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Sl. N
I F-DTN-M-NFDA I
MECHANICAL ENGINEERING
Paper I

ITime Allowed : Three Hours II Maximum Marks : 3001


INSTRUCTIONS
Each question is printed both in Hindi and in English.
Answers must be written in the medium specified in the
Admission Certificate issued to you, which must be
stated clearly on the cover of the answer-book in the
space provided for the purpose. No marks will be given
for the answers written in a medium other than that
specified in the Admission Certificate.
Candidates should attempt Question Nos. I and 5 which
are compulsory, and any three of the remaining ques-
tions selecting at least one question from each Section.
The number of marks carried by each question is
indicated at the end of the question.
Symbols/notations cany their usual meanings, unless
otherwise indicated.
If any data is considered insufficient, assume suitable
value and indicate the same clearly.
Newton may be converted to kg· using the equality
I kilonewton ( 1 kN) = 100 kg, if found necessary.
Neat sketches/diagrams may be drawn in the answer-
book itself, wherever required.
Important : Whenever a Question is being attempted,
all its parts/sub-parts must be attempted contiguously.
This means that before moving on to the next Ques-
tion to be attempted, candidates must finish attempting
all parts/sub-parts ofthe previous Question attempted.
This is to be strictly followed.
Pages left blank in the answer-book are to be clearly
struck out in ink. Any answers that follow pages left
blank may not be given credit.

amr セZ@ セゥt@ Gャゥtセ@ "'qJ'ff< w SRrr-rr:r it fWir '[B'


イセFQ@

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Section 'A'

1. (a) The critical buckling load of a cast iron hollow


cylindrical column 3m in length when hinged
at both the ends is equal to P kN. When the
column is fixed at both the ends, its critical
load increases to (P + 300) kN. If the ratio
of extemal diameter to intemal diameter is
1·25 and E = 100 GPa, determine the extemal
diameter of the column. 12
(b) A stuntman drives a motorcycle around a
circular vertical wall 30m in diameter. The
coefficient of friction between the tyre and
wall is 0·6. Determine the minimum speed that
will prevent sliding down the wall. Determine
the angle also by which the motorcycle is
inclined to the horizontal. 12
(c) A hypoeutectoid plain c-steel is heated to
l540°C and then cooled slowly to 725°C.
What is the percentage of ferrite and austenite
in steel after the process ? Mark the process on
Iron-carbon diagram. 12
(d) An !-beam with the following dimensions is
subjected to a shearing force of 20 kN.
Flange : breadth = 50 mm, thickness = 5·5 mm
Web : depth = 109 mm, thickness = 3·5 mm
Area of cross-section = 9-4 x [04 mm2
4
M.I. = Ixx = 220 x 104 mm .
Calculate the value of the transverse shear
stress at the neutral axis x-x and at the top of
the web. 12

F-DTN-M-NFDA 2 (Contd.)

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1. (<!i) セ@ セ@ ofm セ@ セ@ "@:r 'liT セ@ @セ
3m t, セ@ fuU セ@ 'fi&>iil q;ffl セ@ セ@ iiiTffiq;
oqi'i>"''1 '111\P ォnセエ@ I [イNセB`Zアゥヲ@
fuU セ@ % セ@ 'JITffi cror セ@ iiiTffiq; 'l1R ""f t
セ@ (P + 300) kNm'Jfffil t ャQrB`ZイセoヲAwcnt@
セッアMイョ[@ 1·25 tCNTE = 100 GPa
t, cror "@:r Gャゥtセ@ am:r ID<r セ@ 1 12
( セI@ セ@ l'!W: |Qセヲゥャ^@
<tii110ll'il <tiT セ@ セ@ <ft<m:
@セ fur<t>r Olffil 30 m t 'fRl <R'fi "'<''Tc!T t I <ft<m:
CNT WR セ@ ll1:."l< セ@ セ@ 0·6 t I セ@ セ@
""" <tiT IDCf セ@ ;;IT セ@ セ@ <liT CR'fi |GセBヲオイ@ セ@
セ@ セ[@w セ@ 1 セ@ 'h1vr <tiT -m IDCf セ@ ;;IT l'!W:
|Qセヲゥャ^@ セ@ セ@ セ@ tI 12
(lT) セ@ ャ[ゥセ\エアスaGwウ@ @セ q;r.f;; mr<r 'fiT 1540°C
<fqi <fH セ@ セ@ 725°C <fqi tffi: tffi: セゥGエヲオ。@ セ@ ;m
tI セ@ \!Sfi+r セ@ セGヲゥH@ mT<r if セ@ CNT
61lRo'11'5:c q;r セュ@ ID<r セ@ 1 セ@ \!Sfi+r <tiT
mrcr -q;r.f;; armr セ@ セ@ セ@ 1 12
('<1) セ@ QMAkイセN@ セ@ ヲNエォャセr\Zゥ@ t, 20 kN
'liT セ@ <r.r 011T1<IT ;m tI
セZ@ セ]UPュL@ セ]Uᄋュ@
iW: セ@ = 109 mm, セ@ = 3·5 mm
アヲ\セcZ@ \ヲゥtセ@ 'liTC セ@ = 9·4 x 104 mm2
セ@ セ@ = fxx = 220 X 104 mm4 .
GS\ZQセ@ 3fllf X-X CNT iW セ@ セm@ セ@ セ@
セ\ャゥt@ iJ1lAT セ@ I 12

F-DTN-M-NFDA 3 (Contd.)

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(e)

p
セNM\ヲTP@ ----71
------r em

A band brake is used to stop a machine. The


brake band is in contact with the brake drum
through an angle of 250°. The coefficient of
the friction is 0·3. Determine the force P
required to develop the braking torque of
magnitude 400 Nm. The arrangement is shown
in the above figure. 12

2. (a) (i) I. Define interference in involute gears.


2. How do you prevent interference ?
3. Determine the minimum number of
teeth required on a pinion, in order to
avoid interference which is to gear
with an equal wheel. The pressure
angle is 20° and a standard addendum
of I module for the wheel may be
assumed. 2+3+10=15

F-DTN-M-NFDA 4 (Contd.)

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(s-)

BMェセN]\lゥコZAj@
/ j'
\' <"'"'
A
c

セ@ mft.r 'lit セ@ セ@ fWl: セ@ セ@ COT ll'i'm fi!i<rr


'Tl!T セ@ I セ@ セ@ セ@ セ@ if 250° セ@ 'fiTur C!"'> Wi<f;
ORT<ft セi@ 'l1fur セ@ 0·3 セ@ I 400 Nm cotセ@
iii ii11>J:Of Nq; ffl\1 セ@ セ@ fWl: 3!fij1f1:f<ti <ii"ii1" p m<r
セ@ I 'W O!ffi>n <liT 3m m ゥヲセ@ 'Tl!T セ@ I
12
z. (q;) (i) 1. YュGQᄋセB@ f1r'!<1 if "'1m<t><"l <liT
セi@
2. 3fl'1"'1m<t>{"' Gャゥエセュア[サ@ セ@ 1

3. セ@ Aii'fl:R ゥヲセ@ oo <€t mx:rr m<r


セゥヲ@ f.f'rr "'1ffi<t>(OI セ@ セ@ <ii<]OI"{
f1r<R if Sゥ」ャヲセf@ q;{ WI; I セ@ 'fiTur 20o
セ@ <fliT f1r<R セ@ fWl: セ@ I セ@ ;f;t
セ@ <€t "11 セi@ 2+3+10=15

F-DTN-M-NFDA 5 (Contd.)

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(iil L Sketch the anangemen! of a reverted
gear train comprising of gears A and
D mounted on co-axial driving and
driven shafts, respectively. Gears B
and C are mounted on a parallel
coumcr shaft to mesh with gears A
and D. respectively.

2. The speed ratio (driving speed +


driven speed• in the reverted gear
train of above ammgement is to be 14.
The module pitch of gears A and B
are 3·125 mm and of gears C and D are
2·5 mm. Calculate the suitable numbers
of teeth for the gears. No gear is to have
less than 24 teeth. The centre distance
between the counter-shaft and driving
shaft is 200 mm. 5+10=15

(b) A cylinder having mass 40 kg is hung


by means of cables i\B and A C which arc
attached to the top of the vertical wall. The
distance of points B and C on the wall from a
line along the wall parallel to the axis of
cylinder are 8 m and lO m respectively. A
horizontal force along the line perpendicular to
the wall has been applied at the cylinder which
pulls it by a distance 1·2 m away from the
wall. The point A is on the cylinder and it is
I 0 m below BC. Determine tension in each
cable and the force applied at the cylinder.
20

F-DTN-M-NFDA (Contd.)

