Sega Master System II

SERVICE MANUAL

APRIL, 1991
SEGA ENTERPRISES, LTO.
OVERSEAS CONSUMER PRODUCTS DIVISION
 TABLE OF CONTENTS

General
1. Product Number and Color Specifications p. 1
2. AC Adaptor Specifications p. 1
3. Product Dimensions and Weight p.2
4. Electrical Specifications p.2

Repair Procedures
1. Flowchart for Troubleshooting Fault Locations p.3
2. Main Unit
A. Servicing the main unit p. 4-5
B. Possible symptoms for each fault location p.6
C. In the event picture appears alone without sound p. 7
D. In the event picture is not present p. 7
E. in the event controls do not respond normally p. 8
3. Software (Card or Cartridge) Malfunctions p.9
4. Auto Switchboxes p. 10
5. Controller Related p. 10

Diagrams and Parts Lists

Schematic Diagram for PAL Version p. 11-13
PCB Parts Location Diagram for PAL Version p. 14-18
Parts Listtor PAL Version p. 19-21
Schematic Diagram for RGB Version p. 22-23
PCB Parts Location Diagram for RGB Version p.24
Parts List for RGB Version p. 25-26
1. PRODUCT NUMBER AND COLOR SPECIFICATIONS
Color
Territory . Model No. Format System RF Modulator Channel

America MK-3006 NTSC M 20Q-5118-0 1 or 3/4

200-5115
Canada MK-3006-22 PAL 8 (VV) 200-5194-02 3/4
Australia MK-3006-03 PAL 8 (VE) 200-5198 0/1
N. Zealand MK-3006 PAL D 200-5139 2/3
China MK-3006-15 PAL G 20Q-5086-02 3/4
Germany MK-3006-18 PAL G 200-5086-02 36
France MK-3006-09 PAL RGB NONE -

2. AC ADAPTOR SPECIFICATIONS
Parts Diagram Voltage/ Plug
Territory Model No. Number Number Frequency

America MK-3006 400-5115 H-0246 AC120V + 10%/ A Type

60Hz
Canada MK-3006-22 400-5123 H-0249 AC120V ± 10%/ A Type
60Hz
Australia MK-3006-03 40Q-5050 H0133 AC240V + 10%/ S Type
50Hz
N. Zealand MK-3006-04 40Q-5050 H-0133 AC240V + 10%/ S Type
50Hz
China MK-3006-15 400-5093-91 H-0158-01 AC220V + 10%/ A Type
50Hz
Germany MK-3006-18 400-5126 AC220V + 10%/ CType
50Hz
3. PRODUCT DIMENSIONS AND WEIGHT
Main Unit Dimensions 256 (W) x 172 (D) x 81.5 (H) mm
Main Unit Weight 790 g

Packed Dimensions 360 (W) x 216 (W) x 125 (H) mm

Packed Weight 1.7kg.

Master Carton Dimensions (6 pcs./carton) 450 (W) x 400 (D) x (390 (H) mm
Master Carton Weight 11.5 kg. (0.072 m3 )

4. ELECTRICAL SPECIFICATIONS
Power AC 220V or 240V, 50Hz

CPU Z-80A 3.58 MHz

RAM 64 Kbit

V-RAM 128 Kbit

ROM 1Mbit

Scrolling Screen 256 x 192 dot

32 colors displayed from a palette of 64

Sprite Screen 64 sprites of 8 x8 dot or 8 x 16 dot on screen

16 colors displayed from a palette of 64

Character Patterns Maximum of 448 types

Scrolling Directions Horizontal, Vertical, Diagonal

Sound Three types plus noise

 REPAIR PROCEDURES

1. FLOWCHART FOR TROUBLESHOOTING FAULT LOCATIONS

Power switch check

IC8 OUT +5V check

Reset circuit c h e c k - - - - - - - - - 1

XTAL 10.738 MHz output check IC4; pin41

ICl: pin 6 clock 3.58 MHz check

IC2: pins 20, 22 pulse IN check

1~3: pins 1, 20, 22, 27 pulse check

IC5: RGll sigiwl. C. SYNC signal check; Audio signal check

1C6, IC7: pins 20, 22, 27 pulse check

IC9: pins 1 to 2,3,4, RGB IN check;' pin 19 to 20, C. VIDEO OUT check

RF modulator IN check; RF modulator OUT ( + 5 V) check

 2. MAIN UNIT (POWER BASE)

(A). Servicing the Main Unit (Power Base)

