SERVICE MANUAL

CP-08-01
November - 2008

9040 CLASSIC HIGH VOLTAGE POWER SUPPL

VOLT Y
SUPPLY

MODEL: 77070-33
IMPOR
IMPORT TANT
ANT:: Before using this equipment,
carefully read SAFETY PRECAUTIONS,
starting on page 1, and all instructions in
this manual. Keep this Service Manual for
future reference.
Service Manual Price: €25.00
25.00 (Euro)
$30.00 (U.S.)
CP-08-01
 9040 Classic HV Power Supply - Contents

CONTENTS
PAGE
SAFETY: 1-6
SAFETY PRECAUTIONS........................................................................................................... 1
HAZARDS / SAFEGUARDS....................................................................................................... 2-5

INTRODUCTION: 7-8
GENERAL DESCRIPTION......................................................................................................... 7
SPECIFICATIONS...................................................................................................................... 7
9040 CLASSIC HIGH VOLTAGE POWER SUPPLY FEATURES........................................... 8

INSTALLATION: 9-12
LOCATION.................................................................................................................................. 9
INPUT VOLTAGE SELECTION................................................................................................. 9
INPUT CONNECTIONS............................................................................................................. 10
EXTERNAL CONNECTIONS..................................................................................................... 10-12

OPERATION: 13-16
OPERATING CONTROLS......................................................................................................... 13
THEORY OF OPERATION........................................................................................................ 14
OPERATING PROCEDURES.................................................................................................... 14-15

MAINTENANCE: 17-30
ROUTINE PREVENTIVE MAINTENANCE................................................................................ 17
TROUBLESHOOTING................................................................................................................ 17-20
SERVICE LEVEL......................................................................................................................... 21
REPLACEMENT PROCEDURES.............................................................................................. 21-25
TROUBLESHOOTING GUIDE................................................................................................... 26-27
TROUBLESHOOTING ............................................................................................................... 28
77070-33 CLASSIC HIGH VOLTAGE POWER SUPPLY BLOCK DIAGRAM......................... 29

PARTS IDENTIFICATION: 31-34

9040 CLASSIC HIGH VOLTAGE POWER SUPPLY
PARTS DIAGRAM / PARTS LIST................................. ........................................................... 31-32
RECOMMENDED SPARE PARTS............................................................................................ 33
ACCESSORIES.......................................................................................................................... 33

WARRANTY POLICIES: 35
LIMITED WARRANTY.................................................................................................................35

CP-08-01
9040 Classic HV Power Supply - Safety

SAFETY
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any
ITW Ransburg coating system, read and
understand all of the technical and safety literature
for your ITW Ransburg products. This manual
contains information that is important for you to
know and understand. This information relates to
USER SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this
information, we use the following symbols. Please
pay particular attention to these sections.
A WARNING! states information to alert you
to a situation that might cause serious injury
if instructions are not followed.
A CAUTION! states information that tells
how to prevent damage to equipment or how
to avoid a situation that might cause minor
injury.
! WARNING
> The user MUST read and be familiar
with the Safety Section in this manual and
the ITW Ransburg safety literature therein
identified.
> This manual MUST be read and thor-
oughly understood by ALL personnel who
operate, clean or maintain this equipment!
Special care should be taken to ensure that
the WARNINGS and safety requirements
for operating and servicing the equipment
are followed. The user should be aware of
and adhere to ALL local building and fire
codes and ordinances as well as NFPA-33
SAFETY STANDARD prior to installing,
operating, and/or servicing this equipment.

A NOTE is information relevant to the ! WARNING

procedure in progress. > The hazards shown on the following
page may occur during the normal use of
While this manual lists standard specifications this equipment. Please read the hazard
and service procedures, some minor deviations chart beginning on page 2.
may be found between this literature and your
equipment. Differences in local codes and plant
requirements, material delivery requirements, etc.,
make such variations inevitable. Compare this
manual with your system installation drawings
and appropriate ITW Ransburg equipment
manuals to reconcile such differences.

Careful study and continued use of this manual will

provide a better understanding of the equipment
and process, resulting in more efficient operation,
longer trouble-free service and faster, easier
troubleshooting. If you do not have the manuals
and safety literature for your Ransburg system,
contact your local ITW Ransburg representative
or ITW Ransburg.

1 CP-08-01
 9040 Classic HV Power Supply - Safety

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.

Spray Area Fire Hazard The 76447 power supply MUST be installed in a
NON-hazardous location in accordance with NFPA-
Improper or inadequate operation 33.
and maintenance procedures will
cause a fire hazard. Fire extinguishing equipment must be present in the
spray area and tested periodically.
Protection against inadvertent
arcing that is capable of causing Spray areas must be kept clean to prevent the
fire or explosion is lost if any safety accumulation of combustible residues.
interlocks are disabled during
operation. Frequent power supply Smoking must never be allowed in the spray area.
shutdown indicates a problem in
the system requiring correction. The high voltage supplied to the atomizer must be
turned off prior to cleaning, flushing, or maintenance.

When using solvents for cleaning:

Those used for equipment flushing should have flash

points equal to or higher than those of the coating
material.

Those used for general cleaning must have flash

points above 100oF (37.8oC).

Spray booth ventilation must be kept at the rates

required by NFPA-33, OSHA, and local codes. In
addition, ventilation must be maintained during
cleaning operations using flammable or combustible
solvents.

Electrostatic arcing must be prevented.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but only

as instructed.

Non-factory replacement parts or unauthorized

equipment modifications may cause fire or injury.

If used, the key switch bypass is intended for use

only during setup operations. Production should
never be done with safety interlocks disabled.

Never use equipment intended for use in waterborne

installations to spray solvent based materials.

The paint process and equipment should be set up

and operated in accordance with NFPA-33, NEC,
and OSHA requirements.

CP-08-01 2
9040 Classic HV Power Supply - Safety

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.
Spray Area Electrostatic Arcing Ensure the ground wire assembly is connected from the
power supply ground stud to a true earth ground.

Ensure that the power supply is plugged into a properly

grounded outlet.

If shocks or sparks are noticed at any point in the spray

system, immediately turn off the power supply and check
the complete system for the cause. DO NOT use the
system again until the problem has been identified and
corrected.

Never operate the applicator without properly grounding the

following:

A. Operators must be grounded. Rubber soled

insulating shoes should not be worn. Grounding
leg straps may be used.

Operators must maintain contact with the handle of

the applicator. If work gloves are used, the palm
section should be cut out.

Operators must remove from themselves all metal

objects that are not grounded.

B. Parts being sprayed. Resistance between the part and

a grounded conveyor must not exceed 1 megohm.

C. Every metal and conductive object in the spray

area. This includes the booth, parts hangers, fire
extinguishers, conductive flooring, etc.

Grounded conductive flooring must be provided in the

spray area.

