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Leiva 2015
Leiva 2015
Leiva 2015
a r t i c l e i n f o a b s t r a c t
Article history: This paper analyses the environmental impact of the process of cultivating Agaricus bisporus. Cultivation
Received 5 June 2015 is the final phase of the mushroom production process. We seek to quantify the environmental impact
Received in revised form of this process by means of a life-cycle analysis (LCA).
15 September 2015
This paper presents a cradle-to-gate LCA of the process of farming Agaricus bisporus mushrooms, based
Accepted 22 September 2015
on actual data from a production plant gathered over the course of a year so as to provide accurate
Available online 1 October 2015
information on the environmental impact of the various activities that make up the production process.
An overall analysis of the main phases of the production process reveals that the activity with the
Keywords:
Environmental impact
greatest impact in almost all categories is the climate control of the growing chambers, because of the
Life cycle assessment considerable amount of energy required to power the system, which is running continuously. The only
Mushroom growing impact categories in which climate control is not the number one phase are global warming in the growing
Agaricus bisporus phase and ozone layer depletion and eutrophication in the covering soil preparation phase.
© 2015 Elsevier B.V. All rights reserved.
∗ Corresponding author.
Mushrooms were originally grown in caves, but the process has
E-mail addresses: francisco.leiva@alum.unirioja.es
(F.J. Leiva), juan-carlos.saenz-diez@unirioja.es (J.C. Saenz-Díez),
gradually shifted to climate-controlled chambers where growing
eduardo.martinezc@unirioja.es (E. Martínez), emilio.jimenez@unirioja.es conditions can be controlled. This entails energy consumption and
(E. Jiménez), julio.blanco@unirioja.es (J. Blanco). requires cooling systems (Foulongne-Oriol et al., 2014).
http://dx.doi.org/10.1016/j.eja.2015.09.013
1161-0301/© 2015 Elsevier B.V. All rights reserved.
142 F.J. Leiva et al. / Europ. J. Agronomy 71 (2015) 141–148
The development of a new colony of Agaricus bisporus begins LCA provides a quantitative basis for assessing potential
with the germination of spores. Their hyphae grow and form a large improvements in the environmental performance of a system
mycelium network. Various factors then induce the mycelium to throughout its life-cycle, and is therefore an increasingly important
produce fruiting bodies under controlled climate conditions (Leiva- tool for decision-making in the field of environmental management
Lázaro et al., 2015; Umar and Van Griensven, 1997). (Azapagic and Clift, 1999; Siracusa et al., 2014), under standard ISO
The fruiting bodies of Agaricus bisporus begin to develop and 14040 (Martínez et al., 2009). It helps to decide which is the best
grow as soon as the primordia appear. They ripen, produce spores, possible option (Guinee et al., 1993; Jiménez et al., 2014; Stevenson
then finally go into senescence, the period between full maturity et al., 2014) and provides a basis for assessing potential improve-
and the death of the organism. The post-harvesting period of the ments in the environmental performance of a system or product
fruiting bodies is of the utmost importance for marketing purposes, (Azapagic and Clift, 1999; Khoshnevisan et al., 2013; Ulloa et al.,
as they must maintain their characteristic colour and aroma (Umar 2011). It was developed to analyse environmental impacts such
and Van Griensven, 1997). as global warming, soil use and water use, depletion of the ozone
A quality substrate is a prime requirement for growing mush- layer, acidification, human toxicity, eco-toxicity, depletion of nat-
rooms successfully: they absorb all their nutrients from the ural resources, energy consumption and eutrophication (Jiménez
substrate, which is also an important source of lignocellulose for et al., 2014).
the development of the fruiting body (Tripathy et al., 2009). The It can also be used as a tool for identifying critical points in
substrate comprises mainly compost with a covering layer of soil production processes with a view to identifying potential improve-
on which the fruiting bodies form (Berendsen et al., 2012). The ments (Belussi et al., 2015), and as a tool for examining all
compost substrate is generally made up of manure, mostly chicken environment-related aspects and potential impacts of products or
manure at present because it is in abundant supply (Castle, 1993). services, since it considers all aspects and phases of each product
The job of the covering layer is to keep the crop properly hydrated or process (Jiménez et al., 2014).
