habitat One
1.2 Modular inflatable habitats (ECHO), see Figure 2. This project was the result of col-
Modular inflatable habitats, see Figure 1, is an upcom- laboration between ICEE.Space and the Wilson School of
ing technology that is finding more strength in the current Design and KPU in Canada. The purpose of this habitat
space market. Firstly, the compact design during launch was to meet specific requirements tailored to the chal-
and subsequent expansion in space significantly reduces lenging lava tube environment where it would operate for
the volume needed for launch, leading to cost savings, the CHILL-ICE I mission. These requirements included
especially for missions to distant destinations like Mars. the ability to set up and dismantle the habitat within 8
Moreover, these habitats incorporate multiple layers of hours due to the limited lifespan of Astronaut suit oxy-
flexible materials, providing enhanced protection against gen tanks during an Extravehicular Activity (EVA) . The
cosmic radiation, a critical factor for astronaut health dur- habitat also had to be portable for a two-person team,
ing extended deep space missions. The spacious interiors even on steep 38-degree slopes, with a maximum weight
of inflatable habitats also contribute to astronauts’ psycho- limit of 50 kg. When packed for transport, the habitat
logical well-being, alleviating the challenges associated should occupy less than 1 cubic meter of space and be
with confinement and isolation. Their modular nature freestanding, not relying on specific ground conditions.
allows for versatility, accommodating various mission ob- Furthermore, it needed to provide a minimum of 8 cubic
jectives, and their quick deployment in space enhances meters of habitable space following NASA guidelines for
mission efficiency. Additionally, safety features, scala- tolerable habitability and 21 cubic meters for performance
bility, reduced environmental impact, and potential cost habitability. Additionally, the habitat had to be designed
savings further highlight the importance of these habitats for future mission reuse, include an airlock for simulating
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Fig. 2: ECHO "Extreme Cave Habitat One" Minimal Viable Product (MVP) for the CHILL-ICE I mission in collaboration with
Wilson School of Design KPU.
ingress and egress, and maintain a dry interior in a humid towards the need for space optimization. Addition-
cave environment. The design of the habitat featured an ally, it was observed that some spaces were not fully
inflatable structure supported by airbeams, aiming to sim- utilised; this needs to be rectified by studying how
ulate space-like conditions, though certain factors such as each section of the habitat can be used for more than
gravity and vacuum effects were not considered for this one purpose.
mission [3][4] [5] [6].
4. Modularity: While not an original requirement,
3 Design Methodology modularity is a point of improvement that will help
adapt the habitat to varying mission durations and
3.1 Feedback analysis crew capacities.
With the feedback received from the CHILL-ICE I and
II missions, some points for improvement were noted, as These pain points are used as the foundation upon which
listed below: the requirements are generated for the redesign of the
ECHO habitat, as detailed in the next section.
1. Insulation: Though insulation measures maintained
temperatures higher than the cave’s, attaching the
3.2 Requirements
Mylar balloons required additional manual effort
from the AAs. Assembly time needs to be re- For any engineering design process, a set of requirements
duced/eliminated as far as possible. is crucial to drive and constrain the design. Based on
the feedback received from the AAs, surveys conducted,
2. Humidity: ECHO V1 faced humidity issues, with and lessons learnt during past ICEE.Space analogue
seepage often occurring inside the habitat. Humidity missions, requirements are generated for redesign of the
control measures, ideally passive, must be taken to ECHO habitat.
combat this issue.
Some requirements based on the cave geology, en-
3. Space Optimisation: Despite being designed for
vironmental conditions, and overarching goals for the
three persons, the space often felt restricted, pointing
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Fig. 3: Two analogue astronauts on a simulated EVA with the MVP ECHO I habitat in the background, during the CHILL-ICE II
mission.
habitat remain the same as before. 5. Pressurisation: pressurised habitat to improve sim-
ulation objectives and airlock procedure.
1. 8 hour (dis)assembly: The duration of an EVA,
oxygen tank lifespan. 6. Multifunctionality: Spaces serve more than one
purpose, to maximise available volume
2. Water-resistant: To withstand the humidity within
the cave With these requirements in mind, the habitat team pro-
ceeds with the next step: generating design concepts and
3. <=32 kg per person: For a 3-person mission, each modifications to ECHO V1, to create a more comfortable,
person carries no more than 32 kg multi-functional, and ergonomic habitat.
4. Redeployable: transportable, mobile habitat for use
in various locations 3.3 Dimensions
Similar to the previous CHILL-ICE missions, CHILL-
5. Standalone: independent of ground conditions and ICE III will also be conducted in the lava tubes of
attachments Iceland. The Surtshellir lava tube, one of the longest in
the country, is chosen for the mission.
Additional requirements for the redesign of the habitat are
as follows.
The lava tubes were formed as a result of volcanic
1. Habitable volume for a 4-person, 14 day lunar eruption and consequent magma flow across the length
night mission of the tube. At the widest point, Surtshellir is about 15 m
wide and 10 m high at its highest point. However, these
2. Maximum area of 6.5 x 4 m2, with a minimum dimensions can vary greatly throughout the tube. The
height of 2.2 m: dependent on cave dimensions porous lava rock allows water vapor from surrounding air
3. Airlock entry close to the ground: Enable easy to seep into the caves, which condense within the cool
rover access interiors, leading to a highly humid environment within
the cave. These condensed droplets also form icicles on
4. Modularity: Should be extendable for longer mis- the cave walls, posing a hazard to passerby, or, in this
sions or accommodate more people case, the analog astronauts during an EVA.
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Fig. 4: 2D map of a section of the Surtshellir lava tube where ECHO I was positioned during CHILL-ICE II.
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before deformation[9].
