DOCUMENT HIR-POM/MEC/TBN/NRU-031 HAZARD IDENTIFICATION, RISK ASSESSMENT AND DETERMINING CONTROLS (HIRADeC)

DEPARTMENT MECHANICAL MAINTENANCE

TITLE Maintenance of Condensate Storage Tank NORMAL - ROUTINE / NON-ROUTINE ACTIVITIES
VER. NO : 02 REV. NO : 03 PAGE 1 OF 1 Date:28.08.2021
Hazard Identification Existing Risk Assessment Residual Risk Assessment

Refer SOP/WI
No. of Persons

Risk Score=

Risk Score=
Hazard No.
PERSON(S)

Risk level

Risk level
exposed
Proposed controls (Elimination, Subsitution, Engg, Sign/Admin &
Existing Potential POTENTIALLY Existing Control BC S/NS

S*P

S*P
Activity Hazard PPE)/Opportunities

P
harm EXPOSED Measures
(E/C/V/LC)

Supervision to be maintained, ensure proper tools & tackkles, use trolly if

Improper material Injury to body E/C
Material Shifting 31.01 PPE,AWS,WI 2 3 3 9 Adequate NS required, chain block to be propely anchored if necessary, ensure proper PPEs, 2 3 6 Adequate
handling parts
color coding & proper test certificates to be ensured, area cleaning & barricading

Electrocution &
Injury to body E/C WPS, TRG, EGC, Substantia lotov to be done. before opening the manhole, line or tank should be drained.
31.02 contact with hot 3 4 3 12 S 3 3 9 Adequate
parts ATC, PPE l Before starting the job ensure zero energy.
steam

Platform/scaffolding to be ensured with lifeline installed if required , height pass

Injury to body E/C WPS, TRG, EGC, Substantia to be insured, supervision to be maintained, area to be barricaded . ensure height
31.03 Fall from height 3 3 4 12 S 3 3 9 Adequate
parts ATC, PPE l work ptw.install scaffolding with tag after checking has been done by authorized
CST manhole opening scaffolder.

tools and tackles to be tied properly, supervision to be maintained, certified tools

Injury to body E/C
31.04 Fall of object WPS, TRG, ATC, PPE 3 2 4 8 Adequate NS & tackles to be only used . Area should be barricaded , ensure no presence of 2 3 6 Adequate
parts
loose material on edge area.

Injury to body E/C cut resistant gloves to be worn which are in good condition, tool box talk to be
31.05 Cut with sharp object WPS, TRG, ATC, PPE 3 2 4 8 Adequate NS 2 3 6 Adequate
parts followed, supervision to be maintained

Cleaning of foreign

HIR-POM/MEC/TBN/NRU-031
maerials at CST Ensure confined space register, stand-by person & confined pass, confined space
Working in Confined Injury to body E/C Substantia
31.06 WPS, TRG, ATC, PPE 3 4 3 12 S work permit, ensure blower/ air piepline,ensure proper oxygen (19.5-23.5) & co 3 3 9 Adequate
space parts l
level, ensure 24V DC bulb supply. Gas test to be done in each shift renewal.

Platform/scaffolding to be ensured with lifeline installed , height pass to be

Injury to body E/C WPS, TRG, EGC, Substantia insured, supervision to be maintained, area to be barricaded height work ptw,
31.07 Fall from height 3 3 4 12 S 3 3 9 Adequate
parts ATC, PPE l install scaffolding with tag after checking has been done by authorized
scaffolder
CST Inner wall Coating
inspection & rectification
tools and tackles to be tied properly, supervision to be maintained, certified tools
Injury to body E/C
31.08 Fall of object WPS, TRG, ATC, PPE 3 2 4 8 Adequate NS & tackles to be only used . Area should be barricaded, ensure no presence of 2 3 6 Adequate
parts
loose material on edge area.

Ensure confined space register, stand-by person & confined pass, confined space
Working in Confined Injury to body E/C Substantia
31.09 WPS, TRG, ATC, PPE 3 4 3 12 S work permit, ensure blower/ air piepline,ensure proper oxygen (19.5-23.5) & co 3 3 9 Adequate
space parts l
level, ensure 24V DC bulb supply. Gas test to be done in each shift renewal.
CST Inner wall Coating
inspection & rectification

Splash of wall Injury to body E/C Substantia Face shield or proper ppes for chemical to be used, MSDS to be maintained,
31.10 WPS, TRG, ATC, PPE 3 4 3 12 S 3 3 9 Adequate
coating chemical parts l chemical spillage kit to be kept at site working area to be barricated

Injury to body E/C WPS, TRG, EGC, Substantia Platform/scaffolding to be ensured with lifeline installed , height pass to be
31.11 Fall from height 3 3 4 12 S 3 3 9 Adequate
parts ATC, PPE l insured, supervision to be maintained, area to be barricaded

CST manhole closing

tools and tackles to be tied properly, supervision to be maintained, certified tools
Injury to body E/C
31.12 Fall of object WPS, TRG, ATC, PPE 3 2 4 8 Adequate NS & tackles to be only used . Area should be barricaded, ensure no presence of 2 3 6 Adequate
parts
loose material on edge area.

Note: S= Severity, P= Probability, BC=Business concern

Prepared by : Reviewed by : Approved by :
Name: Name: Name:
Name:
Name:
Name:

Amendment History:
Sl No Revision Date Revised by Reviewed by Approved by Amendment
FORM:MRJ/HIRA/01-00