Variable-Speed Water-Cooled Liquid Chillers: Shanghai Yileng Carrier Air-Conditioning Equipment Co., LTD

30XW-V
Variable-Speed Water-Cooled
Liquid Chillers
Nominal cooling capacity: 566~1619 kW
Installation, operation and maintenance instructions
SHANGHAI YILENG CARRIER AIR-CONDITIONING EQUIPMENT CO., LTD

30XW-V
CONTENTS
1-INTRODUCTION .................................................................................................................... 4
1.1-Installation safety considerations .................................................................................4
1.2-Equipment and components under pressure ...............................................................5
1.3-Maintenance safety considerations..............................................................................5
1.4-Repair safety considerations ........................................................................................7
2-PRELIMINARY CHECKS..................................................................................................... 11
2.1-Check equipment received......................................................................................... 11
2.2-Moving and sitting the unit ......................................................................................... 11
2.2.1-Moving.............................................................................................................. 11
2.2.2-Sitting the unit .................................................................................................. 11
2.2.3-Checks before system start-up ........................................................................12
3-DIMENSIONS, CLEARANCES ............................................................................................ 13
3.1-30XW-V ......................................................................................................................13
3.2-Lifting Instruction ........................................................................................................17
4-PHYSICAL AND ELECTRICAL DATA FOR 30XW-V UNIT............................................... 20
4.1-Physical data 30XW-V - standard unit .......................................................................20
4.2-Electrical Data 30XW-V ..............................................................................................22
4.3-Short-circuit stability current for all units ....................................................................24
4.4- Compressor electrical data for 30XW-V....................................................................24
4.5-Compressor usage per circuit(A,B) ............................................................................24
5-ELECTRICAL CONNECTION ............................................................................................. 27
5.1-Power supply ..............................................................................................................27
5.2-Voltage phase imbalance (%) ....................................................................................27
5.3-Power connection/disconnect switch .........................................................................28
5.4-Recommended wire sections .....................................................................................28
5.5-Power cable entry.......................................................................................................29
5.6-Field control wiring .....................................................................................................29
6-APPLICATION DATA .......................................................................................................... 31
6.1-Operating limits ..........................................................................................................31
6.2-Minimum chilled water flow ........................................................................................32
6.3-Maximum chilled water flow (units without hydronic module) ....................................33
6.4-Condenser water flow rate .........................................................................................33
6.5-System minimum water volume .................................................................................34
6.6-Cooling water flow rate range(L/s) .............................................................................35
6.7-Condenser water flow rate range(L/s)........................................................................36
6.8-Cooler pressure drop curve........................................................................................37
6.9-Condenser pressure drop curve ................................................................................38
7-WATER CONNECTIONS ..................................................................................................... 39
7.1-Operating precautions ................................................................................................39
7.2-Flow control ................................................................................................................42
7.3-Water connections ......................................................................................................42
7.4-Evaporator and condenser water box bolt tightening ................................................43
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30XW-V
7.5-Freeze protection .......................................................................................................44

