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CHAPTER 10 Gas Well Performance
CHAPTER 10 Gas Well Performance
CHAPTER 10 Gas Well Performance
GAS WELL
PERFORMANCE
10.1 INTRODUCTION
(10.1)
and
(10.2)
458 Gas Well Performance
where
(10.3)
or
(10.4)
where
460 Gas Well Performance
The second term in Eq. 10.3 or 10.4 expresses kinetic energy. This term
usually is neglected in pipeline flow calculations. The magnitude of error
caused by neglecting the change in kinetic energy will be discussed
later. If no mechanical work is done on the gas (compression) or by the
gas (expansion through a turbine or engine), the term ws is zero.
The reduced form of the mechanical energy equation may be
written as
(10.5)
or
(10.6)
All equations now in use for gas flow and static head calculations are
various forms of Eq. 10.6.
The density of a gas at a point in a vertical pipe at pressure p and
temperature T may be written as
(10.7)
where
Static and Flowing Bottom-Hole Pressures 461
(10.8)
where
(10.9)
(10.10)
where
Solution
Eq. 8.4 may be written as
(10.11)
where
Static and Flowing Bottom-Hole Pressure 463
This is very small compared to a total pressure drop of 1878 psia and can
be neglected.
(10.12)
(10.13)
(10.14)
(10.15)
(10.16)
Example 10.2. Determine the total daily gas production from a reservoir,
including the gas equivalents of liquid hydrocarbons (condensate) and
water. The following data are available:
Solution
Condensate specific gravity:
From Fig. 2.13, water content, at 1000 psia and 240°F is 1380 Ib/MMscf
or 3.94 bbl/MMscf. The gas equivalent of water production is
Static and Flowing Bottom-Hole Pressure 465
(10.17)
Thus, the static condition is a special case of the general vertical flow
equation.
10.3.1 Average Temperature and Deviation Factor Method
The average temperature and average gas deviation method is
frequently used because of its simplicity. Equation 10.17 may be written
as
(10.18)
If T and z are taken outside the integrals as average values T and z, Eq.
10.18 becomes
(10.19)
or
(10.20)
where
Static Bottom-Hole Pressure 467
(10.21)
The Problem of and
The solution of Eq. 10.20 for the static bottom-hole pressure at some
given depth below the surface is best handled by trial-and-error
methods. This is because pws is a function of Tts, Tws, pts and pws. The
calculation procedure involves guessing a value of pws and obtaining a
value for at (pts + pws)/2 and (Tis + Tws)/2. Then Eq. 10.20 is used to obtain
a value for pws . If the calculated value of pws is within the desired initial
guess, the procedure ends. If not, make another guess and continue the
trial-and-error process.
The procedure may be applied as a one-step calculation from the
wellhead to the sand face or as a multistep (usually two) calculation.
First trial
468 Gas Well Performance
Second trial
(10.22)
(10.23)
where
(10.24)
The integral on the left-hand side of Eq. 10.15 has been solved for
various values of pseudoreduced temperature, pseudoreduced
pressure, and the factor B. The results are presented in tabular form
Static Bottom-Hole Pressure 469
(Tables 10.1 and 10.2). Table 8.1 was prepared for the low-pressure
range of reduced pressures from 1.0 to 5.0, or pressures from about 600
psia to 3200 psia. Table 10.2 was prepared for the high-pressure range
of reduced pressures of about 3.0 to 12.0, or pressures above 2000 psia.
Adequate overlap has been provided so that most problems can be
worked entirely on one chart. In order to avoid negative values of the
integrals on Table 10.1, a constant value of 0.5 was added to all of the
integrals. The constant disappears when integrating between two limits.
Because of its accuracy and simplicity, the Sukkar and Cornell
method is recommended for general engineering use on gas and
condensate wells with bottom-hole pressures less than 10,000 psia (the
approximate pressure limit of Table 10.2).
