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Manual Cortadora DURMA SBT 3006
Manual Cortadora DURMA SBT 3006
Manual Cortadora DURMA SBT 3006
D-Touch 7
USB 2.0
DT7 USER GUIDE GB
DT-7
USER GUIDE
CONTENTS
ABBREVIATIONS................................................................................................................................ Page 1
DT7_UserGuide_GB_V280910 i
CONTENTS
MACHINE PARAMETERS
PRESSURE PARAMETERS
88 Final Approach Distance Down.................................................................................Page 22
89 Final Approach Distance Up.....................................................................................
90 Final Approach Gain Down.........................................................................................
91 Final Approach Gain Up..............................................................................................
92 Decompression Time (s)..............................................................................................
93 Pressure Deceleration Time Down(%)....................................................................Page 23
94 Pressure Deceleration Time Up(%) ......................................................................
95 Pressure Acceleration Time Down(%)....................................................................
96 Pressure Acceleration Time Up(%)........................................................................
97 Pressure Cutting Angle Off-Delay (s)...............................................................
98 Min Limit..........................................................................................................................
99 Max Limit..........................................................................................................................
100 Analog 0%,25%,50%,75%,100%................................................................................... Page 24
SHEAR PARAMETERS................................................................................................................. Page 25
120 Piece Counting Direction.......................................................................................
121 Retraction Delay Time ...........................................................................................
122 Blade Thickness Compensation..............................................................................
123 Blade Gap Compensation...........................................................................................
124 Min Cut Angle (º)......................................................................................................
125 Max Cut Angle (º)......................................................................................................
126 Fixed Point Distance................................................................................................
127 Measurement Distance................................................................................................
128 Short Cut Quantity....................................................................................................
129 Blade Return Delay (s)...........................................................................................
PNEUMATIC PARAMETERS........................................................................................................ Page 26
150 Pneumatic Enabled......................................................................................................
151 Pneumatic Type.............................................................................................................
152 Pneumatic Starting Delay.......................................................................................
153 Axis Starting Delay..................................................................................................
154 Timer 0,1,2,3,4,5,6,7..............................................................................................Page 28
X1 AXIS PARAMETERS.............................................................................................................Page 29
200 Module Enabled.............................................................................................................
201 Encoder Resolution....................................................................................................
202 Resolution Inch..........................................................................................................
203 Resolution Metric......................................................................................................
204 Change Cutting Directory.......................................................................................
205 Min Limit.......................................................................................................................
206 Max Limit.......................................................................................................................
207 Calibration Position................................................................................................
208 Manual Speed Slow...................................................................................................... Page 30
209 Manual Speed Fast......................................................................................................
210 Positioning Speed (%)..............................................................................................
211 Calibration Speed (%)..............................................................................................
212 Final Positioning Speed (%).................................................................................Page 31
213 Final Positioning Gain 1.......................................................................................
214 Final Positioning Gain 2.......................................................................................
215 Acceleration Ramp Time (s)................................................................................... Page 32
216 Slow Speed Distance..................................................................................................
217 Deceleration Ramp Distance...................................................................................
218 Stop Distance...............................................................................................................
219 Position Tolerance....................................................................................................
DIMENSIONS AND INPUTS-OUTPUTS .............................................................................................. Page 34
DT7_UserGuide_GB_V280910 ii
ABBREVIATIONS
DT7_UserGuide_GB_V280910 1
GENERAL SPECIFICATIONS
DT7_UserGuide_GB_V280910 2
CALIBRATION
<,> Movement is carrying on at the calibration speed and toward limit switch on the defined direction.
(,) Limit is founded. Movement is carrying on for the index pulse at the 1/4 of the calibration speed and reverse
direction.
| Limit or index is founded, waiting to movement stop.
= Calibration is completed successfully.
? Axis is not moving.
! Driver error.
Calibration can be stopped by pressing key, while operation is carrying on. Can be started again by pressing key.