NS=I0-9s
Parts Test Procedure Fault Location Symptoms
1. IC 8 (LM7805) power 1. IC8 (LM7805) faulty. 1. LED doesn't light.
check. 2. Soldering Faulty. 2. No picture
(1) INPUT DC 9V 3. Short Circuit
(2) OUTPUT V cc=DC5V 4. Printed circuit board (PCB)
pattern is cut.
5. POWER switch is faulty.
6. Heat sink attachment
faulty.
2. Power check of ICs 1. PCB pattern is cut. 1. No picture.
( 1) Is V cc 5V power present? 2. Soldering is faulty. 2. Screen is black.

3. Is reset circuit 1. Capacitor Cl8 faulty. 1. No picture.

operating? 2. Soldering faulty. 2. Screen is black.
(1) Use tester to measure 3. Resistor R4 faulty.
voltage of JR. Should be
0-3.6 V (slowly rises).
4. Is oscillator circuit l.OSC (53M! faulty 1. No picture
working? 2. Soldering faulty
(1) Pin 41 ofiC4: AC 6 Vp-p; 3. PCB pattern is cut 2. Color may be
10.738635 MHz ±100Hz 4. IC 4 is faulty monochromatic
5. Frequency exceeds

\Iv,,.,, allowable deviation.

I9J- I
liS

(2) Pin 33 ofiC 5 clock

3.579545 MHz ±30Hz

ruuu
I I
Vp-p

225.6 Ns.

(3) Pin 42 ofiC4

clock:4.43361875 MHz .±
30Hz

llJlJlJ~ Vp·p

I I
279 Ns.
5. Check connectors
(I) Make visual check of
connector pins.
(2) Check for faulty soldering
connections
6. Check button
switches.
( 1) Check power button
switch.
(2) Check Pause buttons~tch
7. Check RF modulator
(1) Is OUT +5V present?
(2) Check channel selector:
Arc Cl-13 and CH4 ok?
I. Broken from excessive 1. No picture
weight. 2. Picture is monochromatic.
2. Soldering faulty. 3. Characters are unnatural.
3. PCB pattern is cut. 4. Controls do not respond
4. Tenninal plugs are dirty. properly.
1. Switch is loose. I. No power voltage
2. Soldering faulty. present.
3. PCB pattern is cut. 2. LED doesn't light.
4. Switch is short-circuited. 3. No picture.
4. Reset occurs
I. Soldering faulty spontaneously.
2. PCB pattern is cut 5. Characters suddenly
3. Blade is not parallel with appearabnonnal.
circuit board.
4. Switch is short-circuited. 1. Pause doesn't operate
properly.
I. PCB pattern is cut. 1. No picture
2. Soldering is faulty. 2. Picture appears dirty.
3. RF modulator is faulty. 3. No sound.
4. IN event IC9 is faulty. 4. Much audio noise.
I. RF modulator is faulty. 1. CH3 appears, but not
CH4.
2. CH4 appears, but not
CI-13.
(ll) Possiulc symptoms for each f:mll location
Fnull Location
(Contents of mulfunction)
1. When ICl (Cl,U) is faulty.
2. When IC2 (OS ROM~ is faulty.
3. When ICJ RAM is faulty.
I 4. When IC4 Is fnulty.
5. When IC5 is faully.
6. When IC6, IC7 urc faulty.
- 7. When IC8 Is faulty.
8. When IC9 is r:aully.
---·--·-·--·------·----------- -··--··
Symptom
1. System doc:sn't operate at all. No picture at all.
l. Since this is the program which operates the system, no pi~:turc
will appear. ·
2. Depending on the case, a mosaic pattern may appear.
1. Since this is the unit that temporarily records data, no picture
will appear.
2. Depending on the case, a picture may appear, but it i~ easily
distorted.
1. Since this IC emits several control signals, no
