tein Canad
set 09a Pr
Installation/Service Manual
for Vitola-biferral-e oil/gas boiler
Series BEA
s
VIESMANN
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
Vitola-biterral
with optional electronic:
indoor/outdoor control Trimatik
This boileris for use with Rillo burners for oi (#2 fuel ol) or
{gas (natural gas or propane gas). One bumer is standard
equipment
For detailed wiring instructions, please refer to wiring
schematics provided with control systems. Venting and
burner instructions. are packaged in the respective burner
cartons,
‘The installation of the unit shall be in accordance with the
regulations of the authorities having jurisdiction, Reference
CSA Standard B-139, Installation Code for Oi Burning
Equiament, or relerence CANICGA - B 149.1 or 2, Installa-
tion Codes for Gas Buming Appliances and Equipment.
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such re-
{uirements, to the National Fuel Gas Code, ANSI 2223.1
latest edition for gas boiler installations.
For oil installations, install in accordance with the latest
edition of NFPA 31 “Standard for the Installation of Ol
Burning Equipment” andior in accordance with the local
|urisdiction,
Where required by the authority having jurisdiction, the
installation must conform to the Standard for Controls and
‘Safety Devices for Automatically Fired Boilers, ANSVASME
esp
Allelectrical wiring sto be done in accordance with thelatest
edition of the National Electrical Code ANSI 2223.1/NFPA
70, In Canada use CSA C22.1 Part { andlor local codes.
If boller is equipped with boiler control E/KR or Trimatik, two
safety high limits are already factory-installod, (1-manually
adustable max, up to 90°C [194°F], t-ixed at 110°C [230
°F] with manual reset)
Max. boller operating pressure 20 psi (207 kPa).
Max. boller temperature 250% (121°C),
‘Any damages caused by operation in excess of the above
mentioned tomperature and pressure are not the respon:
silty of Viessmann Manufacturing Company Ine.
Standard equipment:
Boller shell with stainless steel combustion chamber.
Boiler mounting stand packed in separate carton.
Boller enclosure, insulation, and boiler control packed in
separate carton with cleaning brush.
Accessory hardware, cast-iron safely header, pressure reliet
valve, pressure gauge, and alr vent are plastic-bagged in
‘combustion chamber.
Combustion chamber door packed in separate carton.
Bumer (ol or gas) packed in separate carton complete with
barometric draft control
Attention:
Permits from local authorities should be obtained before
instaling the boiler.
Forboiler assembly please folow the step by step assembly
instructions starting on page 4 ofthis manual
Installation must be mage in accordance with local ordinan:
ces which may differ from this Installation Manual
Table of contents on page 28.
\Viessmann Manufacturing Company Inc
750 MeMuray Road
Waterloo, Ontario, Canada N2V 265
Tel: (519) 85-0990 Fax: (519) 895-0967
\Viessmann Manufacturing Company (US) In.
153 Vermont Avena, 6g. 3
Warwick, Ahode Island 02868 USA
Tol: (401) 732-0667, Fax: (401) 732-0500LL
ny manold |
2 Spek
1
conngetions
VEER ( 98, -20,-20)
Iie Bea (SS, 36-83)
Castvon
ive cola
2 Return connections
4 Vas BEA 18, -22,-20)
112" BEA (25, 46-58)
Expancion tank,
Sate aah roi,
and boter
fain
Bole base
Heating connections and control unit openings. Note: Pipe connections may be flanged or threaded nipples
TECHNICAL DATA
[Boller Medel No. BEA BEA] BEA20[ __BEA5| ‘BEAGE BEA]
ou Burner resents] Feaeaze| Feaazs| — Feaeaas| Feneawel FioBEAsd
out vw 24 2s x = e a
a 1703] ete 200
BOE ou i eI BI 3 3 id
ain 72080 20] 116089 12703] 160000 eon