Turn off voltage at the power supply before flushing out,

cleaning, or removing any parts from the applicator.

Provide proper protection for waterborne supply systems.

Never install an applicator into a fluid system using an

isolated solvent supply.

Always discharge waterborne system capacitance prior to

servicing.

Do not touch applicator electrode while applicator is

energized.

3 CP-08-01
 9040 Classic HV Power Supply - Safety

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.
General Use and Improper operation or maintenance Personnel must be given training in accordance with
Maintenance may create a hazard. the requirements of NFPA-33.

Personnel must be properly trained Instructions and safety precautions must be read
in the use of this equipment. and understood prior to using this equipment.

Comply with appropriate local, state, and national

codes governing ventilation, fire protection, operation
maintenance, and housekeeping.

Always turn power to the power supply OFF, unplug

the electrical cord from its outlet, and remove the
front panel fuse, before opening the power supply
door. If necessary, lock the power supply out so that
it cannot be turned ON until the work is finished.

Whenever removing high voltage cables from

equipment, ground the contact end of the cable by
holding the cable such that the contact touches
earth ground for several seconds. Do not touch the
contact until it has been grounded. This will reduce
the possibility of residual charge causing electrical
shock.

The high voltage multiplier assembly contains energy

storage components that can cause serious shock
injury, and therefore is not field repairable. Warranty
will be voided if the high voltage multiplier seal is
broken. If the high voltage multiplier is defective
contact your authorized ITW Ransburg representative
for exchange or repair.

The high voltage multiplier and high voltage cable

contain significant capacitance that will store charge.
Allow approximately 10 seconds for this charge to
bleed off before opening the cabinet door or removing
the high voltage cable from the power supply or
spray applicator.

Explosion Hazard/ Halogenated hydrocarbon solvents Aluminum is widely used in other spray application
Incompatible for example: methylene chloride equipment - such as material pumps, regulators,
Materials and 1,1,1,-Trichloroethane are not triggering valves, etc. Halogenated hydrocarbon
chemically compatible with the solvents must never be used with aluminum
aluminum that might be used in equipment during spraying, flushing, or cleaning.
many system components. The Read the label or data sheet for the material you
chemical reaction caused by these intend to spray. If in doubt as to whether or not a
solvents reacting with aluminum coating or cleaning material is compatible, contact
can become violent and lead to an your material supplier. Any other type of solvent
equipment explosion. may be used with aluminum equipment.

CP-08-01 4
9040 Classic HV Power Supply - Safety

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.
Toxic Substances Certain material may be harmful if Follow the requirements of the Material Safety Data
inhaled, or if there is contact with Sheet supplied by coating material manufacturer.
the skin.
Adequate exhaust must be provided to keep the air
free of accumulations of toxic materials.

Use a mask or respirator whenever there is a chance

of inhaling sprayed materials. The mask must be
compatible with the material being sprayed and its
concentration. Equipment must be as prescribed by
an industrial hygienist or safety expert, and be NIOSH
approved.

Personnel Safety Skin puncturing by sharp Take precautions to see that flesh is not punctured by
electrode. sharp electrode.

Personnel Safety Fluid Injection Injury Never let any part of the body come in direct contact
(High Pressure with the fluid stream exiting from the nozzle. If fluid
Equipment) leaks occur in the applicator or in the fluid delivery
components, depressurize fluid system before
servicing.

Never aim the applicator at any part of the body under

any circumstances.

If you are injured by high pressure fluid injection then

immediate medical treatment MUST be sought.

5 CP-08-01
 9040 Classic HV Power Supply - Safety

NOTES

CP-08-01 6
9040 Classic HV Power Supply - Introduction

INTRODUCTION
GENERAL DESCRIPTION SPECIFICATIONS
SPECIFICATIONS

The 9040 Classic High Voltage

Voltage Physical
Power Supply Height: 156mm (6 1/8-Inches )
The 9040 Classic High Voltage Power Supply
Width: 394mm (15 1/2-Inches)
converts standard AC line voltage to a high
frequency, low voltage signal ranging from 0 to 10
Depth: 292mm (11 1/2-Inches)
Vrms. This signal is supplied to the high voltage
multiplier where it is converted to DC high voltage. Weight: 10.8 Kg (24-Lbs.)
The high voltage DC is then transferred from the
9040 Classic High Voltage Power Supply to the Electrical
applicator through a high voltage cable. The INPUT
voltage/current characteristic is designed to
optimize the charging process under varying load Voltage: 90-264 VAC
conditions and to limit the operating current to a
safe maximum value. Current: 0.6/0.3 Amps AC

In addition to supplying high voltage output to the Frequency: 50/60 Hertz

applicator, the 9040 Classic High Voltage Power
Supply also provides controls for AC power ON/ Wattage: 60 Watts (maximum)
OFF, infinite high voltage adjustment, a high voltage
meter, a current meter, a POWER ON indicator, a OUTPUT
HIGH VOLTAGE ON indicator, and a CURRENT
Voltage: 100kV DC (77070-33)
OVERLOAD indicator and reset switch. Addition-
ally, output terminals are provided for remote
Current: 170 Microamps (maximum)
overload reset and interlock connections for a 2.71 bar (25 psi) minimum
conveyor, exhaust fan and high voltage control on
all 9040 Classic High Voltage Power Supplies.

Pneumatic
Supply Air: 6.9 bar (100 psi) maximum

7 CP-08-01
 9040 Classic HV Power Supply - Introduction

Figure 1: 9040 Classic High Voltage Power Supply Features

9040 CLASSIC HIGH VOLTAGE POWER SUPPL

VOLT Y FEA
SUPPLY TURES
FEATURES

1 Kilovolt Meter
2 Microamp Meter
3 High Voltage On Indicator
4 Overload Indicator / Overload Reset
5 On / Off Switch
6 Fuse Holder
7 Fuse Holder
8 High Voltage Adjust Knob
9 External Wiring Grommet
10 Pressure Switch Connection
11 Pressure Switch Connection
12 High Voltage Cable Connection
13 AC Line Cord
14 Ground Connection

CP-08-01 8
9040 Classic HV Power Supply - Installation

INSTALLA
INSTALLATION
ALLATION
! WARNING ! CAUTION
> The 9040 Classic High Voltage Power > DO NOT locate the power supply
Supply MUST be located outside the near or adjacent to heat producing equip-
hazardous area. (See local or national ment such as ovens, high wattage lamps,
installation codes and ITW Ransburg etc.
Bulletin - "Operating Your Electrostatic
Coating System Safely").