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r (ii) ! . n;q:: AヲセゥMョ@ fmF lff<'fT<£1 セᄋ@ f..f;t
セ@ セ@ セ@ flrzR A (1'>:ff D

キュゥイセGr@
セQZ@ mゥエセ@ I firzr<: B (1'>:ff C Q,<'f> セ@
ァヲセュ_Z@ 'R セ@ セ@ it f1rzR A (1'>:ff D
U セtZ@ wイゥヲセr@ m t' I
2. m\ crfiJfu 9 i'll 1'1 fifcr flrzR ll1"i'lT <£! "ffi'f
3f•J11d Hセ@ "'B" + "f1fu<1 "ffi'f) 14
%! flrzR A <1mB CfiT セ@ セ@
3·125 rnm fip:p; C <f.>-11 D CfiT セ@ (1'>:ff

:iii'J"<f :: ·5 mm セ@ I Fr:ru' if Iii ':JJ'-n1 00


<£r mom >mf セ@ 1 f<RIT f1rzR if oo

<£1 セ@ 24 U 'f.'1 'f1# セ@ セ@ I


セ@ セュZ@ (1'>:ff 9fu セュ@ "' 1'!m セ@
200 mm セi@ 5+10=15

(1il) 1:('1> ャヲエセゥウ\@ <it firn<f.l セBGQr@ 40 kg セ」o@ AB


(1'>:ff A C U w':<"fi Ill I '1'n" セ@ it セ@ ::he'ffU< ;ft<w il;
セヲオ@ 'R セ@ セ@ I <i\<m: 'R ヲセ@ B <FIT C <fiT セL@
RtPis< 3f&r il; +l"ll'fl< <ir'li< 'R セZョ@ iT セtZ@ 8m
(1'>:ff 10 m セ@ I セ@ セBヲ@ orB ff!IM" <5< 'R ;ft<w il;
セ@ <fl!Tln" '1'n" セ@ it :ffi セt\@ iT J ·2 m '[< 'R
セi@ セa@ ヲオャゥセ@ '1< セ@ <fm ll1;: "t€1-T BC U
10 m ;ft';f セ@ 1 ::rm ill\ if cr.,., (1'>:ff lftf.i:s< 'R
セ@ tTl:( orB CfiT l1R ;;mr \ゥAヲセ@ I 20

F-DTN-M-NFDA 7 (Contd.)

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(c) (i) How are the thermosetting plastic pro-
ducts processed ?
(ii) Name two poiymerization processes. 10

3. (a)

Scm

Mセ

T22cm

ャセ@ セM 25cm Mセ@

Compute second moment of area of the plane


lamina shown in the above figure about an axis
parallel to the base and passing through the
centroid. 20

(b) (i) A hollow shaft having an inside diameter


50% of its outer diameter is to replace a
solid shaft transmitting the same power
at the same speed. Calculate the per-
centage saving in material if the material
to be used is also the same. 10

F-DTN-M-NFDA 8 (Contd.)

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(lT) (i) (f[tf セ@ セ@ Gセ@ q;r f.rmur セ@
セW@
(ii) Gt qTofiiPJ'fi{tlf 9Sf.lif セ@ iff1l セ@ I 10

3. (q;)

セ@
T _\ \
22cm '
'
'
'
'
'
'
'
'
l_ GMセᄋ@ ---'
1<1-jlf--- 25cm - - - + i
a;tRm it fum( 'llZ セGwヲ@ q;r セ@ amm: セ@
4111"<1( セゥエ@ ;;rR セ@ Sヲセ@ セュゥエ@
セ@ l\ffl3fl'ii"l' M1 セ@ I 20
("'") (i) 1::% セ@ セュ@ q;'t, fornq;r セ@ 01ffi1
セ@ 01ffi1 q;r so% セL@ 1::% om セ@ [iRf
9 fd t<li f\j d f<l;m ;;rr;;r セ@ it ::Wt 'fi<'T 11':
セ@ if" セイヲゥ[@ セ@ q;( セ@ I lJ"R <i'r.IT
セ@it ll'!ffi qzyf iJ1'!T'f セ@ ilof qzyf it
9fcl1Td" セ@ <fr 7fllRT セ@ I I0

F-DTN-M-NFDA 9 (Contd.)

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(iJ) A dose coiled spring has coil diameter
to wire diameter ratio of 6. The spring
deflects 30 mm under a load of 500 N
and the maximum shear stress is not to
exceed 350 MPa. Find the diameter and
length of wire required. Modulus of
rigidity of wire material "' 80 GPa. 10

(c) Compare the main characteristics with regard


to their hardening and magnetic properties of
Htrious stainless steels. 10

(d) Four masses rnl' m 2• rn 3 and m 4 are 160 kg.


225 kg, 20() kg and 312 kg, respectively.
The cmTesponding radii of rotation are 0·25 m,
0· 2 m. 0· 3 m and 0· 25 m, respectively. The
angles between the successive masses are 45°,
75" and 135°. Find the position and magnitude
of the balance mass require d if its radius of
rotation is 0·25 m. Presume that all masses
including the balance mass rotale in the same
. plane. 10

4. (a) (i) Compare the flexural strengths of the


following three beams of equal weight.
l. !-section 300 mm x l SO mm with
flanges 20 mm thick and web 12 mm
thick.
2. Rectangular section having depth
twice the width.
3. Solid circular section. IS

F-DTN-·M-NFDA (Contd.)

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(ii) l.','h iTf'':i セ@ sf,1;fr 'fil'IT..fr if '!;:soft l'JlffiT
'f'lT cfP: セ[ア@ <'f.T iTf1F:1 6 V; I セ@ 500 N
>rR ;;rrr'f 'F .HJ mm firiM" q;vft セ@ セ@
セ@ orfi:Ni\11 "l"l<"'!OT WWiR 350 MPa
n 3i"f'rq; orif \j;n セ@ I 31m% <rR 'fiT l3lffiT
Cl'4T Rcrrt キN\セ@ 'f>lBrr.; ! <rR q-zyf q;r 'WIT
セ@ = 80 GPa I 10
(-r) セ@ セGAdュ@ セイ@ it ヲセ@ <f>oi<l'h<"l セ@
セ@ セiGEMNZゥヲ@ it ゥtセ@ if セ@ セ@ <fit
'Ff'lT セ@ i 10
("f) [ョ\Zセュゥヲ@ m 1, m 1 . m, CP.:rr m4 セtZ@ 160 kg,
225 kg. 200 kg <1'TI 312 kg セ@ 1 a<:;;r<¥<fl セ@
@セ セイ@ 0·25 m, 0·2 rn, 0·3 m セPMRU@ m
セQュ@ セPQGゥイ[L@ <Rr セゥエ@ <itur 45°, 75° セ@
!35° セi@ mn<ft \:0111'11., \ヲゥエセ@ セE@
m..rrur >rriT セ@ l:!k セ@ セ@ fum 0·25 m
セ@ 1 セ@ rnrr #tf;w, fit; Uqc'A" e. 011 1011 '1 セ@ l:ii<4+i I'"I
lZ"f; if WT<R if Tf'!" ・ョ\セ@ セ@ I I0
4. ('ll) (i) ヲNGp\セQイ・」エ@ <f1"'f m-,.ff, セ@ >rR セ@ WTT'1"
セG@ <it セ@ ffil"f'<Zf ;fir ¥FIT q,"tftn:!: I
I. 300 mm x i50 mm 'fiT 1-qf<..,;§<: flrnit
セᄋ@ 20 mm セM <1'TI iRr セ@
12 mm エセ@ゥ I
2. 3!WtT!'hK セGr@ Bm<fit セ@ セ@
. " ·" 3-
l j セpjGヲゥ@ e> I
3. cMwセrA@ 15

F-DTN-M- NFDA il (Comd.)

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,
(ii) A cantilever. 3 m long, and of symmetri-
cal section 250 mm deep carries a
uniformly distributed load of 30 kN
per m run throughout, together with a
point load of 80 kN at a section 1·2 m
from the ftxed end. Find the deflection
at the free end. Take. E = 200 GPa and
I = 54,000 cm4 15

(b) (i) Discuss criteria of stability for spring


controlled governors, 5

(ii) The sleeve ann and the ball ann of a


Hartnell governor are 9 em and 10. em
long respectively. At mean position of
the sleeve, the equilibrium speed is
300 rpm and balls rotate at the radius of
12 em. The mass of each ball is 2 kg and
the sleeve movement is ± 2 em from the
mean position. The minimum speed is
96% of the mean speed. Determine the
stiffness of the spring and the maximum
speed of the governor. 15

(c) A particle has initial velocity of 30m/ s towards


the right at 30° with tht< h9rizontal. The retarda-
2
tion along horizontal axis is 1 m/ s and along
2
upward vertical axis is 6 m/ s . Determine the
horizontal distance covered until the particle
reached a point 30 m below its original eleva-
tion. 10

F-DTN-M-NFDA 12 (Contd.)

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(ii) 3 m セ@ c;<f
;f;T 250 mmセ@ アヲHッァセ@
セ@ ;f;T 9'm !R'f 'R 30 kN/m 'liT セ@
セ@ 'R I:% tmR .m:cr. 'lW ep:rr or.[ fm: セ@
1·2 m it アヲャZセj@ 'R 80 kN Gャゥtセ@ 'lW
<'flT セ@ セ@ 1 W<t 1!ffi fm: q;r f<ruq- mer
セ@ IE = 200 GPa <MY I = 54,000 cm4
セi@ 15

(<if) (i) @セ f.p:i f-ld セゥエ@ セョヲゥイ\p[エ@


;f;T a:rw:rr セ@ I 5

(ii) 1itm @セ セ@ ;f;T セ@ セ@


d":IT <iTfuq;r セ@ 9 em <MY 10 em セ@
<t1' セ@ I セ@ it lffi'i Wffir if fll I'll Icw.fT 'fT<'f
300 rpm セ\my@ ゥGヲ\ZャBィセᄋ@ 12 em ;f;T セ@
'R セGヲ@ <wft セ@ I セ@ •i'if<:l<"hl q;r I:O!l+wt
2 kg セ\my@ +rrc'i wmr セ@ セ@ q;r セ@
± 2 em セ@ I セ@ 'fT<'f llT!A' 'fT<'f 'liT 96%
セ@ 1 セ@ ;f;T セ@ <MY arm ヲNQセ@ "'Ch ;f;T
セ@ 'fT<'f mer セ@ 1 15

( tr} I:% 'fi1lT 'liT arRfi:r<!; ;:m 30 m/ s セ@ <R'il ヲセ@


B- 30° 'R セi@ セ@ 311\f ;f;T fuTT if 014\"CI(OI
1 m/ s2 セ@ <MY セ」イヲュZ@ ::h'R ;f;T fuTT if 6 m/ s2 セ@ I
'fi1lT llRT 9Tif "@' セ@ セ@ 30 m ;fRt fiR>r <fCh' セ@
llRT d1:1 ;f;T セ@ セ@ W qit mer セ@ セ@
I 10

F-DTN-M-NFDA 13 (Contd.)

