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RESEARCH PAPER
Abstract
Photobioreactor design and determination of operation conditions for pollution removal from wastewater by algae
Chlorella vulgaris is a challenge to develop a low cost bioprocess technology alternative to conventional bacterial nutrient
removal processes. Fed-batch operation strategy, commonly used in bacterial wastewater treatment, was applied to algal
nutrient removal to determine the operating conditions and to evaluate its photobioreactor behavior. The process was
operated at different influent NH4–N (12.6–32 mg/L), PO4–P concentrations (3.2–8 mg/L) and then at varying N/P ratio of
4.6/1 and 7.3/1 at NH4–N concentration of 42 ± 2 mg/L. The other operating conditions were adjusted as light inten-
sity = 1100 lx, L/D = 20 h/4 h and hydraulic retention time, HRT = 3 days. The results indicated that nutrient removal in
fed-batch operated photobioreactor was mainly affected by the influent NH4–N concentration. The highest NH4–N and
PO4–P removal efficiencies were obtained as 84 and 83% at NH4–N = 12.6 mg/L and PO4–P = 3.2 mg/L influent con-
centrations, respectively. The best N/P ratio for efficient removal of nitrogen (75%) and phosphorus (75%) was determined
to be N/P = 4.6. Fed-batch operated photobioreactor provided excess algae growth through which nutrient uptake was
enhanced.
Graphical Abstract
30 100 8 100
25 7
80
PO4-P Concentration, mg/L
NH4-N Concentration, mg/L
80
6
Percent Removal
Percent Removal
20
60 5 60
15 4
40 40
3
10
2
20 20
5
1
0 0 0 0
0 10 20 30 40 0 2 4 6 8 10
Initial NH4-N Concentration, mg/L Initial PO4-P Concentration, mg/L
Introduction
& Ilgi Karapinar
ilgi.karapinar@deu.edu.tr Nitrogen and phosphorus removal from wastewater are
1
Department of Environmental Engineering, Dokuz Eylül
commonly realized in bacterial nutrient removal processes
University, Buca, Izmir, Turkey (BNP). Since, the biochemical reactions, bioprocesses and
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International Journal of Environmental Research
environmental conditions in BNP are well-defined. The Photobioreactor design and operation are the key factors
processes contain sequential combinations of anaerobic, to obtain high yield of biomass and nutrient removal. The
aerobic and anoxic zones through which nitrification, nutrient removal performances of the cultures vary
denitrification and enhanced phosphorus removal by luxury depending on operation conditions such as hydraulic
uptake into bacterial cell are achieved. Sequencing batch retention time (HRT), N/P ratio in the feed, light regime,
reactor (SBR), 4-Stage Bardenpho and 5-Stage Bardenpho light intensity etc. Various algae photobioreactor (PBR)
with enhanced phosphorus removal, University of Cape have been used for nutrient removal from synthetic or real
Town (UCT), Virginia Initiative Plant (VIP) are well- wastewater (Judd et al. 2015). The well known suspended
known processes for BNP (Ekama 2011). The required algae wastewater treatment bioprocesses are High Rate
HRT for these process ranges between 7 and 15 h (Judd Algae Ponds (HRAP) (Sutherland et al. 2014), corrugated
et al. 2015). Relatively recent advance on this subject is the raceways (Olguı́n et al. 2003), tubular photobioreactor
energy efficient biological nutrient removal mechanisms (Cattaneo et al. 2003), sequencing batch system (Huang
namely anaerobic ammonium oxidation (ANAMOX), et al. 2015), airlift photobioreactor (Tao et al. 2017). Algae
system for high rate ammonium removal over nitrite harvesting problems encountered in suspended growth
(SHARON), completely autotrophic nitrogen removal over bioprocess and high algae biomass requirement for either
nitrite (CANON) and coupled aerobic–anoxic nitrous efficient removal or for biomass productivity need devoted
decomposition (CANDO) (Nancharaiah et al. 2016). attentions to immobilized photobioreactors. Immobiliza-