> The user MUST read and be familiar INPUT VOLTAGE

VOLT
with the "SAFETY" section of this manual.
SELECTION
> This manual MUST be read and thor-
oughly understood by ALL personnel who The 9040 Classic High Voltage Power Supply
operate, clean, or maintain this equipment! accepts universal input voltage between 90 and
Special care should be taken to ensure that 264 VAC. There is no need to change any switch
the warnings and requirements for operat- settings when changing input from 115 to 230 VAC
ing and servicing safely are followed. The or from 230 to 115 VAC.
user should be aware of and adhere to ALL
local building and fire codes and ordinances
as well as any local country codes prior to NOTE
installing, operating, and/or servicing this
equipment. > 9040 units shipped from the factory for
230 VAC input will have a 72771-01, 0.5
amp front panel fuse installed. If the other
input is required, it is recommended that the
NOTE fuse be changed in order to keep the same
level of protection. Both fuses are shipped
> As each installation is unique, this infor- with 9040 High Voltage Power Supplies.
mation is intended to provide general instal-
lation information for the 9040 Classic High
Voltage Power Supply. Consult your autho-
rized ITW Ransburg distributor for specific
directions pertaining to the installation of
your equipment.

LOCATION
LOCATION

Install the 9040 Classic High Voltage Power

Supply in an area outside the hazardous location,
where it will be protected from the possibility of
environmental intrusion, such as dust or moisture,
and ambient temperatures do not exceed 120oF
(49°C), but as close to the applicator as possible
to minimize the length of high voltage cable.

9 CP-08-01
 9040 Classic HV Power Supply - Installation
INPUT CONNECTIONS
Plug the AC line cord into a properly grounded
AC outlet.
NOTE
> In general, conduit must be used for ap-
proved AC installation, however, if national
and local codes permit, the AC power may
be supplied via the factory installed line
cord. If conduit is utilized, the power supply
wiring MAY be routed through an optional
explosion proof switch mounted on or near
the spray booth where it will be convenient
to the operator.
EXTERNAL
CONNECTIONS
NOTE
> When connecting external wires to the
9040 Classic High Voltage Power Supply,
route the wiring through the external wir-
ing grommet located on the side panel.
High Voltage (High V
Voltage oltage)
Voltage)
Cable Connection
Remove the plastic protective plug from the high
voltage cable connector and apply enough LSCH-
0009 dielectric lubricant onto the high voltage
cable to cover the electrical contact point.
NOTE
> Applying LSCH-0009 dielectric lubri-
cant on the high voltage cable contact sig-
nificantly reduces corona discharge that
can cause deterioration of the high volt-
age connection components.
CP-08-01
Safety Ground
Crimp the appropriate connector onto the ground
wire assembly and install from the power supply
ground stud, located on the side panel, to a true
earth ground.
! WARNING
> The ground wire assembly MUST be
connected from the power supply ground
stud to a true earth ground.
Interlocks
! WARNING
> ALWAYS ensure that high voltage is
OFF before flushing the spray gun with
solvent. NEVER flush the spray applicator
with high voltage ON
ON, as this is a severe fire
hazard and risk to personnel safety. It is
recommended that the high voltage control
be interlocked with the solvent flush signal
so that high voltage is automatically locked
out whenever flushing occurs. Consult your
authorized ITW Ransburg representative for
information on interlocking the high voltage
OFF signal with the solvent flush signal.
The AC power line must be series interlocked with
both the exhaust fan and conveyor. To interlock
the 9040 Classic High Voltage Power Supply with
the exhaust fan and conveyor, perform the
following:
1. Ensure the front panel fuse is removed, the
power supply is unplugged, and the ON/OFF
switch is in the OFF position.
2. Open the power supply cabinet door.
! WARNING
> ALWAYS double check that the power
supply is unplugged from its AC outlet
before working with any internal wiring.
10
9040 Classic HV Power Supply - Installation
3. Using a small blade screwdriver, remove the
factory installed test jumper from 1TB-L1to 1TB-
L2.
4. Route exhaust fan and conveyor interlock
(supplied by user) wiring through the external
wiring grommet on the side of the power supply
and connect to 1TB-L1 and 1TB-L2 as shown in
Figure 2. The interlock contacts should be
rated for at least 1 Amp at 240 volts AC.
5. Secure the cabinet door, replace the fuse and
plug the power supply in.
Figure 2: Terminal Block One (1TB)
External Relay Contacts
A set of external relay contacts for high voltage
(K1) and overload (K2) conditions is provided at
6PL-5, -6 & -7. See Figure 10 for exact wiring
locations. These relay contacts are sometimes
useful in configuring the control of the applicator
system.
Pneumatic Connections
(76447-13x)
Connect an atomization air pressure signal to one
pressure switch port and a trigger air pressure
signal to the other. When pressure signals (25 psi
minimum, 100 psi maximum) are applied to both
switches their contacts close, thereby activating
high voltage at the applicator. Both pressure
switches must be activated to receive high voltage.
11
External High Voltage Control
Voltage
If a method of high voltage triggering, other than
the factory supplied method, is required, the 9040
Classic High Voltage Power Supply allows for
external high voltage control from a PLC, pressure
switch or other user supplied device. To turn the
high voltage on, the user supplied device must
create a contact closure between terminals 6 and
7 of terminal block one (1TB). To connect the user
supplied, external high voltage control device,
perform the following:
1. Ensure the front panel fuse is removed, the
power supply is unplugged, and the ON/OFF
switch is in the OFF position.
2. Open the power supply cabinet door.
3. Route the contact wires of the control device
through the external wiring grommet and connect
to the existing wiring for 1TB-6 and 1TB-7. The
control device contacts must be rated for at
least 100 millamps at 15 volts DC.
4. Secure the cabinet door, replace the fuse, and
plug in the power supply.
External Overload Reset
The 9040 Classic High Voltage Power Supply
allows for use of an external (normally closed)
overload reset button. This is convenient when
the power supply is mounted in a hard to reach or
inconvenient location or when it is desired to
control overload reset of several power supplies
from a single location.
To utilize the external overload reset perform the
following:
1. Ensure the front panel fuse is removed, the
power supply is unplugged and the ON/OFF switch
is in the OFF position.
2. Open the power supply cabinet door.
CP-08-01
 9040 Classic HV Power Supply - Installation

NOTES
3. Remove the factory installed jumper from 1TB-
5 to 1TB-6 and replace with contact wires of the
external reset device. The external reset device
contacts must be rated for at least 100
milliamps at 15 volts DC. The contacts of
the external reset device must be normally
closed.

4. Secure the cabinet door, replace the fuse, and

plug in the power supply.