DT7_UserGuide_GB_V280910 3
WORKING SCREEN
1 2 3 4 5
Top Panel
6 7 8 9 10
Function Buttons
Top Panel
1 Name of the current program.
Can be used for a shortcut to PROGRAM LIST.
5 Message panel; warnings, errors and information messages are shown here.
Run button.
Starts the axis and other control functions on semi or full automatic operation mode.
Calibration page is displayed after power on. Starts the axis calibration (indexation) on this page.
Stop button.
Stops the axis and other control functions on semi or full automatic operation mode.
Stops the axis calibration. If pressing the key again while led is lighting on, exit from calibration.
DT7_UserGuide_GB_V280910 4
WORKING SCREEN
DT7_UserGuide_GB_V280910 5
WORKING SCREEN
11 12 13 14
15 16 17
18 19 20
11 MATERIAL TYPE : This field determines the blade gap, cutting angle and cutting pressure
calculation constant according to the material used.
This field is only dislayed if at least one of the blade gap, cutting angle or cutting length module is enabled.
12 Defines the material thickness. This field intervenes in the calculation of the blade gap, cutting angle,
cutting pressure, TDP and BDP. This field is only dislayed if at least one of the blade gap, cutting angle or
cutting length module is enabled.
13 Defines the gap between the cutting blades. Blade gap is calculated automatically according to selected
material and defined thickness. The value can also be changed by the operator.
14 Cutting pressure is calculated automatically according to selected material and defined thickness.
The value can also be changed by the operator.This field is only dislayed if the pressure module is enabled.
15 Defines the angle of the upper blade. Cutting Angle is calculated automatically according to selected material and
defined thickness.
The value can also be changed by the operator. This field is only dislayed if the cutting angle module is enabled.
16 Defines the cutting length. The value must be programmed by the operator. This field is only dislayed if
the cutting length module is enabled.
17 Displays if X1 axis is enabled. If the field leave undefined, retraction is not make and cutting is carried
on continuously
18 Defines the distance between the left edge of the machine and the sheet. The TDP and BDP are re-calculated
according to the OFFSET value. This field is only dislayed if the cutting length module is enabled as an analog.
19 Displays either the values calculated by the system or the values programmed by the operator.
DT7_UserGuide_GB_V280910 6
WORKING SCREEN
21 22 23
24 25 26
27 28
29 30
21 NEXT PROGRAM Name of the next program which will be executed automatically. If this field is left empty,
when the last step of the program is executed, the program will return to the first step of the current program.
22 PROGRAM REPEAT : Number of program cycle repetitions. First field displays number of the program which is made,
second field displays number of repetition.
24 DELAY : At the end of upwards movement of the upper blade, time delay for the pass next step (cycle) operation.
25 STEP REPEAT : Number of current step repetitions. First field displays number of current step repetition which is made,
second field displays number of repetition. If the second field is not defined, step is made 1 time. If defined as 0 pass on the
next step.
27 TOP DEAD POINT : Defines the top dead point (TDP). Distance between right corners of the upper and lower blades for
the upper blade rising finished after disangement. It is calculated automatically with the following formula but can also be
changed by the operator.
TDP = (P63 - OFFSET) * tan(ANGLE) + THICKNESS
28 BOTTOM DEAD POINT :Defines the bottom dead point (BDP). Distance between right corners of the upper and lower
blades for the upper blade falling finished after cutting. It is calculated automatically with the following formula but can also
be changed by the operator.
BDP = (P63 - CUTTING LEN. - OFFSET) * tan(ANGLE)
29 WORKING HOUR : Displays working hour of the machine. This field can not be changed or cleared.
30 CUTTING COUNTER : Displays number of the total cutting which is realized. This field can not be changed or cleared.
DT7_UserGuide_GB_V280910 7
MAIN MENU
31 32 33
34 35 36
31 This page displays all the cutting informations for the current step.
Also this page allows step management and working.