pear.
pi~:ture will ap-
2. Cont~ollcr may not respond properly.
3. Pause, reset may not respond properly.
4. lf no oscillation is present, clock 3.58 MHz is not produ~:cd,
with result that system docs not operate at all; no picture will
appear.
In addition, several control signals arc involved; if fault is prc-
1. sent, system wiiiiiot operate and no picture will appear.
2. Even if a picture appears, characters may be distorted.
3. Colors may be improper.
4· Sound may appear alone without picture.
5. Picture may appear alone without sound.
1. Since these parts arc responsible for temporarily storing color
data, picture may not appear.
2. Even if picture appears, colors may be improper.
3. Characters may be distorted.
4._ Picture may be move sluggishly or jerkily.
1. Since this is + 5 V stabilized current, if malfunction is present,
uniform + 5 V is nol present; system will not operate and no pic-
ture will appear.
2. LED doesn't light.
I. Since this part convens the RGB signal to composite moue, a
malfum:lion will result in no pkture.
2. [\'Cil if a picture appears. color may be abnormal.
··-- __ .. _____ -·-------·-----------------------·-··
(C). In the event picture appears alone without sound
Service Procedures
I .Is audio signal output from
pin 15 of IC5?
(I) MAX 300 mVp-p
(2) 20 Hz-20kHz
(D) In event picture is not present.
Service Procedures
1. Is video signal present at pin
3 of RF modulaor?
2. Is video signal output from
pons 19 and 20 ofiC9?
3. Is RGB signal present at
pins 1,2,3, and 4 ofiC9?
~ ~ ~ -~V
4" ) z. "
~ ~ z_.t:;-...'
Fault Location
l. Soldering is faulty.
2. PCB pattern is cut.
3. Q48, Q49, R47 arc faulty
4. R46 is faulty
5. IC5 is faulty.
6. RF modulator is faulty.
Fault Location
1. C38, R29 is absent or taulty.
2. Soldering faulty.
3. PCB pattern is cut.
4. RF modulator is faulty (when picture is present on RF).
5. IC9 is faulty.
6. Peripheral parts aroundiC9 are faulty.
·-
(E) In eYenl coulrols do nul respond non_nnlly

Symplom(s) Fnull Localiou(s)

1. Game doesn't start. 1. CON2 or CON3 faulty (disconnection)

2. Button may not respond when
pressed.
3. Absolutely no response at all.
2. Soldering faulty.
3. PCB pattern is cut.
4. IC is faulty.
5. EMI filter is faulty.
6. Resistor 330 ohm is faulty.
7. Check for continuity between CON2 and CON3 terminals
and terminals ofiC4.

4. Demonstration screen doesn't ap- 1. CON2 or CON3 is faulty (short-circuited)

pear .. 2. Soldering is short-circuited.
5. Switch stays depressed in middle of 3. PCB pallern is short-circuited.
game. 4. IC4 is faulty.
6. Switch remains fixed in one direc-
tion.
7. Starts by itself.
3. SOFTWARE

Software (Card or Cartridge) Malfunctions

Symptoms l~aull Location

1. No picture. 1. Connector (50 pin) is dirty, disconnected, or other connection

Picture remains monochromatic.
Picture is mosaic pattern.
fault.
2. Soldering faulty.
3. Short-circuit.
4. Capacitor is missing or faulty.
5. IC is damaged from overheating or static electricity.