8-HEAT PUMPS 30XW-V PT150D ......................................................................................... 45
8.1- Physical data for heat pumps ....................................................................................45
8.2- Electrical data for heat pumps...................................................................................45
8.3 - Dimensions and clearances for heat pumps............................................................45
8.4 - Operating range for heat pumps ..............................................................................45
8.5 - Operating modes for heat pumps ............................................................................45
8.5.1 - Cooling mode .................................................................................................45
8.5.2 - Heating mode .................................................................................................45
9-30XW-V PT323A/B/C LOW HARMONIC OPTION ............................................................. 46
9.1-30XW-V PT323A/B Harmonic Filter Cabinet .............................................................46
9.1.1-Introduction..............................................................................................................46
9.1.2-General Specification ..............................................................................................46
9.1.3- Electrical Data 30XW-V PT323A/B ........................................................................47
9.1.4- Harmonic Filter Cabinet Dimensions and Installation ............................................49
9.1.4.1- Cabinet Dimensions and Mounting..............................................................49
9.1.4.2- Lifting Instruction ..........................................................................................50
9.1.5- Electrical Installation ..............................................................................................51
9.2-30XW-V PT323C Line Reactor Box ...........................................................................52
9.2.1-Introduction..............................................................................................................52
9.2.2-General Specification ..............................................................................................53
9.2.3- Electrical Data 30XW-V PT323C ...........................................................................53
9.2.4- Line Reactor Box Dimensions and Installation ......................................................54
9.2.4.1- Cabinet Dimensions and Mounting..............................................................54
9.2.4.2- Lifting Instruction ..........................................................................................56
9.2.5- Electrical Installation ..............................................................................................56
10-MAJOR SYSTEM COMPONENTS AND OPERATION DATA ......................................... 58
10.1-Compressor ..............................................................................................................58
10.2-Oil filter .....................................................................................................................58
10.3-Refrigerant ................................................................................................................58
10.4-Lubricant ...................................................................................................................58
10.5-Oil supply solenoid valve..........................................................................................58
10.6 - Pressure vessels ....................................................................................................58
10.6.1- Evaporator.....................................................................................................59
10.6.2-Condenser and oil separator .........................................................................60
10.7-High pressure safety switch .....................................................................................60
10.8-Electronic expansion valve (EXV) ............................................................................60
10.9-Moisture indicator .....................................................................................................60
10.10-Filter drier ...............................................................................................................60
10.11-Sensors...................................................................................................................60
10.12-Frequency variator .................................................................................................61
10.12.1 - General ......................................................................................................61
10.12.2 – Main sub-assemblies ................................................................................61
11-OPTIONS............................................................................................................................ 63
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30XW-V
12-STANDARD MAINTENANCE ............................................................................................ 64

12.1-Maintenance A..........................................................................................................64
12.2-Maintenance B .........................................................................................................64
12.3-Maintenance C .........................................................................................................65
12.4-Tightening torques for the main electrical connections............................................65
12.5-Tightening torques for the main bolts and screws ...................................................66
12.6-Evaporator and condenser maintenance .................................................................66
12.7-Compressor maintenance ........................................................................................66
12.7.1-Integral oil filter change ..................................................................................66
12.7.2-Compressor rotation control ..........................................................................67
12.8- Frequency variator maintenance ............................................................................67
13-START-UP CHECKLIST FOR 30XW-V CHILLERS (USE FOR JOB FILE) .................... 68
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30XW-V
1-INTRODUCTION
The 30XW-V Thunderbolt Screw Variable Speed Water-Cooled Liquid Chiller units are
designed to cool water for the air conditioning of buildings and industrial processes.
Prior to the initial start-up of the 30XW-V unit, the people involved in the on-site installation,
start-up, operation, and maintenance of this unit should be thoroughly familiar with these
instructions and the specific project data for the installation site.
The 30XW-V liquid chiller is designed to provide a very high level of safety during installation,
start-up, operation and maintenance. They will provide safe and reliable service when
operated within their application range.
This manual provides the necessary information to familiarize yourself with the control system
before performing start-up procedures. The procedures in this manual are arranged in the
sequence required for machine installation, start-up, operation and maintenance.
Always ensure that all required safety measures are followed, including those in this
document, such as: wearing protective clothing (gloves, shoes and safety glasses), using
appropriate tools, employing qualified and skilled technicians (electricians, refrigeration
engineers) and following local regulations.
1.1-Installation safety considerations
Access to the unit must be reserved to authorized personnel, qualified and trained in
monitoring and maintenance. (Whether installed the access limitation device may be decided
by the customer.)
After the unit has been received, when it is ready to be installed or reinstalled, and before it is
started up, it must be inspected for damage. Check that the refrigerant circuit is intact,
especially that no components or pipes have shifted (e.g. following a shock). If in doubt, carry
out a leak tightness check and verify with the manufacturer that the circuit integrity has not
been impaired. If damage is detected upon receipt, immediately file a claim with the shipping
company.
Do not remove the skid or the packaging until the unit is in its final position. These
units can be moved with a fork lift truck, as long as the forks are positioned in the right
place and direction on the unit.
The units can also be lifted with slings, using only the designated lifting points marked
on the unit.
These units are not designed to be lifted from above. Use slings with the correct
capacity, and always follow the lifting instructions on the certified drawings supplied
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30XW-V
with the unit.
Safety is only guaranteed, if these instructions are carefully followed. If this is not the
case, there is a risk of material deterioration and injuries to personnel.
Never cover any safety devices. This applies to the relief valve in the water circuit and
the relief valve(s) in the refrigerant circuit(s).
If the unit is installed in a room, the relief valves must be connected to discharge pipes.
These pipes must be installed in a way that ensures that people and property are not
exposed to refrigerant leaks. These fluids may be diffused in the air, so they must be
far away from any building air intake. They must be discharged in a quantity that is
appropriate for a suitably absorbing environment.
Periodic check of the relief valves: See paragraph 1.3. “Maintenance safety
considerations”
Provide a drain in the discharge circuit, close to each relief valve, to avoid an
accumulation of condensate or rain water.
All refrigerant handling precautions must comply with local regulations.
Ensure good ventilation, as accumulation of refrigerant in an enclosed space can