CP-08-01 12
9040 Classic HV Power Supply - Operation

OPERATION
OPERATION

Figure 3: Operating Controls

! WARNING 9040 CLASSIC HIGH VOLTAGE

> The user MUST read and be familiar OPERATING CONTROLS
with the Safety Precautions and
1 Kilovolt Meter
"Safety" Section in this manual and the
ITW Ransburg safety literature therein 2 Microamp Meter
identified BEFORE OPERATING the 3 High Voltage On Indicator
9040 Classic High Voltage Power Supply. 4 Overload Indicator / Overload Reset
5 On / Off Switch
6 Fuse Holder
7 Fuse Holder
8 High Voltage Adjust Knob

13 CP-08-01
 9040 Classic HV Power Supply - Operation

THEOR
THEORYY OF OPERATION
OPERATION OPERATING
OPERATING
PROCEDURES
Line voltage (90-264 VAC) is applied to input
terminals 8PL-1 and 8PL-2 of power supply 1SUP
through the user supplied exhaust fan and 1. Ensure that the AC power, pneumatics and
conveyor interlocks, fuse 1FU and ON/OFF switch high voltage cables are connected as described in
1SW. the "Installation" section of this manual.

The output of power supply 1SUP, through PC

board fuse F2 provides the DC voltage which ! WARNING
powers the PC board regulators and the AC
Power ON LED. The DC input to the oscillator > Check that the power supply is properly
circuit is obtained from a board regulator through grounded!
high voltage adjust knob 1POT. The oscillator
circuit outputs a low voltage, high frequency AC
signal to the high voltage multiplier circuit. The 2. Be sure that the high voltage adjustment knob
high voltage multiplier circuit rectifies the AC voltage is turned FULLY counter-clockwise.
to DC and steps it up to provide rated kV to the
spray applicator via the high voltage cable. The 3. Turn the ON/OFF switch to the ON position.
high voltage adjust knob controls the level of The green LED will light indicating that AC power
output voltage from the oscillator to the high voltage is being supplied to the power supply.
multiplier. In this manner, complete adjustability
from 0 to maximum kV of the spray applicator is 4. The voltage to the automatic applicator is
achieved. activated by supplying adequate pressure signals
to the power supply pressure switches.
The DC input to the oscillator is interlocked with
1TB terminals 6 and 7, such that the oscillator 5. Turn the voltage adjustment knob to the desired
will not function unless terminals 6 and 7 are operating point as indicated by the kilovolt and
connected together. In this manner, high voltage microamp meters.
to the spray applicator is controlled as follows:
Kilovolt and Microamp Meters
1. When pressure signals are supplied to the
The kilovolt meter indicates the voltage in thousands
pressure switches, the switch contacts close
of volts (kV) present at the spray applicator. The
connecting 1TB-6 and 7 together, thereby providing
microamp meter indicates the current in millionths
voltage to the applicator.
of amps (μA) leaving the applicator.
2. Contact closure of a programmable controller
output, robot output, or some other user supplied High Voltage Adjustment Knob
Voltage
device connected to terminals 1TB-6 and 7 will The high voltage adjustment knob allows infinite
activate high voltage at the spray applicator. control of the spray applicator electrode voltage
between 0 and rated kV.
3. For testing and troubleshooting, board jumper
JP4 connects 1TB-6 and 7 together, thereby
providing high voltage output (see "PC Board Test
Jumper" in the "Maintenance" section of this
manual).

CP-08-01 14
9040 Classic HV Power Supply - Operation
Figure 4: Component Terminology
Overload Indicator/Reset Button
Lighting of the yellow overload/reset lamp indicates
that an overload condition has occurred. The
overload circuitry is integral to the power supply
and is factory calibrated and sealed. It allows
normal operation, testing, and maintenance. It will
only activate if the spray applicator current exceeds
the preset limit as a result of component (barrel,
transformer, cable) failure or improper applicator
to target distance. If the overload should trip,
locate and correct the problem. Then reset the
overload by pushing the reset switch in, or turning
the ON/OFF switch OFF and back ON again.
The overload feature can be turned ON or OFF by
moving jumper JP5 on the main PC Board (see
Figure 5, in the "Maintenance" section for location
of JP5). To turn the overload circuit OFF, position
jumper JP5 so that it covers (shorts) pins 1 and 2.
To turn the overload circuit ON, position jumper
JP5 so that it covers (shorts) pins 2 and 3.
15
NOTE
> Power supplies for applicators shipped
from the factory with the overload circuit
ON. Automatic applicators typically have a
fixed distance between electrode and target
and thus it is not likely that the spray appli-
cator would come into close proximity with
the part during normal use. If it should, then
it is desired that an overload occur to alert
maintenance so that the condition can be
corrected. Additionally, since there is no
operator with automatic applicators, the
overload circuit is required to alert mainte-
nance when failed parts may be causing
the spray applicator to operate at less than
optimum performance.
High Voltage Safety Circuit
Voltage
The 9040 Printed Circuit Board (PCB) contains a
safety circuit that prevents high voltage from being
present at the applicator if the high voltage trigger
device (pressure switch, PC contact, etc.) has not
been triggered. If a failure mode should occur that
would attempt to send high voltage to the applicator,
even though the high voltage trigger has not been
activated, the PC board will shut down and enter
an overload condition. If repeated overloads occur,
every time the overload reset button is pushed,
open the cabinet door and see if the red LED (see
Figure 5, in the "Maintenance" section for
LED1location) on the PC board lights for about 2
seconds after pushing the reset button. If it does,
the PC board has failed and should be replaced.
High Voltage ON Indicator
Voltage
The red high voltage on LED will light when high
voltage is present at the spray applicator.
AC Power ON Indicator
The green AC power ON LED will light when the
AC Power ON/OFF switch is in the ON position.
CP-08-01
 9040 Classic HV Power Supply - Maintenance

NOTES

CP-08-01 16
9040 Classic HV Power Supply - Maintenance

MAINTENANCE
ROUTINE PREVENTIVE TROUBLESHOOTING
MAINTENANCE
PC Board Test Jumper
Test
To assist in testing and troubleshooting, a jumper
In general, little maintenance is necessary to
(JP4) has been incorporated on the 9040 PC
ensure proper operation. However, it is important
board. By covering (shorting) both terminals, the
to keep the interior of the unit clean and free from
high voltage on relay is triggered. Thus, for testing
moisture or foreign material. For this reason the
and troubleshooting, high voltage output can be
following must be done:
obtained without the need to trigger the spray
applicator or user supplied control device. Just
1. Keep the exterior of the unit free from dust
remember to reposition the jumper after testing, so
accumulation.
that it covers only one terminal or the high voltage
will stay on all the time. (See Figure 5 for location
2. Always clean the exterior prior to opening the
of test jumper JP4.)
cabinet door.

3. Open the cabinet door only to perform

maintenance or repair.
4. If the power supply end of the high voltage
cable becomes dirty, clean the end of the cable
with a suitable, clean, non-polar solvent and apply
a light coat of dielectric grease. On a yearly basis,
check to ensure that the LSCH-0009 dielectric
lubricant is covering the electrical contact point in
the high voltage tube. If not, add oil as needed.
! CAUTION
> If JP4 is left covering (shorting) both
terminals, high voltage will be on whenever
AC power is turned on. This could be
hazardous in some applications.