33 Allows data backup and restore, parameter management and other techical operations for authorized users.
DT7_UserGuide_GB_V280910 8
PROGRAM LÝST
37 38
39 40
41 42
43 44
45 46 47 48 49
38 Manage. Load selected program into memory and goes to the working page.
45 Previous Page.
46 Previous Program.
47 Next Program.
48 Next Page.
DT7_UserGuide_GB_V280910 9
MATERIAL LIST
50 51
52 53
54 55
51 Manage selected material's thickness, blade gap, cutting angle and pressure values.
DT7_UserGuide_GB_V280910 10
AYARLAR
SETTINGS
56
59 62
57
63
58
64
59 List language files in ResidentFlash\AD90_DT7\lang directory. DT7 must restart for loading selected language.
62 Backup programs, materials and machine parameters to USB memory. The backup directory is DT7_BACKUP.
! ATTENTION After backup operation, the backup data shuld move to another directory.
63 Restore programs, materials and machine parameters from USB memory. Restore directory name is DT7_BACKUP.
! ATTENTION USB restore operation overwrites to files which have the same name.
DT7_UserGuide_GB_V280910 11
AYARLAR
DIAGNOSTIC PAGE
This page allows observing input and outputs also allows to movement for X1, AIN1, AIN2 and AIN3.
DT7_UserGuide_GB_V280910 12
AYARLAR PARAMETERS
MACHINE
72
70 71
73 74 75
76
70 Parameter selection can be done with arrow keys and clicking to the left area. Selected parameter will be shown in dark color.
GENERAL PARAMETERS
1 Display Unit [ - ]
Function : Defines the display unit.
Unit : -
Range : 0-1
Default : -
Description : a) – or 0 = Display unit is METRIC.
b) 1 = Display unit is INCH.
2 Display Mode [ - ]
Function : Defines the value which will display on the actual value field when the positioning is completed succesfully.
Unit : -
Range : 0-1
Default : -
Description : a) – or 0 = Calculated actual value is displayed when the positioning is completed succesfully.
b) 1 = Target value is displayed on the actual value field when the positioning is completed succesfully
Function : Allows to continuous cutting without passive and active again the DOWN input in order to pass the next step.
Unit : -
Range : 0-1
Default : -
Description :
DT7_UserGuide_GB_V280910 13
AYARLAR PARAMETERS
MACHINE
21 Stop Distance [ -- ]
22 Position Tolerance [ -- ]
DT7_UserGuide_GB_V280910 14
AYARLAR PARAMETERS
MACHINE
Function : Digital values from the ADC convertor for the 9 points from %0 to %100 of the blade gap 1.
Unit : ADC
Range : 0 - 1023
Default : Must be programmed
Description : Example :
Min/Max Limits 0.05 / 0.60mm
Analog 0% = 69
13% = 214 25% = 334
38% = 414 50% = 479
63% = 540 75% = 599
88% = 643 100% = 704
75%
63%
50%
38%
25%
13%
MIN
[0.05mm]
ADC
69 214 334 414 479 540 599 643 704
DT7_UserGuide_GB_V280910 15
AYARLAR PARAMETERS
MACHINE
41 Stop Distance [ -- ]
Function : Defines the stop distance.
Unit : ADC
Range : 0 - 99
Default : -
Description : In the case of entered value is lower than the needed, system may remains unstable.
In the case of entered value is higher than the needed, positioning time gets longer.
42 Position Tolerance [ -- ]
Function : Defines the acceptable positioning error for both direction
Unit : ADC
Range : 0 - 99
Default : -
Description : The blade gap 2 inertia determines this distance.
Function : Digital values from the ADC convertor for the 9 points from %0 to %100 of the blade gap 2.
Unit : ADC
Range : 0 - 1023
Default : Must be programmed
Description :
DT7_UserGuide_GB_V280910 16
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 17
AYARLAR PARAMETERS
MACHINE
Function : Digital values from the ADC convertor for the 2 points from %0 to %100 of the cutting length.
