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Faults e New
Faults e New
Contiform Faults
zenOn 6.20 English
Contiform faults
026 safety circuit guard blowing machine
Malfunction of one of the contactors =HM1.1201.-K231, =BM1.1201.-K352,
=BM1.1201.-K353, =BM1.1201.-K354, =HM1.1201.-K352 (in Blocs also
Fault 026
=HM1.1201.-K241, =HM1.2001.-K314, =HM1.2001.-K317) or one of the
guard switches.\nPlease inform a qualified electrician.\nChange the faulty
part if necessary.
Fault 030
Contiform faults
Fault 059
Contiform faults
064 motor overload drives 3
Malfunction of a motor overload switch or connected part.
Please inform a qualified electrician. Check motor overload circuit.
Plc-inputs: I 48.0 (and I 3.0 with synchronous drive) !
Fault 064
Electrical schematics:\npages =BM1.2001.20, =HM1.2001.90
Control cabinet 4
Contiform faults
Fault 086i
Contiform faults
088 pressure drop water supply base spraying device
There is no water or the operating pressure\nhas been set too low or the main
valve of the\nwater service unit is closed (=BM1.3501.-B124).
Fault 088
Reset at the control panel.
Contiform faults
089 pressure drop preblowing air supply
There is no compressed air or the main valve of the\nair service unit is closed
or the pressure regulator\nor the pressure transmitter is defective
Fault 089
(=BM1.5301.-M161, =BM1.5301.-B201).
P1
Proportonal valve
Contiform faults
090 pressure drop final blowing air supply
There is no compressed air or the main valve of the\nair service unit is closed
or the pressure regulator\nis defective (=BM1.5301.-M171 and =BM1.1501.-
B122).
Fault 090
Reset at the control panel.
Contiform faults
Fault p090 Pressure drop final blowing air supply
P2
Proportonal valve
Contiform faults
Fault 091
Min 9 bar
Contiform faults
092 pressure drop flushing air
There is no compressed air or the main valve of the\nair service unit is closed
or the pressure regulator\nis defective (=BM1.5301.-M111).
Fault 092
Reset at the control panel.
Contiform faults
093 pressure drop stretching
There is no compressed air or the operating pressure\nhas been set too low or
the main valve of the\nair service unit is closed (=BM1.1501.-B122).
Fault 093
Reset at the control panel.
Fault 095
Contiform faults
Fault p095 Pressure chain tightener heating too loo / too high
Chain tensioner
pressure
Kettenspanner
Contiform faults
099 back-up transfer to the air conveyor
Back-up at the transfer position to\nthe air conveyor (=BM1.1701.-B134).\nIt
is not possible to empty the blowing machine.\nBottles have jammed on the
Fault 099
conveyor.
2. PE sensor
Activates 1.bottle
dump gate
3. PE sensor
Activates 2.bottle
dump gate
Contiform faults
102 back-up rejection area
Remove the bottles and preforms from the rejection area
(=BM1.1501.-B163)
Fault 102
Reset at the control panel.
Contiform faults
106 Malfunction infeed star wheel of heating module
Eine Preform hat sich am Einlaufstern Heizmodul Eine Preform hat sich am Einlaufstern Heizmodul
verkeilt\n(HM1.1501.-P171). Kontrollieren Sie, ob Teile verkeilt\n(HM1.1501.-P171). Kontrollieren Sie, ob Teile
beschädigt\nwurden.\nQuittieren am Kommandokasten. beschädigt\nwurden.\nQuittieren am Kommandokasten.
Fault 109i
Contiform faults
Fault 109
Contiform faults
0110 safety clutch infeed starwheel of blowing wheel
The proximity switch =BM1.1501.-P181 for monitoring safety
clutch has been actuated.\nCheck clutch, proximity switch and respective
Fault 110
cabeling.Rotate the heating module until it catches.
Fault 111
cabeling.Rotate the heating module until it catches.
Fault 113
Contiform faults
0116 malfunction hight detection heating mandrel
malfunction height detection heating mandrel
(=HM1.1501.-LS141)
Fault 116
Reset at the control panel.
E 62.1
Contiform faults
0117 Chain heating module broken
One Chain for heating mandrel rotation broken or wrong tension.
The proximity switches =HM1.1501.-P144 and =HM1.1501.-P154 must be
active
Fault 117
Reset at the control panel.
HM1.1501 P202
Contiform faults
0119 malfunction: incorrect fitted preform was not rejected
A preform could not be rejected (=HM1.1501.-P202).\nRemove the preform.
Fault 119
Reset at the control panel.
HM1.1505 P202
Contiform faults
Fault 121
Contiform faults
Fault p121 Malfunction transport chain heating module
Sensor
Contiform faults
0122 preform stuck in the heating module
Remove the preform at the discharge of the\nheating module (=HM1.1501.-
LS145).\n.
Fault 122
Reset at the control panel.