NOTE
> Applying LSCH-0009 dielectric lubri-
cant to the high voltage cable end signifi-
cantly reduces corona discharge that can
cause deterioration of the high voltage
connection components.

Figure 5: Main PC Board

17 CP-08-01
 9040 Classic HV Power Supply - Maintenance

Ground Test Procedure

Test kV Output Test Procedure
1. Turn AC power to the power supply OFF
OFF.
Equipment Required:
2. Remove the high voltage cable from the power
- Ohmmeter (to measure resistance)
supply.
If shocks or sparks are noticed at any point in the
spray system, immediately turn off the power
supply and check the complete system for proper ! WARNING
grounding. Proper grounding of the spray applicator
> Whenever removing high voltage cables
system can be verified as follows:
from equipment, ground the plug end of the
cable(s) by contacting the plug to electrical
1. Ensure that the clamp of the 14 AWG ground
ground. DO NOT touch the plug until it has
wire assembly is connected to true earth ground.
been grounded. This will eliminate the
The resistance between the clamp and a known
possibility of residual charge causing electri-
earth ground should read less than 25 ohms.
cal shock.
2. Place one end of the ohmmeter on the clamp of
the ground wire assembly and the other end on the
power supply ground stud. If the ohmmeter reads 3. Turn the high voltage adjust knob FULLY
greater than 25 ohms, replace the 14 AWG ground counter-clockwise.
wire assembly.
4. Open the cabinet door and position jumper JP4
3. Connect one end of the ohmmeter to the power on the main PC Board so that it covers (shorts)
supply ground stud and the other to the metal both terminals.
applicator body (automatics) or handle bracket
(applicators). If the ohmmeter reads greater than 5. Attach the appropriate high voltage cable to the
25 ohms, repair or replace the high voltage cable. 20791 Test Probe, properly ground the probe to a
true earth ground, and turn the test probe meter on
(see the Operation Manual for the 20791 High
Voltage Test Probe and Meter).
NOTE
> On applicators, ground is passed from 6. Insert the test probe high voltage cable into the
the high voltage cable to the handle by power supply high voltage tube until it bottoms out.
way of the handle set screw. Ensure the
set screw is completely tightened and re-
peat step 3 before replacing the high volt- NOTE
age cable on applicator units.
> Ensure that the test probe high volt-
age cable makes good contact both inside
the test probe and inside the power sup-
kV Output Test
Test ply high voltage tube.
When a lack of high voltage at the spray applicator
indicates a problem, perform a kV Output Test of
the power supply to determine whether it is at fault.
7. Turn the power supply ON.
Equipment Required:
- Calibrated ITW Ransburg 20791 High Voltage
Test Probe and Meter

CP-08-01 18
9040 Classic HV Power Supply - Maintenance
8. Turn the high voltage adjust knob FULLY
clockwise and read the output voltage displayed
on the meter, then turn the power supply OFF. If
the voltage read correctly (see "Specifications" in
the "Introduction" section of this manual), the
problem is not in the power supply and the high
voltage cable and spray applicator should be
checked for the cause. If the voltage did not read
correctly, the problem is with the power supply.
Consult the "Troubleshooting Guide" in the
"Maintenance" section to locate the specific
problem.
9. Disconnect the 20791 Test Probe and Meter
and reposition JP4 so that it covers only one
terminal. When ready to resume spray operations,
reconnect the spray applicator high voltage cable
and turn the power supply on.
Current Output (SCI) Test
Test
When a lack of high voltage at the applicator
indicates a problem a Current Output (SCI) Test
may be performed, in addition to the kV output test,
to help determine if the power supply is at fault.
Equipment Required:
- Test Resistor (16688-01)
- Current Meter (76652-02)
1. Turn AC power to the power supply OFF
OFF.
2. Remove the high voltage cable from the power
supply.
! WARNING
> Whenever removing high voltage cables
from equipment, ground the plug end of the
cable(s) by contacting the plug to electrical
ground. DO NOT touch the plug until it has
been grounded. This will eliminate the
possibility of residual charge causing electri-
cal shock.
3. Turn the high voltage adjust knob FULLY
counter-clockwise.
19
4. Connect one end of the test resistor (16688-
01) through the current meter (76652-02) to ground
as shown in Figure 5. Insert the other end of the
test resistor into the high voltage output tube of the
power supply.
! CAUTION
> Ensure the Current Meter (76652-02) is
set to the μA scale.
5. Open the cabinet door and position jumper JP4
on the main PC board so that it covers (shorts)
both terminals.
6. Turn the AC power to the power supply ON.
7. SLOWLY adjust the kV adjust knob fully
clockwise. The external Current Meter (76652-
02) should read within the ranges noted in Figure
4. If it reads correctly, the problem is not in the
power supply and the high voltage cable and
spray applicator should be checked for the cause.
If the reading is not within the specified range refer
to "Bench Testing" in the "Maintenance" section of
this manual. If the external current meter reads
correctly, but the meter on the power supply does
not, replace the power supply meter.
8. Turn the power supply OFF. Disconnect the
Current Meter (76652-02) and remove the Test
Resistor (16688-01). Reposition JP4 so that it
covers only one terminal. When ready to resume
spray operations, reconnect the high voltage cable
and turn the power supply ON.
POWER SUPPLIES AND
SCI VALUES
SCI Range
Power Supply (in μA)
77070-33 120 - 170 μA
CP-08-01
 9040 Classic HV Power Supply - Maintenance

Before troubleshooting, ensure that the power

supply is plugged into a live outlet of the appropriate
voltage. All electrical measurements in the
"Troubleshooting Guide" are nominal and may
vary as much as +/- 10% depending on the test
conditions and the test equipment used. Refer to
Figures 6 and 9 for location of parts called out in the
"Troubleshooting Guide" in this section.

For bench testing, jumper JP4 should be used to

trigger the high voltage output (see "PC Board
Test Jumper" discussed at the beginning of the
"Maintenance" section).
Figure 6: Current Output Test

Bench Testing
Testing
Equipment Required:
- Volt / Ohmmeter
The "Troubleshooting Guide" provides information
for troubleshooting the power supply when improper
operation is obtained and the problem has been
traced to the power supply. Proper troubleshooting
should ONLY be accomplished with specific test
equipment by qualified electronics technicians or
authorized ITW Ransburg representatives.
! WARNING
> The troubleshooting procedure outlined
in the "Troubleshooting Guide" requires
measurement of voltage potentials that can
cause SERIOUS BODILY INJURY if
proper measuring procedures are not
followed. For this reason, proper trouble-
shooting should ONLY be accomplished
with specific test equipment by qualified
electronics technicians or authorized ITW
Ransburg representatives.
! CAUTION
> The high voltage multiplier and high
voltage cable contain significant capaci-
tance that will store charge. ALLOW
approximately 10 seconds for this charge
to bleed off BEFORE opening the cabinet
door OR REMOVING the high voltage
cable from the power supply or spray
applicator.
NOTE
> Before going through the trouble of a
complete bench test, jumper JP4 on the
main PC board to trigger the high voltage
and see if the suspected problem goes
away. If it does, replace the high voltage
trigger device (flow switch, pressure
switch, PC contact, etc.) or repair the in-
ternal wiring of the power supply con-
nected to the trigger device, and test
again. If the problem does not go away,
then proceed with a bench test.