However, nutrient removal still requires cost effective, tion of algae in/on sodium-alginate beads is one of the most
easy operation bioprocess alternatives. It has been common methods (Ruiz-Marin et al. 2010). Alternatively,
demonstrated that algae has got a considerable potential to immobilization on solid surfaces has been applied. Such as
remove nitrogen and phosphorus from wastewater, and submerged tube biofilm photobioreactor (Kapdan and
algal photobioreactor (PBR) could be an alternative to Aslan 2008), fed-batch operated rotating algal biofilm
BNP. The nutrient removal mechanism by algae include reactor (Shayan et al. 2016), air lift reactor containing solid
uptake into the cell and stripping ammonia to the atmo- carries (Tao et al. 2017), algae based membrane reactors
sphere or precipitation of phosphate through elevated pH (Xu et al. 2014; Tang and Hu 2016; Gao et al. 2016) have
resulted from algal metabolic activity (Aslan and Kapdan been used for high-density algae cultivation and nutrient
2006; Gao et al. 2014; Munoz and Guieysse 2006; Garcia removal. Judd et al. (2015) has reviewed recent research
et al. 2006). There are certain advantages of PBR over BNP results about the algal photobioreactors and nutrient abet-
such as low operation cost, oxygenated effluent discharge ment to present the state of the art for PBRs. It was
into receiving water body, utilization of assimilated nitro- emphasized that required HRT for PBR is between 2 and
gen and phosphorus as fertilizer, thereby, lower sludge 5 days irrespective of technology configuration, but it is in
management requirements compared to BNP and finally the range of 7–15 h in BNR. Long HRT requirement in
nutrient removal without carbon requirement makes PBR algal process makes it unable to compete with BNP. Since,
attractive for carbon limited but nutrient rich secondary algal nutrient removal is attained through mainly uptake of
effluent treatment (Judd et al. 2015). The other significant nutrient into cell, biomass concentration should be kept
fact about algal processes is simultaneous nutrient removal high enough to achieve high uptake which provide better
and biofuel production, such as biodiesel, through the nutrient removal with shortening the HRT. It is evident that
growth of algae or use of biomass as substrate for biohy- high biomass concentration can be achieved by immobi-
drogen (Tao et al. 2017; De Alva et al. 2013; Yang et al. lized PBR, homogeneous environment for substrate and
2011; Ji et al. 2015). The most commonly used algae light availability are advantageous of suspended growth
cultures for nutrient removal are Chlorella sp. (Wang et al. algae photobioreactors. Fed-batch operation is one of the
2010; Yang et al. 2011; Liang et al. 2013; Lu et al. 2015; bioprocess technologies used for wastewater treatment.
Tao et al. 2017), Spirulina (Chang et al. 2013) and Sce- The process provides high biomass concentration, easy
nedesmus sp. (Ruiz-Marin et al. 2010; Li et al. 2010; De control of environmental conditions, resistance to shock
Alva et al. 2013; Prandini et al. 2016). Nutrient removal substrate, toxic or inhibitory compound loadings. By con-
with other algae cultures as Ourococcus multisporus (Ji sidering the advantages of fed-batch cultivation about high
et al. 2013), Galdieria sulphuraria (Henkanatte-Gedera biomass and tolerance to high substrate concentrations, the
et al. 2017), Klebsormidium sp. and Stigeoclonium sp. (Liu study was designed to investigate the performance of fed-
et al. 2016), Coelastrella sp. (Luo et al. 2016) and Des- batch operated photobioreactor for nutrient removal by
modesmus sp. (Ji et al. 2013) have been also investigated. It algae. It was aimed to determine the effect of some oper-
has been revealed that removal of nutrients could vary ating parameters as influent nutrient concentrations and
depending on the culture used. N/P ratio on algae growth, Chla synthesis, nitrogen and
phosphorus removal at HRT = 3 days.
