Titolo Identificativo Rev.

Pagina Di
title document no. rev. page of
AIR COOLED CONDENSER
0553 R1 MAG S023
01 1 7
Lubrication List PGESCo No. Classe di
WD-LUBE-LIST-1667-A Riservatezza 2
10069A-9-V06-MEAA-00095 confidential class

Specification Name Appendix A item Volume N. Prodotto/Struttura

volume no. product/structure

10069A-9-3PS-MEAA-00001 2.28
Tipo doc. Codice EmittenteTeamcenter Ente Emittente Edizione in lingua Derivato da Rev.
doc. type teamcenter issuer code issued by language derived from rev.

PLT PRO IPC/CPT ENGLISH

Commessa Progetto Cliente/Client
job no. project
WEST DAMIETTA
0553 Power Project Phase II
Converting existing Simple Cycle
EAST DELTA ELECTRICITY
to Combined Cycle 10069A-CP-106 PRODUCTION COMPANY (EDEPC) PGESCo
Rev. Descrizione
rev. kind of revision

01 Second Issue

03

02
Accepted by: Faccioli

Eßing Beckemeier Mikovics

01 I 08/02/2017
PROCESS COMMISSIONING PROCESS

Pototzki Jakobs Mikovics

00 I 22/01/2016
PROCESS PROCESS PROCESS

Rev Scopo Preparato Controllato Verificato Verificato Approvato Data

rev. scope prepared checked verified verified Approved Date

Ansaldo Energia s.p.a. si riserva tutti i diritti su questo documento che non può essere riprodotto neppure parzialmente senza la sua autorizzazione scritta
Ansaldo Energia s.p.a. reserves all rights on this document that can not be reproduced in any part without its written consent
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

GENERAL

Grease first listed is supplied ex works.

NOTE! The quality of all grades of lubricants used must be in accordance with the manufacturer instructions of the respective component, which is listed in the
respective operating manual of that component. When re-grease with other types of grease consider miscibility. Ask the manufacturer if in doubt.
In case another type of lubricant shall be used than given in the manufacturer’s instructions the operating company is liable to contact the respective
manufacturer and to get the written permission for use.

Please note for the first re-greasing that the lubrication pipes are still empty and have to be filled. Therefore the first re-grease needs approx. twice the
NOTE! amount of the below said.
Check at outlet of lubrication pipe of gearbox (lubrication of lower bearing) if grease is coming out. The lubrication pipe is approx. half a meter long and
requires an amount of grease to get filled first before any grease is pressed into the bearing.

Corresponding to the design of electric motors those are usually equipped with grease chambers at the external bearing cap where the used grease is
NOTE! collected. After approx. five times re-greasing the old grease should be removed, e.g. as part of inspection (see manufacturer instructions).
In case motors are equipped with grease outlet nipples those have to be opened during re-greasing to allow the used grease to discharge. Collect the
discharged grease and dispose in accordance with environment regulations. Clean the nipple thoroughly and close it (see manufacturer instructions).

All manual operated valves to be greased acc. to application and manufacturer instructions. Generally the shaft has to be cleaned by a mild solvent and
NOTE! to be greased every year.
Valves operating at higher temperatures have to be greased with temperature constant grease. In all matters refer to the manufacturer instructions given
in the respective operation and maintenance manual.
In case exposed to DUST or SAND ATMOSPHERE shafts normally have to be cleaned but NOT GREASED.

Greasing intervals are given for bearing temperatures in general up to 80 °C. At each 10 K higher temperatures the interval has to be halved, i.e. at 80 to
NOTE! 90 °C the re-greasing interval is halved, at 90 to 100 °C the interval is a quarter.
Data given for oil lubricated bearings normally are valid for temperatures up to 70 °C. For higher temperatures the above for greased bearings is used,
i.e. at 70 to 80 °C the interval is halved, at 80 to 90 °C the interval is a quarter.
Follow instructions given by the manufacturer.

Lubrication Chart ACC_R1.doc page 1 of 9 07.02.2017, Rev 1 / H. Eßing

West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

AIR COOLED CONDENSER

MAG10 AN001 Fan Gearbox 1 OIL ISO VG 220 (T amb = 0 to +50 °C) CC no
NOTE! A cooling fan is installed st
Make: HANSEN SHELL OMALA S4 GX 1 100-800 h approx. 35 l CC/ M*
nd
Type PVPEX2U-UDN 2 4000-8000h M* 1,5y
rd
or equivalent acc. to manufacturer 3 consecutive CC/
Casing instructions M*
CC: 4000-
ATTENTION! 8000 h/
USE ONLY SYNTHETIC/POLY- α-OLEFIN max 1,5 y
OIL (PAO Oil) (1)