Not eB -Frag” Bun Bateo Sito rohees theo] 188855 tee
eral Eat Cajon
ions, APOE eran ora ora e734 79% eri)
| at Gas Borer CHRPRGEATS | GHOONEERGE] —GROONBERTE ‘GHOONBERTS | GO NBEAGE|
bot sw 2% 2 a ‘
ot 5008 14083 assole] nat
OE ouput ie 23 3 = id
aun 74080 tenets 125060] gen,
Net eB Aran” Be 8 103 Yfaco] Sia
dona Fos Utzon | |
ions: APOE car! sare sar%) sare sao] son
ropane Ges Burner Gime PREK-6| GT PREKze| — GaOOPBEATS iee=PBEA-Ae|— GwORBEA TE
oie sot dimensions | |
te 0 mn eam ou | nm gv 7eemm 91 ue eam oe ye ose oye
i Sinn Sam Biel enn Biel cermn “Tse eeem 4s Samm ie:
ew Sonn GBam Ae |ean see eum a) Sesmm zeae| SS zed
Ova onsions
arg se4nm 204°] s00mm 3512+ S56 nm oso mm A1"1172mm 48278 mm 50
awe Sémm Sei | Sern 35 ye| Seren Soom arine|'remm ye aemm Soe
a foe Scémm elie] Sern Srue| eamm see relmm fove| msm Sie] aeNm Sooke
iin nit iatkg_—810a|_ieang_ 661 02hg 2a o50ig” EES] TOAIg” 6H Tba| ig THO
conn ber roe ee, on ee we ee
water 64 16 34 823 1/4 104 274i) 104 a7 tia) 133, ‘35 181 4134
Maximum operating |
a rsa sop 207404 pul z07iPa sop zoTIPa ope] zzMPa opal ZOTAPA opel
Bee rmoctore
ae Comacons 1 ie te! nie ie] ne
arom Ms I I 2 2! 2|
en r t 5 + i "
ote pip conecone
es 190mm oom 5 150mm 6 0mm 6 180mm 7 100mm
anregserar: sire. oe we fooskre. oF wo |osePa cr-wo |cosiPa of we] oobiPa oo wal KPa OP wa
it oe cur incoimeton castor
Propane bumers have same input and output ae natal gas bu
‘Net IeB=R rating based on ping and
2
AT KW figures are approximate
ip alowanos of 146 "Wit optional sackBoiler Location
Boiloris for installation on combustible floor without addtion-
al base requirements. Boiler must not be installed on carpet-
ing.
Use the four leveling bolts provided on boiler base to level
boiler on uneven fioor.
Alcove installation - minimum clearances
ty
Y
Top view
Burner
oil or gas
48° Minimum front
‘learance for service
Recommendation:
Itboileris located in acontined space, installoil shut-off valve
‘ormain gas shut-off valve (gas cock) and main power supoly
switch in easily accessible location outside the confined
space.
‘Combustion air supply
‘This boller needs fresh air for safe operation and must be
installed so there are provisions for adequate combustion
and venation air,
Canada
Refer to the Installation Code For Oil Burning Appliances,
(CSA B139-1976 and Addenda) for oll burners, and the
Natural Gas Installation Code (CAN/CGA-B149.1) for gas,
burners,
Always use latest edition of instalation codes,
USA
Provisions for combustion and ventilation air in accordance
with section 5.3, Air for Combustion and Ventilation, of the
National Fuel Gas Code, ANSI 2223.1 (latest edition), or
applicable provisions of the iocal building codes.
Semana fee 8 Se was
Seles | Te |
Provide ample clearance at the boiler front to allow for easy
removal of the boiler combustion chamber.
Length of combustion
chamber
eo mm
880 mm
om
0mm
Som
1080 mm
{tinimum clearances to combustibles
aintain clearance from engl wall
vont mater or gas, $1"
ML
; C1
Boterstand | | ————+
Z | Se Minimum
tonto
forseniong
MM Ld Vi,
ova wagon
Ccombustele Heong when
‘sea wit blr sana
‘Minimum clearances to combustible construction
(All measurements from boiler enclosure)
aac, 159 mm €
Feige ro Bomm &
facies) 230mm s
‘Alcove installation
he 189mm €
Eee and Sides 139mm &
Fi ae og 180 mm
bi 230mm
For proper maintenance and service we recommend main-
taining a front clearance of 1200 mm (48") on all models,
ATTENTION:
‘The boiler must not be located in areas or rooms where
‘chemicals are stored, or aggressive vapors (for example hair
spray, perchioroethylene or carbon tetra chloride), high dust
levels or high humidity levels are present.