CP-08-01 20
9040 Classic HV Power Supply - Maintenance
SERVICE LEVEL
Personnel who service this unit must be qualified
electronics technicians. Replacement parts are
designed to be made at the assembly level. (See
the "Parts Identification" section of this manual for
replacement assemblies and part numbers.)
! WARNING
> ALWAYS turn power to the power
supply OFF
OFF, unplug the electrical cord from
its outlet, remove the front panel fuse, and
lock the power supply out before making
repairs or replacements.
! CAUTION
> DO NOT attempt to make repairs to
the printed circuit board! Do not attempt to
make repairs beyond those described. All
others should be made ONLY by ITW
Ransburg service personnel.
REPLACEMENT
PROCEDURES
Before making replacements, check for defective
wiring or connections between the affected
components. If there is a broken wire, defective
insulation, or dirty, loose, or corroded connections,
repair or replace them before going to the expense
of replacing a component.
Front Panel Fuse 1FU
1. Insert screwdriver into slot in front panel fuse
holder, push in, and rotate counter-clockwise.
2. Remove screwdriver and fuse holder will slide
out.
21
3. Remove fuse from fuse holder and replace with
new fuse (see "Parts Identification" in this manual
for part numbers).
4. Insert fuse holder back into front panel and with
a slight inward pressure, rotate screwdriver
clockwise until it locks into place.
PC Board Fuse F2
(Refer to Figure 3 for Fuse Location)
1. Ensure power supply is unplugged from AC
outlet and open cabinet door.
2. Replace defective fuse (see "Parts Iden-
tification" section of this manual for part numbers).
NOTE
> A spare F2 PC board fuse, included
from the factory, is located in the lower
right hand corner inside the cabinet door.
3. Secure power supply cabinet door and plug
power supply back in.
ON/OFF Switch 1SW
1. Ensure power supply is unplugged from AC
outlet and open the cabinet door.
! WARNING
> ALWAYS double check that the control
unit is unplugged from its AC outlet BE-
FORE working with any internal wiring.
2. Remove the four (4) quick connect terminals
from the rear of ON/OFF switch 1SW.
CP-08-01
 9040 Classic HV Power Supply - Maintenance

3. Loosen the line cord grommet on side panel

NOTE
> It is recommended that the four (4)
ON/OFF switch wires be tagged with
their respective terminal connections to
1SW before removing.
and pull damaged cord out.
4. Insert new line cord (see "Parts Identification"
section of this manual for part numbers) through
grommet and connect to 1TB as follows:

From To
3. Press panel retaining clips on top and bottom of 1TB-GROUND Line Cord Ground
switch 1SW together and push switch out of panel 1TB-N Line Cord Neutral/Common
from the inside. 1TB-L1 Line Cord Hot/Line

4. Press new switch (see "Parts Identification"

section of this manual for part number) into panel 5. Tighten side panel grommet.
opening with terminals 1A and 2A to the bottom of
the cabinet. 6. Secure cabinet door and plug power supply
back in.
5. Reconnect the four (4) quick connect terminals
to the new switch as follows: Pressure Switch
1. Disconnect pressure signal input line from
From To pressure switch.
1FU-2 1SW-1
1TB-N 1SW-2 2. Ensure power supply is unplugged from AC
1TB-S1 1SW-1A outlet and open cabinet door.
1TB-S2 1SW-2A
3. Remove two (2) wires from pressure switch
terminals.
6. Secure cabinet door and plug power supply
4. Loosen hex nut from fitting and remove pressure
back in.
switch and fitting from the power supply.

5. Remove fitting from defective pressure switch

AC Line Cord and install on new pressure switch (see "Parts
1. Ensure power supply is unplugged from AC Identification" section of this manual for part
outlet and open the cabinet door. numbers).

6. Install new pressure switch in power supply by

! WARNING
> ALWAYS double check that the control
unit is unplugged from its AC outlet BE-
FORE working with any internal wiring.
2. Using a screwdriver, disconnect damaged line
cord from 1TB-L1, 1TB-N, and 1TB-GROUND.
securing hex nut to fitting.
7. Attach two (2) wires to the NO (normally open)
and C (common) terminals of the pressure switch
(it does not matter which one goes where). DO
NOT attach any wires to the NC terminal of the
pressure switch.

CP-08-01 22
9040 Classic HV Power Supply - Maintenance

8. Secure cabinet door and plug power supply 9. Plug connector 1PL back into the high voltage
back in. Multiplier.

9. Reconnect pressure signal input line to pressure 10. Secure the cabinet door and plug the power
switch. supply back in.

High Voltage Multiplier

Voltage 11. Reinstall the high voltage cable.

LED Display Board

NOTE 1. Ensure power supply is unplugged from AC
outlet and open cabinet door.
> Because the high voltage multiplier
contains energy storage components that
2. Unplug display board connector from 9PL on
can cause serious shock injury, it is not
main PC Board.
field repairable. Warranty will be voided if
the high voltage multiplier seal is broken.
3. Remove two (2) screws that mount display
If the high voltage multiplier is defective
board to inside of cabinet door and remove display
contact your authorized ITW Ransburg
board from power supply.
representative for exchange or repair.
4. Install new display board (see "Parts
Identification" section of this manual for part
1. Remove high voltage cable from power supply. numbers) in power supply.

2. Ensure power supply is unplugged from AC 5. Reconnect connector 9PL to main PC board.
outlet and open cabinet door.
6. Secure the cabinet door and plug the power
3. Unplug connector 1PL from the top of the high supply back in.
voltage multiplier.
Kilovolt (kV) or
4. Remove the six (6) screws that mount the high Microamp (μA) Meter
voltage multipliers’ aluminum housing to the back
1. Ensure power supply is unplugged from AC
panel.
outlet and open cabinet door.
5. Remove the high voltage multiplier assembly
2. Remove two (2) hex nuts from wiring terminals
from the power supply.
and remove wire lugs.
6. Remove the three (3) screws that secure the
3. Remove four (4) hex nuts that mount meter to
aluminum housing to the high voltage multiplier.
door.
7. Install the aluminum housing on the new high
4. Remove old meter and install new one. (See
voltage multiplier (see "Parts Identification" section
"Parts Identification" section of this manual for
of this manual for part numbers and ordering
ordering information.)
information). Ensure connector 1PL faces the
front of the housing before installing.
5. Reconnect wire lugs to meter (purple wire goes
to + terminal of meter).
8. Install the high voltage multiplier assembly in
the power supply by securing the six (6) mounting
6. Secure cabinet door and plug power supply
screws to the back panel.
back in.