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International Journal of Environmental Research
The green algae Chlorella vulgaris was obtained from Ege A daily sample withdrawn from the reactor was centrifuged
University, Bioengineering Department, Izmir, Turkey in at 5000–6000 rpm for 15 min to separate algae. The con-
pure form and then cultivated in Dokuz Eylül University, centration of ammonia nitrogen and phosphorus were
Department of Environmental Engineering, Izmir, under measured in clear supernatant by colorimetric methods by
sterile conditions. using Merck kits for ammonium and phosphorus analysis
with the kit number 1.14752 and 1.14842, respectively.
Culture Medium
Biomass Concentration and Chlorophyll a Analyses
Synthetic wastewater was made up of MgSO47H2O,
1000 mg/L CaCl2, 84 mg/L, and 0.5 mL/L trace elements Initial and final algae biomass concentration were deter-
solution. Nitrogen and phosphorus sources were NH4Cl mined by filtration of mixed liquid on pre-weighted and
and KH2PO4, respectively. The trace elements solution was dried filter paper (Whatman GF/C) according to SM2540-D
composed of H3BO3, 57 mg/L FeSO47H2O, 25 mg/L; (APHA SM-2005).
ZnSO47H2O, 44 mg/L; MnCl24H2O, 7 mg/L; MoO3, Chla analysis was conducted on algae biomass obtained
35 mg/L; CuSO45H2O, 8 mg/L; Cu(NO3)26H2O, 2.5 mg/ from centrifugation of 10 mL of algal suspension at 5000–
L; Na2EDTA, 250 mg/L; and NaHCO3, 2500 mg/L. 6000 rpm for 30 min. The cells were re-suspended in 3 mL
methanol and boiled for about 5 min in a water bath. The
Experimental Studies samples were cooled to room temperature, the volume was
made up to 5 mL by adding distilled water and then the
A cylindrical glass photobioreactor with total volume of absorption (A) of the pigment extract in a spectropho-
5 L was used in the study. The temperature of liquid media tometer at the given wavelength against a solvent blank
was kept constant at 26 ± 1 °C by using aquarium heaters. was determined. The chlorophyll a concentration in the
pH was controlled at pH 6.5–7.0 with the addition of 5% extract was calculated by using the Eq. 1 (Becker 1994):
KOH and 10% CH3COOH when required. Light was pro- Chlorophyll a ¼ ð16:5 A665Þ ð8:3 A650Þ: ð1Þ
vided with 36 W fluorescent lamps in reciprocal sides of
the photobioreactor. The process was started with initial
liquid volume of V0 = 500 mL containing dense culture of
Chlorella vulgaris (X0 = 700 ± 50 mg/L) at the beginning Results and Discussions
of each operation and then, fed with synthetic wastewater
at constant flow rate (Q = 1.1 ± 0.1 L/day) by a peristaltic Transition Behavior of Fed-Batch Operated
pump to obtain HRT = 3 days. The liquid reaction volume Photobioreactor
was 4.6 ± 0.1 L at the end of the operation. As the reac-
tion completed after 3 days of operation, the biomass set- The transition behavior of the system was investigated at
tled to 500 mL influent volume, the supernatant was influent NH4–N concentration of 22.4 mg/L and PO4–P
withdrawn by using a peristaltic pump within 1 h. Biomass concentration of 5.6 mg/L. The concentrations of these
concentration in the settled sludge was measured and the nutrients as well as biomass and Chla were monitored
excess biomass was withdrawn to keep the influent con- throughout the operation period. There is substantial dilu-
centration around X0 = 700 ± 50 mg/L. The reactor was tion of substrate or pollutant in the fed-batch operation
aerated to provide CO2 and mixing. process. In order to show that dilution was not the main
Influent NH4–N concentration was varied between mechanism that determines the effluent quality, theoretical
NH4–N0 = 12.6–32 mg/L. Light intensity inside of the concentrations of all monitored parameters were calculated
reactor L/D cycle and N/P ratio were 1100 lx, 20 h/4 h and by considering the dilution and presented in the figures.
4/1, respectively, in the first part of the fed-batch experi- Figure 1a indicates the variation of effluent and theoretical
ments. In the second part, N/P ratio was varied between NH4–N concentrations and removal efficiency with time.