Heat exchanger corrosion might occur and reduce the
Iiftime of the boiler significantly. If above criteria are not
properly observed and boiler damage results, any warranty
fon the complete boiler and related components will be null
and void.
Be aware that best overall system performance is achieved
‘when all components are properly sized. Sizing of the re-
quired circulating pump according to the pipe layout and
calculation of a proper volume expansion tank Is vital to
obtain the system's peak performance. 5Excerpt from our warranty terms
Boller is not covered under any warranty terms for damages
resulting from the following:
Improper application and installation, installation by un-
qualfied personnel, ignorance of instructions, improper ser-
vice and maintenance work, incorrect replacement com-
pponent selection or application, incorrect feid wiring,
Full warranty applies only when boller is installed and
operated according to instructions and used only with the
proper gas and the applicable gas pressures.
For details, refer to boiler warranty ceriicate.
‘Step by Step Installation Instructions - Summary
Vitola-biferral Boller
Boiler transport and handling
Remove all packaging from stainless steel combustion
chamber, and chamber itself from boiler.
‘Theboiler shellmay be handled by asingle person by means
ofa fridge car, or carried by two people using 3/4” steel pipe
through the lifting lugs.
pes may be used as rollers.
Mounting of boiler stand.
‘Turn boiler upside down (skids face upwards). Boiler stand
front and rear panels are alike.
For attachment use the four 12 mm hex. bolts with washers
provided.Insta loor leveling bolts in ront an rear panels wien floor
Cut prediilled spacing suppor bars (if not already supplied
recut), so that the bar length fs 5/16" shorter than the total
boiler skid length.
Attention: Cut off bars atthe side where the predriled hole
patter is present.
(Note: Floor leveling boks may also be installed in the
opposite way as shown above if this provides better wrench
Tip: Align bar inside boiler plate - mark oppot
inside boilerplate and cut
te side againInsert bars in front and rear panels and secure in place by
Using the eight @mm hex. bolts, washers and nuts provided.
Tighten ail bots!
‘Tum boiler assembly.
Use 4/4" steel pipe in liting lugs to set boiler in place,
Position boiler and adjust floor leveling bolts f necessary.
‘When required, avent pipe adapter tings factory-supplied.
‘Attach to castiron flue collar and secure in place with 3
self-tapping screws.
‘Attaching the insulation on enclosure panels. All parts are
packaged in insulated enclosure carton.Install the four 8 mm hexagon botts (extended neck) in the
prethreaded openings in boiler rear plate,
Sots in rear insulation blanket may be covered with sel
achesive nylon strips,
ry supplied
‘Attach rear insulation blanket - all knock-outs provided.Reducing tee and drain valve installed.
Install reducing tee for expansion tank connection (and
automatic fil when required), and boller drain valve on
bottom 1° boiler tapping,
Insta 1" 20" elbow and 1" pipe nipple supplied to boiler top
tapping 1.
Boiler pressure test
“The boiler must be leak tested before being placed in opera-
tion,
Before boiler is connected to piping or electrical power
supply, it must be hydrostaticaly pressure-tested with a
max. of 45 psi (310 kPa).
1. Install safety manifold with pressure gauge and air
vent. Install temporary cap on 3/4" nipple extension
(nipple for pressure relief valve mounting).
ATTENTION:
No boiler isolation valve must be installed between boiler
supply and safety manifold (see boiler piping section).
2. Cap supply and return pipe.
3. Connect 1/2" garden hose to boiler drain valve and fil
boiler slowly uni pressure gauge indicates max. 45 psi
(10 kPa),
4, Maintain pressure for 15 minutes. During time of
pressure testing, do not leave boiler unattended.
'5. Inspect all pipe joint connections, the safety manifold
‘and boiler base with flashlight for leaks.6. After 15 minutes, release water pressure from boiler by
‘opening boiler drain valve slowly, remove caps from
supply and return pipe as well as 3/4” cap from safety
‘manifold nipple ard install pressure relief valve
immediately instead of 314” cap,
After boiler has passed pressure test, proceed with installa
tion
Boiler water piping
Bola front
ATTENTION:
Install safety manifold with pressure relief valve, pressure
gaugeand air ventto boiler supply direcily. No isolation valve
‘ustbe installed between boiler supply and safety manifold
Before boiler is connected to a piping/heating system which
has previously been in service (bolle is a replacement
boiler), piping system should be flushed thoroughly with
water in order to remove sludge or other contaminants,
especialy in large piping systems such a ld gravy po
layouts.
