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A3 DeterminationofElasticPlastic
A3 DeterminationofElasticPlastic
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It is expected that the materials used in ar- growth resistance and fracture behaviour imens in the analysis and estimated the
eas requiring advanced technology, such directly affects the useful economical lives magnitude of CTOD using 90°-intercept
as aerospace industry, which are subjected and reliability of the applications. It is pos- method and the plastic hinge model. Their
to various loadings during their service sible to calculate the fracture resistance of results indicated that there existed a vari-
lives and environmental conditions, main- ductile materials by using elastic-plastic ance in estimation of CTOD by 90°-inter-
tain their mechanical and microstructural fracture mechanics. By modeling the homo- cept method and the plastic hinge model.
properties, as well as, being cost efficient geneous materials using methods like fi- The relationship between CTOD and J was
[1]. Fuel efficiency is directly related to the nite element and boundary element meth- linear and the linear proportionality con-
weight of an aircraft. Any increase in the ods, the deformation behaviour and crack stant, dn, was obtained less than 1 in their
weight of the aircraft, causes an increase in growth behavior can be obtained with analysis for CT and SENB specimens with
the amount of fuel consumed and the cost, rapid success [8]. a/W = 0.5. This constant, dn, was found to
and causes more environmental pollution. The elastic-plastic fracture parameters J- be strongly dependent on several parame-
For this reason, such structures must be integral and CTOD (δ) have been developed ters such as CTOD, specimen geometry and
made of lightweight and high strength ma- separately, and they are both widely used a/W ratio [13].
terials [2, 3]. in structural integrity assessments [9]. Nikishkov et al. (1999) investigated the
Al-Mg-Si (6xxx series) alloys are used in Here, J is the J-integral defined by Rice, transformation fracture mechanics para-
a wide range of application areas such as CTOD is the Crack Tip Opening Displace- meters CTOD, δ5, to standard CTOD and J
aerospace industry, aircraft body and wing ment. In elastic-plastic fracture mechanics, for plane sided and side-groved three point
structures, due to their high strength and fracture toughness of a material can be bending (3PB) and C(T) specimens. They
corrosion resistance, improved weldability characterized by J-Δa and CTOD-Δa resist- solved a series of elastic-plastic 3D fracture
performance and high fracture toughness ance curves (called R-curves), where Δa is mechanics problems for 3PB and C(T) spec-
properties [4, 5]. Within these series, new the crack extension [10-12]. imens using the finite element model
generation alloys, such as AA 6013 and Kudari and Kodancha (2008) investi- (FEM). They proposed a simple two-region
6056 are preferred to aircraft lower body gated the relationship between the J-inte- approximation for relations of CTOD, δ5 to
panels [6, 7]. The engineering materials gral and CTOD using the finite element standard CTOD and J [14].
used in these areas are required to have analysis. They used compact tension (C(T)) Shan et al. (1993) presented a numerical
high fracture toughness values, since crack and single edge notched bend (SENB) spec- simulation of the stable crack growth in a
54 (2012) 6
410 MATERIALS TESTING FOR JOINING TECHNOLOGY
The traction vector is a stress vector nor- width, a: distance between the load line with σy: yield strength of the material, m:
a
mal to the contour. That is, if a free body and the crack tip. 2 + dimensionless
⎡ constant
⎛ a ⎞ that depends
⎛ a⎞
2 on ⎛ ⎞ 3
⎛ ⎞ W a
diagram was to be constructed on the mate- For C(T) type specimen the f a =is stress⎢0.886 + 4.64
state and material
⎜ ⎟ − 13.32
properties.
⎜ ⎟ + 14.72 ⎜ ⎟
⎝ W⎠ 3 ⎢
⎝ W ⎠ ⎝ W ⎠ ⎝ W ⎠
rial inside of the contour, Ti would define given by: ⎛ a ⎞ Shih
2 ⎢ has shown that the relationship be-
⎣
⎜ 1 − ⎟
the normal stresses acting at the bounda- a ⎝ ⎠ 2 J and δ can 3be obtained theoretically
Wtween
ries. The components of the traction vector 2+ ⎡ by Hutchinson-Rice-Rosengren (HRR) 4⎤
stress
f⎛ a ⎞= W ⎢0.886 + 4.64 a − 13.32 a ⎞ + 14.72 ⎛ a ⎞ − 5.60 ⎛ a ⎞ ⎥
⎛ ⎞ ⎛
are given by: ⎝ W⎠ 3 ⎢ ⎜ ⎟ ⎜ field
⎟ equations ⎜ as:⎟ ⎜ ⎟ ⎥
⎛ ⎝ W⎠ ⎝ W⎠ ⎝ W⎠ ⎝ W⎠ ⎥
a ⎞ 2 ⎢⎣ ⎦
⎜ 1 − ⎟ J
Ti = σijnij (3) ⎝ W⎠ δ = dn (12)
a σy
with nij: ⎛components 2 +of the unit
⎡ vector nor- ⎛ a⎞ ⎛ a⎞
2
⎛ a⎞
3
⎛ a ⎞ ⎤⎥
4
E (for plane strain) tion ahead of the crack tip prior to fracture.
E' =
1 − ν2 The fracture toughness parameters J and with Vp: plastic displacement at the crack
with ν: Poisson’s ratio, KI: stress intensity CTOD in EPFM are required to be inter- mouth, rp: plastic rotation factor, varying
factor given by: changeable with each other. Thus, it is es- with a/W ratio and is between 0.44-0.47 for
sential to examine the relation between J C(T) specimens according to ASTM E1290-
P
KI = f⎛ a ⎞ (6) and δ. The general relation between J and δ 99, b: ligament length and a is the crack
⎝ W⎠ is given by: length of the specimen.