displace oxygen and cause asphyxiation or explosions.
1.2-Equipment and components under pressure
These products incorporate equipment or components under pressure, manufactured by

Carrier or other manufacturers. We recommend that you consult your appropriate national
trade association or the owner of the equipment or components under pressure (declaration,
re-qualification, retesting, etc.). The characteristics of this equipment/these components are
given on the nameplate or in the required documentation, supplied with the products.
See section “9.7 - Pressure vessels”.
1.3-Maintenance safety considerations
Engineers working on the electric or refrigeration components must be authorized, trained

and fully qualified to do so.
All refrigerant circuit repairs must be carried out by a trained person fully qualified to work on
these units. He must have been trained and be familiar with the equipment and the installation.
All welding operations must be carried out by qualified specialists.
Any manipulation (opening or closing) of a shut-off valve must be carried out by a
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30XW-V
qualified and authorized engineer. These procedures must be carried out with the unit
shut-down.
NOTE: The unit must never be left shut down with the liquid line valve closed, as liquid
refrigerant can be trapped between this valve and the expansion device. (This valve is
situated on the liquid line before the filter drier box.)
During any handling, maintenance and service operations the engineers working on
the unit must be equipped with safety gloves, glasses, shoes and protective clothing.
Never work on a unit that is still energized.
Never work on any of the electrical components, until the general power supply to the
unit has been cut using the disconnect switch(es) in the control box(es).
If any maintenance operations are carried out on the unit, lock the power supply circuit
in the open position ahead of the machine.
Ensure that all circuits are still de-energized before resuming the work.
ATTENTION: The frequency variators used in the 30XW-V units are equipped with
capacitor batteries with a discharge time of twenty (20) minutes after disconnecting the
power. If the discharge circuit inside the capacitor fails, it is not possible to define the
discharge time.
After disconnecting the power to the control box, wait twenty minutes before opening
the control box and compressor terminal box.
Before any intervention, verify that there is no voltage present at any accessible
conducting parts of the power circuit.
If the work is interrupted, always ensure that all circuits are still de-energized before
resuming the work.
ATTENTION: Even if the unit has been switched off, the power circuit remains
energized, unless the unit or circuit disconnect switch is open. Refer to the wiring
diagram for further details. Attach appropriate safety labels.
Operating checks: During the life-time of the system, inspection and tests must be
carried out in accordance with national regulations.
Safety device checks: The safety devices must be checked on site once a year for
safety devices (high-pressure switches), and every five years for external overpressure
devices (pressure relief valves).
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30XW-V
Check manual “30XW-V Service manual” for a detailed explanation of the