2. Characters arc disrupted suddenly 1. Connection fault at connector (50 pin).

in middle of game. 2. Soldering faulty.
Reset occurs spontaneously in mid- 3. Capacitor is missing. or faulty.
dle of game. 4. IC runaway overheating.·
Other abnormal symptoms appear 5. In tlie case of number 4 above, the problem may be rectified by
in middle of game. adding a capacitor 100PF-180PF at Al3 (address lJ).
6. IC is faulty.
4. AUTOSvnTCHBOXES

Symptoms Iaull Location

1. No picture. i. Cable is cut or shorted.

Game picture doesn't appear. 2. Plug is faulty.
TV picture doesn't appear. 3. Soldering is faulty on cable connection terminal.
4. PCD paltern is broken or interrupted.
5. Auto-switcher unit is faulty.

2. Sound is bad. 1. Cable is cracked.

Much audio noise. 2. Soldering faulty.
3. Plug connection is faulty.
4. Auto switcher is faulty (adjustment faulty).

5. CONTROLLER RELATED

Control pads

Symptoms Fault Location

1. Controller dues not operate. 1. Cable is cut.

Doesn't move as it should. 2. Faulty connection at connector.
Game doesn't start. 3. PCD pattern is cut.
4. Conductive rubber is faulty.
5. Soldering faul_ty.

1. Maves spontaneously by itself. 1. Cabl!= is shorted.

Switch remains depressed in one 2. Solder is greasy.
direction. 3. Conductive: rubber is stuck.
 Parts List For Master System II PAL Version

LOCATION PART NUMBER DESCRIPTION

ACADAPTOR 400-5130 AC ADAPTOR AC240-/DC 9V 0.5A (Australia)

