The job description of a Shift In-Charge for a Rotary Kiln in the RBD (Raw Blend and Drying)

process for activated carbon may include the following responsibilities:

1. Operational Supervision: Oversee and manage the operation of the rotary kiln during the
assigned shift, ensuring smooth and efficient operation for the production of activated
carbon.
2. Production Monitoring: Monitor the production process, including raw material blending,
drying, and activation, to ensure compliance with quality standards and production targets
for activated carbon.
3. Safety and Compliance: Ensure compliance with safety protocols and procedures,
identifying and addressing any safety risks or hazards associated with the rotary kiln
operation. Monitor environmental compliance related to emissions, waste management,
and other regulatory requirements.
4. Team Leadership: Lead and supervise the shift team, including operators and technicians.
Provide guidance, training, and support to team members, ensuring efficient workflow and
fostering a positive work environment.
5. Process Control and Optimization: Monitor and control the key parameters of the rotary
kiln process, such as temperature, residence time, airflow, and feed rate, to optimize the
activation process and achieve desired carbon properties.
6. Troubleshooting and Maintenance: Identify and resolve operational issues or equipment
malfunctions related to the rotary kiln. Coordinate with maintenance personnel for
preventive and corrective maintenance activities, ensuring minimal downtime and smooth
operation.
7. Quality Assurance: Ensure adherence to quality control measures and standards
throughout the activation process. Conduct regular quality checks, inspections, and
sampling to verify product quality and make necessary adjustments.
8. Data Analysis and Reporting: Collect and analyze process data, production reports, and
quality control records. Prepare shift reports, highlighting key metrics, operational
challenges, and recommendations for improvement.
9. Coordination and Communication: Collaborate with other shift in-charges, production
managers, and cross-functional teams to ensure smooth handover between shifts, effective
communication, and alignment on production goals and quality standards.
10. Training and Development: Facilitate training programs for the shift team, ensuring their
competency in operating and maintaining the rotary kiln for activated carbon production.
Stay updated with industry advancements and best practices in activated carbon
manufacturing.
11. Continuous Improvement: Actively participate in process improvement initiatives,
suggesting and implementing innovative ideas to enhance productivity, quality, and safety
in the rotary kiln operation for activated carbon production.
The job description of a Shift In-Charge for a pellet machine in the production of activated carbon
may include the following responsibilities:
1. Operational Supervision: Oversee and manage the operation of the pellet machine during
the assigned shift, ensuring smooth and efficient pellet production for activated carbon.
2. Production Monitoring: Monitor the production process, including raw material
preparation, pellet formation, drying, and cooling, to ensure compliance with quality
standards and production targets for activated carbon pellets.
3. Safety and Compliance: Ensure compliance with safety protocols and procedures,
identifying and addressing any safety risks or hazards associated with the pellet machine
operation. Monitor environmental compliance related to emissions, waste management,
and other regulatory requirements.
4. Team Leadership: Lead and supervise the shift team, including machine operators and
technicians. Provide guidance, training, and support to team members, ensuring efficient
workflow and fostering a positive work environment.
5. Process Control and Optimization: Monitor and control the parameters of the pellet
machine process, such as feed rate, temperature, pressure, and pellet size, to optimize the
pellet formation and achieve desired carbon properties.
6. Troubleshooting and Maintenance: Identify and resolve operational issues or equipment
malfunctions related to the pellet machine. Coordinate with maintenance personnel for
preventive and corrective maintenance activities, ensuring minimal downtime and smooth
operation.
7. Quality Assurance: Ensure adherence to quality control measures and standards
throughout the pellet production process. Conduct regular quality checks, inspections, and
sampling to verify pellet quality and make necessary adjustments.
8. Data Analysis and Reporting: Collect and analyze process data, production reports, and
quality control records. Prepare shift reports, highlighting key metrics, operational
challenges, and recommendations for improvement.
9. Coordination and Communication: Collaborate with other shift in-charges, production
managers, and cross-functional teams to ensure smooth handover between shifts, effective
communication, and alignment on production goals and quality standards.
10. Training and Development: Facilitate training programs for the shift team, ensuring their
competency in operating and maintaining the pellet machine for activated carbon pellet
production. Stay updated with industry advancements and best practices in pellet
manufacturing.