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Section 'B'

5. (a) Define "tool life" and list down four methods


for quantitative measurement of tool life. 12

(b) (i) With the help of an example. clarify the


function of a clamp in a fixture,

(ii) Sketch a cam type clamp and suggest its


two applications. 12

(c) Explain how flatness of a surface is measured


with an optical flat. 12

(d) Following table shows the predecessor


relationship of the activities in an assembly
line. The output is 200 units per day and
operating time is 450 minutes per day. Using
the most successors rule to assign tasks to
work centre and longest work time rule as a tie
breaker,

(a) group the tasks into work centres and

F-DTN-M-NFDA 14 (Contd.)

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s. (<s) 'amw セᄋ@ \ゥエセGAH@ am Jit.m: セ@
it iGmャ\セ^@ \Jl!T'R ゥエセ@ 'IT{ firfi:re <it ():"''"'4

セi@ 12

(lif) (i) 1:%" |S\ZQセHP@ <liT VセQャ、@ uセゥエ@ firciwrr


it <tl'lf <sr \イセ@ セ@ I

(ii) 1:%" %'If 1Wf fii'<iwrr <sf m セ@ [イセ@ am


セ\ゥエ@ iii1Y4i<ii \ゥエセ@ I 12

(if) 1:%" セャ\ウ@ 61'!d<'f ID"<T f<mt % <liT 6 11M d I <sf


\Jl!T'R セ@ f.f.>:rr セ@ t, セ@ セ@ I 12

( tr) セ@ <it セ@ d IH<hi if f<pft l!;ft1<il<'l') セ@ it A


q;;;rr:if if セ@ ゥエ@セ <it セ@ <FIT セ@ I f.tofl1"
.200 セ。ュ@ lf'ffi'!'i Wfl.T 450 flr.!?:!l'fif
R'f セ@ 1 <tl'lf it;;; <it <tl'lf f.mffur セGエ@ it セ@
セ@ 'K«<ff f.rll-11" <sf m セ@ セ@ om m
セ@ <hl'lf q;r;;r f.'r:l1:r <it セ@ :J1'1 セ@ r'"' m
セN@

( ar) <tl'lf it;;; 'R 'fiT!if it Cf1f セ@ a>:rr

F-DTN-M-NFDA 15 (Contd.)

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(b) compute balance efficiency, idle time and
balance delay.
Task Predecessor Time
(sec)
A None 40
B A 20
c None 60
D c 40
E D 30
F None 35
G None 45
H G 60
I H 40
12
(e) What are the principles of motion economy
related to work place ? Jf these principles are
adopted in design of work place, what will be
the advantages ? 12
6. (a) (i) A hole is to be drilled in a high-strength
copper alloy workpiece with a 10 mm bit
at a feed of 0·2 mm/rev. The spindle
speed is 500 rpm. Estimate the material
removal rate and the torque required for
this operation. Take specific energy value
of the work material as 1·9 w.s./ mm3.
10
(ii) Discuss in brief the mechanism involved
in grinding wheel wear. Why aluminium
oxide and cubic boron nitride abrasive.s
are suitable for grinding of steel, but
silicon carbide or diamond are not ? 20

F-DTN-M-NFDA 16 (Contd.)

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(or) am'r«r ;;wrr, f.1 M>1:1 o1 '1il"<'f <Pn" am'r«r セ@
<fr if1lRT <frfu I
セ@ "'"£<i*'<4""'i11fn セ@
HセI@
A 'hl{"'\if 40
B A 20
c GィャサゥセB@ 60
D c 40
E D 30
F ",.. H
'hl'i;'iQ 35
'{
'hi GQセ@ ,.
G 45
H G 60
I H 40
12
( s-) セ@ if oomr l"Jfu fili'1"'1 f4c11 セ@ @セ 'fliT
t 7 l:i"N ifi iセ@ ('4 <1 セ@ セ@ if セ@ ff140 jJf <it
<'f1ll WIT GゥヲセAB@ ill 'fliT <11'll セ@ 7 12
6. ( <!i) (i) fiRfl" セ@ -ffi11'2f セ@ c!Torr セ@ if 10 mm
f.R: if l:(ifi" fm: 0· 2 mm/ rev セ@ TiRUT 'I<:
WIT "'T'1T セ@ I Cf$ "'T<1" 500 rpm セ@ I W
@セ if Ul"\l: f'lwFr <;<: ('j>:jl" 3fi'l1l!f'li Of <11 tt•f
q;) ma セ@ 1 'liT'f qzyt <fr f<rliln!!" セ@

'liT 11R 1·9 w.s./mm3 セ@ I 10


( ii) 3Wf!fur セ@ セ@ Rrn-r<r if セ@ 'ff<'ft fsl,;;rr
fiffu <liT <i"&t<r if 'fil"R セ@ I セ@ セ@
3Wf!fur if Q<1iilf.'t"'>i SQャゥヲセZウ@ <Pn" 'l"'l<"lifl
セ@ QセGU@ SQyeiセGィャN@ <it 'f'it !J!i'm セ@
t セ@ ヲオセ@ ifli{OII"i:S 3N'!T セ@ <it
m? 20

F-DTN-M-NFDA 17 (Contd.)

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(b) (i) Explain in brief, with sketches, the
pressure and vacuum gap flushing
techniques used in EDM. 10
(ii) Which one of the above will result in a
more accurate cavity ? Give reason. 5
(iii) Also discuss how the gap flushing condi-
tions may be improved while drilling
small holes. 5
(c) Find the sequence that minimises the total
elapsed time required to complete the
following jobs. Each job is processed in the
order ACB.
Processing times in hours
Job No. I 2 3 4 5
Machine A 5 7 6 9 5
Machine B 3 7 5 6 7
Machine C 2 4 5 3

Determine the sequence of the jobs, makes pan


and idle time of machines. Illustrate the
method of solution and assumptions taken. 10
7. (a) (i) What is understood by the statement
"Process under statistical control" ?
(ii) State the conditions when the process is
considered statistically out of control on
the basis of theory of runs ?
(iii) What is JJT? What are its objectives and
key elements ? Illustrate in brief the
single card Kanban and two card
Kanban systems. 5+10+15=30

F-DTN-M-NFDA 18 (Contd.)

www.examrace.com
( l<f) 1i) f it セ@ it T-im セ@ <rf.r セ@ GlOl' (fqf
f.f<ffir セイ@ セ@ a<t>·ll<ti <til m
( ii> *
セ@
it <t>Fr
<ire<: 01 '1 I l(" II 7
<fi,lq- it M$11f,(( I
m "(('!>
'fiR'lT セ@
f<ffu 3ffuq; ll1l11f
I
10

5
<iii) セュヲ\ゥ[イ@
<it qf<t"f>lfdql ^ヲセゥwr@
^ュヲエセ_@ 5
( 'T) f.1'"" fM f\9 d 'fiTlif <til セ@ 'fiB セ@ fW( :m セ@
<H m<r セ@ セ@ セ@ 'f"f Wl'lf "'J_·i'i'!'C1
<il'<1T
n セ@ I セ@ 'fiTlf 'fiT A C B セ@ 5filf if 'i'f fctilrr
lr:!T セ@ I
!llfi¥101 セエゥョ@ it
2 3 4 5
セヲー@ A 5 7 6 9 5
セヲイGb@ 3 7 5 6 7
セゥr・@ 2 1 4 5 3
'fiTlif q;; セ@ セ@ <1'4T セヲat@ <tiT f.iftiilhqoj
Blf!i illi1 セ@ ll;l'f <fil f<ffu <l<:i\5(01 @セ m
セ@ <r4T ヲゥ\エ^セアGQッ@ \エゥtセ@ I 10
7. ( <ti) <i J ...., <t»R <tiT dTi'11f w セ@ " 'Tsnll t1 iM4ill1
セゥヲB@ 7
<; i) d., wmrm <t>T セ@ ;;r.r 'Tsnll <til
エQゥキセ\ィャ@ セ@
3!"fUR 'R m'1 fu'!T -;;mrr セ@ I
(iii) セ@ 3!1{ it 'ftiT セ@ 7 セ@ セ\イ@ <NT セ@
セ@ 'ftiT セ@ 7 l'Ti,Tq- it セ@ \エゥャセ@ <NT
fr <tilt セ@ %Ri'i'i <tiT Nm セ@ I
5+10+15=30

F-DTN-M-NFDA 19 (Contd.)