23 CP-08-01
 9040 Classic HV Power Supply - Maintenance
Main PC Board
1. Ensure power supply is unplugged from AC
outlet and open cabinet door.
2. Disconnect plugs 6PL, 7PL, and 9PL (see
Figure 7).
3. Remove two (2) screws from heat sink base
and lift the PC Board out.
! CAUTION
> DO NOT remove the PC board from
the heat sink as it is an integrated assem-
bly.
4. Insert new PC board (see "Parts Identification"
section of this manual for part numbers) and
secure the two (2) heat sink screws.
5. Reconnect plugs 6PL, 7PL, and 9PL.
6. Secure cabinet door and plug power supply
back in.
High Voltage Adjust
Voltage
Potentiometer
1. Remove knob from high voltage adjust
potentiometer by using a 1/16" Allen wrench to
remove the two (2) set screws.
2. Ensure power supply is unplugged from AC
outlet and open cabinet door.
3. Remove the heat shrink tubing and unsolder
the three (3) wires from high voltage adjust
potentiometer 1POT.
NOTE
> It is recommended that the three (3)
wires be tagged with their respective ter-
minal connections to 1POT before
unsoldering.
CP-08-01
4. Remove the hex nut securing 1POT to the
cabinet door and remove 1POT.
5. Install the new potentiometer (see "Parts
Identification" section of this manual for part
numbers) in the cabinet door.
6. Using heat shrink tubing and appropriate solder
techniques, solder the three (3) wires to the new
potentiometer as follows:
From To
7PL-1 1POT-1
7PL-4 1POT-2
7PL-5 1POT-3
7. Secure the cabinet door and plug the power
supply back in.
8. Reinstall adjust knob using 1/16" Allen wrench.
Power Supply 1SUP
1. Ensure 9040 Classic Power Supply is
unplugged from AC outlet and open the cabinet
door.
2. Remove the four (4) screws from the 1SUP
power supply cover plate and remove the plate.
! WARNING
> ALWAYS double check that the power
supply is unplugged from its AC outlet
BEFORE removing the cover plate from
power supply 1SUP.
3. Remove connectors 8PL and 10PL from power
supply 1SUP.
4. Remove the four (4) cover plate standoffs from
power supply 1SUP and remove the power supply
from the unit.
24
9040 Classic HV Power Supply - Maintenance

5. Install new 1SUP power supply (see "Parts NOTES

Identification" section of this manual for part
numbers) using the four (4) cover plate standoffs.
Ensure larger terminal strip (10PL) of power supply
1SUP faces left side of unit as shown in Figure 9.

6. Connect connectors 8PL and 10PL to new

power supply and reinstall cover plate.

7. Secure cabinet door and plug power supply

back in.

25 CP-08-01
 9040 Classic HV Power Supply - Maintenance
TROUBLESHOOTING GUIDE
General Problem Possible Cause
AC Power ON 1. Front panel fuse 1FU or PC board
Indicator (Green fuse F2 defective
LED) Does Not
Light when ON/OFF 2. Connector 7PL or 9PL not properly
Switch is ON plugged into main PC board
3. Improper input line voltage
4. Improper exhaust fan or conveyor
interlock connections
5. Defective ON/OFF switch 1SW
6. Defective power supply 1SUP
7. Defective LED display board
No or Low kV 1. High voltage adjust knob not set to
Output at Spray proper value
Applicator when HV
ON Indicator (Red 2. Connector 6PL or 1PL not properly
LED) is Lit plugged into respective locations
3. Defective spray applicator or high
voltage cable
4. Loose or broken wire in power
supply
5. Main PC board defective
6. Defective high voltage multiplier
(Continued On Next Page)
CP-08-01
Solution
1. Replace defective fuse.
2. Properly attach connector.
3. Ensure voltage across terminals L1 and N of
terminal block 1TB is between 90 and 264
VAC.
4. Correct connection so that voltage across
terminals L2 and N of 1TB is between 90 and
264 VAC.
5. Voltage across terminals 1A and 2A of ON/
OFF switch 1SW should be between 90 and
264 VAC. If not, replace switch 1SW.
6. Voltage across terminals 2 and 3 of plug 7PL
on main PC board should be 18 VDC. If not,
replace power supply 1SUP.
7. If all other functions of power supply are
normal, replace LED display board.
1. Set high voltage adjust knob to proper value.
2. Properly attach connector.
3. Perform a kV output test on the power supply.
If proper readings are obtained, check cable or
spray applicator for cause (see spray applicator
service manual).
4. Check all wiring connections for integrity.
Repair wiring as needed.
5. Disconnect 1PL from high voltage multiplier
and plug into LTST5000 Tester. If improper
readings are obtained, replace main PC board.
6. Disconnect HV cable from power supply. If
problem is still present, connect LTST5000
Tester to 1PL and test. If results of test are
OK, replace high voltage multiplier.
26
9040 Classic HV Power Supply - Maintenance
TROUBLESHOOTING GUIDE (Cont.)
General Problem Possible Cause
No kV Output at 1. Connector 6PL not properly
Spray Applicator plugged into PC board
and High Voltage
ON Indicator (Red 2. Improper air signal to high voltage
LED) is Not Lit trigger device (air flow switch,
pressure switch, etc.)
3. Defective high voltage trigger
device (flow switch, pressure
switch, etc.) or wiring
4. Main PC board defective
1. Parts are too close to the spray
Power Supply applicator
Overloads
Excessively 2. Overload set point set too sensitive
3. Defective spray applicator
4. Defective high voltage cable
5. Main PC board defective
6. Defective high voltage multiplier
Component Not 1. Wiring to/from component loose
Working, but kV or broken
Output OK
2. Defective component
27
Solution
1. Properly attach connector.
2. Turn signal on and adjust to proper setting.
3. Short PC board jumper JP4. If high voltage
comes on, replace high voltage trigger device
or repair wiring from trigger device to PC board.
4. Replace main PC board.
1. Ensure sufficient distance between spray
applicator and parts.
2. Adjust PC board potentiometer 1 turn counter-
clockwise to make less sensitive. Repeat if
necessary.
3. Disconnect high voltage cable from spray
applicator and test in open air, at least 1-foot
from surrounding objects. If overload goes
away, check spray applicator for cause.
(Warning: Contact end of cable will be at
high voltage; after testing, discharge
contact by contacting to ground before
touching!)
4. Test power supply with high voltage cable
removed. If overload goes away, replace the
high voltage cable.
5. Place PC board jumper JP5 over pins 1 and 2
(overload OFF) and test. If power supply
overloads, replace main PC board.
6. If 1 thru 5 above are OK, replace the high
voltage multiplier.
1. Repair loose or broken wire.
2. Replace component.
CP-08-01
 9040 Classic HV Power Supply - Maintenance