Example 10.4. Calculate the static bottom-hole pressure for the gas
well of Example 10.3 using the Sukkar and Cornell method.
Solution
The steps involved in the Sukkar and Cornell method are as follows.
(a) The right-hand side of Eq. 10.23 is computed:
(c) The value of integral on the left-hand side of Eq. 10.23 is obtained
from Table 10.2, using B = 0 under static conditions. By linear
interpolation, the integral is
TABLE 10.2
Static Bottom-Hole Pressure 473
(10.25)
where
Define
(10.26)
(10.27)
(10.28)
and Eq. 10.25 becomes
(10.29)
476 Gas Well Performance
Equation 10.29 may be separated into two expressions, one for each
half of the flow string. For the upper half,
(10.30)
(10.31)
or
(10.32)
where
Example 10.5. Calculate the static bottom-hole pressure for the gas
well of
Example 10.3 using the Cullender and Smith method.
Solution
(a) Determine the value of z at wellhead conditions and compute Its:
Since the two values of pms are not equal, the calculations are repeated
with pms = 2477 psia.
478 Gas Well Performance
(10.33)
This equation is the basis for all methods of calculating flowing bottom-
hole pressures from wellhead observations. The only assumptions made
so far are single-phase gas flow and negligible kinetic energy change.
Thus
(10.34)
Using Eq. 10.34 in Eq. 10.33,
(10.35)
(10.36)
480 Gas Well Performance
From calculus,
(10.37)
That is,
(10.38)
or
(10.39)
where
Flowing Bottom-Hole Pressure 481
(10.40)
Solution
Using Eq.10.39,
First Trial
Guess, pwf = 2500 psia
or
Second Trial
and Z-factor
3. Change in kinetic energy is small and may be neglected
4. Constant temperature at some average value
5. Constant gas deviation factor at some average value
6. Constant friction factor over the length of the conduit
(10.41)
where
(10.42)
484 Gas Well Performance
(10.43)
D is in inches ;
(10.44)
Therefore,
(10.46)
Analysis of gas indicates that the major contaminants are CO2 (24%)
and
H2S (38%), and the remainder is essentially methane.
Solution
Flowing Bottom-Hole Pressure 485
Therefore,
(10.47)
Where D is in inches. If
(10.48)
then
(10.49)
(10.50)
Flowing Bottom-Hole Pressure 487
Thus
(10.51)
where
(10.52)
Equation 10.50 may be separated into two expressions, one for each
half of the flow string. For the upper half,
(10.53)
For the lower half,
(10.54)
Again, Simpson's rule gives
(10.55)
Equation 10.48 may be simplified by using Nikuradse's friction factor
equation for fully developed turbulent flow, based on an absolute
roughness of 0.000,60 in., to give
(10.56)
488 Gas Well Performance
TABLE 10.3
Flowing Bottom-Hole Pressure 489
and
(10.57)
Values of Fr for various tubing and casing sizes are presented in Table
10.3.
The following procedure is recommended for solving Eq. 10.55 (from
Theory and Practice of the Testing of Gas Wells):
1. Calculate the left-hand side of Eq. 10.53 for the upper half of the
flow string.
2
2. Calculate F from Eq. 10.56 or Eq. 10.57, or from Table 10.3.
3. Calculate Itf from Eq. 10.52 and wellhead conditions.
4. Assume Imf = Itf for the conditions at the average well depth or at
the midpoint of the flow string.
5. Calculate pmf from Eq. 10.53.
6. Using the value of pmf calculate in step 5 and the arithmetic
average temperature Tmf determine the value of Imf from Eq.
10.52.
490 Gas Well Performance
Calculate ltf
From the z-chart (Fig. 2.4), at Tpr = 152 and ppr = 3.16,
491 Flowing Bottom-Hole Pressure
Parabolic Interpolation
From Eq. 10.55,
for pressures higher than 10,000 psia with Messer et al.'s tables. The
Cullender and Smith method is the most accurate and is
recommended for large temperature gradients and for bottom-hole
pressures in excess of 10,000 psia.