Check system forpipe leaks, detective valves, etc, andmake
required corrections immediately
In case alow water cut-off is required by local codes, instal
prabe type (as shown below) or loat type in pipe conne
to safety header.
Low water cut-off
I boiler is installed above radiation level, a low water
device of approved type must be installed in all instanc
‘An approved low water cutoff device must be supplied and
installed by the mechanical contractor where required by
This boller does not require a flow switch
(Onca pressure testis finished, remove 814" cap and install
30 psi pressure relief valve.
Installation of wrap-around boiler shell insulation blanket,
slging one end of blanket under boiler shell
9Pull both ends to the top,
Spacers in plac
Attach 4
plate.
10
spacers in prethreaded openings in boiler front
‘Attach front insulation pad - knock aut all prepunched open:
ings with fingers.
vs
*
e
Sy
LS
Ensure that all openings protrude.
4
|Aliga tront enc!
Front panel mounted
Secure front panel in place with four 1/2" hex. bolts.
inst iront panel. Ensure that
(gap of approx. 1/16" to accommodate
Do not tignten
the bolt head
lip.in of side panels
Well cover plate removed - opening wire gate.
1"Installation of right side panel - hook rear side fist into hex.
bolts with extended neck.
Align pane! slots with hex. bolt heads. Push side panel
towards boiler - press- panel towards boller rear and down
‘0 hook in place.
Note: Side panels will only be tight once top panels in place
= ifthey feel to loose, camove pane's and tighten the 4 hex
bolts by another 1/2 or full turn,
Side panels and front panel attached,
Insert top enclosure panel
As installation help, two spacer rods are factory-supplied in
the service pocket remove and use to support top enclosure
panel. Panel s secured in the back by the safety header.Mounting of control package -
Standard bollr equipment E/KR. Installation as demon-
Un, at to optional boiler control
Trimatik
(8 screws) with
sert and|
Enclosure panel in place.Remove capllary sensor from protective caver and extend
the capillary wire carefully without kinking.
Insertall sensors to the end and pull back extra capillary into
boiler enciosure. Do not kink capillaries.
Slide capillaries diagonally rom inside the enclosure through
well cover opening,
Turn sensors around and inser capiiary tubes into stainless
steel well-there sno specifi location for each capillary tude
in the 5-point stainless steel well
4
Unelip right enclosure panel in front only. Extend burner plug
(lugs Timatk) 41 down and behind enclosure panel - clip
side panel in place again.
Open wire gate(s) at ear of top enclosure panel to feed al
tow voltage wires required to boiler control room thermostat,
‘operating control, ete)'
}
A
r
—<
All wites
ors by re-installingthe caver plate
8s steel well
panels, with 4 Philips sorews supplied.
!age wiring is naw within the boiler enclosure jacke!
‘and out of sight.‘Storing of 2 spacer rods in service pocket.
‘Switch off low voltage power switch on boiler contro
Flemove combustion chamber door fram carton. Use hinge
pin to attach to boiler doar hinges lett or right, whichever side
the door swings open to. Enough wall clearance must be
there in order to pull out the combustion chamber during
Tip: Maintain 18* clearance from wall to boiler side where
door is hinged,
Before closing combustion chamber door, ensure that com-
bustion chamber is inserted completely, handle facing
down, and that all equipment has been removed from
‘combustion chamber. SightyIitcast-iron door on opposite
side of hinge, close door and secure in place with four or
‘sx mm hexagon bolts.Safety manifle
Install ow water
jeutof required,
Uf an
cov) ver
Burner flange is already factory-installed on combustion
‘chamber door. Remove the two hexagon bolts.
For mounting and installation instructions on oil or gas
burner, follow bumer installation manual packed and
shipped in burner carton,
Boiler piping:
Pressure relief valve (mounted on safety manifola). A dis-
charge pipe in the same diameter as the pressure reli valve
discharge opering must be rigidly instalied directly onto the
pressure relief valve. This discharge pipe should extend to
a tloor drain and end approx. 150mm (6") above floor veri-
cally for proper discharge. Do not install any shut-off valve
inthis aischarge pipe or reduce pipe diameter. Do not pipe
ischarge to outdoors!