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(b) (i) Compare the process capabilities of
Shielded Metal-Arc Welding (SMAW)
and Submerged Arc Welding (SAW)
processes. 15

(ii) How thick jobs (> 20 mm) may be


welded by SMAW process '' 5

(c) What are the objectives of an efficient facility


layout? What are the principles to be adopted
to achieve these objectives ° Compare product,
process and cellular layout. I0

8. (a) (i) What is the significance of (1) angle of


nip. and (2) angle of bite during rolling
operation ., How arc they related to roll
friction ? 10

(ii) Classify the process of extrusion with


the help of sketches. Enumerate the
conditions under which central burst may
occur. Where does a 'pipe' occur? 15

(iii) What is "friction hill" ? 5

(b) (i) A finn manufactures a product whose


selling price is セ@ 10. It has a capacity
of 10.000 units. The variable costs are
セ@ 2·50 per unit. The fixed costs are
estimated at セ@ 30,000 up to 50% capacity
utilization. セ@ 36,000 above 50% level,
and セ@ 42,000 if the utilization is 80% or
above.

F-DTN-M-NFDA 20 (Contd.)

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( "'") ( i) 'lfufmr !ll\!- m* セ@ (1:!,11 1:(11 セ@ セI@
<PlT f.t+1 セHQ@ m* セ@ ( 1:!,11 セ@ セ@ セ@ 95f;11
!i'1 •1:1 (113if <fr <..!"f''T セ@ I 15
(ii) セャゥGtMH^@ RPュIGヲ[tQZALHセ@
YUヲ[QュjBセMイ@
セ@ ? 5
('T) セ@ Wrnr f<r;<mr q;r "fLLT セ@ .. セ@ 7 セ\ゥヲ@

q;1- 9TH m セ@ forQ: セ@ ru Oii:i 1 q;1- C1 3!'RRT
セ@ ? セN@ 95f;11 CPlT \ュゥtᆪセB@ f<r;<mr <fr <..!"f''T
セi@ 10
8. ( 'li) (i) セ@ 95f;11 セ@ セ@ (I ) f.rq- <!iTur' CPlT
(2) セ@ <!iTur q;r "fLLT セ@ セ@ 7 セ@ セ@
セゥエ@ "fLLT セ@ セ@ 7 10
(ii) 00 R";ff <fr \1\! I1:1 (11 it 01 セ\ヲオ@ '1 95f;11 q;r
qlffq;(OI セi@ <R" qf<fB1fd!i'i q;r セ@
セ@ ;;r.r セi@
'qwr' <fr :mrn セ@ mm- セ@ 7 15
(iii) Bセ@ セB@ "fLLT セ@ セ@ ? 5
('-'f) (i) セ@ 'Pf セ@ セ@ Ol'"'ll'Cft セ@ セ@ fcrsn<r
セ@ セ@ 10 セ@ I セ@ &fl1(1T 10,000 セ@
<fr セi@ セ@ <'lfiT(1" セ@ 2·50 '1fa- セi@
50% C!'li &fl1(1T q;r セ@ セ@ '1(' セ@ <'lfiT(1"

セ@ 30,000 セN@ 50% it セ@ &fl1(1T セ@


'1(' セ@ 36,000 aiR 80% LIT ;rffir セ@ '1('

セ@ 42,000 セi@

F-DTN-M-NFDA 21 (Contd.)

www.examrace.com
a. What will be the operating profit
of the firm at 70%, 80% and 90%
utilization ?
b. What is the lowest level of activity at
which the firm can make a profit of
セ@ 18,000?

(ii) What is detailed work factor system of


PMT ? List the common areas of its
application. 10+10=20

(c)
y

In the above figure define the lines L 1, Lz, セ@


and L4 in the APT language. 10

F-DTN-M-NFDA 22

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a. 'lilf 'liT セ@ OITll 70%, 80% <NT
90% m [ZキセwQ\@ "'fcod-;rr セ@ 7

b. 'lilf <lit f1 '"'1 <"111 m mfuffit <'<"1'<: '!liT


::m セ@ 18.ooo CfiT OITll mr m7
( i i) fr ((11 if CfiT セ@ q;rf 'J"T'l' '!liT セ@ セ@ 7
セ@ VQGBHYセᄋ@ セ@ セ@ l$r セ@ @セ セ@ 7
10+10=20

('T)
y
...

セMKク@

fu:; '1'1:( m
3>'1\ ゥヲセ@ L 1, L2, L3 <NT L4 CliT
APT 'l'fi'1'!T if セ@ セ@ I 10

F-DTN-M-NFDA 23

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IF-DTN-M-NFDA I
t4 iセcヲ|@ セP|ji@ j Ptt4:0
!ll!'f-'fllr I

Note : English version of the Instructions is printed on


the front cover of this question paper.

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IF-DTN-M-NFDB I
MECHANICAL ENGINEERING
Paper II
rl-r,-·m_e_A_II_o_w_e_d_:Mセィイ・⦅hッオLウ@ I I Maximum Marks : 300 I

INSTRUCTIONS
Each question is printed both in Hindi and in English.
Answers must be written in the medium specified in the
Admission Certificate issued to you, which must be
stated clearly on the cover of the answer-book in the
space provided for the purpose. No marks will be given
for the answers written in a medium other than that
specified in the Admission Certificate.
Candidates should attempt Questions no. 1 and 5
which are compulsory, and any three of the remaining
questions selecting at least one question from each
Section.
The number of marks carried by each question is
indicated at the end of the question.
If any data is considered insufficient, assume suitable
value. Psychrometric chart is attached with this
question paper.
Wherever required, neat sketches I diagrams may be
drawn on the answer-book itself
IMPORTANT Whenever a question is being
attempted, all its parts/sub-parts must be attempted
contiguously. This means that before moving on to the
next question to be attempted, candidates must finish
attempting all parts/sub-parts of the previous question
attempted. This is to be strictly followed.
Pages left blank in the answer-book are to be
clearly struck out in ink. Any answers that follow
pages left blank may not be given credit.

£ZlR セ@ : セ@ iN セ@ セ@ セ@ J!R·rr:f if; /W;& セ@ 'R


mrt 1
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SECTION A

1. (a) Air enters a steady flow adiabatic turbine at


1600 K and exhausts to atmosphere at 1000 K,
P atm セ@ 1 bar. If the second law efficiency is 85%,
what is the turbine inlet pressure ? What is
irreversibility during expansion process '? Given,
surrounding temperature is 25'C.
Properties of air

T, [KJ h, [kJ!kg] s, [kJ/kg-K]


1000 1046 8·6905
1600 1757 8·1349
12
(b) A very long AISI 316 stainless steel (K セ@ 14 W/m-K)
rod 5 mm in diameter has one end maintained at
lOO'C. The surface of the rod is exposed to ambient
air at 30'C with average convective heat transfer
coefficient of 50 W/m2 -K. Neglecting radiation heat
transfer, estimate how long the rod must be to treat
it as "infinitely long" to yield a reasonable accurate
estimation of heat loss. If the rod is made of copper
(K セ@ 350 W/m-K, will the length be different? How
much will it be and why ? Compare the heat
transfer rates for both the rods. The analysis may
be based on fin tip heat loss alone. 12

F-DTN-M-NFDB 2 [Contd.]

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l'9U6 en
1. (31) lJ:'fi 31Yfi:C!ctf >rC!lQ セ@ セ@ if セ@ 1600 K

CR 'l[iM W t n?.fl C!I':J>8sM if 1000 K CR 'tq.:r


W t, P BGセ@ = 1 bar I '11ft:: セ@ f.:r:rl1' セ@
85% t, i'f'< セ@ セ@ t ) >mP:
c::T'f 'f<!1
m セ@ セ@ 'f<!1 31 Q ft1 i!iR1 <1 1 t ? f?;<n 'l'IT t
'Cfftffl 'i.fiT ('fl1:[ 25 oc t I

qrg it yur1Ff
T, IK] h, [kJ/kg] s, [kJ/kg-K J

1000 1046 8·6905

1600 1757 8·1349

12
('!) lJ:'fi セ@ セ@ AISI 316 セAェ|@ セ@ (K =
14 W/m-K) セN@ セ@ aJm 5 mm t, @セ lJ:'fi fW
'i.fiT ('fl1:[ 100° C CR <AT W"<iT t I セ@ 'i.fiT ')"1\3' セ@
セN@ セ@ 30°C WIT セ@
('fl1:[ セ@ '311SI1T
3tRuT セ@ 50 W/m 2-K t, <it セ@ t I fiifofl\01
atRuT <it -;:pj1IT[ liR'i\セ@ セ@
'311SI1T セ@ セ@
f<!> lJ:'!i gRMi' I<4 \ーNイセ@ '311SI1T Q#r セ@ <!J8 セ@
ful.J: セ@ q,'\ セ@ セ@ セ@ セ@ f<!; セ@
Bセ@ f i l1R'T ;m m ? '11ft:: セ@ "ffi'il
セL@
(K = 350 W/m-K) 'h'\ mi'f'< 'f<!1 セ@ Bi?T セ@ ?
セ@ Bm<lT セ@ セ@ セ@ 'PiT ? -ey;Jt セ@ セ@ '311SI1T
atRuT セ@ q,'\ WRT セ@ I fq セ@ <?! セP@ I itcrM' w
31'! '311SI1T Q#r 'CR 3fTlo'ITfu; mm t I 12

F-DTN-M-NFDB 3 [Contd.]

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(c) (i) What is meant by firing order in internal
combustion engines ? 2

(ii) What are the firing orders used in 4 and 6


cylinder inline engines ? 4

(iii) What are the three purposes of firing order


in 'V engines ? 6
(d) A boiler receives a flow of 5000 kglhr liquid water
at 5 MPa, 20"C and it adds energy to the flow to
exit state of 450"C, 4·5 MPa. Determine the
necessary minimum pipe flow area for inlet and
outlet pipes. The velocity of water is maintained
under 20 m/s. If this boiler is to operate on Moon,
discuss two major design changes in this type of
boiler.