at all times and protect it from aggressive microflora (Gillmann The LCA model used here was drawn up using the Simapro 7.3
et al., 1994). The covering layer is generally composed of neutralised software package and the CML 2000 Leiden calculation method.
peat with chalk or limestone (Castle, 1993). Peat is used as a cov- One of the first requirements is to properly define the goals and
ering material (Gülser and Pekşen, 2003; Noble et al., 2003). The limits of the system. This is essential for the assessment of the final
physical and chemical properties required of peat (and any other results, because it is necessary to know not only the extent of the
substrate) include high porosity and water retention capacity, a pH impact assessed but also the extent of the study and the different
of between 7.2 and 8.2, an active lime concentration of between process phases taken into account.
2.5 and 3.5% and a total nitrogen concentration of between 0.7 and The main goal is to obtain a comprehensive environmental view
0.8%. The material must also have low inorganic and organic nutri- of the process, by identification and analysis of the inputs and out-
ent contents and be free from contaminations and pests (Gülser puts of materials and energy associated with the different ways
and Pekşen, 2003). in which each activity involved in the process of growing Agaricus
The mycelia of different species grow differently, depending on bisporus takes place.
the type of medium used and the pH, though growth is also influ-
enced by genetic make-up, by the substrate, by the temperature 2. Materials and methods
(De Andrade et al., 2010) and by the ageing of the mycelium (Mata
and Savoie, 2013). 2.1. Goals and scope
During incubation and coverage, the temperature must be kept
below 28 ◦ C. The ambient temperature needs to be brought down A cradle-to-gate analysis is conducted, examining the produc-
to stimulate sporophore production. Temperatures of 16–19 ◦ C are tion processes and identifying in each case the materials used, the
recommended during the fruiting period (Foulongne-Oriol et al., energy resources and the process flows involved up to the pro-
2014) and 21–25 ◦ C during the growth phase (Largeteau et al., duction of the final functional unit. Also included are the flow of
2011). products from the entry of raw materials (including transport from
Studies have demonstrated that Agaricus bisporus can withstand the source firm to the producer) and the harvesting of the end
temperature increases and has adapted to temperatures as high as product.
25 ◦ C during the fruiting phase (Largeteau et al., 2011). The phases of the life-cycle taken into account therefore range
from material inputs to the storage of the end product, in order to
identify the critical activities within the process.
1.2. Life-cycle assessment (LCA)
2.2. Functional unit
LCA is an appropriate way of assessing and analysing the
environmental impact and other environment-related issues of ser- The functional unit used for this study is a 1 kg of Agaricus bis-
vices, materials and products throughout their life cycles (Azapagic porus mushrooms.
and Clift, 1999; Baumann and Tillman, 2004; Leiva-Lázaro et al.,
2014). It can be defined as a compilation and assessment of the
2.3. System boundaries
inputs, outputs and potential environmental impacts of a product
system throughout its life-cycle (Nicolae and George-Vlad, 2015).
Limits are set on actions in order to focus the study. The limits
LCA is conducted with two main goals:
in regard to the LCA cover overall production of the product, i.e. the
growing of 1 kg of mushrooms (defined as the functional unit) and
• to quantify and assess the environmental performance of a prod- their distribution (see Fig. 1).
uct, process or activity over its whole life-cycle (Pieragostini et al., The activities included within the system boundaries are the
2014); following:
• to provide a basis for assessing potential improvements in the
environmental performance of a product system (Azapagic and • Materials input, including transport from point of origin.
Clift, 1999). • Fuel consumed by forklift trucks and dozers.