high-pressure switch test method.
At least once a year thoroughly inspect the protection devices (valves). If the machine
operates in a corrosive environment, inspect the protection devices more frequently.
Regularly carry out leak tests and immediately repair any leaks.
Ensure regularly that the vibration levels remain acceptable and close to those at the
initial unit start-up.
Before opening a refrigerant circuit, purge and consult the pressure gauges.
Change the refrigerant when there are equipment failures, following a procedure such
as the one described in NFE 29295 or carry out a refrigerant analysis in a specialist
laboratory.
If the refrigerant circuit is opened for longer than a day after an intervention (such as a
component replacement), the openings must be plugged and the circuit must be
charged with nitrogen (inertia principle).The objective is to prevent penetration of
atmospheric humidity and the resulting corrosion on the internal walls and
non-protected steel surfaces.
1.4-Repair safety considerations
It is compulsory to wear personal protection equipment.
The insulation must be removed and warming up must be limited by using a wet cloth.
Before opening the unit always ensures that the circuit has been purged.
If work on the evaporator is required, ensure that the piping from the compressor is no
longer pressurized (as the valve is not leaktight in the compressor direction.)
All installation parts must be maintained by the personnel in charge, in order to avoid material
deterioration and injuries to people. Faults and leaks must be repaired immediately. The
authorized technician must have the responsibility to repair the fault immediately. Each time
repairs have been carried out to the unit, the operation of the safety devices must be
re-checked.
Comply with the regulations and recommendations in unit and HVAC installation safety
standards, such as: EN 378, ISO 5149, etc.
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30XW-V
If a leak occurs or if the refrigerant becomes contaminated, remove the complete charge
using a recovery unit and store the refrigerant in containers.
Repair the leak detected and recharge the circuit with the total R134a charge, as indicated on
the unit name plate. Certain parts of the circuit can be isolated. Only charge liquid refrigerant
R134a at the cooler.
Ensure that you are using the correct refrigerant type before recharging the unit.
Charging any refrigerant other than the original charge type (R134a) will impair
machine operation and can even lead to a destruction of the compressors.
RISK OF EXPLOSION: Never use air or a gas containing oxygen during leak tests to
purge lines or to pressurise a machine. Pressurised air mixtures or gases containing
oxygen can be the cause of an explosion. Oxygen reacts violently with oil and grease.
Never exceed the specified maximum operating pressures. Verify the allowable
maximum high- and low-side test pressures by checking the instructions in this
manual and the pressures given on the unit name plate.
Only use dry nitrogen for leak tests, possibly with an appropriate tracer gas.
Do not unweld or flamecut the refrigerant lines or any refrigerant circuit component
until all refrigerant (liquid and vapor) has been removed from chiller. Traces of vapor
should be displaced with dry nitrogen. Refrigerant in contact with an open flame
produces toxic gases.
The necessary protection equipment must be available, and appropriate fire

extinguishers for the system and the refrigerant type used must be within easy reach.
Do not siphon refrigerant.
Avoid spilling liquid refrigerant on skin or splashing it into the eyes. Use safety
goggles and gloves. Wash any spills from the skin with soap and water. If liquid
refrigerant enters the eyes, immediately and abundantly flush the eyes with water and
consult a doctor.
Never apply an open flame or live steam to a refrigerant container. Dangerous

overpressure can result. If it is necessary to heat refrigerant, use only warm water.
During refrigerant removal and storage operations follow applicable regulations. These
regulations, permitting conditioning and recovery of halogenated hydrocarbons under
optimum quality conditions for the products and optimum safety conditions for people,
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30XW-V
property and the environment are described in standard NF E29-795.
Any refrigerant transfer and recovery operations must be carried out using a transfer unit. A
connector on the manual cooler valve is supplied with all units for connection to the transfer
station. The units must never be modified to add refrigerant and oil charging, removal and
purging devices. All these devices are provided with the units. Please refer to the certified
dimensional drawings for the units.
Do not re-use non-returnable cylinders or attempt to refill them. It is dangerous and

illegal. When cylinders are empty, evacuate the remaining gas pressure, and move the
cylinders to a place designated for their recovery. Do not incinerate.
Do not attempt to remove refrigerant circuit components or fittings, while the machine
is under pressure or while it is running.
Be sure pressure is at 0 kPa before removing components or opening a circuit. If the

