12/8/21, 6:04 PM Spur Gears Component Generator

Spur Gears Component Generator (Version: 2019 (Build 230136000, 136))

12/8/2021

Project Info

Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio i 0.3238 ul
Desired Gear Ratio iin 0.3238 ul
Module m 2.750 mm
Helix Angle β 0.0000 deg
Pressure Angle α 20.0000 deg
Center Distance aw 97.625 mm
Product Center Distance a 97.625 mm
Total Unit Correction Σx -0.0000 ul
Circular Pitch p 8.639 mm
Base Circular Pitch ptb 8.118 mm
Operating Pressure Angle αw 20.0000 deg
Contact Ratio ε 1.8670 ul
Limit Deviation of Axis Parallelity fx 0.0120 mm
Limit Deviation of Axis Parallelity fy 0.0060 mm

Gears
Gear 1 Gear 2
Type of model Component Component
Number of Teeth z 105 ul 34 ul
Unit Correction x 0.1126 ul 0.1126 ul
Pitch Diameter d 288.750 mm 93.500 mm
Outside Diameter da 283.869 mm 99.619 mm
Root Diameter df 296.244 mm 87.244 mm
Base Circle Diameter db 271.336 mm 87.861 mm
Work Pitch Diameter dw 288.750 mm 93.500 mm
Facewidth b 20.000 mm 20.000 mm
Facewidth Ratio br 0.0693 ul 0.2139 ul
Addendum a* 1.0000 ul 1.0000 ul
Clearance c* 0.2500 ul 0.2500 ul
Root Fillet rf* 0.3335 ul 0.3335 ul
Tooth Thickness s 4.094 mm 4.545 mm
Tangential Tooth Thickness st 4.094 mm 4.545 mm
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Chordal Thickness tc 3.615 mm 4.013 mm

Chordal Addendum ac 1.782 mm 2.329 mm
Chordal Dimension W 97.193 mm 38.054 mm
Chordal Dimension Teeth zw 12.000 ul 5.000 ul
Dimension Over (Between) Wires M 283.542 mm 101.431 mm
Wire Diameter dM 4.500 mm 5.000 mm
Limit Deviation of Helix Angle Fβ 0.0120 mm 0.0110 mm
Limit Circumferential Run-out Fr 0.0370 mm 0.0210 mm
Limit Deviation of Axial Pitch fpt 0.0100 mm 0.0085 mm
Limit Deviation of Basic Pitch fpb 0.0095 mm 0.0080 mm
Virtual Number of Teeth zv 105.000 ul 34.000 ul
Virtual Pitch Diameter dn 288.750 mm 93.500 mm
Virtual Outside Diameter dan 283.869 mm 99.619 mm
Virtual Base Circle Diameter dbn 271.336 mm 87.861 mm
Unit Correction without Tapering xz 0.0352 ul
Unit Correction without Undercut xp -0.9581 ul
Unit Correction Allowed Undercut xd -1.1298 ul
Addendum Truncation k 0.0000 ul 0.0000 ul
Unit Outside Tooth Thickness sa 0.4181 ul 0.7211 ul
Tip Pressure Angle αa 17.0891 deg 28.1191 deg

Loads
Gear 1 Gear 2
Power P 12.000 kW 9.000 kW
Speed n 1200.00 rpm 3705.88 rpm
Torque T 95.493 N m 23.191 N m
Efficiency η 0.750 ul
Radial Force Fr 240.738 N
Tangential Force Ft 661.423 N
Axial Force Fa 0.000 N
Normal Force Fn 703.872 N
Circumferential Speed v 18.143 mps
Resonance Speed nE1 2626.971 rpm

Material
Gear 1 Gear 2
NF XC48H1 NF XC48H1
Ultimate Tensile Strength Su 640 MPa 640 MPa
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Yield Strength Sy 390 MPa 390 MPa

Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio μ 0.300 ul 0.300 ul
Bending Fatigue Limit σFlim 410.0 MPa 410.0 MPa
Contact Fatigue Limit σHlim 520.0 MPa 520.0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 615 ul 600 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 50000000 ul 50000000 ul
W?hler Curve Exponent for Bending qF 6.0 ul 6.0 ul
W?hler Curve Exponent for Contact qH 10.0 ul 10.0 ul
Type of Treatment type 0 ul 0 ul

Strength Calculation

Factors of Additional Load

Application Factor KA 1.250 ul

Dynamic Factor KHv 1.988 ul 1.988 ul
Face Load Factor KHβ 1.216 ul 1.145 ul
Transverse Load Factor KHα 1.305 ul 1.305 ul
One-time Overloading Factor KAS 1.000 ul

Factors for Contact

Elasticity Factor ZE 189.812 ul

Zone Factor ZH 2.495 ul
Contact Ratio Factor Zε 0.843 ul
Single Pair Tooth Contact Factor ZB 1.000 ul 1.000 ul
Life Factor ZN 1.000 ul 1.000 ul
Lubricant Factor ZL 0.937 ul
Roughness Factor ZR 1.000 ul
Speed Factor Zv 1.037 ul
Helix Angle Factor Zβ 1.000 ul
Size Factor ZX 1.000 ul 1.000 ul
Work Hardening Factor ZW 1.000 ul

Factors for Bending

Form Factor YFa 2.061 ul 2.388 ul

Stress Correction Factor YSa 2.569 ul 1.723 ul
Teeth with Grinding Notches Factor YSag 1.000 ul 1.000 ul
Helix Angle Factor Yβ 1.000 ul
Contact Ratio Factor Yε 0.652 ul
Alternating Load Factor YA 1.000 ul 1.000 ul
Production Technology Factor YT 1.000 ul 1.000 ul
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Life Factor YN 1.000 ul 1.000 ul

Notch Sensitivity Factor Yδ 1.295 ul 1.166 ul
Size Factor YX 1.000 ul 1.000 ul
Tooth Root Surface Factor YR 1.000 ul

Results

Factor of Safety from Pitting SH 1.304 ul 1.304 ul

Factor of Safety from Tooth Breakage SF 3.446 ul 3.992 ul
Static Safety in Contact SHst 2.817 ul 2.817 ul
Static Safety in Bending SFst 6.655 ul 8.562 ul
Check Calculation Positive

Summary of Messages
6:03:46 PM Calculation: Calculation indicates design compliance!

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