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Beama Guide RCD Selection For Protection of Electric Vehicle Charging Installations - 0
Beama Guide RCD Selection For Protection of Electric Vehicle Charging Installations - 0
power to life.
March 2022
ABOUT BEAMA
BEAMA is the long established and respected trade association for the electrotechnical sector.
The association has a strong track record in the development and implementation of standards to
promote safety and product performance for the benefit of manufacturers and their customers.
This guide is intended as a practical guide for designers, specifiers and installers to enable them to
specify Residual Current Device (RCD) Protection of Electric Vehicle (EV) charging installations.
This Guide has been produced by BEAMA’s Building Electrical Systems Sector operating under the
guidance and authority of BEAMA, supported by specialist central services for guidance on UK
Internal Market, European Single Market, Quality Assurance, Legal and Health & Safety matters.
BEAMA’s Building Electrical Systems Sector comprises of major UK manufacturing companies.
Details of other BEAMA Guides can be found on the BEAMA website www.beama.org.uk
ACKNOWLEDGEMENTS
BEAMA would like to thank BSI, CENELEC and IEC for allowing references to their standards.
DISCLAIMER
This publication is subject to the copyright of BEAMA Ltd.
While the information herein has been compiled in good faith,
no warranty is given or should be implied for its use and BEAMA
hereby disclaims any liability that may arise from its use to the
fullest extent permitted under applicable law.
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sales@lewden.co.uk
Introduction 5
1. RCD selection 6
3. RDC-DDs 8
3.1. RDC-MDs 8
3.2. RDC-PDs 11
4. RDC-DD testing 12
8
INTRODUCTION
With the increased uptake of electric vehicles, installers of EV charging circuits are faced
with new requirements/products for the protection of such circuits. This guide covers
the various options/products for RCD protection of EV charging circuits.
The general requirements of BS 7671, IET Wiring Regulations, apply however, the
particular requirements detailed in Section 722 of BS 7671 supplement or modify the
general requirements contained in other parts of BS 7671.
RDC-M-unit
Unit that includes detection and evaluation of residual currents and
provides a mechanical operation to an RCD or circuit breaker to cause
switching of the monitored circuit
RDC-M-module
Module to detect residual direct currents and to provide a signal to
an electrically coupled switching device to cause switching of the
monitored circuit
05 BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS
1. RCD SELECTION
• Type B RCD; or
• Type A RCD, in conjunction with an RDC-DD; or
• Type F RCD, in conjunction with an RDC-DD.
• BS EN (IEC) 61008-1
• BS EN (IEC) 61009-1
• BS EN (IEC) 60947-2
• BS EN (IEC) 62423
RDC-DDs shall conform to BS IEC 62955. An EN adoption of the IEC 62955 did not exist
at the time of publication of this guide.
An RCD Type A or Type F in conjunction with an RDC-DD can be arranged with the
RDC-DD inside the EV charging equipment and the Type A or Type F RCD upstream
in either the charging equipment or the installation e.g., at the distribution board
/ consumer unit. The location of the RCD may be dependent on the method of
installation and / or type of EV charger supply cable.
BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS 06
2. EFFECTS OF DC FAULT
CURRENTS ON RCDS
Care must be taken where upstream ‘in-series’ RCDs are installed within
the installation.
A Type AC RCD should not be fitted upstream of a Type A, F or B RCD as the load
characteristics for which the Type A, F or B RCD has been selected could impair
operation of the Type AC RCD or in a worst-case situation render the RCD inoperable;
commonly termed as ‘RCD blinding’.
A Type A or Type F RCD should not be fitted upstream of a Type B RCD as the load
characteristics for which the Type B RCD has been selected could impair operation
of the Type A or Type F RCD or in a worst-case situation render the RCD inoperable;
commonly termed as ‘RCD blinding’.
NOTE: Type AC, A or F RCDs may, when specifically declared as a suitable arrangement
by the RCD manufacturer, be fitted upstream of a Type B RCD.
RCD Type A
S
07 BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS
3. RDC-DDs
RDC-DDs are for mode 3 charging of electric vehicles, they remove or initiate removal
of the supply to the EV in cases where a smooth residual direct current equal to or
above 6 mA is detected. As stated in Chapter 2 above, the applicable product standard
for RDC-DDs is BS IEC 62955.
NOTE: Requirements for the selection and erection of RCDs in the case of supplies
using DC vehicle connectors according to the BS EN (IEC) 62196 series are under
consideration.