In a discussion of the effects of assumptions used to calculate
bottom-hole pressures in gas wells Young concludes:
1. An integration interval of 1000 ft should be used to ensure accurate
trapezoidal integration of Eq. 10.47 or Eq. 10.58, which considers
change in kinetic energy:
(10.58)
where
2 4
111.1q /D p = kinetic energy term
2. Simpson's rule should not be applied in an effort to correct for large
trapezoidal integration intervals.
3. If the flowing pressure at total depth is the desired quantity, a
change in kinetic energy may be ignored when the depth is
greater than 4000 ft or the wellhead flowing pressure is above 100
psia. If an accurate pressure traverse is desired, a change in kinetic
energy should be considered when the wellhead flowing pressure
is below 500 psia.
4. A discontinuity can develop when numerically integrating Eq.
10.47 or 10.58 for the injection case. When a discontinuity occurs,
a pressure change in that interval should be set equal to zero.
Note, also, that Simpson's rule cannot be applied in this situation.
5. Temperature and gas deviation factors can be assumed constant
at their average values for depths up to 8000 ft. The average
temperature and gas deviation factor method, however, should
not be applied unless a change in kinetic energy is insignificant.
For all normal field situations, Eq. 10.39 should be used to calculate
bottom-hole pressure m gas wells. When depth exceeds 8000 ft, the
calculation may be broken into two or more intervals. When unusual
conditions, such as significant kinetic energy change, prohibit using Eq.
10.39, then Eq. 10.58 should be used.
While the methods with the noted limitations are sufficiently accurate
for most engineering purposes, calculated bottom-hole pressures are
still subject to serious uncertainties because of:
494 Gas Well Performance
(10.59)
(10.60)
where
D2 = inside diameter of the casing
D1 = outside diameter of the tubing
5
In the flow equations derived, the diameter is raised to the fifth power D .
5
It is, however, incorrect to use (D2 – D1) . The correct forms are as follows.
The frictional losses for circular tubes are given by
Annular Flow 495
(10.61)
Thus
or
(10.62)
where
Therefore
or
(10.63)
Note that
5
Thus, in the flow equations, D for flow in circular tubes will be replaced by
3 2
(D2 – D1) (D2 +D1 ) for annual flow. For example, the energy equation (Eq.
10.25) becomes
(10.64)
The Reynold’s number is another term that does not allow direct
substitution of (D2 – D1) for D. To evaluate the Moody friction factor for
annual flow, the Reynold’s number becomes
(10.65)
where
496 Gas Well Performance
total volumetric gas flow rate, qwg, can be determined using methods
presented in Section 10.12. The two-phase gas deviation factor, zwg, can
be obtained from Fig. 2.14.
The mixture specific gravity may be calculated using
(10.66)
where
(10.68)
where
Gas-Liquid Flow in Wells 499
The liquid holdup, HL used in the Hagedorn and Brown correlation was
not measured. It is not a true measure of the portion of the pipe
occupied by liquid, but merely a correlating parameter. In order to
determine HL the following dimensionless numbers are evaluated from
known data:
(10.69)
(10.70)
(10.71)
(10.72)
(10.73)
500 Gas Well Performance
Fig.10.8 Correlation for viscosity number coefficient C. (After Hagedorn and Brown.)
(10.75)
where
The flow regime is determined by the limits below. Griffith and Wallis
defined the boundary between bubble flow and slug flow. Duns and Ros
Fig. 10.10 Correlation for secondary correction factor. (After Hagedorn and Brown.)
defined the boundaries for the remaining three regimes.