ACADAPTOR 400-5126 AC ADAPTOR AC 220V/DC9V 0.5A (Europe)
ACADAPTOR 400-5129 AC 240V/DC9V 0.5A (UK)
RF.MOD. 200-5091-A RF MODULATOR UB 3622 (I-PAL)
RF.MOD. 200-5198 RF MODULATOR VE 3423{B-PAL VE)
RF.MOD. 200-5086 RFMODULATOR UE3622 (G-PAL)
610-5127 ASSY CONTROL PAD 3020-03
610-5128 ASSY RF SW BOX WJRF CABLE
671-1215 SUPPORT BOARD MS2 MULTI
601-6681 STYROFOAM MS2 MULTI lJR
671-1155 BOXC MS2 BLACK MULTI
671-1156 MA CTN MS2 MULTI
672-0228 INSTR MANUAL M4 JR. MULTI
253-6426-01 BOTTOM CASE M4 JR. BLACK PAL
250-5185 TOP SHIELD M4 JR.
250-5186 BOTTOM SHIELD M4 JR.
253-6425 TOP CASE M4 JR. BLACK
253-6352 DOORM4JR.
253-6427 PAUSE SW MR JR. BLACK
253-6428 POWER BUTTON M4 JR. BLACK
PCB 171-5922A PC BD M4JR PAL
HOLDER 250-5187 HOLDERM4JR
CN1 209-5023 EDGE CONN SOP PSB4D25S-4Rl
CN2 209-5017 D-SUB CONN 9P I
CN3 209-5017 D-SUB CONN 9P _\
CN4 212-5004 PIN PLUG FOR DC/NP UC-0056 #1
POWERSW 509-5240-0 l SLIDE SW HSW1699-0l-010
PAUSESW 509-5207 TACT SW SKEVAA
PAUSESW 510-5019 TACTILE PUSH SW SKEVAA
IC1 315-0041 ICZ80A
IC2 MPR-12808 IC OS 1M MASK M4 JR
IC3 315-0298 IC UPD4168C-20
IC4 315-5237 IC GA UPD65005C-114
IC5 315-5246 IC CUSTOM CHIP UPD9004G
IC6, IC7 315-0298-15 IC UPD4168C-15
IC8 313-0092 ICMA7805UC
IC9 313-5067 ICCXA1145P
D1 481-0 14'9-0 1 DIODE IS2473
D2 481-5038-01 DIODE ISR-35-lOOA
L1 180-5033 PEAKING COIL 12 UH
L2, L3 180-5032 PEAKING COIL IOOUH
R1, R2 479-0472 RES 4.7 KOHM l/6W
R9 479-0472 RES 4.7 KOHm 1/6 w
Rl1, R22, R24, 479-0102 RES IKOHM l/6W
R25
R4 479-0104 RES 100 KOHM 1/6 w
R5,R6 479-0331 RES 3300HM V6W
R7, R8 479~0331 RES 3300HM 1/6W
RIO 479-0332 RES 3.3KOHM 1/6W
Rl2, Rl4, Rl6, 479-0822 RES 8.2 KOHM V6W
R28
R13, Rl5, R17 479-0821 RES 8200HM 1/6W
R18, R20, R29 479-0222 RES 2.2KOHM l/6W
Rl9, R30 479-0152 RES 1.5 KOHM V6W
R21 479-0202 RES 2KOHM V6W
R26 479-0273 RES 27KOHM 1/6W
R27 479-0103 RES IOKOHM V6W
C1, C2, C3, C4, 151-0126 CAPCER 82PF 50Y
C5, C6, C9, CIO,
C11, C12, C13,
C25, C53
C7, C8, C19, C23, 151-0020 CAPCER 33PF 50V
C45, C46, C47,
C48,C49
C14, C17 151-0021 CAPCER 20PF 50Y
C15 151-0002 CAPCER 100PF 50Y
Cl6, C21, C22 151-0018 CAP CERRA 150PF 50Y
CIS, C32, CEI, 150-0023 CAPE 10UF 16Y
CE2, CE3, CE4,
CE5, CE6
C20, C50 151-0072 CAPCER 51PF 50Y
C24 151-0156 CAPCER 270PF 50Y
C26,34 151-0011 CAPCER 0.01 UF 50Y
C27, C28, C29, 151-0060 CAPCER 0.1 UF 16Y
C39,C40,C54
C30 151-0075 CAP CERRA 180PF 50Y
C31 150-0009 CAPE 1UF 50Y
C33, C35 151-0190 CAPCER 12PF 50Y
C36 151-0159 CAP CERRA IOOPF 50Y
C37 151-0172 CAP CER 180PF 50Y
C38,C42,C43 150-0047 CAPE IOOUF lOY
C41 150-0059 CAPE lOOUF 16Y
C44 150-0062 CAPE 47UF JOY
C51 151-0287 ·. CAPCER 27PF 50Y
C52 151-0079 CAPCER 47PF 50Y
CP1, CP2, CP3, 151-0170 CAPCERAX 0.022UF 16Y
CP4, CP5, CP6,
CP7, CP8, CP9,
CPIO, CPll,
CP12, CP13
FBI, FB2, FB3, 271-0005-1 BEADS INDUCTOR FBA04YA600YB-OO
FB4, FB5, FB6,
FB8, JV, JG
FB7 270-5027 LINE FILTER
FB9, FB10 270-5035 LINE FILTER FBR07HA121
EMil, EMI2, 271-0007 EM! FILTER STX222MB
EMI3,EMI4,
EM15, EM16,
EM18, EM21,
EM22,EM23,
EM24,EM25,
EM26,EM28
EMI7,EM27 271-0006 EMI FILTERSTB271KB
osc 230-5058 OSC 53.203424M 20PPM
RAJ 477-0005 RES PACK 8*4.7K (RA8-4728K)
GRS 601-0076 TML JNT CMPD 200G!fUBE (AMI COM)
 Parts List For Master System II RGB Version