Given properties of water :

vinlet = 0·001 m3/kg


vexit. = 0·0716 m 3/kg 12
(e) Nitrogen flows in a pipe with velocity 300 m/s at
500 kPa, 300"C. What is availability with respect
to an ambient at 100 kPa and 20"C ? 12

2. (a) (i) Explain briefly the design and off-design


characteristics of an axial flow compressor. 10

(ii) Explain the phenomena of surge and choking


in centrifugal compressors. 10

F-DTN·M-NFDB 4 [Contd.]

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(") (i) セ@ セ@ i'i セ@ llil1 'liT <PIT セ@
セ@ ? 2

(iil 4 W1T 6 fflfC'is< w セ@ セ@ セ@ llil1


\pitセ_@ 4

(iii) 'V' セ@ セ@ セ@ llil1 セ@ <ft;r q;rf セ@


セ@ ? 6

(<;) セ@ セ@ 5000 kg/hr セ@ セ@ セ@ 'liT W'fTt( 5 MPa,


2 0°c en: "SIT'{! q:;({ff セ@ (MT "1:IQ <iTQ1: OlH Cll"ft W'fTt(

'fit セ@ 450' C W1T 4· 5 MPa "ott W<fu i'i "li<;R q:;({ff

セ@ I セ@ (!I!!T セ@ セ@ 'liT セ@ 31i<Hllit


W'fTt( セ@ "W'! @セ I セ@ 'liT セ@ 20 rn/s or.IT
Wf!T セ@ I "lift:: セ@ @セ 'liT セ@ セ@ en: f<i>llT
;;'fAT m, CR! セ@ q;j-;,-u セ@ セ@ セ@ qfl:q<f'1
m セL@ 0!11""&!1 セ@ 1

セヲエ[qZBャ@
v - = 0·001 m%g
3 12
v"'*' = 0·0716 m /kg
("ll) セ@ "'1"Wf i'i GQセ_ャj@ 300 rn/s セL@ 500 kPa W1T
300'C en: セ@ itffi セ@ I セ@ 100 kPa 31i<:
20 'C セ@ " J;[]12f<j"j <PIT セ@ ? 12

2. (31) (i) セ@ セ@ W'fTt( セ@ セ@ セ@ (MT

セMキ@ SQヲセ@ 'lit セ@ i'i セ@


セi@ 10

(ii) セ@ ticnnd\ i'i セ@ (MT wro"1" セZュ@


Gャゥエセ@ 10

F-DTN-M-NFDB 5 [Contd.]

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(b) The volumetric heat generation rate in a
cylindrical nuclear reactor fuel rod of 5 em
diameter is 5 x 107 Wim 8 Under steady state
operating condition, the temperature distribution
in the rod is t = 800 - 4·167 x 105 r 2 . Density,
specific heat and thermal conductivity of rod
material are 1100 kg/m 3, 800 J!kg-K and 30 W/m-K
respectively.
(i) What are the rates of heat transfer per unit
length of the rod at the centre line (axis) and
at the rod surface ?
(ii) If the reactor power level is suddenly
increased to 108 W/m 3 , what are the initial
time rate of change of temperature at the
centre line and at the surface ? 20
(c) A stream of air flows in an insulated tube of
constant cross-sectional area of 0·9 m 2 . At a
section 1, the pressure iS 0·6 bar, temperature is
22'C and mass velocity is 150 kg/s-m2 . The
pressure in space in which tube exhausts is so low
that choking condition prevails.
Detennine,
(i) Mach no. at section 1.
(ii) Mach no., temperature and pressure at the
exit of tube.
(iii) Total force exerted in axial direction which
must be exerted to hold the tube stationary.

Given, R = 287 J/kg-K

y = 1·4

F-DTN-M-NFDB 6 [Contd.]

www.examrace.com
(«) セ@ セ\BQGゥャエNAサ@ '1#11'"1 セ@ <tt tiFf セ@ ii,
f;mq;r O!lffi 5 em セL@ 311'"1 rlR Of? "3iU1T セ@ セ@
5 X 107 W/m3 セ@ I 3Jqfl:qffi 'fCITC'R wmr ii, セ@ ii
セ@ m セ@ t = 800- 4·167 X 10 5 r 2 I セGャゥt@
セN@ fiWm! "3iU1T (l"l! セ@ illi.10firll セ@
1100 kg!m 3, 800 J/kg-K n"ll 30 W/m-K セ@ I

(i) セ@ セ@ >!fu セ@ @セ ii セ@ セ@ 't&T


(3W' l 'R n"ll 'T6 'R "3iU1T セ@ セ@ f<fi<Rt
セ@ ?
(ii) セ@ セ@ セ@ セ@ セ@ 108 W/m 3 (10fi セ@
セ@ ft::liT セ@ @セ セ@ セ@ セ@ 't&T n"ll 'T6
'R セ@ qfl:q <f'i <tt 'lili.1- セ@ f<fi<Rt m-rrr ? 20

('B) l{Of?AilH セMGャゥAc@ !\tfq;(1 0·9 m2 <t't セ@


i1'T'1Um セゥエ@
1 'R Gfi! 0·6 bar, セ@
qfl:+-§c; 22'C n"ll l;010111H iPT
150 kg/s-m 2 セ@ I f;;m @セ i'i セ@ セ@ セ@
セ@ 'C!Qi Gl'! セ@ 'li1i セ@ fofi 'C!Qi 31C!Um wmr
rct'illlH セ@ I

セZ@
(ii セ@ 1 'R 1JR9 3:jq; I

(iii セ@ セ@ セ@ 'R 1JR9 3:jq;' セ@ (1"lT

Gl'! I
(iii) セ@ セ@ Wn: セ@ 00 セ@ full: セ@ セ@
ii M"'TT'lT "fR 'ij'j'ill ¥f セ@ I
ft::liT 1J'lT セ@ :
R = 287 J/kg-K
y = 1-4
F-DTN-M- NFDB 7 [Contd.)

www.examrace.com
Fanno line (Adiabatic constant area flow with
friction) table y = 1•4

T
M
T* e
e
. p
p*
セ@
*
Po
-
I'
I 4fLmax
D

0·58 1·124 0·615 1·828 1·213 1·121 0·576


0·60 1·119 0·635 1·763 1·188 1·105 0·491
0·62 1·114 0·654 1·703 1-166 1·091 0·417
0·64 1·109 0·674 1·646 1·145 1·079 0·353
20
3. (a) A small power plant produces 25 kg/s steam at
3 MPa, 600°C in the boiler. It cools the condenser
with ocean water coming in at 12oC and returned
at 15'C. Condenser exit is 45'C. Find
(i) net power output.
(ii) required mass of ocean flow water.
Given : ィAZセ」@ = 188 4

V1 = 0·001 m%g

P,;s;c = 9·59 kPa


ィセ[@ = 3682

ウセ@ = 7·50 kJ/kg-K 20


(b) (i) A closed cylindrical vessel 0·2 m in diameter
and 1·2 m long is filled with water upto a
height of 0·8 m from the bottom. Find the
speed of the vessel about its vertical axis,
when the axial depth of water is zero. 10

F-DTN-M-NFDB 8 [Contd.]

www.examrace.com
lt;ft セ@ ('Eilful • セ@ W!R l(l>llhl't セI@
ilifl'lifi I y = 1-4
T c p セ@ I 4fLmax
M - --
T* c* p* * r* D
Po
0·58 1·124 0·615 1·828 1·213 1·121 0·576
0·60 1·119 0·635 1·763 1·188 1·105 0·491
0·62 1-114 0·654 1·703 1·166 1·091 0·417
0·64 1·109 0·674 1·646 1·145 l-079 0·353
20

3. (31) セ@ i'/ セ@ mzr m 25 kg/s "11'1' 3 MPa, wtf


6000C tn: セ@ セ@ @セ I <l1l' @セ q;'t セ@ 'J!'('f 'it

セ@ セ@ セ@ ;;it 12"C tn: aic;\ ;Jj]<t\ 15 "C tn: 'CJl"'lt!


BGャサヲセ@ I セGゥエTUBc@ I ュョセZ@
(i) セ@ m f.r111 1
(iil セ@ 'J!'('f セ@ 'liT 311'H4'h S::04'11'1
R4Pf4T セZ@
h 45 "C = 188·4
x=O
V 1 = 0·001 m 3/kg
P 45 "C = 9·59 kPa
R<ll'f

ィセ[@ = 3682

ウセ@ = 7·50 kJ/kg-K 20

(<!) (i) セ@ セ@ セ」Ghiィゥ\Z@ '<lis, fm:m 04'ffi 0·2 m


<1m セ@ 1·2 m セN@ セ@ <t\ セ@
'it 0·8 m
(!'!) 'J!'('f 'it 'lRf @セ I '<lis <t\ 31'f.t GSゥセAZr@
3W it " セ@ <If('[ mn セ@ ;;jq 'J!'('f

<tt セ@ セ@ セ@ セ@ 10

F-DTN-M-NFDB 9 [Contd.]

www.examrace.com
(ii) How would you define the strength of shock
wave ? What do you mean by weak shock ?