Fault 124
Base cam
Contiform faults
Fault 125
Fault 126
Check all moulds for functionality and for possible bottle fragments
CBT-111
Contiform faults
0127 mould base bottom at discharge of blowing wheel
The proximity switch =BM1.1501.-P134 for the mould base
monitoring at discharge of blowing wheel has been actuated.
Fault 127
Either a form was manually opened and then closed\nimproperly
(mould base was not raised) or a form\nhas opened by itself.
Please confirm that the mould base cannot crash against the mould walls from
below when the machine restarts.
Reset at the control panel.
Contiform faults
0128 cam malfunction, fitting to preform mandrel
The heating mandrel cam has been mechanically overloaded
(=HM1.1501.-P201).Remove the preform
Fault 128
Reset at the control panel.
Contiform faults
0129 malfunction on the discharge starwheel/ back-up transfer to starwheel 1 and 2
A bottle is in the transfer position at the discharge of the blowing module
stuck. Remove the bottle at the discharge of the blowing module
Fault 129
(=BM1.1501.-LS152)
Fault 130
Reset at the control panel.
Contiform faults
0131 malfunction cooling mould wall
No cold water circulation present in the oven\n (=BM1.3501.-B122).
Open the water supply and switch on the water\ncooling system.
Fault 131
Reset at the control panel.
Contiform faults
0132 malfunction cooling mould base
No cold water circulation present in the oven\n (=BM1.3501.-B123).
Open the water supply and switch on the water\ncooling system.
Fault 132
Reset at the control panel.
Contiform faults
0135 malfunction cooling units
The cooling unit is not ready. The preform stop
opens again after the solution of the problem.
Fault 135
Reset at the control panel.
Contiform faults
Fault 136
Contiform faults
0138 malfunction preform supply
The preform supply is not ready. The preform stop opens and the preform
supply works again after the solution of the problem.
Fault 138
Reset at the control panel.
Contiform faults
Fault p138 Malfunction preform supply
5 = ejection blowing 3= Stop rollers, stop vertical
4 2= Stop vertical
Speed = 75% x 40%
33%
Speed = 100% x
40%
40%
1= conveyor hopper
Contiform faults
0143 malfunction mould carrier temperature measurement 1
The left mould carrier temperature measurement (PT100)
is not responding.
Fault 143
Check the PT100 =BM1.5401.-B141, its cabeling and the terminals
(for a possible open circuit.)
Pt100
Contiform faults
0151 malfunction blowing pressure measurement
The measurement of the blowing pressure is\nnot responding.\nCheck the
pressure regulator =BM1.5301.-M101, its cabeling\nand the terminals (for a
Fault 151
possible open circuit).
No actual value
P2
Compensator pressure
Contiform faults
0152 malfunction preblowing pressure measurement
The measurement of the preblowing pressure is\nnot responding.\nCheck the
pressure transmitter =BM1.5301.-B201, its cabeling\nand the terminals (for a
Fault 152
possible open circuit).
P1
No actual value
Contiform faults
0153 malfunction flushing pressure measurement
The measurement of the flushing pressure is\nnot responding.\nCheck the
pressure regulator =BM1.5301.-M111, its cabeling\nand the terminals (for a
Fault 153
possible open circuit).
No actual value
Contiform faults
0154 malfunction encoder machine control
The encoder =BM1.1701.-ENC101 no longer reacts.
Electrical schematics: page =BM1.1701.10
Fault 154
Please inform a qualified electrician.
Fault 161
Reset at the control panel.
Contiform faults
0164 fault fine clock pulse monitoring
Despite the machine was turned on, the encoder
=BM.1701.-B101 did not recognize a rotation. Please let the whole main
Fault 164
drive, frequency converter (=HM1.2001.-ENC101)
and encoder be checked by a qualified electrician.
=BM.1701 PE 121
Contiform faults
0170 consecutive fault blowing mould not locked
Several consecutive blowing moulds were not closed and locked
(=BM1.1501.-P133).
Fault 170
Check the closing and locking mechanisms.
Locking-unlocking cam
CBT-111
Contiform faults
0171 consecutive fault recording of blowing sequence
Several consecutively blown bottles did not have the required blowing
values.\nOptimize the heating and blowing parameters as
Fault 171
well as the preblowing pressure or select the\nproper limit values.
Fault 172
well as the preblowing pressure or select the\nproper limit values
Fault 208
Check clutch, proximity switch and respective cabeling.
Rotate the infeed star wheel of the blowing wheel
until it catches.
Fault 232
Check proximity switch and respective cabeling.
Fault 233
Check proximity switch and respective cabeling.
Fault 234
Check proximity switch and respective cabeling.
Fault 252
„Minimum“P.E sensor
Contiform faults
0560 malfunction stretching rod monitoring blowing mould 1
The stretching cylinder was not retracted at the end\nof the blowing process.
Check the stretching unit.\nAttention!\nNot fixing the possible fault can lead
Fault 560
to serious mechanical damage.