refrigerant circuit is open to carry out a repair, all circuit openings must be plugged, if
the repair takes longer than 30 minutes. This prevents humidity from contaminating
the circuit, especially the oil. If the work is expected to take longer, charge the circuit
with nitrogen.
Do not attempt to repair or recondition any safety devices when corrosion or build-up
of foreign material (rust, dirt, scale, etc.) is found within the valve body or mechanism.
If necessary, replace the device. Do not install safety valves in series or backwards.
ATTENTION: No part of the unit must use feet, racks or supports during operation.
Periodically monitor and repair or if necessary replace any component or piping that
shows signs of damage.
The refrigerant lines can break under the weight and release refrigerant, causing
personal injury.
Do not climb on a machine. Use a platform, or staging to work at higher levels.
Use mechanical lifting equipment (crane, etc.) to lift or move heavy components. Even
lighter components, use lifting equipment when there is still a risk of slipping or losing
your balance.
Use only original replacement parts provided by Carrier. Consult the list of
replacement parts that corresponds to the specification of the original equipment.
Do not drain water circuits containing industrial brines, without informing the technical
service department at the installation site or competent body first.
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30XW-V
Close the entering and leaving water shutoff valves and purge the unit water circuit,
before working on the components installed on the circuit (screen filter, pump, water
flow switch, etc.).
Do not loosen the water box bolts until the water boxes have been completely drained.
Periodically inspect all valves, fittings and pipes of the refrigerant to ensure that they
do not show any corrosion or any signs of leaks.
It is recommended to wear ear defenders, when working near the unit and the unit is in
operation.
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30XW-V
2-PRELIMINARY CHECKS
2.1-Check equipment received
Inspect the unit for damage or missing parts. If damage is detected, or if shipment is
incomplete, immediately file a claim with the shipping company.
Confirm that the unit received is the one ordered. Compare the name plate data with the
order.
Confirm that all accessories ordered for on-site installation have been delivered, and are
complete and undamaged.
The unit must be checked periodically during its whole operating life to ensure that no
shocks have damaged it. If necessary, the damaged parts must be repaired or replaced.
See also chapter “Standard Maintenance”.
The machine must be installed in a place that is not accessible to the public or
protected against access by non-authorised persons.
2.2-Moving and sitting the unit
2.2.1-Moving
See chapter 1.1 “Installation safety considerations”.
CAUTION: Only use slings at the designated lifting points which are marked on the
unit.
2.2.2-Sitting the unit
Always refer to the chapter “Dimensions and clearances” to confirm that there is adequate
space for all connections and service operations. For the center of gravity coordinates, the
position of the unit mounting holes, and the weight distribution points, refer to the certified
dimensional drawing supplied with the unit.
These units do not require earthquake resistance. Earthquake resistance has not been
verified.
Before sitting the units check that:

 the permitted loading at the site is adequate or that appropriate strengthening measures
have been taken.
 the unit is installed level on an even surface (maximum tolerance is 5 mm in both axes).
 there is adequate space above the unit for air flow and ensure access to components.
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30XW-V
 there is adequate space above the unit for air flow and to ensure access to install the
hoisting device and maintain the components.
 the number of support points is adequate and that they are in the right places.
 the location is not subject to flooding.
CAUTION: Before lifting the unit, check that all casing panels are securely fixed in
place. Lift and set down the unit with great care. Tilting and jarring can damage the unit
and impair unit operation.
If 30XW-V units are hoisted with rigging, do not tilt a unit more than 15°.
WARNING: Never push or lever on any of the enclosure panels of the unit.
2.2.3-Checks before system start-up
Before the start-up of the refrigeration system, the complete installation must be verified
against the installation drawings, dimensional drawings, system piping and instrumentation
diagrams and the wiring diagrams.
During the installation test national regulations must be followed.
External visual installation checks:

 Compare the complete installation with the refrigeration system and power circuit
diagrams.
 Check that all components comply with the design specifications.
 Check that all safety documents and equipments that are required by current standards
are present.
 Verify that all safety and environmental protection devices and arrangements are in place
and comply with the current National standard.
 Verify that all relevant documents for pressure vessels required by the current National
standards are present.
 Verify the free passage of access and safety routes.
 Check that ventilation in the plant room is adequate.
 Verify the instructions and directives to prevent the deliberate removal of refrigerant
gases that are harmful to the environment.
 Verify the installation of connections.
 Verify the supports and fixing elements.
 Check the protection against mechanical damage.
 Check the protection against heat.
 Check the protection of moving parts.
 Verify the adequate space for maintenance or repair and to check the piping.
 Verify the status of the valves.
 Verify the quality of the thermal insulation and of the vapors barriers.
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30XW-V
3-DIMENSIONS, CLEARANCES
3.1-30XW-V
MODEL P1 P2 P3 P4 P1" P2" P3" P4" PT