502 Gas Well Performance
(10.76)
(10.77)
(10.78)
(10.79)
where
The average density and friction loss gradient are calculated for
different flow regimes as follows:
Bubble Flow
The void fraction of gas in bubble flow can be expressed as
(10.80)
where
(10.82)
where
(10.83)
The friction factor f is obtained from the Jain equation or Moody diagram
Gas-Liquid Flow in Wells 503
(10.84)
Slug Flow
The average density is given by
(10.85)
where
(10.86)
Values of C1 and C2 are obtained from Figs. 10.11 and 10.12. The value
of d is dependent on the continuous liquid phase and whether us is less
than or greater than 10. s is calculated from one of the following
e q u a t i o n s .
If for a continuous liquid phase of water,
(10.87)
For a continuous liquid phase of oil,
(10.88
(10.90)
504 Gas Well Performance
(10.91)
Transition Flow
The Duns and Ros method of determining the average density and
friction gradient for the transition flow regime is to use weighted averages
of values for the slug flow and mist flow regimes. Thus
(10.92)
(10.93)
Mist Flow
Since there is virtually no slip between the liquid and gas phases in the
Gas-Liquid Flow in Wells 505
mist flow regime, the gas void fraction can be calculated using
(10.94)
(10.96)
The friction factor, f, is obtained from the Moody diagram using the gas
Reynolds number
(10.97)
(10.98)
where
(10.99)
The function F(p2/p1)is plotted in Fig. 10.15 for various values of p2/p1 and
for a particular gas and upstream temperature;
The maximum value of F(p2/p1)in Fig. 10.15 corresponds to the critical
flow condition. The critical-flow range, over which the value of the flow
rate through the restriction is proportional to the upstream pressure,
occurs for values of the ratio of the downstream to upstream pressure
less than the value corresponding to the maximum F(p2/p1). For this
reason the left-hand arch, the curve in Fig. 10.15, has been shown as a
broken line, and a full horizontal line has been drawn through the
maximum value.
510 Gas Well Performance
(10.100)
The critical flow pressure ratio for natural gas will generally occur where
Gas throughput for different orifice sizes may be calculated from Eq.
10.98 or read directly from Fig. 10.16. Values obtained from this chart
require correction for operating temperature and gas gravity. The
correction factors to be used as multipliers are given in Fig. 10.17.
(10.101)
where
well test is the absolute open flow (AOF) potential of the well. This is the
projected flow rate of the well at a flowing bottom-hole pressure of zero.
The calculated AOF is used for comparing wells from different areas. It is
also used by the regulatory agency for establishing the allowable gas
production assigned to each well.
The curve on Fig. 10.18 can be replotted on Cartesian coordinate
paper as shown in Fig. 10.19. This is the inflow performance relationship
(IPR) for the gas well. Russell, Goodrick, Perry, and Bruskotter found that the
back-pressure equation (Eq. 10.101) predicted producing rates that
were too low. They developed a more accurate equation:
(10.102)
Fig.10.19 Inflow performance curve log-log plot from Fig. 10.18 replotted on
c o o r d i n a t e
paper. ( After Greene.)
where
(10.103)
smaller strings have better flow efficiencies and at high rates the larger
strings have better efficiencies.
It should be noted that the flow points correspond to the critical flow
rates for liquid removal from gas wells. This topic will be discussed later.
Fig.10.21 Outflow performance curves for various tubing sizes. (After Greene.)
Tubing performance curves for four tubing sizes have been plotted in
Fig. 10.23. Each size tubing has an optimum operating range. To the left
of these optimum flow areas, liquid "fallback" increases and downhole
pressure required increases. To the right of these optimum flow areas,
friction predominates and downhole pressure required is greater as
velocity increases.
accumulation in gas wells occurs when the gas phase does not provide
adequate energy for the continuous removal of liquids from the
wellbore. The accumulation of liquid will impose an additional back
pressure on the formation, which can restrict well productivity. In low-
pressure wells the liquid may completely kill the well; and in high-pressure
wells slugging will occur, which can affect well test results.