Location of safety manifold, make-up
‘water and expansion tank connections,
ATTENTION:
‘The Vitola-bferral boilers a special iow temperature heating
boiler which is designed to “cold-stat” and operate without
low water tomperature limit
The following piping system schematics are recommended,
oe
A - Return water "
te
—s |
Fig. A
‘LHaating zona - 1 Operating control
Circulating pump running continuously. System snot zoned.
Boller operating control isa single room thermostat or inde-
pendent indooriouidoor conirol system, boiler water
temperature therefore fully modulated, Recommended
boiler operating contro: Viessmann Trimatipone
Vertical
| “aystem
Fig. 8 LH Fig.D
2 Heating zones - 1 Operating canttal 2 Heating zones - Space heating and domestic hot water
(ne circulating pump running continuously on one zone,
system has two zones. Secon zone pump is activated on
emand by individual thermostat, only onJoft. Main zone
where citculaing pump runs continuously also operates
boiler with room thermostat (larger one of the two loops), oF
independent indoor/outdoor control. Recommended boiler
‘operating contol: Viessmann Trimat
Option:
The two circulating pumps are controled individually by
room thermostats on/of, boiler is independently controlled
by an indoorfoutdoor control system. Recommended boiler
control: Viessmann Trimatk
Same as "B", except three zones. (Third zone may be
domestic hot water storage tank). Recommended boiler
‘operating control: Viessmann Trimatik
18
Circulating pump for heating system running continuously.
‘System's not zoned, or, ifzoned, a pump pressure activated
bypass should be installed, or end switch shuts down cir-
‘uiating pump when all zones are closed. Recommended
boiler operating control: Viessmann Trimatik. Boiler water
temperature fuly modulating.
Verte!
Mul-zone system with individual pumps
Individual zone pumps onvott operated by individual room
thermostats Recommended boiler control: Viessmann
TrimatikCV - Bypass control vaive pressure-activated, or pump
could be deactivatod by additonal relay when all
motorized zone valves are closed.
CP - Circulating pump
FC - Flow chock valve
ZV - Motorized zone valve
Ro - Return
S - Supply
Vv - Vale
FoF
tem with . vs
Individual zone valves operated by the individual room
thermostats openiclose. Recommended boiler control
Viessmann Trimatix. Boiler water temperature fully modulat-
ing. Use pump pressure activated bypass, or end switch
shuts down circulating pump when all zones are closed,
Meum water J. _ High water J Meum
veep ystere P somperae sytem remperauresysion ~t
Vertical
—~
Fig.
‘Multzone variable temperature system
Formult-zone variable temperature systems, please consult
\Viessmann sales representative ofice for control options.
19‘The preceding system schematics, A-G, donot necessary
reflact all system components requted to construct the
system to make full functional. These schematics are to
be seen as guielines only. They further do not ciplay a
system varies oF concepts possible Specie system fay-
‘outs may be further discussed withthe local Vessmann
sales representative ofc.
‘A minimum of 2° circumferential clearance from norvinsu-
lated hot water pipes to combustible construction must be
‘maintained. in cases where the pipes are insulated with pipe
insulation of appropriate and sufficient thickness and insula:
tion value, the above clearance may be reduced to 0".
ATTENTION:
Do not at any time store any chemical substances in close
vicinity of hot water pipes!
Boller piping in heating/cooling application
The boiler, when used in connection with a retrigeration
system, must be installed so the chilled medium is piped in
parallel withthe boiler with appropriate valves to prevent the
chilled medium from entering the boiler.
The boiler piping system of a hot water heating boiler con-
nected to heating coils located in air handling units where
they may be exposed to refrigerated air circulation must be
equipped with fow control valves or other automatic means
to prevent gravity circulation ofthe boiler water during the
cooling cycie.
Chock installation instructions of chiller manufacturer care-
{uly for adeitional requirements.
Cooling season starts: Close valve V1 and open valve V2.
Heating season starts: Close valve V2 and open valve Vt
‘A metal tag should be attached to these valves as to pur-
pose.