3.1 RDC-MDs
RDC-MDs are further classified according to their construction:
RDC-M
6 mA
6 mA DC
Current
Transformer (CT)
BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS 08
RDC-M-module
RDC-M-unit
Current
RCBO, RCCB or MCB
6 mA DC Transformer (CT) circuit breaker
09 BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS
3.1.3 RDC-MD consisting of RDC-M-module electrically coupled to a separate
protective or switching device
RDC-M-module capable of 6 mA DC residual current detection and evaluation, electrically
coupled to a separate protective or switching device. The switching device may be an RCD
or a circuit breaker or a remotely operated switching device (e.g., contactor or relay) and
may be actuated by using under-voltage or shunt trip operation:
a) RCCB Type A according to BS EN (IEC) 61008 or a Type F according to
BS EN (IEC) 62423 with a residual operating current rating not exceeding 30 mA; or
b) RCBO Type A according to BS EN (IEC) 61009 or a Type F according to
BS EN (IEC) 62423 with a residual operating current rating not exceeding 30 mA; or
c) MCB according to BS EN (IEC) 60898-1; or
d) A remotely operated switch e.g., contactor or relay.
For AC and pulsating DC protection, this RDC-MD shall be used in series with a Type A RCD
according to BS EN (IEC) 61008 or BS EN (IEC) 61009 or a Type F RCD according to BS EN (IEC)
62423 with a residual operating current rating not exceeding 30 mA.
RDC-M-module
Current
6 mA DC
Transformer (CT)
Switching device
e.g. RCBO, RCCB or MCB
or remotely operated
switche.g. contactor
or relay
RDC-M-unit
Current
RCBO, RCCB or MCB
6 mA DC Transformer (CT) circuit breaker
BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS 10
6 mA DC
Current
3.2 RDC-PDs Transformer (CT)
RDC-M
6 mA DC, AC &
pulsating DC Current 6 mA D
Transformer (CT)
Figure 5: RDC-PD with integrated AC, pulsating DC and 6 mA DC detection, evaluation and mechanical
switching in one unit
11 BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS
4. RDC-DD testing
RDC-DDs are provided with a manual or an automatically initiated test function, or both,
that checks the residual DC detection circuit.
In the event of a manual test, the RDC-DD shall trip.
Where provided, the automatic test function shall be performed at every switch on and
at intervals not exceeding at least once a day. During automatic testing, it is not required
that the contacts open.
In the event that a malfunction is detected during automatic testing, the RDC-DD shall
cause disconnection of the supply to the EV.
Further installation testing of RDC-DDs is not required.
BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS 12
5. RCD protection for Electric Vehicle
wireless power transfer
RCD protection for EV wireless power transfer is covered by BS EN IEC 61980-1, where
the following requirements are specified:
A permanently connected supply device shall provide one or more of the following
measures for each connecting point:
• An RCD Type B, and the installation instructions shall indicate that the supply
network shall provide either no RCD or an RCD Type B; or
• An RCD Type A and a measure that limits the resulting DC component of the
current in the protective earthing conductor to 6 mA in normal operation and
under first fault conditions, and the installation instructions shall indicate that
no RCD is required in the supply network; or
• for supply equipment with a single connecting point, a measure that limits the
resulting DC component of the current in the protective earthing conductor to
6 mA in normal operation and under first fault conditions, and the installation
instructions shall indicate that the supply network shall provide an RCD Type A; or
• None, if the supply device provides a single connecting point and the installation
instructions indicate that the supply network shall provide an RCD Type B or
an RCD Type A and a measure that limits the resulting DC component of the
current in the protective earthing conductor to 6 mA in normal operation and
under first fault conditions.
A plug and cable connected supply device shall include an RCD Type A and a measure
that limits the resulting DC component of the current in the protective earthing
conductor to 6 mA in normal operation and under first fault conditions.
The measure that limits the resulting DC component of the current in the protective
earthing conductor to 6 mA includes, but is not limited to, the appropriate equipment
that disconnects the supply in case of DC fault current above 6 mA.
RCDs shall comply with BS EN (IEC) 60947-2, BS EN (IEC) 61008-1, BS EN (IEC) 61009-1
or BS EN (IEC) 62423.
RCDs shall be used in conjunction with an over-current protection device.
RCDs and other devices providing personnel protection against electric shock shall not
automatically reset.
13 BEAMA GUIDE RESIDUAL CURRENT DEVICE (RCD) PROTECTION OF ELECTRIC VEHICLE (EV) CHARGING INSTALLATIONS
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