Optimize My Plant! - Introduction Presentation

Optimize my
plant!
The power of the Digital Twin
… in the hands of factory operations!
Unrestricted | © Siemens 2022 | Siemens Digital Industries Software | Where today meets tomorrow.
25% of our shop floor changes
every year!
We have 1000+ NPI’s and change
orders yearly.
Jochen Boenig - Siemens EWA
How do we move from making

huge quantities of a few
products to small batches of
many products!
Don Strunk - Procter & Gamble
Restricted | © Siemens 2022 | Siemens Digital Industries Software | Where today meets tomorrow.
The lack of predictability is
killing us!
Many customers
Digital Twin – Predict the performance of your production processes
Unlock the plant digital twin - From strategic to shop floor operations
Direction of operations Production engineering Plant management Shop floor operations

Years, quarters Quarters, months Months, weeks Weeks, days
Empower
factory operations
Predicted
throughput:
256~280
parts/hr
Alexa, optimize my plant!

powered by Mendix & the Factory Digital Twin
Enterprise systems | Shop floor | Others…
Auto-create Collect & Keep models

models contextualize data alive!
Example #1
Optimize my distribution center
A solution for warehouse & distribution centers

operations
Siemens Nuremberg Distribution Center
3.5
18k km
orders/day
of conveyors
99.8% 4M+
on-time products in
fulfillment stock
43
Products shipped
3’530 ~ 3’680
35
4.3k On-time fulfillment
98%
3.5k CO2 emissions

82~84 T
5.1k
“Optimize my
distribution center”
Shave seconds per
package
Agile team planning
Control energy usage and

CO2 emissions
Example #2
‘Optimize my Carbon Footprint’
Empower factory leaders by predicting energy impact

of their production planning decisions
Factory planning leaders
Weather 1.5
MWh
Working Overtime Teams Cadence
days 90 T
CO2
Production
Optimize my carbon footprint!
sequence
Predictive engine-
powered by digital twin
“Optimize my carbon
footprint”
Make informed decisions
Reduce energy costs
Reduce carbon emissions
Unlock the plant digital twin - From strategic to shop floor operations
Direction of operations Production engineering Plant management Shop floor operations

Years, quarters Quarters, months Months, weeks Weeks, days
• Respond to Rfx with • Logistics & material flow • Predict and control your On- • Optimize your production
confidence optimization Time-Delivery schedule / Confidence that
• Size my plant – optimize • What-if scenarios • Evaluate short-term you will deliver
capital investment • Plant virtual commissioning scenarios (shifts, teams, • Worker guidance -
• Supply chain optimization equipment availability…) optimum next best action
• Training & communication
across factories • Optimize your resource • Keep track of your
usage and increase bottlenecks in real-time
capacity • Time-machine (analyze
previous days for
continuous improvement)
Optimize my plant!
Adaptive Solution to shorten time to value
Solves manufacturing optimization challenges
Powered by the Factory Digital Twin
Right user experience for the right roles
Fully adaptable using the Mendix low-code

platform
Thank you
Guillaume Cordonatto Olivier Schmid Divya Dinnepati
DI SW ECS DI SW ECS DI SW ECS

Lyon, France Lyon, France Delaware, USA
+33 6 45 61 28 51 +33 6 64 04 29 37 +1 302 367 9975
guillaume.cordonatto@siemens.com olivier.schmid@siemens.com sree.dinnepati@siemens.com
Appendix
A unique solution, leveraging Siemens foundational technologies
Mendix application framework
Data mining & Digital Twin Simulation Optimization Real-time Visualization

analytics Builder services engine Digital Twin services
Factory Digital Twin Domain model
LIBRARY OF EQUIPMENT BEHAVIORS ROUTINGS, QUALITY,

BILL OF PROCESS, BILL OF EQUIPMENT PRODUCTION PLANS TIME STATISTICS VIRTUAL & PHYSICAL SENSORS
PRODUCT BOM DEMAND FORECAST MACHINE PERFORMANCE UP/DOWNTIME & FAILURES INFO
PLM ERP MES Machines
CSS-OMP-001 - Standard architecture
Users
Manual (Excel) Plant Simulation

Optimize (headless)
Or my plant +
REST
App Optimize my plant
Optimize my plant
Customer REST Services libraries
factories AWS (Siemens managed)
Mendix public cloud Region: AWS US East (North Virginia)
Mendix Cloud US / Region: AWS US East (North Virginia)
CSS-OMP-002 - Standard architecture
User
Plant Simulation
(headless)
+
Optimize my plant
libraries
Custom layer [ Option a]

AWS (Siemens managed)
Manual (Excel) Optimize my plant Starter-
REST OR
kit
Or
Plant Simulation
Optimize my plant (headless)
Customer REST Services +
factories Mendix (customer-defined
Optimize my plant
deployment options: public / private
libraries
cloud or on-premise)
[Option b]
Self-managed, on-premise

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Optimize my

How do we move from making

Direction of operations Production engineering Plant management Shop floor operations

Alexa, optimize my plant!

Enterprise systems | Shop floor | Others…

Auto-create Collect & Keep models

Optimize my distribution center

A solution for warehouse & distribution centers

3.5k CO2 emissions

Agile team planning

Control energy usage and

‘Optimize my Carbon Footprint’

Empower factory leaders by predicting energy impact

Make informed decisions

Reduce energy costs

Reduce carbon emissions

Direction of operations Production engineering Plant management Shop floor operations

Adaptive Solution to shorten time to value

Solves manufacturing optimization challenges

Powered by the Factory Digital Twin

Right user experience for the right roles

Fully adaptable using the Mendix low-code

Guillaume Cordonatto Olivier Schmid Divya Dinnepati

DI SW ECS DI SW ECS DI SW ECS

Mendix application framework

Data mining & Digital Twin Simulation Optimization Real-time Visualization

Factory Digital Twin Domain model

LIBRARY OF EQUIPMENT BEHAVIORS ROUTINGS, QUALITY,

PLM ERP MES Machines

Manual (Excel) Plant Simulation

Mendix Cloud US / Region: AWS US East (North Virginia)

Custom layer [ Option a]

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