Initial system fil
Treatment for boiler feed water should be considered in
areas of known problems, such as high mineral content and
hardness, Inareas where freezing might occur, an antireeze
may be added to the system water to protect the system,
Please adhere to the specifications given by the antireeze
‘manufacturer.
20
Use an antifreeze make which is non-toxic and, i plastic
pipes are used in heating system, consult pipe manufacturer
{or ype of antireoze. Do not use automotive Glycol.
Please observe that an antireezeiwater mixture may require
a backflow preventer within the automatic water feed, in-
fiyence components suchas diaphragm expansion tanks,
radiation etc. A 40% antifreeze content will give freeze-up
protection to-25 C (-819F). Do not use antireeze other than
specifically made for hot water heating systems. Systems
also may contain components which might be negatively
affected by antifreeze. Chack total system frequently when
filed with antitreeze. A non-toxic antifreeze is recom:
mended.
Additional attention must be given to the following para-
graphs:
1. Once system water is heated, disconnect circulating
pump and vent system of any remaining air within
piping, radiation and baler.
2. Check for proper boiler circulation, pump, zone valve,
thermostat or operating control function
8. Check high fimit aquastat by adjusting it to a setting
below the water temperature in the boiler. The gas
burner must be shutoff. Turning the dial back toa setting
higher than the present boiler water temperature must
resultin ignition of the main burner.
4. Cycle boiler onioff with the operating control thermostat
(oF indoor/outdoor control) to verily proper operation.
Annual shut-down
If boiler is used for comfort heating only and.not for domestic
hot water as well, the boilerdheating system should be shut
down during the cummertime,
1, Tum down operating contro! (thermostat)
2. boiler control E/KR or Trimatik is installed only: Push
control switch to “of” ("0") position.
3. Disconnect main power switch
Close main gas shut-off valve and turn gas valve knob
fon gas valve fo “oft position
ATTENTION
If systemis subject to freezing temperatures andis not fled
with antifreeze for protection, the system including the boiler
mustlee drained of water. Vaive before automatic feed valve
{if installed) must be closed; all other valves, air vents and
drain valves must stay open.
Advise the user(s) or ultimate owner
1. of the proper system operation sequence.
2. Explain the equipment as well as the need for combus-
tion at.
3, Demonstrate an emergency shut-down, what to do and
what notBefore leaving jobsite
Fill in and sigh warcant
owner for record keeping
card for boller and hand over to
Maintenance
ATTENTION:
Keep boiler clear and free from combustible materials,
‘gasoline and other flammable vapors and liquids,
Do not obstruct the tow of oombustion and ventlation ai.
Al following inspection-, maintenance:, service- and
ing work must be performed by a qualified service
Inspections during heating season -
Periodically:
Inspection of low water cut-offs, including flushing
types if used).
Inspect flow switch (t used}
Insaect main burner flame and follow burner manufacturer's
instruction manual for dotailed service and maintenance
guidelines. Manual shipped with burner.
Annually:
Boiler servicing - heat exchanger cleaning
A servicelinspection of the boiler, burner and the system is
recommended once a year, before the heating season
starts,
Cleaning the heat exchanger (flue gas passages)
1. Disconnect main power supply to boller and all heating
related components.
Close main oil or gas shut-off valve. (On gas burner
open gasoline union and remove gas pipe)
3. Allow boiler to cool dawn if necessary
4, Engure that combustion chamber door hinge pin is In
place.
Disconnect 7-pole 41 plug at burner connection.
Cable for 41 plug from E/KR 120-V runs behind side panel
and through Strain celstFlemove the four or six 8mm hexagon combustion chamber
door bolts and swing door in open position
Pull out stainless steel combustion chamber.
22
Brush heat exchanger with cleaning brush supplied and, if
necessary, use vacuum cleaner to remove loose deposits,
Rie-assemble unit in reverse sequence,
Additional check points of annual service inspection
Check flue pipe condition, chimney connection and chimney
itsel
Check pressure relief valve, system pressure and verily
proper operation of automatic feed if installed
Check heating pipe joints, valves, air vents, ete. System
leaks mustbe corrected immediately to avoie further defects,
‘Tho cause of dafect must also be dotermined in order to
avoid further problems.