30XW-V160 963 956 573 569 963 955 574 569 3061
30XW-V180 970 963 578 574 971 962 578 573 3084
30XW-V195 1426 1445 656 665 1424 1447 656 665 4192
30XW-V200 1324 1578 597 711 1311 1591 591 717 4210
30XW-V235 1326 1580 597 712 1313 1593 592 718 4216
MODEL A B C D E F G H I J K L M N O S R
30XW-V160 242 299 304 222 1743 539 1137 250 1200 889 2756 3056 1008 958 808 DN150 DN150
30XW-V180 242 299 304 222 1743 539 1137 250 1200 889 2756 3056 1008 958 808 DN150 DN150
30XW-V195 290 333 340 230 1949 687 1223 220 1600 823 2956 3301 1135 1085 935 DN200 DN200
30XW-V200 290 333 340 230 1949 599 1215 220 1600 801 2956 3288 1135 1085 935 DN200 DN200
30XW-V235 290 333 340 230 1949 599 1215 220 1600 801 2956 3288 1135 1085 935 DN200 DN200
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30XW-V
MODEL P1 P2 P3 P4 P1" P2" P3" P4" PT

30XW-V330 1780 1891 1513 1608 1766 1905 1501 1620 6792
30XW-V375 1799 1912 1530 1626 1785 1926 1518 1638 6867
30XW-V420 2133 1697 1814 1443 2179 1651 1853 1404 7087
30XW-V460 2300 1830 1956 1556 2349 1780 1998 1514 7641
30XW-V290 1780 1891 1513 1608 1766 1905 1501 1620 6792
30XW-V340 2133 1697 1814 1443 2179 1651 1853 1404 7087
30XW-V380 2300 1830 1956 1556 2349 1780 1998 1514 7641
30XW-V310 1780 1891 1513 1608 1766 1905 1501 1620 6792
30XW-V350 1799 1912 1530 1626 1785 1926 1518 1638 6867
30XW-V385 2133 1697 1814 1443 2179 1651 1853 1404 7087
30XW-V400 2300 1830 1956 1556 2349 1780 1998 1514 7641
MODEL A B C D E F G H I J K L M N O P S R
30XW-V330 255 340 358 340 1998 604 1070 250 2585 1013 4344 4695 1070 990 790 1165 DN200 DN200
30XW-V375 255 340 358 340 1998 604 1070 250 2585 1013 4344 4695 1070 990 790 1165 DN200 DN200
30XW-V420 255 340 358 340 2064 698 1231 250 2585 1013 4344 4695 1231 1151 951 1231 DN200 DN200
30XW-V460 255 340 358 340 2064 698 1231 250 2585 1013 4344 4695 1231 1151 951 1231 DN200 DN200
30XW-V290 255 340 358 340 1998 604 1070 250 2585 1013 4344 4695 1070 990 790 1165 DN200 DN200
30XW-V340 255 340 358 340 2064 698 1231 250 2585 1013 4344 4695 1231 1151 951 1231 DN200 DN200
30XW-V380 255 340 358 340 2064 698 1231 250 2585 1013 4344 4695 1231 1151 951 1231 DN200 DN200
30XW-V310 255 340 358 340 1998 604 1070 250 2585 1013 4344 4695 1070 990 790 1165 DN200 DN200
30XW-V350 255 340 358 340 1998 604 1070 250 2585 1013 4344 4695 1070 990 790 1165 DN200 DN200
30XW-V385 255 340 358 340 2064 698 1231 250 2585 1013 4344 4695 1231 1151 951 1231 DN200 DN200
30XW-V400 255 340 358 340 2064 698 1231 250 2585 1013 4344 4695 1231 1151 951 1231 DN200 DN200
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30XW-V
机组型号 P1 P2 P3 P4 P1" P2" P3" P4" PT