Also find the expression for the strength of


shock in terms of density ratio. 10
(c) An air-conditioning system (see figure) operates at
a total pressure of 1 atm. It consists of a heating
section and a humidifier that supplies wet steam
(saturated) at 100°C. Air enters the heating section
at lOoC and 70 percent relative humidity at the
rate of 35 m 3/min. It leaves at 20oC and 60%
relative humidity. Determine
(i) temperature and relative humidity of air
when it leaves the heating section,
(ii) the rate of heat transfer to the heating
section, and
(iii) the rate at which water is added to the air
in the humidifying section.
Sat. steam 100°C,
Heater h = 2675 kJ/kg

Air
10°C 1 atm セコッ」@
70% ------'» 60%
35m 3/min

CD ® ®
Also draw skeleton Psychrometric chart
represention showing the process. 20

F-DTN-M-NFDB 10 [Contd.)

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(ii l m 11M セ@ エャQセ@ <it 311'! tit 'lft:'!1Wm
q;'t1f ? @セ m it 31f1m q:<jj セ@
セ@ ? セ@ @セ セ@ <Rt iT m エャQセ@ 'llT
セ@ セ@ "Slf'{l セ@ I 10

("B) セ@ i"11<ilj'J:iM'1 <tf (m セI@ 1 atm セ@ m C.W

CR -q;rf <W!l セ@ 1 セ@ セ@ i'll""f.1 <tr \セ・ョ@ セ@ セ@


セ@ 31TSt セ@ HセI@ 1oo·c 'R >r<::R <W!l セ@ 1 セ@
1. i'll""f.1 <tr iT 1o·c セ@ 10 セ@ セ@ 31ltTI it
35 m 3/min 'lit セ@ it m W セ@ I 7.1Q zo•c 'R
<Ten 60% セ@ 31Ttill セ@ セ@ I Wil セ@ :

( i) i'll""f.1 <tr it 'IW< セ@ "Bl1<[ セ@ q;] {!fCf

セ@ セ@ 31Tt<TI,
(ii) セ@ '!il'.J <it セ@ :WR:uT 'lit セN@ <fej]

(iii l 311tuT '!il'.J iT セ@ <.fit セ@ >r<::R セ@ 'lit セ@ I

セ@ QPッᄋ」L@セ
C'D h セ@ 267 5 kJ/kg
セ@

セ@
10°C 1 atrn セコッᄋ」@

WPEセ@ 60%
35 rn3/min
CD ® ®
>l<fl1i <it セ@ セ@ セ@ fll$i'hl4k;[) セ@ q;] セ@ セ@
セ@ I 20

F-DTN-M-NFDB 11 [Contd. ]

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4. (a) A steel strip emerges from hot roll section of a
steel mill at a constant speed of 0·1 m/s and a
temperature of 500°C. The length, width and
thickness of the steel strip are 10 m, 1 m and
0·003 m respectively. Air at a mean velocity and
free stream temperature of 20 m/s and 20°C
respectively flows transversely over the strip.
Density, specific heat and emissivity of steel strip,
respectively, are 7850 kg!m3 , 620 J/kg and 0·7. The
thermal conductivity, kinematic viscosity and
Prandtl number for air at 20°C are respectively
0·044 W/m-K, 4·5 x 10-5 m 2/sand 0·68. Neglect the
variation in strip temperature across its width and
thickness.

(i) Write the governing equation for the


temperature distribution along the length of
the strip.
(ii) Neglecting radiation from the steel strip,
derive an expression for the temperature of
steel strip.
(iii) Neglecting radiation from the steel strip,
calculate the steel strip temperature at the
trailing edge.
The following correlation for convection heat
transfer may be used :
Nu = 0·037 Re O·B
x-1
Pr 113

Symbols have the usual meaning. 20

F-DTN-M-NFDB 12 [Contd.]

www.examrace.com
4. ( 31) f<nm セ@ fi:rc;r セ@ (11{! セ@ Cfia;! i'i 1l:'li セ@
<t\ セ@ 0 1 rn!s @セ @セ ifrl it 500"C i'fTl1" 'R

f1'hC1<i'l @セ I セ@ @セ <t\ セM セ@ W1T セ@


Wffi:" 10 m, 1 m W1T 0·003 m セ@ I セ@ セ@ セ@
ft::m i'i セ@ 3i'R セ@ 20 m/s セ@ 11J'tZI ifrl (12JT

20"C セ@ :J:ni セ@ i'fTl1" it W1W W セ@ I セ@

セ@ セ@ セM fc!ful! 0)5111 W1T 3ctl'**i\il wm:


7850 kg/m 3 , 620 J/kg W1T 0·7 セ@ I 0)5111 i'll<"''!i\il,

\j0& 11frl'!i セ@ W1T セ@ tiwiT セ@ セ@ ft;rQ:


5 2
20"C 'R Wffi:" 0·044 W/m-K, 4·5 x 10- m /s W1T
0·68 セ@ I セ@ セ@ セ@ W1T セ@ <t\ ft::m i'i i'fTl1"

セGャゥエ@ I

(i) セ@ <tt セ@ <tt R:m i'i i'fTl1" -m f.r¢!uT


B 11I q:; {0 I 'lit fufurQ: I

(ii) セ@ セ@ it fgfih{UI 'lit セ@ セ@ セ@


セ@ i'fTl1" セ@ ft;rQ: 1l:'li a:j"::;jq:; セ@ セ@ I

(iii) セ@ セ@ it fgfqj\01 'lit セ@ セ@ セG@


セ@ セ@ セ@ ihT i'fTl1" セ@ セ@ I

セ@ 0)5111 3icRUT セ@ ft;rQ: f-1Yf<'lfa\i bAG[セB@


ュセ[ェ{ャZ@

20

F-DTN-M-NFDB 13 [Contd.[

www.examrace.com
(b) A designer is given the job of designing a steam
based power plant to compete with a nuclear power
plant. Sketch five cycles (all versions of Rankine
cycle) that may qualify for such a job.
Justify your answer with the notion that nuclear
power is cheaper under the given steam-water
conditions. 20
(c) (i) What arc the effects of the following additives
that are added to petrol to improve its
combustion and other characteristics ?
1. Antioxidant
2. Corrosion inhibitor
3. Anti icing agent
4. Antiknock agent
5. Metal deactivator 10
(ii) What are the measures required for the
reduction of the following emissions from
diesel engine ?
1. Particulate Emission
2. Smoke Emission
3. NOx Emissions
4. HC Emissions
5. SOx Emissjons 10

F-DTN-M-NFDB 14 [Contd.]
www.examrace.com
('1) 1("fi fs GゥiDセ@ ( 'lit 'iTCf 3i'Tmftl $ -wf! fs iii iDセ@
セ@ q;r '!lT't t
"ffiq] TJ<lT ;;ft 1("fi [Zョヲゥセ@ m rn
it wm m Cfl( 1 -qj'i[ セ@ 'lit Mt1 セ@ \セ@
"i'ffii it セ@ セI@ ;;ft B! CflT't if セ@ セ@ I
3118 セ@ 'lit B! 1ffiU1T it セ@ Vセ@ {I $l!: fcn
[Zョヲセ@ m -ey 1lt 'iTt:[- "'1"('! セ@ i! m<n
t I 20

C<r) (i) f.p:<j fM fa rl セ@ q;r 'F!T )j1'j]q mm % ;;iT


セ@ ij セ@ zy;r W1T 3A SQヲセ@ ii
1:_pm it fc;m: セ@ ;;fir セ@ ?
1. 3HICF+il<"!il(i!l

2. セ@ ffit"1'll
3. Rfi\ '1 H q;[(i!l

4. セ@ -um q;[(i!l
5. セ@ Rfi<tlllill 10

(ii) セ@ セ@ it セ@ セ@ f+if<.'lf@
3 fl.i G\ ;:fj 'lit "'Ill'! セ@ it f(;m: 3WH11 ill "3"'IT<l
'F!T "' Q •)

1. "'llf1rri!lr セ@

2. Aサrセ@
3. noxセ@
4. icセ@
10

F-DTN-M-NFDB 15 [Contd.)

www.examrace.com
SECTION B

5. (a) With the help of a neat sketch explain the concept


of a flow net. Clearly mention the various
assumptions made. Also explain the uses of flow
net. 12
(b) The average friction coefficient, when an
incompressible fluid flows over a stationary
flat surface with free stream velocity of 10 rnls,
is 0·008. The average temperature of the plate
and free stream fluid temperature are
respectively at 12o•c and zooc respectively. Fluid
properties known : density ; 0·88 kglm 3 and
specific heat; 1001 J/kg-K, Pr; 0·65.
Estimate the average rate of heat transfer per unit
area of the plate. Flow over the plate is laminar. 12
(c) (i) Draw the actual p- v diagram of a four
stroke Otto cycle engine and indicate the
pumping loss by hatching. 4
(ii) Explain four deviations of the actual p- v
diagram from the hypothetical p - v diagram
of four stroke Otto cycle engine. 8
(d) In the event of failure of heaters in a spacecraft,
heat is lost by radiation at the rate of 100 kJ/hr
while electronic instruments generate 75 kJ/hr
inside the spacecraft. Initially the air inside the
spacecraft is at 1 bar, 25°C with a volume of
10 ms. How long it will take to reach air
temperature of o·c ? 12

F-DTN-M-NFDB 16 [Contd.]

www.examrace.com
セ@

5. ( 31) 1l:Cfl セ@ サ\YQヲセ@ qi\ flQill\il it >JC!lQ セ@


ヲゥセPhi@ <fit セ@ セ@ I fc!f11>1 セ。ゥGエ@ 'liT セ@
セ@ セ@ I >JC!lQ セゥエ@ ゥAャェセGti@ <fit Gャゥエセ@
セi@ 12