MAG10 AN001 MG01 Fan Gearbox 1 GREASE NLGI 3 R no M

FAG ARCANOL VIB3 (replaced by FAG st
Make: HANSEN LOAD 400) 1 100-800 h 90 g R
nd
Type PVPEX2U-UDN 2 3000 h
rd
or equivalent acc. to manufacturer 3 consecutive
Bearing instructions
MAG10 AN001/3/4/5/7 Fan Drive (1-Speed 2 GREASE, NLGI GRADE 3 R no
M01 Condensate Fan) Lithium-Complex Soap st
ESSO UNIREX N3 1 3000 h DE 20 g
nd
Make: SIEMENS 2 3000 h NDE 20 g
rd
Type 1LE1 603-3AB49- or equivalent acc. to manufacturer 3 consecutive
0GB4-Z instructions
CC:
Change bearings after about 40000 40000 h
operating hours

Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 2 of 9 07.02.2017, Rev 1 / H. Eßing
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

MAG10 AN002/6 M01 Fan Drive (2-Speed 2 GREASE, NLGI GRADE 3, R no

Dephlegmator Fan) Lithium-Complex Soap st
ESSO UNIREX N3 1 3000 h DE 40 g
nd
Make: SIEMENS 2 3000 h NDE 40 g
rd
Type 1LG4 317-0BB94-Z or equivalent acc. to manufacturer 3 consecutive
(2-Speed Dephlegmator instructions
Fan) CC:
Change bearings after about 40000 40000 h
operating hours

(1) The change of SYNTHETIC OIL depends on the oil operation temperature, see manufacturer’s instructions. In general synthetic PAO oil has to be
NOTE! changed every 16000 operating hours or latest every 3 years in case the oil bath temperature is not exceeding 80 °C. With oil bath temperatures up
to 95 °C the time is reduced to about 10000 operating hours. The same is applicable in dusty and humid atmosphere. This is valid only in case oil
samples are taken on regular terms (at least every 4000 operating hours or after 6 months) and oil sample analysis presents sufficient lifetime of oil.
Maximum allowed water content is below 0.05% or 500 ppm, see manufacturer’s instructions. This must be acknowledged in detail by the laboratory
carrying out the analysis. In case oil sample shows not sufficient quality the oil has to be exchanged.
Manufacturer instructions strictly have to be followed.

REMARK! All other fan units are identical to the above.

Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 3 of 9 07.02.2017, Rev 1 / H. Eßing
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

AIR EXTRACTION/EVACUATION LIQUID-RING VACUUM PUMP UNITS

MAJ81 AP001 Water Ring Pump 2 GREASE NLGI GRADE 2 R no
LITHIUM BASE KP2K st
Make: GARDNER SHELL ALVANIA EP2 1 50 h DE 40 g R
nd
DENVER NASH 2 4000 h NDE 40 g R
rd
Type: 2BE1 403 or equivalent acc. to manufacturer 3 4000 h
instructions consecutive
Change bearings after about 20000 CC: 20000 3y
operating hours/ 3y h/ 3 Y CC/
M
MAJ81 AP001 MG01 Water Ring Pump -- 1 OIL ISO VG 320 CC no
Gearbox st
SHELL OMALA S4 GX 320 1 400 h Min. 16l, CC/ 4y
nd
Make: (previous HD320) 2 20000 / 4 y maximum M* CC/
rd
SIEMENS/FLENDER 3 following 23l, M*
Type: H1SH 505-B or equivalent acc. to manufacturer depending
instructions on dipstick
Casing ATTENTION!
USE ONLY SYNTHETIC/POLY- α-OLEFIN
OIL (PAO Oil)
MAJ81 AP001 M01 Water Ring Pump -- 2 Esso Unirex N3 R no
Motor st
1 3000h DE 20 g
nd
Make: SIEMENS 2 3000h NDE 20 g
Type: 1LE1603-3AB49- Change bearings after about 40000 3
rd
consecutive
0AB5-Z, 315 L operating hours
CC:
40000 h
Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 4 of 9 07.02.2017, Rev 1 / H. Eßing
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

REMARK! For unit 2 (MAJ82 AP001) and unit 3 (MAJ83 AP001) see above. All other LRVP units are identical. Consider different KKS-numbers.

Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 5 of 9 07.02.2017, Rev 1 / H. Eßing
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

DEAERATION BLOWER
MAJ91 AN001 KN01 Blower, casing 2 Special Oil CC no
st
Make: Pfeiffer PFEIFFER P 3 1 1y 5 liter, for 1y
nd
Type: OKTA 2000 M 2 consecutive both CC/
rd
3 casings M*
CC: 1 Y
MAJ91 AN001 M01 Blower -- Motor Change bearings after about 40000 R yes
Make: ATB operating hours / 5y st
1
Type: IM B5 2
nd
rd
3
CC:40000 h
/5Y

REMARK! For unit 2 (MAJ92 AN001) see above. The two blowers are identical. Consider different KKS-numbers.

Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 6 of 9 07.02.2017, Rev 1 / H. Eßing
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

DRAIN PUMPS
LCM50 AP001 Drain Pump 1 Lubricating oil CL46 or CLP46 according to CC 0,4 liter no
DIN 51517 st
Make: KSB 1 300 h R
nd
Type: MCPK125-100-315 Shell Voltol 46/Tellus TD46 2 4200 h 1y
rd
GG XMP3 02764A 3 4200 h CC/
or equivalent acc. to manufacturer M*
instructions
Casing
LCM50 AP001 Drain Pump 0 Lithium-Complex Soap NLGI grade 2 or 3 R DE 150g yes
ESSO UNIREX N3 grease st
Make: KSB 1 NDE 50g
nd
Type: MCPK125-100-315 Change bearings after about 25000 2
rd
GG XMP3 02764A operating hours 3
CC:25000 h
Bearing
LCM50 AP 001 M01 Drain Pump Motor 0 Lithium-Complex Soap NLGI grade 3 R yes
Make: Siemens ESSO UNIREX N3 grease st
1
Type: 1LE1503-2AB59- or equivalent acc. to manufacturer 2
nd
0AA5-Z instructions 3
rd

Change bearings after about 100000 CC: 100000

operating hours h

Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 7 of 9 07.02.2017, Rev 1 / H. Eßing
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

FIN TUBE CLEANING SYSTEM INNOTECH

GA02-GP030 Pump 1 OIL, ISO-VG 220 CC 3,8 l no
Shell Tellus C220 st
PRATISSOLI 1 1000 h /1y CC/
nd
Type KF40 or equivalent acc. to manufacturer 2 1000 h /1y M*
rd
instructions 3 consecutive
GA02-GP030-MA01 Pump Motor 2 GREASE R 10g per No
st fitting
Make: Siemens Esso Unirex-N3 1 8000h
nd
2 8000h
1LE1601-1EB43-4AB5-Z, Change bearings after about 40000 3
rd
consecutive
operating hours
CC: 40000
h
GA02-VQ001 Cleaning Head Assembly 0 R yes
st
Motor 1
nd
2
Make: Groschopp 3
rd

Type IGL 80-40

Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 8 of 9 07.02.2017, Rev 1 / H. Eßing
West Damietta Add-on Unit, CCPP
Al Shabab Add-on Units, CCPP
LISTS / Lubrication Chart
Air Cooled Condenser

KKS-NOS. COMPONENT L P OIL OR GREASE JOB/ACTIVITY REGREASE LIFE INTERVAL (1) FOR C = CONTROL
U O BRAND / QUALITY / OIL CHANGE TIME R = RELUBRICATION (1)
B I SPECIFICATION INTERVAL QUANT. PER LUBRICA M = MAINTENANCE
R N DUTY HOURS (H) LUB. POINT TION CC = COMPLETE CHANGE
I T or YEARS (Y) G, LIT, KILO G
C S C S D W M Q H Y

HOISTS PLANETA
MAG10AE001 Manual Trolley 0 R yes
st
Make: Planeta 1
nd
2
HD3N-G-VZ-2 3
rd

MAG00AE001 Electric chain hoist 0 GREASE R 1.8 kg yes

st
Gearbox Strub N1424 1
nd
2
Make: Planeta Can be mixed and is compatible with all 3
rd
other similar brand name grease (DIN
GCH 2000/1NF 51502: GP OM-20)
MAG00AE002 Electrical Trolley 0 GREASE R 0,1 kg yes
st
Make: Planeta Strub N1424 1
nd
2
EMF 300NF Can be mixed and is compatible with all 3
rd
other similar brand name grease (DIN
51502: GP OM-20)
Load chains 0 Lubrication is carried out by submersion or R no R R
with an oil can, using a creeping gear oil. st
1 3 months
nd
Oil must constantly be present on the 2 3 months
rd
internal, contacting and rubbing surfaces of 3 3 months
the chain links.

REMARK! All other hoist units are identical to the above.

Hour means operating hour. Refer to manufacturer instructions given in the operating and maintenance manual and/or to name/lubrication instruction plate fixed on the component.
CO = Commissioning S = Shift D = Day W = Week M = Month Q = Quarterly H = Half-yearly Y = Year * = Standstill
DE = Drive End, NDE = Non-Drive End
(1) Interval for relubrication given under column “JOB/ACTIVITY / INTERVAL” is binding.
Lubrication Chart ACC_R1.doc page 9 of 9 07.02.2017, Rev 1 / H. Eßing