30XW-V306 1879 1793 884 843 1888 1784 888 839 5399
30XW-V308 2207 2034 1116 1028 2224 2016 1124 1019 6384
30XW-V326 2127 1941 996 909 2147 1922 1005 900 5974
30XW-V338 2309 2078 1168 1051 2333 2055 1179 1039 6606
30XW-V356 2208 2014 1034 944 2228 1995 1043 934 6200
30XW-V368 2309 2078 1168 1051 2333 2055 1179 1039 6606
30XW-V328 2536 2338 1506 1389 2557 2317 1518 1377 7769
30XW-V358 2632 2426 1575 1450 2653 2404 1587 1439 8083
30XW-V378 2760 2544 1647 1518 2783 2522 1660 1504 8469
30XW-V408 2813 2575 1692 1548 2838 2550 1706 1534 8628
30XW-V428 2813 2575 1692 1548 2838 2550 1706 1534 8628
30XW-V458 2945 2742 1573 1464 2965 2721 1584 1454 8724
30XW-V376 2522 2301 1302 1188 2545 2278 1314 1176 7313
30XW-V406 2522 2301 1302 1188 2545 2278 1314 1176 7313
30XW-V426 2575 2440 1284 1216 2590 2426 1290 1209 7515
30XW-V456 2575 2440 1284 1216 2590 2426 1290 1209 7515
机组型号 A B C D E F G H I J K L M N O S R
30XW-V306 340 389 340 322 2142 707 1378 250 2160 912 3656 4042 1231 1151 951 DN200 DN200
30XW-V308 339 456 413 339 2321 725 1396 250 2165 1005 3660 4166 1258 1178 978 DN150 DN200
30XW-V326 340 435 360 363 2251 725 1396 250 2160 933 3660 4088 1258 1178 978 DN200 DN200
30XW-V338 392 491 409 339 2403 734 1405 250 2165 1005 3660 4166 1258 1178 978 DN200 DN200
30XW-V356 340 435 360 363 2251 725 1396 250 2160 933 3660 4088 1258 1178 978 DN200 DN200
30XW-V368 392 491 409 339 2403 734 1405 250 2165 1005 3660 4166 1258 1178 978 DN200 DN200
30XW-V328 340 491 360 363 2563 765 1526 250 2300 868 3660 4107 1258 1178 978 DN200 DN200
30XW-V358 340 467 458 339 2614 765 1541 250 2300 881 3360 4124 1258 1178 978 DN200 DN200
30XW-V378 340 467 458 339 2614 765 1514 250 2160 1148 4060 4515 1258 1178 978 DN200 DN200
30XW-V408 340 467 458 339 2614 765 1514 250 2160 1148 4060 4515 1258 1178 978 DN200 DN200
30XW-V428 340 467 458 339 2614 765 1514 250 2160 1148 4060 4515 1258 1178 978 DN200 DN200
30XW-V458 340 467 458 339 2614 765 1514 250 2160 1148 4060 4515 1258 1178 978 DN200 DN200
30XW-V376 340 491 360 363 2563 765 1526 250 2300 868 3660 4107 1258 1178 978 DN200 DN200
30XW-V406 340 491 360 363 2563 765 1526 250 2300 868 3660 4107 1258 1178 978 DN200 DN200
30XW-V426 340 491 360 363 2563 765 1526 250 2300 868 3660 4107 1258 1178 978 DN200 DN200
30XW-V456 340 491 360 363 2563 765 1526 250 2300 868 3660 4107 1258 1178 978 DN200 DN200
15
30XW-V
Legend:
All dimensions are given in mm. Tolerances on nozzle locations and overall dimensions are +/-25mm
① Required clearance for maintenance and air flow
② Recommended space for evaporator tube removal
Water inlet Water outlet Power supply connection
For the positioning of the fixing points please refer to the basement drawing.
16
30XW-V
3.2-Lifting Instruction
MODEL X(mm) Y(mm) Z(mm) L(mm)Min W(mm)Min H(mm)Min

30XW-V160 1447 502 930 2000 1200 1800
30XW-V180 1447 502 930 2000 1200 1800
30XW-V195 1382 615 1045 2000 1200 2000
30XW-V200 1382 615 1045 2000 1200 2000
30XW-V235 1382 615 1045 2000 1200 2000
17
30XW-V
MODEL X(mm) Y(mm) Z(mm) L(mm)Min W(mm)Min H(mm)Min

30XW-V330 2285 520 1114 4800 1400 2000
30XW-V375 2285 520 1114 4800 1400 2000
30XW-V420 2285 520 1114 4800 1400 2100
30XW-V460 2285 520 1114 4800 1400 2100
30XW-V290 2285 520 1114 4800 1400 2000
30XW-V340 2285 520 1114 4800 1400 2100
30XW-V380 2285 520 1114 4800 1400 2100
30XW-V310 2285 520 1114 4800 1400 2000
30XW-V350 2285 520 1114 4800 1400 2000
30XW-V385 2285 520 1114 4800 1400 2100
30XW-V400 2285 520 1114 4800 1400 2100
18
30XW-V
Model X(mm) Y(mm) Z(mm) L(mm)Min W(mm)Min H(mm)Min