F.J. Leiva et al. / Europ. J. Agronomy 71 (2015) 141–148 143
Table 1 Table 4
Inventory data for climate controlled chambers. Inventory data for preparation of the growing chambers.
• Climate controlled chambers: temperature control of the facility. 2.5.4. Preparation of the growing chambers
• Ventilated chambers: temperature control of the facility. The next phase of the process is the preparation of the growing
• Preparation of the covering soil: preparation of the soil used to chambers so that the seed packages can be placed in them. The
materials and resources used in this phase are listed in Table 4.
cover the seed packages with mycelium for the growing process.
• Preparation of the growing chambers: placement of trays and The process begins with the disinfection of the growing cham-
bers to prevent the appearance of contaminations during the
utensils required for the growing process.
• Growing process: divided in various phases, such as, mycelium growing process (see Fig. 2, Disinfecting GC activity). Once disin-
fection is completed, the chambers are prepared by setting out the
activation, homogenisation and end product harvesting.
• Waste management: management of the waste produced during cages where the seed packages are to be placed (see Fig. 2, Preparing
GC activity). The seed packages are then placed on the cages so that
the growing phase up to the harvesting of the end product for
the growing process can begin (see Fig. 2, Placing seed packages
subsequent processing.
activity).
The waste produced when mushrooms are cut is deposited in 3.1. Overall environmental impact analysis
a container for subsequent collection and treatment. Packages and
spent soil at the end of the growing process are placed in a separate Table 7 presents the overall environmental impact results for
container for collection and treatment at a specific plant (see Fig. 2, the product studied, covering all the impact categories considered.
Removing packages and Soil activity). The weight of each phase of production considered in this LCA
(i.e., preparation of covering soil, preparation of growing chambers,
growing process and waste management) is also shown.
3. Results An analysis of the main phases of the overall production process
reveals that the preparation of growing chambers is the process
This paper presents an LCA carried out to identify the main
with the greatest impact in almost all categories. This is because it
environmental impacts in the process of growing Agaricus bisporus
consumes a great deal of energy. The environmental impact of this
mushrooms, based on a cradle-to-gate approach. It is conducted
phase varies depending on the impact category considered, from
with SimaPro® software, using the CML Leiden 2000 method to
48.39% for seawater eco-toxicity to 74.12% for eutrophication (see
calculate environmental impact. The functional unit set for the LCA
Table 7).
is 1 kg of product.
In the growing process the greatest impact is that of global
The environmental impact results obtained from the LCA are
warming, at 99.28%, and in the climate control of the chambers it is
presented below. The overall environmental impact of the product
soil eco-toxicity, at 87.88 % (see Table 7). This is because the carbon
in all the impact categories analysed is presented first, and then the
sink effect of the organic matter in the compost and in the covering
results for each of the three phases are presented separately.
146 F.J. Leiva et al. / Europ. J. Agronomy 71 (2015) 141–148
Table 7
Global environmental impact, CML .ethodology.