(Check for proper combustion air supply and ventilation for
Check for combustible materials or chemicals stored too
close to the boiler. Operate high limits by dialing lower
sottings, switching burner onfoft to verity functioning of
same. Itlow water Cut offs installed, check and verify proper
function according to manufacturer's instructions,
When circulating pump is fieldinstalled or existing, check
requirements for maintenance or lubrication according to
manufacturer's specifications
(Check for oll tight fuel lines; clean or exchange fuel ll ters
annually. Chock and inspect ol tank.
‘Check for gas:tight connection of gas piping, unions, gas
valve and manifold
Check proper ignition and oll or gas burner operation.
Combustion test must be performed by a competent service
Do not use gasoline crankcase drainings or any oil
containing gasoline.
Do not attempt to start the bumer when excess oll has
accumulated, when the unt is full of vapour, or when the
‘combustion chamber is very hot.
‘Always keep the manual fuel supply valve shut of if the
burner is shut down for an extended period of time,
Donat starthe burner unless all cleanout doors are secured
inplace.
Do not tamper withthe unit or controls
Never burn garbage or paper in the unit and never leave
‘comoustioia material around i.Removal of existing boiler
(Applies to gas fired boilers)
When an existing boiler is removed from a common
venting system, the common venting Is likely to be too
large for proper venting of the appliances remaining
connected tot
[At the time of removal of an existing boiler, the following
steps shall be followed with each appliance remaining
connected to the common venting system placed in
operation, while the other appliances remaining connected
10 the venting systems are notin operation.
(a) Seal any unused openings in the commen venting
system,
{) Visually inspect the venting system for proper size and
horizontal pitch and determine there is no blockage or
restriction, leakage, corrosion, or any other deficiency
Which could cause an unsafe condition,
)
Insofar as is practical, close all building doors and
windows and all doors between the space in which the
appliances remaining connected to the common
venting system are located and other spaces of the
bullding. Turn on any exhaust fans such as range
hoods and bathroom exhausts, so they will operate at
maximum speed. Do not operate a summer exhaust
fan. Ciose fireplace dampers.
{@) Place in operation the appliance being inspected.
Follow the lighting instructions. Adjust thermostat so
appliance will operate continuously,
(6) Test for spillage at the draft hood relief opening after 5
minutes of main burner operation. Use the flame of a
match or a candle, or smoke from a cigarette, cigar or
Pipe.
(f) After it has been determined that each appliance
remaining connected to the common venting system
properly vents when tested as outlined above, return
doors, windows, exhaust fans, fireplace dampers and
any other gas burning appliance to their previous
condition of use.
{g) Any improper operation of the common venting system
should be corrected so the installation conforms with
the National Fuel Gas Code, ANSI 2223.1. When
resizing, any potion of the common venting system
should be resized to approach the minimum size as
determined using the appropriate tables in Appendix G
in the National Fuel Gas Code, ANSI 2223.1
Chimney
With this boiler installation, a corrosion resistant approved
liner must be installed in masonry or unlined chimneys
‘must be insulated to prevent condensation of fue gases in
cold weather.
Proper consideration must be given to shortest possible
vont connection, type of vent, chimney size.
Before connecting boiler to existing chimney, inspect
chimney for inside and outside conditions.
Side wall vent system
A side wall power vent system can be ordered from the
manufacturer. This package includes the appropriate
ower venter, vent terminal and adapter fitings for each
Vitola-biterrat boiler model, as well as installation
instructions.
‘The vent systom must terminate so that proper clearances
are maintained as cited in the National Fuel Gas Cod:
ANSI 2223.1, Section 7,14 as detailed in the Side Wall
Vent System ‘installation Instructions. Observe and follow
these instructions careful.
Note:
Boiler must be installed in such a way that gas ignition
system components are protected from water (dripping,
spraying, rain, etc.) during boiler operation and service
(Circulator replacement, control replacement otc.)
‘The boiler and its gas connection must be leak tested
‘bofore placing the boiler in operation,
For bollers for connection to gas vents or chimneys, vent
installations shall be in accordance with Part 7, Venting of
Equipment, of the National Fuel Gas Code, ANS! 2223.1
‘or appicabie provisions ofthe local building codes.
Vent connectors serving appliances vented by natural