LOCATION PART NUMBER DESCRIPTION

610-5127 ASSY CONTROL PAD 3020-03

400-5048Y AC ADAPTOR AC220V/DC9V lA
610-0130 RGB BOX FRANCE
671-1215 SUPPORT BOARD MS2 MULTI
601-6681 STYROFOAM MS2 MULTI lJR
671-1155 BOXMS2 BLACKMULTI
671-1156 MA CTN MS2 MULTI
672-02~8 INSTRMANUAL M4 JR. MULTI
253-6426-02 BOTfOM CASE M4 JR. BLACK RGB
250-5185 TOP SHIELD M4 JR.
250-5186 BOITOM SHIELD M4 JR.
670-0835 SEAL SER. NO. M4 JR. RGB
253-6425 TOP CASE M4 JR. BLACK
253-6352 DOORM4JR.
253-6427 PAUSE SW MRJR. BLACK
253-6428 POWER BUTION M4 JR. BLACK
PCB 171-5926A PCBDM4JRVA1
CN1 209-5023 EDGE CONN 50P PSB4D25S-4Rl
CN2, CN3 209-5017-01 D-SUB 9P ANGLE TYPE UC-0060 #2
CN4 221-5004 PIN PLUG FOR DC/NP UC-0056# 1
CN5 212-5106 DIN CONN B-TYPE UC-0059#2
POWERSW 509-5240-01 SLIDE SW.HSW1699-01-010
PAUSESW 509-5207 TACT SW SKEVAA
PAUSESW 510-5019 TACTILE PUSH SW SKEVAA
IC1 315-0041 ICZ80A
IC2 MPR-I2808 IC OS IM MASK M4 JR
IC3 315-0298 IC UPD4I68C-20
IC4 315-5216 i:>~~~ IC CUSTOM CHIP G/A
IC5 315-5246 IC CUSTOM CHIP UPD9004G
IC6, IC7 315-0298-15 IC UPD4168C-15
IC8 3I3-0092 ICMA7805UC
DI 481-0 I49-0 I DIODE 1S2473 RADIAL
D2 481-5038-0 I DIODE 1SR-35-100ARADJAL
Rl, R2 479-0472 RES 4.7 KOHM 1/6W
R3 479-0104 RES 100KOHM 1/6 w
R4 479-0472 RES 4.7 KOHM 1/6W
R5,R6 479-0331 RES 3300HM l/6W
R7, R8 479-033I RES 3300HM l/6W
R59 479-0152 RES 1.5 KOHM l/6W
R60, R61 479-0222 RES 2.2 KOHM 1/6W
CI 150-0062 CAPE 47UF lOY
C2 150-0023 CAPE IOUF 16V

C3, C4 151-0279 CAPCER 56PF 50V

C50 150-0059 CAPE 100UF 16V
C51, C52 I50-0060 CONN 0.22MF 16V
C53, C54 150-0047 CAPE lOOUF 10V
C55 151-0060 CAPCER 0.1UF 16V
C61 151-0075 CAP CERRA 180PF 50V
C72 151-0159 CAP CERRA 100PF 50V
CP1, CP2, CP3, 151-0170 CAPCERAX 0.022UF 16V
CP4, CPS, CP6,
CP7, CPS, CP9,
CE1, CE2, CE3, 150-0023 CAPE 10UF 16V
CE4, CE5, CE6
FBI, FB2, FB51, 271-0005-1 BEADS INDUCTOR FBA04VA600VB-OO
FB55, FB56,
FB67, JV, JG,
JPR, JPG, JPB,
IPS,
X'TAL 230-0046-1 XTAL 10.738635
EMil, EM12, 271-0007 EMIFILTER STX222MB
EM13,EM14,
EM15, EM16,
EM18, EM21,
EM22, EM23,
EM24, EM25,
EM26,EM28
EM17, EM27 271-0006 EMI FILTER STB27 U<B
JP1 600-5061 JUMPER WIRE 5MM
HOLDER 250-5187 HOLDERM4JR
GRS 601-0076 TML JNT CMPD 200G!fUBE (AMI CON)
S-LOCK 090-0012 SCREW LOCK
CN2L, CN2R, 012-0306 TAP SCR PH 3*6
CN3L, CN3R
7805-HOLDER 029-0214 S-TITE SCRPHM3*8
CN1L, CN1R 048-0001 EYLET3.5*7
DINHOLDER 250-5013 DIN CONN HOLDER
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