Impact category Unit Total Preparation of the Preparation of the Growing Waste Ventilation Climate
covering soil growing chambers process management control
Abiotic depletion (AD) kg Sb eq 6.78E − 03 1.96E − 03 3.76E − 03 5.44E − 05 1.79E − 05 1.06E − 04 8.87E − 04
Global warming (GWP100) kg CO2 eq 4.42E + 00 −1.37E + 00 −1.45E + 00 7.10E + 00 3.92E − 04 1.51E − 02 1.33E − 01
Ozone layer depletion (OLD) kg CFC-11 eq 9.07E − 08 3.54E − 08 4.98E − 08 6.38E − 10 3.47E − 10 4.55E − 10 4.05E − 09
Human toxicity (HT) kg 1,4-DB eq 4.32E − 01 8.07E − 02 2.88E − 01 1.64E − 03 2.68E − 04 5.62E − 03 5.57E − 02
Fresh water aquatic ecotox (FWAE) kg 1,4-DB eq 5.47E − 02 6.27E − 03 3.46E − 02 3.35E − 04 2.83E − 05 1.41E − 03 1.21E − 02
Marine aquatic ecotoxicity (MAE) kg 1,4-DB eq 4.36E + 02 4.68E + 01 2.11E + 02 1.64E + 00 2.42E − 01 1.90E + 01 1.57E + 02
Terrestrial ecotoxicity (TE) kg 1,4-DB eq −1.01E − 02 −9.60E − 03 −2.89E − 03 3.73E − 05 1.62E − 06 2.52E − 04 2.11E − 03
Photochemical oxidation (PO) kg C2 H4 2.58E − 04 5.43E − 05 1.27E − 04 1.10E − 06 2.63E − 07 8.02E − 06 6.74E − 05
Acidification (AC) kg SO2 eq 7.95E − 03 1.60E − 03 4.29E − 03 2.15E − 05 4.69E − 06 2.14E − 04 1.83E − 03
Eutrophication (EU) kg PO4 – -eq 2.41E − 03 5.34E − 04 1.79E − 03 2.17E − 06 4.72E − 07 7.34E − 06 7.94E − 05
Table 8
Detail of the environmental impact by activities, CML methodology.
Growing process
soil used in preparation for covering and in the preparation of the It is worth noting that there are positive impacts during the cov-
growing chambers has a positive impact in the said categories. ering soil mixing phase in the categories of global warming and
By contrast, the phase with the least impact is that of waste soil eco-toxicity due to the absorption of CO2 by the organic mat-
treatment, because of its low energy demand and demand for mate- ter in the peat. That is why there is only a negative impact in the
rials. The figures for impacts are much lower than the other phases, disinfection phase in the mixing area.
and in fact vary from 0.002% in the global warming category to
0.38% in the ozone layer depletion category (see Table 7).
3.2.2. Preparation of the growing chambers
In the preparation of the growing chambers the phase of plac-
3.2. Environmental impact phase by phase ing the packages in the chambers is the activity with the greatest
impact in almost all categories, because the machinery used con-
Each phase is analysed separately below, identifying each activ- sumes more energy. In figures this environmental impact ranges
ity considered in each case and its weight in the environmental from 99.72% in the freshwater eco-toxicity category to 99.98% for
impact of the various categories. eutrophication.
The biggest impacts in the categories of global warming and soil
eco-toxicity can be found in the disinfection of the growing cham-
3.2.1. Preparation of the covering soil bers, at 83.22% and 95.02%, respectively, due to the fact that there
In this phase the activity with the greatest impact in all cate- are positive impacts from the incorporation of compost and the
gories is the mixing of the covering soil, because it consumes more mycelium seeds in the chamber preparation phase, so the biggest
energy and material resources than the disinfection phase. The negative impacts are found in the growing chamber disinfection
environmental impact of this phase ranges from 99.72% in the water phase.
eco-toxicity category to 99.98 % for eutrophication (see Table 8). By contrast, the growing chambers preparation phase has low
The impact of the disinfection and cleaning of the covering soil impacts in almost all categories because most of the demand for
preparation area is much lower than that of the soil mixing, ranging energy and use of materials take place in other activities. Its impact
from 0.09% in the acidification category to 0.27% in fresh-water ranges from 0.03% in the eutrophication category to 16.78% in the
eco-toxicity (see Table 8). global warming categories, with the exception of ozone layer deple-
F.J. Leiva et al. / Europ. J. Agronomy 71 (2015) 141–148 147
tion, where the lowest impact can be found in the disinfection of Acknowledgments
the growing chambers, with 0.65% (see Table 8).
This paper has been supported by the project of the Government
of La Rioja (ADER 2011-I-IDD-00043) “Producción sostenible del
champiñón de La Rioja y mejora de la protección ambiental, a través
de la investigación de Ecoindicadores del Análisis de Ciclo de Vida
3.2.3. Growing process
(ACV)”.
In the growing phase the activity with the greatest impact in
almost all categories is the covering of the seed packages with com-
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