Unit : mm
Range : 0.0 - 9999.9
Default : Must be programmed
Description : If the P61 is programmed as 0:Time, this parameter unit is changed to the second in 1/10 resolution.
DT7_UserGuide_GB_V280910 18
AYARLAR PARAMETERS
MACHINE
74 Position Tolerance [ -- ]
Function : Defines the acceptable positioning error for both direction.
Unit : ADC
Range : 0 - 99
Default : -
Description : The cutting angle inertia determines this distance.
DT7_UserGuide_GB_V280910 19
AYARLAR PARAMETERS
MACHINE
Function : Digital values from the ADC convertor for the 2 points from %0 to %100 of the cutting angle.
Unit : ADC
Range : 0 - 1023
Default : Must be programmed
Description :
DT7_UserGuide_GB_V280910 20
AYARLAR PARAMETERS
MACHINE
80 Pressure Enable [ - ]
Function : Defines whether the pressure module is enabled.
Unit : -
Range : 0-1
Default : -
Description : a) – or 0 = Pressure module is disabled. Relevant parameters do not display on the screen.
b) 1 = Pressure module is enabled. Relevant parameters displays on the screen.
84 Pressure Up [ --- ]
Function : Defines the current applied to the pressure valve during the upward movement.
Unit : DAC (255 = 10V = Imax)
Range : 0 - 255
Default : -
Description :
DT7_UserGuide_GB_V280910 21
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 22
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 23
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 24
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 25
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 26
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 27
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 28
AYARLAR PARAMETERS
MACHINE
! ATTENTION If device is worked without calibration is made, the positioning will be wrong.
DT7_UserGuide_GB_V280910 29
AYARLAR PARAMETERS
MACHINE
Frequency
50.0Hz
0.0Hz Voltage
0V 10V
Lets calculate DAC; V; Fq values equvalent to manual slow speed 30%.
Voltage[V] = 10V and Frequency[Fq] = 50.0Hz for DAC[8bit] = 255.
X = (P208 / 100) * (DAC; V; Fq)
According to above formula result is ;
X = (30 / 100) * (255; 10; 50.0) calculated for manual slow speed as DAC = 76, V = 3.0V, Fq = 15.0Hz.
! ATTENTION Speed knowledges are calculated as % of 255 for DAC, 10V for Voltage and fmax which is set on the driver
for frequency.
Please see description of the P208 for calculate the speed as [Hz]
DT7_UserGuide_GB_V280910 30
AYARLAR PARAMETERS
MACHINE
DT7_UserGuide_GB_V280910 31
AYARLAR PARAMETERS
MACHINE
f(Hz)
fmax
f1
t(s)
t1 P215
P110
t1 = (f1 / fmax) * P215
! ATTENTION Defining of the ramp time as very short may cause motor driver error.
The fmax is frequency value which is set on the driver and equivalent to DAC=255 & Voltage = 10V.
f(Hz)
P112
P217
P113
P218
P106
P210
target
P212
P108 P111
P216
Position
P216
P111
target
P113
P218
P112
P217
217 Deceleration Ramp Distance [ --.--- ]
Function : Defines the deceleration distance of the axis from the positioning speed to 0.
Unit : mm
Range : 0.0 - 99.999
Default : -
Description : In the case of entered value is lower than the needed, system may damaged to the machine or remains unstable.
In the case of entered value is higher than the needed, positioning time gets longer.
DT7_UserGuide_GB_V280910 32
AYARLAR PARAMETERS
MACHINE
f(Hz)
± tolerance
Position
DT7_UserGuide_GB_V280910 33
AYARLAR UNIT
CONTROL
62.0mm
109.0mm
187.0mm
DT7_UserGuide_GB_V280910 34
AYARLAR UNIT
CONTROL
DT7_UserGuide_GB_V280910 35