Figure 7: Troubleshooting

CP-08-01 28
9040 Classic HV Power Supply - Maintenance

Figure 8: 77070-33 Classic High Voltage Power Supply Block Diagram

29 CP-08-01
 9040 Classic HV Power Supply - Maintenance

NOTES

CP-08-01 30
9040 Classic HV Power Supply - Parts Identification

PARTS IDENTIFICA
ARTS TION
IDENTIFICATION

Figure 9: 9040 Classic High Voltage Power Supply - Parts Diagram

31 CP-08-01
 9040 Classic HV Power Supply - Parts Identification

9040 CLASSIC HIGH VOL TAGE POWER SUPPL

VOLT Y -
SUPPLY
PARTS LIST (Figure 9)
ARTS
Item # Part # Description Notation
1 PC Board and Heat Sink Assembly:
77122-33 For 77070-33 Automatic Applicator
2 High Voltage Multiplier (Oil-Filled):
76304-04 For 77070-33, 100kV
3 LSME0087-00 ON/OFF Switch and Cover 1SW
LSME0081-00 Bulb, 24V
4 70105-03 Knob, High Voltage Adjust
70556-03 High Voltage Adjust Potentiometer 1POT
5 76436-01 Kilovolt (kV) Meter 1M
6 76436-02 Microamp (μA) Meter 2M
7 Pressure Switch Assembly: 1FS
25766-106 Pressure Switch 1PS, 2PS
8 75337-05 Power Supply, 18 VDC 1SUP
9 LSME0082-04 Fuse, PC Board, Slow Blow, 4 Amp F2
10 Fuse, Front Panel:
76469-00 Fuse Holder 1FU, 2FU
72771-06 Slow Blow, 1 Amp, 110-120 VAC Input 1FU
72771-01 Slow Blow, 0.5 Amp, 220-240 VAC Input 1FU
11 70539-00 Ground Wire Assembly
12 Overload Indicator and Reset Switch Assembly:
LSME-0061-00 Overload Indicator
LSME0062-00 Bulb
76441-00 Lens, Yellow
76443-01 Bulb
13 5627-00 Rubber Feet
14 LSME0060-00 High Voltage On Indicator
LSME0062-00 Bulb
15 76895-09 Analog Input Board
16 LSCH-0009 Dielectric Lubricant (Not Shown)

CP-08-01 32
9040 Classic HV Power Supply - Parts Identification

9040 CLASSIC HIGH VOLTAGE POWER SUPPL

VOLT Y -
SUPPLY
RECOMMENDED SP ARE P
SPARE AR
PAR TS
ARTS
Description Part # No. of Applicators Notes
Fuse, Front Panel 72771-06 1 1 2 2
Deluxe Test Kit 76652-04 1 1 1 1 For Troubleshooting
Purposes Only
Test Resistor 16688-01 1 1 1 1 For Troubleshooting
Purposes Only
Fuse, PC Board LSME0082-04 2 4 6 8
PC Board Assembly 76892-33 1 1 1 2
High Voltage Multiplier 76304-04 1 1 1 1
Power Supply Tester LTST5000-00 1 1 1 1 For Troubleshooting
Purposes Only

9040 CLASSIC HIGH VOLTAGE POWER SUPPL

VOLT Y -
SUPPLY
ACCESSORIES
Description Part #
Control Unit/Power Supply Test Assembly LTST5000-00
High Voltage Test Probe and Meter 76652-01
Current/SCI Meter 76652-02
Deluxe Meter Kit (Includes 76652-01, 76652-02, and Paint Meter) 76652-04
Test Resistor 16688-01

33 CP-08-01
 9040 Classic HV Power Supply - Parts Identification

NOTES

CP-08-01 34
9040 Classic HV Power Supply - Warranty Policies
WARRANTY POLICIES
LIMITED WARRANTY
WARRANTY
ITW Ransburg will replace or repair without charge
any part and/or equipment that falls within the
specified time (see below) because of faulty
workmanship or material, provided that the
equipment has been used and maintained in
accordance with ITW Ransburg's written safety
and operating instructions, and has been used
under normal operating conditions. Normal wear
items are excluded.
THE USE OF OTHER THAN ITW RANS-
BURG APPROVED PARTS, VOID ALL
WARRANTIES.
SPARE PARTS: One hundred and eighty (180)
days from date of purchase, except for rebuilt
parts (any part number ending in "R") for which the
warranty period is ninety (90) days.
EQUIPMENT: When purchased as a complete
unit, (i.e., guns, power supplies, control units,
etc.), is one (1) year from date of purchase.
WRAPPING THE APPLICATOR, ASSO-
CIATED VALVES AND TUBING, AND
SUPPORTING HARDWARE IN PLASTIC,
SHRINK-WRAP, OR ANY OTHER NON-
APPROVED COVERING, WILL VOID THIS
WARRANTY.
35
ITW RANSBURG'S ONLY OBLIGATION
UNDER THIS WARRANTY IS TO REPLACE
PARTS THAT HAVE FAILED BECAUSE
OF FAULTY WORKMANSHIP OR MATER-
IALS. THERE ARE NO IMPLIED WARRAN-
TIES NOR WARRANTIES OF EITHER
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. ITW RANS-
BURG ASSUMES NO LIABILITY FOR
INJURY, DAMAGE TO PROPERTY OR
FOR CONSEQUENTIAL DAMAGES FOR
LOSS OF GOODWILL OR PRODUCTION
OR INCOME, WHICH RESULT FROM USE
OR MISUSE OF THE EQUIPMENT BY
PURCHASER OR OTHERS.
EXCLUSIONS:
If, in ITW Ransburg's opinion the warranty item in
question, or other items damaged by this part was
improperly installed, operated or maintained, ITW
Ransburg will assume no responsibility for repair
or replacement of the item or items. The purchaser,
therefore will assume all responsibility for any cost
of repair or replacement and service related costs
if applicable.
CP-08-01
CP-08-01
Service Manual Price: €25.00
25.00 (Euro)
$30.00 (U.S.)

Manufacturing
1910 North Wayne Street
Angola, Indiana 46703-9100
Telephone: 260/665-8800
Fax: 260/665-8516
www.itwransburg.com

Technical/Service Assistance Telephone: 800/ 626-3565 Fax: 419/ 470-2040

Telephone: 800/ 233-3366 Fax: 419/ 470-2071

Technical Support Representative will direct you to the appropriate telephone number
for ordering Spare Parts.

Form No. CP-08-01

© 2008 Illinois Tool Works Inc. All rights reserved. Litho in U.S.A.
Models and specifications subject to change without notice. 11/08