(10.104)
where
Liquid Loading in Gas Wells 519
The general free settling velocity equation (Eq. 10.104) can be written
in terms of drop diameter:
(10.105)
where
Equation 10.105 shows that the larger the drop, the higher the gas flow
rate necessary to remove it. If the diameter of the largest drop can be
determined, the gas flow rate that will ensure upward movement of all
drops can be calculated.
The drop is subjected to forces trying to shatter it and surface tension
of liquid trying to hold it together. These forces are combined in the
Weber number:
or
(10.106)
The drop will shatter if the Weber number exceeds a critical value of 20 to
30. The maximum drop diameter is
(10.107)
(10.108)
where s is the surface tension in dynes per centimeter and a value of CD
= 0.44 has been assumed for field conditions. Comparison with field
data indicates that Eq. 10.108 should be adjusted upward by
approximately 20% to remove all drop.
(10.109)
520 Gas Well Performance
(10.110)
where
(10.111)
(10.112)
The equation for water is used when both water and condensate are
present.
A nomograph (Fig. 10.24) was developed by Turner et al. for direct
solution of these equations. The nomograph allows consideration of all
parameters except the gas deviation factor z, which should be known to
determine the value of q.
Liquid Loading in Gas Wells 521
Fig.10.24 Nomograph for calculating gas rate required to lift liquids through tubing of
various sizes. (After Turner et al.)
10.11.2 Methods for Unloading Liquid
Many gas wells do not provide adequate amounts of transport energy
for continuous liquid removal from the wellbore. Liquid accumulation or
loading will therefore occur in these gas wells. Fluctuations of daily gas
rates and casing pressures are characteristics of liquid accumulation in
gas wells. There will usually be a buildup of casing pressure which may
be sufficient to blow the liquid accumulation in the casing/tubing
annulus into the tubing and then to the surface. If enough casing
pressure cannot be achieved, the well will die and swabbing becomes
necessary to revive it.
Another symptom of liquid loading is abnormally high casing
pressure. A casing pressure of more than 200 psi higher than the flowing
tubing pressure generally is an indication of excessive liquid
accumulation. Flowing bottom-hole pressure surveys and tubing
pressure traverse curves can also be used in determining liquid-loading
tendencies.
Various methods have been employed to remove liquids from gas
wells. We will discuss five basic methods: beam pumping units, plunger
lifts, small tubing strings, flow controllers, and soap injection.
Plunger Lift
A successful method of liquid removal in gas wells is by plunger lift (Fig.,
10.25). A steel plunger with a valve is located in the tubing string. At the
bottom of the tubing is an opening through which gas and liquid can
pass into the tubing. When the plunger is at the bottom of the tubing, the
tubing is closed and all production goes into the annulus. The casing
pressure builds up and energy is stored in the annulus for moving the
plunger and liquid above the plunger to the surface. A motor valve,
operated by a time clock on the flowline, may be used to control the
cycle rate of the plunger. Following plunger arrival at the surface a
bumper opens the valve in the plunger and the well is allowed to flow for
a preset period of time. Plunger lift is one of the most successful methods
of unloading gas wells, especially when used with a surface controller.
Liquid Loading in Gas Wells 523
Fig.10.26 Gas well soap injection system. (After Lisbon and Henry.)
Fig.10.27 Ground-level view of soap injection system. (After Lisbon and Henry.)
REFERENCES
PROBLEMS
8.1 Calculate the static bottom-hole pressure for a dry, sweet gas well
with the following well data:
Gas gravity = 0.75
Well depth = 10,000 ft
Wellhead temperature = 35°F
Formation temperature = 245°F
Shut -in wellhead pressure = 2500 psia
Tpc = 408R, Ppc = 667 psia
Using:
(a) Average temperature and gas deviation factor method.
(b) Sukkar and Cornell method.
(c) Cullender and Smith method.
8.2 Calculate the flowing bottom-hole pressure in a gas well with the
Problems 527