11. Continuous Improvement: Actively participate in process improvement initiatives,
suggesting and implementing innovative ideas to enhance productivity, quality, and safety
in the pellet machine operation for activated carbon pellet production.
The job description of an RBD (Raw Blend and Drying) machine operator may include the following
responsibilities:
1. Machine Operation: Operate and control the RBD machine and related equipment
according to standard operating procedures, ensuring efficient and safe operation.
2. Process Monitoring: Monitor the RBD process, including raw material feeding, blending,
drying, and other process parameters, to ensure adherence to quality standards and
production targets.
3. Equipment Setup and Calibration: Set up the RBD machine and equipment for production
runs, ensuring proper calibration and adjustment of controls, sensors, and gauges.
4. Material Handling: Handle and transport raw materials, ensuring accurate measurement
and proper feeding into the RBD machine. Monitor material levels and coordinate with the
supply team to ensure continuous production.
5. Quality Control: Conduct regular quality checks and inspections of the RBD process
outputs, such as moisture content, particle size, and other quality parameters, using
appropriate measuring instruments. Make necessary adjustments to maintain product
quality.
6. Safety and Maintenance: Adhere to safety protocols and guidelines, including proper use
of personal protective equipment (PPE) and safe handling of equipment and materials.
Perform routine maintenance tasks, such as cleaning, lubrication, and minor repairs, on the
RBD machine.
7. Troubleshooting: Identify and troubleshoot operational issues, equipment malfunctions,
and process deviations. Take appropriate corrective actions or escalate issues to
maintenance personnel or supervisors as needed.
8. Documentation and Reporting: Maintain accurate records of production activities, process
parameters, quality control results, and equipment maintenance. Prepare production reports
and communicate relevant information to supervisors and team members.
9. Continuous Improvement: Identify opportunities for process optimization, efficiency
improvements, and waste reduction. Make recommendations for process enhancements
and actively participate in continuous improvement initiatives.
10. Team Collaboration: Collaborate with other operators, supervisors, and cross-functional
teams to ensure smooth coordination, effective communication, and teamwork in achieving
production goals.
11. Training and Development: Participate in training programs to enhance knowledge and
skills related to RBD machine operation, safety practices, quality control, and process
optimization.
The job description of a pellet machine operator may include the following responsibilities:
1. Machine Operation: Operate and control the pellet machine and related equipment
according to standard operating procedures, ensuring safe and efficient operation.
2. Equipment Setup and Calibration: Set up the pellet machine for production runs,
including the installation of dies, screens, and other necessary components. Calibrate and
adjust machine settings for optimal pellet production.
3. Material Handling: Handle and transport raw materials, such as feedstock or additives,
ensuring accurate measurement and proper feeding into the pellet machine. Monitor
material levels and coordinate with the supply team to ensure continuous production.
4. Process Monitoring: Monitor the pellet production process, including material flow,
temperature, pressure, and pellet size, to ensure adherence to quality standards and
production targets.
5. Quality Control: Conduct regular quality checks and inspections of the pellets, such as size,
density, moisture content, and other quality parameters, using appropriate measuring
instruments. Make necessary adjustments to maintain product quality.
6. Troubleshooting: Identify and troubleshoot operational issues, equipment malfunctions,
and process deviations. Take appropriate corrective actions or escalate issues to
maintenance personnel or supervisors as needed.
7. Safety and Maintenance: Adhere to safety protocols and guidelines, including proper use
of personal protective equipment (PPE) and safe handling of equipment and materials.
Perform routine maintenance tasks, such as cleaning, lubrication, and minor repairs, on the
pellet machine.
8. Documentation and Reporting: Maintain accurate records of production activities, process
parameters, quality control results, and equipment maintenance. Prepare production reports
and communicate relevant information to supervisors and team members.
9. Continuous Improvement: Identify opportunities for process optimization, efficiency
improvements, and waste reduction. Make recommendations for process enhancements
and actively participate in continuous improvement initiatives.
10. Team Collaboration: Collaborate with other operators, supervisors, and cross-functional
teams to ensure smooth coordination, effective communication, and teamwork in achieving
production goals.
11. Training and Development: Participate in training programs to enhance knowledge and
skills related to pellet machine operation, safety practices, quality control, and process
optimization.