('!) 1l:Cfl w.n: wnz 'f'6 -.:n: セ@ 61 fl Yl s,'1 (1{<'[ セ@ '!ffiT


i1rf 10 m/s it >JC!lQ <Rill セ@ <l'! 'El"fuT TJi'li 'liT
セ@ 1iR 0·008 セ@ I W 'liT セ@ (lft! '\i'<lT セ@
'!ffiT (1{<'[ 'liT (lft! セ@ 120°C セ@ zooc セ@ I (1{<'[

セ@ ft:1l: セ@ : <R(q = 0· 8 8 kg/m


3
'\i'<lT fi'lfu!!
セ@ = 1001 J/kg-K, Pr = 0·65.

w it >rfu セ@ セ@ it セ@ セ@ 3tiRuT セ@
セ@ セ@ I W it "3i'R >JC!lQ セ@ セ@ I 12

(<'!) (i) 'qR セ@ 31Tit "'Gl'fi セ@ it セ@ ゥャrヲアセ@


p - v セ@ セ@ C'fl'll "<f'R m <fit m<rr
セ\Yゥヲャ|@ セ@ I 4

(ii) 'qR セ@ 31Tit "'Gl'fi セ@ it ゥャrヲアセ@ p- v


セ@ it ヲャッウZゥ」エセ@ p- v セ@ it q;f.r-it 'qR

セN@ 8

cc::l セ@ 'lH ii セ@ it セ@ m;t -.:n: (lft! m


fqf<fl{OI l:Rf 100 kJ/hr it it セ@ セ@ セ@ セ@ セ@
セ\Gャゥヲ_tr@ STセサPQ@ セ@ 'lH it '!fun:. 75 kJ/hr it
セ@ it (lft! 3('t1?l "ifif<t セ@ I セ@ ii セ@ 'lH it
'!fun: セ@ 1 bar, 25oC セ@ 10 m 3 セ@ qi\ @セ
セ@ I セ@ 'liT (lft! ooc >1T'<1 m;t ii fcniRT セ@
セ_@ 12

F-DTN-M-NFDB 17 [Contd.]

www.examrace.com
te) A small expander (turbine with heat transfer) has
0·05 kg/s helium entering at 1000 kPa, 300 K. The
power output on shaft is measured at 55 kW. Find
the rate of heat transfer neglecting kinetic energy.
Cp, He= 5·193 kJ/kg-K 12
6. (a) Derive

(セ[@ )s セ@ )P = (

Hセャ@ = ( セIt@
(. aT
·av) P = -(
·as)
aPT
from the first principles. Explain any assumptions
needed here. 20
(b) A tubular gas heater heats air flowing at the rate of
5·5 kg/s from 20'C to 75'C using saturated steam
condensing at 1 ·3 bar (saturation temperature, tsat
= 107'C). It is proposed to double the flow rate of air
to heat the same for the same rise in temperature in
the same gas heater. One way of doing this is to
increase the condensing pressure of saturated
steam. What should be the pressure needed if the
overall heat transfer coefficient remains the same
for both the operating conditions ? Specific heat of
air= 1·005 kJ/kg-K.
For steam, the following pressure and the
corresoon ml! saturatiOn temoerature are k nown:
p (bar) 2 3 4 5 6 7 8 9
t sa t('C) 120·2 133·5 143·6 151·8 158·8 165·0 170·4 175·4

20

F-DTN-M-NFDB 18 [Contd.]

www.examrace.com
(«) セ@ -rnz セ@ ("31Eiil 3tRuT セ@ セI@ ii 0·05
kg/s "it ッGャヲセゥQT@ 1000 kPa, 300 K '1"1: m W t I
セ@ '1"1: セ@ 7f1fui 55 kW "'lJ1it セ@ t I TJfu;lr セ@
'fir セ@ liffit セ@ "31EiiT 3tRuJ c:\ -mn セ@ I
C p, Hc=5·193k J/kg-K 12
6. (31) BUAセ@ セ@ セ@ "it セ@ :
HセAャ@ = HセIー@
Hセh@ = HセIt@
(セ[@ )p = - ( セ@ )T
"11Q[ 3WH'Fh セ@ セSti@ 'fit W!! セ@ I 20
(if) セ@ ·'lfu'liP'm (j"j"q"if; セ@ 'l1Jl1", ;;f\ 1 3 bar tR セ@
W t Hセ@ ilf'l t4ijCJ = 107oC) q;[ m セ@ セ@
5·5 kg/s セ@ セ@ セ@ セ@ 'fir 20oC "it 75oC \li-li
ilT'l'l 'WfTt I <!Q セ@ M lP-lT t fi1; 3B\ (j"j"q"if; ii
3Bt ilT'l ilT'l'l m セ@ (li.!i fu""Q: セ@ J1"C!lQ セ@ "" m
セ@ -Q:m m セ@ fu""Q: セ@ 1 i1itcf;T <!0 t fi1; セ@ 'l1Jl1"
セ@ セ@ Gl'! ii セ@ '!>1: セ@ セ@ I 31 I<"H"10fl Gl'! セ@
irrrr '1fc: 00 "31EiiT 3tRuT セ@ セ@ "ll'iWR
セ@ ii LJ>41'84H Will t I "ilTg cfit セ@ "31EiiT =
1·005 kJ/kg-K.
'l1Jl1" セ@ セ@ Gl'! il"-ll \ii;jli''ll セ@ ilT'l セ@ -mn

p (bar) 2 3 4 5 6 7 8 9
tsat(oC) 120·2 133·5 143·6 151·8 158·8 165·0 170·4 175·4

20

F-DTN-M-NFDB 19 IContd.]

www.examrace.com
(c) (i) What is the purpose of shrouding the inlet
valve in compression ignition engines ? 4

(ii) With the help of cross-section figures and


schematics show the shrouded inlet valve
and masked cylinder head for producing net
in-cylinder angular momentum viz., swirl in
compression ignition engine. 12

(iii) Give two disadvantages and their effects of


open combustion chambers. 4

7. (a) Draw the schematic arrangement of a simple cycle


with intcrcoolcd and heat exchanger and explain
briefly the working principle. Also draw the P- V
and T- S diagrams of the cycle. Further, derive
expressions for specific work output and the
efficiency of a simple cycle with intercooled and
heat exchanger. Draw their trends as a function of
pressure ratio. 20

(b) Explain how the Diesel Fuel 1s rated by the


following with their salient features :

(i) Critical Compression Ratio Method - CCR 8

(iil Calculated Cetane Index- CCI 4

(iii) Diesel Index 8

F-DTN-M-NFDB 20 [Contd.]

www.examrace.com
("B) (i) セ@ セ@ セ@ セ@ セ@ セ@ セ@
アヲャZセ」[@ q;] q:<!j セ@ セ@ ? 4

Iii) セ@ Q""'i"'H セ@ if fflf<.1$\ セ@ セ@ ?;z


セ@ セ@ J1T'{! 'liB w.ffit iicn: セ@ 'liB
セ@ fu"Q: アヲャZセイ@ セ@ セ@ セ@ qセャヲイ@
fflfM$\ '1M q;J m tiTffi セN@ セ@ Ai&ifrl<t>
セ@ セ@ GャrMセw[ゥ@ m セ@ Vfl!
セi@ 12
I.
(iiil セ@ セ@ <t>f\it ott セ@ mf.:rTI セ@ セ@ >MJC!j
ア[jセ@ I 4

1. <31 l セ@ \1Tm<:UT セ@ q;], fuBii &i rl" セ@ nrl it> <1?.!1 セ@


ヲアNZェOQセ@ t?r, cx:rw:rr m セ@ セ@ it fs"h<llfqf!f
'lit vr!! セ@ <12!1 <t>l>f<t>l{i セ@ セ@ I セ@
セ@ fu"Q: P - V <12!1 T - S 31it@ 'lfr セ@ I セ@
31fufuf; $"B \1Tm<:UT セ@ セ@ fu"Q: fcrfW! セ@ q;j>f
<1?.!1 セ@ セ@ fu"Q: aRrq:; セ@ セ@ I ?Jil

3Vfliil セ@ 1:f1i"'R セ@ " z;rq,"t f<::m 'lfr セ@ I 20

C'll セ@ Vfl! セ@ fon f-il<1f<'1f<9rl mr @セ セエh@ ott


TT'1T セ@ Wt! ott ;;mft セ@ <12!1 セ@ 'J:&' WJUi\
q;] 'lfr セ@ セZ@
(i) セ@ セ@ ?Jil 3Vfliil fi1f!f -
mm3ffi 8

(i i 1 lJURT fon<:rr Tj"l[f セ@ Gゥ\セ@ it> i<t> - mmant 4

F-DTN-M-NFDB 21 [Contd.]

www.examrace.com
(c) A commercial refrigerator with refrigerant 134a as
the working fluid keeps a space cooled at- 30°C.
It rejects heat to cooling water that enters the
condenser at 18oC and at the rate of 0·25 kg/s and
it leaves at 26°C. The refrigerant enters the
condenser at 1·2 MPa and 65°C and it leaves at
42°C. The inlet state of compressor is 60 kPa and
- 34°C. It gains a net heat of 450 W from the
surroundings. Sketch T- S diagram and
determine,

(i) refrigeration load

(ii) COP

(iii) theoretical maximum refrigerant load for the


same power input to the compressor.