4.6/1 and 7.3/1 at constant NH4–N0 = 42 ± 2 mg/L. The The concentration of nitrogen in the system did not change
other parameters were adjusted as light intensity = 1100 lx substantially after second day of operation. The concen-
at the inside of the reactor with L/D = 20 h/4 h. tration was 10.4 mg/L on day 2 and decreased to 8.8 mg/L
on day 3 with 55% removal efficiency regarding to the
calculated nitrogen concentration (19.7 mg/L). Since the
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International Journal of Environmental Research
variation of effluent nitrogen concentration in the system Variations of observed and calculated biomass concen-
was not substantial on third day, the process was not trations in fed-batch operation for different nitrogen and
operated further. phosphorus concentrations were presented in Fig. 5. The
Similarly, Fig. 1b shows PO4–P removal performance of influent biomass concentration during the start up period
fed-batch operated algal photobioreactor. The theoretical was around 700 ± 50 mg/L. The final biomass concen-
concentration in the liquid phase was around 4.7 mg/L on tration at the end of operation periods for different influent
day 2 and day 3. The effluent concentration did not change NH4–N was between 400 and 459 mg/L. On the other
for the operation periods between 2 and 3 and the final hand, the biomass concentration would be around 90 mg/L
PO4–P was obtained as 2.1 mg/L with 56% removal effi- due to dilution with the feeding. The observed biomass
ciency with respect to the theoretical concentration. concentration was substantially higher compared to the
Biomass and Chla concentrations were monitored to theoretical one.
understand if there was growth and if the culture was Similarly, the effect of influent nutrient concentration on
active. For the case of Chla, it was 15.5 mg/L at the Chla was evaluated and presented in Fig. 6. Fed-batch
beginning of the operation but decreased to 8.5 mg/L at the operation was started with a dense culture of C. vulgaris as
end of 3 days operation period (Fig. 2a). These results 10% of reactor volume (V0 = 500 mL). Chla content of the
could be evaluated as that concentration decreases and no biomass in start-up volume was between 11.2 and 15.5 mg/
new cells or chlorophyll was synthesized. However, if there L for different influent nutrient concentrations. However,
were no Chla production, the final concentration would be the final Chla concentrations decreased from 10.3 to
1.9 mg/L at the end of operation with the effect of dilution 4.9 mg/L with the increase in influent from NH4–
in fed-batch operation. Instead, the measured Chla con- N0 = 12.6 mg/L to NH4–N0 = 32 mg/L. The amount of
centration is substantially higher than this calculated value. Chla per biomass showed almost the same trend and the
The algae growth showed almost the same result (Fig. 2b). ratio decreased from 0.022 to 0.012 with the increase in the
The influent biomass concentration during start up was feed nutrient concentration. The excess ammonia nitrogen
671 mg/L. The calculated biomass concentration at the end (NH4–N0 [ 22.4 mg/L) could have had adverse affect on
of 3 days operation was 82 mg/L, but the observed one was Chla synthesis as well as nutrient removal although there
433 mg/L. The results about biomass and Chla concentra- was high growth of algae. These results depicted that C.
tions showed that there was a substantial growth of the vulgaris is very effective in removing low influent NH4–N
algae in the system, the culture was active and the main concentrations (NH4–N0 = 12.6 mg/L). The performance
nutrient removal mechanism was nutrient up-take through of the culture substantially decreases at higher concentra-
growing algae. tions such as NH4–N0 = 32 mg/L. Therefore, it can be
concluded that C. vulgaris containing fed-batch system can
Effect of Influent NH4–N Concentration be operated with 12.6 mg/L influent NH4–N concentration
for efficient removal.