B W
The third determination of CTOD para-
with B: specimen thickness, W: specimen J = mσyδ (11) meter is the one used in this study, which
54 (2012) 6
MATERIALS TESTING FOR JOINING TECHNOLOGY 411
Figure 6. Engineering
stress-strain curve of
6013 alloy
54 (2012) 6
412 MATERIALS TESTING FOR JOINING TECHNOLOGY
54 (2012) 6
MATERIALS TESTING FOR JOINING TECHNOLOGY 413
crack extension regime, there is almost a This might arise by the fact that since δ5 is Since both, the J-integral and the CTOD,
linear reIationship between δ5 and δph, how- calculated at the tip of the fatigue pre-crack, can be used as fracture parameters in
ever, as the crack tip extends further this for long crack extension it might result in EPFM analysis, J-Δa and CTOD-Δa curves
relationship becomes nonlinear and as seen, greater values than those computed using must show a similar trend, which is con-
δph values become smaller than δ5 values. the plastic hinge model. firmed as seen in Figure 14. In this figure,
J-Δa and CTOD, δ5-Δa resistance curves are
obtained from the finite element analysis.
Figure 15 presents δ5 and δph against J/σy
relations. For small values of δ, the meas-
ured δ5 and the plastic hinge model δph give
approximate results, but the discrepancy
grows more as δ increases. dn parameters,
as determined from the slopes of δ-J/σy rela-
tions are also shown in the figure. The value
Figure 13. δph versus of dn calculated for J/σy values obtained
δ5 curve from formulation is 0.46, while for those ob-
tained from analysis it is 0.47, when δph is
considered. These two values are very simi-
lar, which confirms that results obtained
from Abaqus are in good agreement with
those computed using formulation. The dn
value for the directly measured δ5 concern-
ing J/σy is obtained as 1.09 by formulation
and 1.12 by analysis. The discrepancy be-
tween δ5 and δph may be attributed to the
measurement method of CTOD associated
with them. It is mentioned in ASTM E1290-
99 [25] that the plastic rotation factor rp is
not constant, rather it is a complex function
of specimen configuration and size, applied
loading and material [13]. These difficulties
Figure 14. Similarity may possibly alter the results of δ obtained
of R-curves by both methods. The variation of both
forms of δ against J/σy is linear. This nature
of variation is in good agreement with the
results of Kudari et al.[13] and Panontin et
al. [26]. Several other studies have men-
tioned that the parameter dn is between 0
and 1. On the other hand, for C(T) speci-
mens with a/W < 0.5 magnitudes of dn are
higher, and is found to be > 1 if the direct
measurement is used. This result shows
that relation between J and δph shows agree-
ment with literature, whereas no such
agreement can be found for J and δ5.
The value of dn as calculated from δph us-
ing J values obtained from analysis is 2.17 %
higher than the value of dn for J values ob-
tained by formulation, and the value of dn as
calculated from δ5 using J values obtained
Figure 15. δph , δ5 versus by analysis is 2.7 % higher than for J values
J/σy relation obtained by formulation. The main reason
of this discrepancy might be that δ5 is
measured away from the crack tip for large
crack extension.
Conclusions
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414 MATERIALS TESTING FOR JOINING TECHNOLOGY
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MATERIALS TESTING FOR JOINING TECHNOLOGY 415
25 ASTM E1290-99: Standard test method for σy yield stress of the material
crack tip opening displacement (CTOD) J J-integral
fractures toughness measurement a crack length
26 T. L. Panontin, A. Makino, J. F. Williams: W specimen with
Crack tip opening displacement estimation B specimen thickness
formulae for C(T) specimens, Eng. Fract. P load
Mech. 67 (2000), pp. 293-301 R radius of pin hole
Jel elastic component of J-integral
Nomenclature Jpl plastic component of J-integral
G energy release rate
δ, CTOD crack tip opening displacement C(T) compact specimen
Δa crack extension SENB single edge notch bend
a0 initial crack length 3PB three point bend specimen
δ5 CTOD measured across the fatigue crack tip at VLL load-line displacement
a gauge of 5 mm FEM finite element model
δph CTOD estimated by plastic hinge model EPFM elastic-plastic fracture mechanics
δi CTOD estimated by 90° intercept method LEFM linear elastic fracture mechanics
ν Poisson’s ratio
w strain energy density The Authors of This Contribution
Γ arbitrary closed contour around the crack tip
Ti components of the traction vector Uğur Özdemir studied Mechanical Engineering at
ui displacement vector components the Mustafa Kemal University, Turkey, in 2001.
ds length increment along the contour Γ He has carried out the experimental work of him
εij strain tensor M. Sc. thesis at GKSS Research Center, Germany,
σij stress tensor in diffusion bonding of TiAl alloys and earned his
nij unit vector normal M. Sc. from the Mustafa Kemal University, in
η dimensionless coefficient and for a C(T) type 2003. He is doing Ph.D in elastic-plastic fracture
specimen mechanics of laser welded materials at Dokuz
K stress intensity factor Eylül University, Turkey.
E' Young’s modulus E' = E (for plane stress), Çınar Yeni was born in 1967. She has carried
E out the experimental work of her M. Sc. and Ph. D.
E' = theses at Helmholtz-Zentrum Geesthacht (formerly
1 − ν2 named as GKSS Research Center), Germany, in
(for plane strain) fatigue and elastic-plastic fracture mechanics sub-
rp plastic rotation factor jects and also participated in projects on noval
Vp plastic displacement at the crack mouth welding methods during her post-doc studies. She
Apl plastic work is currently working as an associate professor at
Kl stress intensity factor Dokuz Eylül University, Turkey. Her main areas of
m constant in relation between J and δ interest are fatigue and fracture of welded materi-
dn constant in relation between J and δ als, namely laser and friction stir welding.
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54 (2012) 6