Given properties :

h セZッ。@ = 230·03 kJ/kg

ィセ[_ァ@ kPa = 295·16 kJ/kg

h1200 kPa = 111 .23 kJ/kg


42°C

60 kPa
xll1·23 kJ/kg = 0 ' 47

hwater 18'C = 75 ·4 kJ/kg

hwater, 26'C = 108 ·9 kJ/kg 20

F-DTN-M-NFDB 22 [Contd.]
1

www.examrace.com
H\セI@ セ@ c;qi<H11fll<"h セヲエ」@ <"hl4<"hiD (ffi'[ it "'"" i't
J>1 セョ@ \i<"h 134a i!lT m "<"h<:\lT セ@ <1m m セ@
- 30'C '!\ "Wfffil セ@ m セ@ I 'lQ セti\Gォh@ セ@
セ@ &;1\llT qR<""'lfh "<"h<:<lT セ@ ;,it セ@ i't 18'C '!\
0·25 kg/s qiT <;1: セ@ m "<"h<:\lT セ@ HAセ@ 26'C '!\ セ@
R<"h\.1\'11 セ@ I セ@ セ@ i'f 1·2 MPa HAセ@ 65'C
'!\ m "<"h<:\lT セ@ <1m 42 'C '!\ f-i<"h \.1 \i I セ@ I fi cmJs セ@
it セ@ '!\ C::W 60 kPa cャセ@ - 34'C セ@ I セ@
セ@ 'lQ 450 W qiT セ@ &;1\llT ]:[11{! "<"h<:\lT セ@ I セ@
T-8 31ins セ@ HAセ@ セ@ セZ@

(i) m<R セ@

(ii) -m.an.'tjt.
(iii) セ@ it :om セ@ m it fu'Q:, セッウZゥヲ\Bィ@
SQ{Gセ@

fc::q: 'lll: Gtdセ@ :


ィセ[@ = 230·03 kJ/kg

ィセ[_ァ@ kPa = 295·16 kJ/kg

ィセ_ァォp。@ = lll·23 kJ/kg

60 kPa O T セ@ 1
xlll·23 kJ/kg = ·

hwater, IS'C = 75 ' 4 kJ/kg

hwater, 26'C = 108·9 kJ/kg 20

F-DTN-M-NFDB 23 [Contd.]

www.examrace.com
8. (a) An electric furnace consisting of two flat surface
heaters, top and bottom, is used to heat treat a
coating that is applied to both surfaces of a thin
metal plate inserted midway between the heaters.
The heaters and the plate are 2 m x 2 m on a side,
and each heater is separated from the plate by a
distance of 0·5 m. Each heater is well insulated on
its back side and has an emissivity of 0·9 at its
exposed surface. The plate and side walls have
emissivities of 0·6 and 0·3 respectively. Under
steady operating conditions, both heaters are at
800 K while the side walls are at 400 K. View factor
between the heaters and the plate is 0·62.

(i) Sketch the system and its equivalent thermal


network and label all pertinent resistances
and potentials.

(ii) Calculate the associated resistances and


driving potentials.

(iii) Calculate the required electrical power. 20


(b) A low temperature power plant operates with a
refrigerant maintaining - zooc in the condenser, a
pressure of 3 MPa and superheat of 800C. There is
one open feedwater heater operating at 800 kPa
with an exit as saturated liquid at 0°C.

(i) Sketch the schematic of this plant.

(ii) Sketch the corresponding T- S diagram.

F-DTN-M-NFDB 24 [Contd.]

www.examrace.com
' '

! 8. ( 31) セ@ セ@ i1f'lCfl # セ@ mTG 'rQ i1f'lCfl セ@ WIT


セ@ セ@ セ@ I セ@ セ@ セ@ !11TI セN@ セ@ -ey;:fi
セ@ 1R 3ffiWUT セ@ TJ'1T セG@ it セ@ Nim: it
ft;m: "ll'lit1J セ@ 'JlTffi セ@ I !11TI セ@ '!iT -ey;:fi i1f'lCfl
セ@ itq; l1U! # @セ it セ@ TJ'1T セ@ I i1f'lCfl WIT
セ@ セ@ # Rュクセ@ m witセ@ i1f'lCfl セ@
-iJ; 0 5 m 'lit セ@ 1R @セ I セ@ i1f'lCfl 'fll -qm 'fll

GイqセュMゥャ[wt@
'lit 3ctFififl(il 0 9 セ@ I セ@ WIT m セ@ 'lit
3ct1;ififl(11 セ@ 0·6 31'h: 0·3 セ@ I 3jqf{qffi セ@
m-m # -ey;rr i1f'lCfl 8oo K 1R セ@ ;;w m <tt
セ@ 400 K 1R セ@ I i1f'lCfl WIT セ@ it l1U! セ@
'Tlifl 0·62 t I
(i) セ@ <tf 'liT il2ll j01YH セ@ セ@ 'fll m
セ@ WIT wft 311<W:Iifl 'l!fuitm セ@ f<MciT
'liT セQゥヲG\ィ@ セ@ I
(ii) セGAtHゥ@ 'l!fuitm WIT 'Th'!ifl f<MciT <tt TJURT
セi@
(iii) SQエGャセゥヲ@ セ@ m <tt TJURT セ@ 1 20

\セj@ セ@ f.p::;, ilJtl m rn q;r セ@ セ@ -il; men


セ@ ;;it セ@ #- zooc illtl, 3 MPa セ@ il2ll 80°C
31fu<1Tq セ@ m セ@ 1 セ@ セ@ セ@ Jl'lRUT セ@
i1f'lCfl ;;it 800 kPa 1R セゥQヲmH@ men セ@ il2ll セ@ 1R
ooc 1R セ@ セ@ it セ@ # セ@ セ@ I

(i) セ@ rn q;r セ@ IjァャヲM\Qセ@ セ@ 1

(ii) ('IC::j{"Yi T- S 31R& セ@ I

F-DTN-M-NFDB 25 [Contd.)

www.examrace.com
(iii) Set up equations only to compute extraction
fraction of the flow out of turbine and the
turbine work per unit mass flowing through
boiler.

(iv) Indicate m your answer which refrigerant


properties are needed. 20

(c) Discuss briefly how the following alternate fuels


considered for Compression Ignition Engines i.e.,
Diesel Engines compare with respect to
introduction into the engine, calorific value, part
load and full load operation and safety aspect :

(i) Biogas produced from cow dung, water


hyacinth, algae and municipal wastes

(ii) Hydrogen Gas

(iii) Ethyl Alcohol

(iv) Cashewnut Shell Liquid (CNSL) 4x5=20

F-DTN-M-NFDB 26

www.examrace.com
r.
I

(iii) RZ|\QセGB@ セ@ セ@ ヲMゥGィャ|Qセ@ 'lTB >i'"ilTQ it mT


セ@ >tfu セ@ S\04 '1 H "'fiT セ@ ii >i'"ilTQ it
セ@ セ@ ア[イZセ@ \エセ@ TfURT it セ@ m
f\AI'fi\01 セ@ セ@ I

(i v) 31'f.t 3m: ii 7.JQ セ@ fo!; セ@ it fo!ifl


'J'Tfw:\ <t\ Z^jicセャGィイ@ tI 20

(tl) セ@ if OlJTW!1 セ@ fo!i f-iYfC1f!!lrl セGィヲ\By@ セャッrL@


セ@ Q""'\'1'"1 t;R 312lhL セ@ t;R ii, ft1f2ls<:
it 'lffip: セG@ セ@ lif'1, 31ifVr'h セ@ @セ セ@
セャAGゥ\ィZ@
(i) \ゥャセヲ@ セ@ セG@ セGャヲエL@ セ@ (12j] ;pp:
セ\エtャュ@

(ii) qャDセBQG@ Ttfl


(iii) QAセ@ セFィゥqエ|GQ@

(iv)セ@ セ@ -s;c! HwNQISBq⦅ヲャセ@ 4x5=20

F·DTN·M -NFDB 27

www.examrace.com
IF-DTN-M-NFDB I -
qj{jj¢) DセSヲエpjアサI@
セMi@

QセZSP@ 1
セ@
JTr?Tcp w.:r w.tt :Jik 3iitJft iR'f if fJfiT セ@ I
w-:ff iP 3m :mr 11T1ZJ11 if ffflff ;jfJ;{ • セ@ 3C'fffl
3llf!i!s wm-rr:r if f@:rr 7TlH セL@ 3ik セ@ 11T1ZJ11 mr ?<lfC
3C'fffl ZjュMセ@ iP :J'9 '['D fR 3iffJxr Rfk ?'i!lR fR
f@:rr JTRT • 1 wm-rr:r fR J!ffiR!id 11T1ZJ11 iP セ@
3Rf fciRit TfTU!lf if ffflff 7Tl! 3m fR ilfrt 3ii15 ;rtf #rM I
w.:r セ@ 1 3ik 5 :Hf.rcwU 1 <Hi#/ w-:ff if # JTr?Tcp <ifl75 #
(f511- #-(f5l'{l!<ff w.:r セ@ fcRff rfR w-:ff iP 3m t/&! I
JTr?Tcp w.:r iP ffrr! f.r<Rr 3ii15 w.:r i!s 3Fff if セ@ 7Tl! "! I
セ@ !fE! セ@ :wmfr<r >irmr 67, d)- 3ffRr 11R ?<fli ?'I!JTf2ln
CJR: i'ftfvw I 317tfrllfll<flq "fl1t (Psychrometric chart)
セ@ 'flR rm cf> ?rm セ@ "! 1
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