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Two materials, aerogel and thinsulate, are identified as Fig. 9: Thinsulate [12].
suitable insulation. Aerogel is an ultralight synthetic ma- Lighting: In long-duration space missions, astronauts
terial with extremely low density and low thermal con- are exposed to unusual light and dark cycles that can
ductivity [11]. It is also hydrophobic, contributing to the disrupt their circadian rhythms. Such is also the case
required water-resistant nature of the habitat. However, during an analog mission like CHILL-ICE.
it is extremely expensive making its purchase unfeasible
with the available resources. There are a number of ways to use circadian light-
ing on such missions. One approach is to use light
that mimics the natural light-dark cycle on Earth or
the Lunar/Martian cycle to study the analog astronauts’
response to it. This can be done by using LED lights
programmed to emit different colors and intensities of
light. Additionally, lights conducive to different activities
can be used, such as lights with high blue wavelengths
during the day to improve alertness and focus and
gradually reduce the blue light towards the end of the
day. This functionality will be embedded in the ECHO
V2 habitat in the form of LED strips controllable by the
Fig. 8: Aerogel [11]. Mission Control Center(MCC).
Thinsulate, developed by 3M, provides similar properties
of a lower magnitude but at an affordable rate [12]. It Humidity Control: To address the issue of the cave’s
is lightweight and moisture-resistant. Though primarily humidity, the use of a small portable dehumidifier is
used for extreme weather outerwear, it is also used in some proposed. Also, the material proposed for insulation,
automobiles for insulation and is, therefore, considered Thinsulate, provides the added advantage of being
suitable for the ECHO habitat. Additionally, there are moisture-resistant i.e., capable of absorbing any conden-
multiple variations to choose from that provide increased sation that might occur.
flexibility, warmth, water resistance, flame resistance, and
so on. It is proposed to stitch the Thinsulate material Monitoring Environmental Factors: To ensure the
into the outer structure. The Thinsulate is cut up and safety of analog astronauts, it is necessary to monitor mul-
stitched along the fold lines of the habitat such that they tiple environmental factors within the habitat to ensure it
do not deter the folding and deployment of the habitat remains habitable and comfortable. Sensors are placed
itself. The thickness of the Thinsulate is considered to within the habitat to measure:
be low enough to not inhibit folding, but this concept still • Pressure
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73𝑟 𝑑 International Astronautical Congress (IAC) - Baku, Azerbaijan, 2-6 October 2023.
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Center in Prague or at a test site in the Netherlands. The insulation and humidity control, reduced (dis)assembly
various tests are described in Table 1. Finally, the ECHO time, circadian lighting, and improved usage of available
V2 habitat will be field-tested during CHILL-ICE III, a volume are added. Overall, the proposed redesign of the
14-day mission in the lava tubes of Iceland. The results ECHO V2 habitat has the potential to significantly im-
of this field test will help ICEE.Space assess the habitat’s prove the quality of life for analogue astronauts and make
readiness for launch in the analog space market. space exploration safer, more comfortable, and more pro-
ductive. By September 2024, the ECHO V2 will have
7 Conclusion been field-tested in Iceland during the CHILL-ICE III
The new ECHO V2 habitat design by ICEE.Space ad- mission, helping identify areas of improvement before the
dresses the key challenges of existing space analogue product is launched in the market.
habitats, including ECHO V1, by focusing on comfort
Company overview
and privacy, modularity, reduced assembly time, and im-
proved multifunctionality. An initial design is proposed ICEE.Space is an innovative startup focused on advancing
that allows for two detachable habitat units connected by human space exploration through its activities in space
an accordion-like flexible airlock. This allows easy adap- testing, research, and development. The activities in-
tation of the habitat for different cave geometries and mis- volves conducting analogue missions in isolated, con-
sion requirements. With input from analogue astronauts in fined, and extreme environments, such as the CHILL-ICE
previous CHILL-ICE missions, new features like inbuilt project, offering commercial analogue astronaut training
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and testbeds for lunar research and extreme Earth envi- SIRIUS Scientific International Research
ronments. In addition to these mission-based endeavors, In an Unique terrestrial Station,
ICEE.Space is committed to contributing to the devel- Russia
opment of state-of-the-art European space technologies, SSEC Space Science and Engineering
encompassing space suits, inflatable habitats, and remote Centre, Russia
power and communication systems. The overarching ob- TRL Technology Readiness Level
jective is to facilitate a broader understanding of space
research and analogue missions, enhancing safety and ac- References
cessibility for a wider audience. [1] C. Heinicke and M. Arnhof. A review of existing analog habitats
and lessons for future lunar and Martian habitats, 3 2021.
Acknowledgements [2] Gerard Valle, Doug Litteken, and Thomas C. Jones. Review of
habitable softgoods inflatable design, analysis, testing, and poten-
First, we would like to thank the Wilson School of De- tial space applications. In AIAA Scitech 2019 Forum. American
sign/Kwantlen Polytechnic University for co-developing Institute of Aeronautics and Astronautics Inc, AIAA, 2019.
the ECHO MVP for the CHILL-ICE I mission and pro-
[3] David J. K. Smith, Charlotte R. Pouwels, Marc Heemskerk,
vide the ICEE.Space team with the necessary knowledge Benedetta M. Cattani, Esther Konijnenberg, Robert Heemskerk,
to design for extreme environments. Second, we would and Sebasthian Ogalde. Overview of the CHILL-ICE 2021 Sci-
like to thank the ESA BIC Czech Republic team for ence Experiments and Research Campaign, 1 2022.
supporting ICEE.Space in this endeavour in establishing [4] V U Amsterdam. CHILL-ICE: Construction of a Habitat Inside a
this innovative idea for the space sector. Lunar-analogue Lava-tube: Iceland Campaign of EuroMoonMars,
2019.
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