Figure 3 depicts the variation of nitrogen removal with the
influent NH4–N concentration which was varied between Effect of N/P Ratio on Nitrogen and Phosphorus
NH4–N concentration at the end of operation increased Removal
from 1.8 to 10.6 mg/L with the increase influent NH4–N
concentration from 12.6 to 32 mg/L. The rate of ammonia N/P ratio is another parameter that affects nutrient removal
removal also increased from 3.6 to 7.1 mg/L day. Theo- in any biological treatment system. The limitation in one of
retical final NH4–N concentration would be 11 and the nutrients directly will certainly effect the removal of
28.4 mg/L corresponding to feed nitrogen concentrations. the other. Therefore, fed-batch operation was conducted at
By considering the dilution in the system, the final removal different N/P ratios between 4.6/1 and 7.3/1. NH4–N con-
efficiencies with the contribution of algae were obtained as centration was kept constant around 42 ± 3 mg/L while
84 and 63% for the influent concentrations of 12.6 and phosphate concentration was gradually decreased from 8.7
32 mg/L, respectively. PO4–P concentration in the feed to 6.1 mg/L.
(PO4–P0) was varied between 3.2–8 mg/L depending on The effect of N/P ratio on NH4–N removal is given in
NH4–N0 concentrations by keeping N/P ratio = 4/1 Fig. 7. Effluent NH4–N concentration decreased from 17.8
(Fig. 4). Effluent PO4–P concentration was 0.4 mg/L for to 8.8 mg/L for the N/P = 4.6 and N/P = 7.3, respectively.
PO4–P0 = 3.2 mg/L but it increased to 2.3 mg/L for PO4– The final NH4–N concentrations would have been in the
P0 = 8 mg/L resulting in decreasing in the percent removal range of 35–40 mg/L if only dilution in operation was
from 83 to 68%, respectively. But the rate of removal considered. The contribution of algae to nitrogen removal
increased from 0.9 to 1.9 mg/L day. was over 75% for N/P = 4.6 and around 55% for
N/P = 7.3. Nitrogen removal rate showed a decreasing
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trend from 11 to 8 mg/L day with respect to increasing in Figure 9 depicts the variation of algae concentration in
ratio. The main reason for low nitrogen removal at fed batch operation. The influent biomass concentration
N/P = 7.3 is the phosphorus limitation in the media. Sim- was around 700 ± 40 mg/L. The calculated biomass con-
ilarly, effluent PO4–P concentrations increased from 1.4 to centration with considering dilution in the system was
3.1 mg/L with increasing N/P ratio (Fig. 8). As a result 88 ± 6 mg/L. The observed ones were 484 mg/L for
percent removal decreased from 75 to 60%, respectively. N/P = 4.6 and 384 mg/L for N/P = 7.3. There was excess
Phosphorus removal rate decreased from 2.4 to 1.0 mg/ growth of algae in comparison to calculated biomass con-
L day as well. Excess nitrogen at N/P = 7.3 might have centration. The decrease in the biomass concentration can
caused substrate inhibition which resulted in low phos- be explained as adverse effect of phosphorus limitation at
phorus removal. N/P = 7.3. Fed-batch operation was started with concen-
trated biomass, the Chla concentration at the start-up phase
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International Journal of Environmental Research
was in the range of 11.2–18.7 mg/L (Fig. 10). The Chla synthesis. The phosphorus concentration decreases
observed Chla concentrations for the different N/P ratios with the increasing ratio, so that makes phosphorus the
were between 6 and 9 mg/L, respectively. limiting substrate. It could act as the growth limiting sub-
Experimental studies indicated that, C. vulgaris can strate at high N/P ratios.
efficiently remove NH4–N and PO4–P at low N/P (N/ The results of this study are comparable with that of
P = 4.6) with a removal efficiency 75%. However, N/P (N/ other batch and continuous algal photobioreactors. There
P = 4.6) significantly affect biomass and Chla concentra- are numerous batch algal nutrient removal studies. Such as,
tion in the system. Both Chla and biomass concentration Wang et al. obtained 82 and 83% NH3–N (33 mg/L) and
decreases with the increasing ratio. This result can be PO4–P (5.66 mg/L) removal with Chlorella sp. from
explained as the effect of phosphorus on the growth and the domestic wastewater (Wang et al. 2010) by batch
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Conclusions
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