30XW-V306 1661 602 1142 4100 1300 2200
30XW-V308 1723 605 1198 4200 1400 2400
30XW-V326 1684 602 1149 4100 1400 2300
30XW-V338 1723 598 1209 4200 1400 2500
30XW-V356 1684 602 1149 4100 1400 2300
30XW-V368 1723 598 1209 4200 1400 2500
30XW-V328 1796 605 1438 4500 1600 2600
30XW-V358 1804 605 1448 4500 1600 2700
30XW-V378 2014 605 1422 4600 1600 2700
30XW-V408 2018 603 1423 4600 1600 2700
30XW-V428 2018 603 1423 4600 1600 2700
30XW-V458 1959 608 1553 4600 1600 2700
30XW-V376 1722 602 1612 4500 1600 2600
30XW-V406 1722 602 1612 4500 1600 2600
30XW-V426 1704 613 1599 4500 1600 2600
30XW-V456 1704 613 1599 4500 1600 2600
Remark
① These are schematic diagrams; please refer to the specification drawings that
corresponding to the unit.
② Recommend to repaint the surface of the unit after lifting.
Center of gravity
19
30XW-V
4-PHYSICAL AND ELECTRICAL DATA FOR 30XW-V UNIT
4.1-Physical data 30XW-V - standard unit

MODEL
30XW-V 160 180 195 200 235 330 375 420 460 290 340 380
Compressor Semi-hermetic 06T screw compressors
Circle A 1 1 1 1 1 1 1 1 1 1 1 1
Circle B - - - - - 1 1 1 1 1 1 1
Capacity Control Touch Pilot, electronic expansion valves (EXV)
Minimun Capacity % 20 20 20 20 20 10 10 10 10 10 10 10
Cooler
Water connections Victaulic
In/out diameters DN 150 150 200 200 200 200 200 200 200 200 200 200
Drain and vent connections(NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Max.water-side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Condenser
In/out diameters DN 150 150 200 200 200 200 200 200 200 200 200 200
Drain and vent connections(NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Max.water-side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Refrigerant charge R-134a

Circle A kg 135 135 180 180 180 120 120 130 130 120 130 130
Circle B kg - - - - - 140 140 140 140 140 140 140
Oil charge SW220
Circle A L 30 30 30 30 30 32.5 32.5 35 35 32.5 35 35
Circle B L - - - - - 32.5 32.5 35 35 32.5 35 35
Shipping weight kg 3348 3371 4368 4386 4392 6892 6967 7187 7741 6892 7187 7741
Operation weight kg 3061 3084 4192 4210 4216 6792 6867 7087 7641 6792 7087 7641
Dimension
Length mm 3056 3056 3301 3288 3288 4695 4695 4695 4695 4695 4695 4695
Width mm 1137 1137 1223 1215 1215 1165 1165 1231 1231 1165 1231 1231
Height mm 1743 1743 1949 1949 1949 1998 1998 2064 2064 1998 2064 2064
MODEL
30XW-V 310 350 385 400 306 308 326 338 356 368
Compressor Semi-hermetic 06T screw compressors
Circle A 1 1 1 1 1 1 1 1 1 1
Circle B 1 1 1 1
Capacity Control Touch Pilot, electronic expansion valves (EXV)
Minimun Capacity % 10 10 10 10 20 20 20 20 20 20
Cooler
Water connections
In/out diameters DN 200 200 200 200 200 150 200 200 200 200
Drain and vent connections(NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Max.water-side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Condenser
In/out diameters DN 200 200 200 200 200 200 200 200 200 200
Drain and vent connections(NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Max.water-side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Refrigerant charge R-134a
Circle A kg 120 120 130 130 265 330 295 340 310 340
Circle B kg 140 140 140 140
Oil charge SW220
Circle A L 32.5 32.5 35 35 42 42 42 42 42 42
Circle B L 32.5 32.5 35 35
Shipping weight kg 6892 6967 7187 7741 5545 6578 6313 6752 6462 6752
Operation weight kg 6792 6867 7087 7641 5399 6384 5974 6606 6200 6606
Dimension
Length mm 4695 4695 4695 4695 4042 4166 4088 4166 4088 4166
Width mm 1165 1165 1231 1231 1378 1396 1396 1405 1396 1405
Height mm 1998 1998 2064 2064 2142 2321 2251 2403 2251 2403
20
30XW-V
30XW-V 328 358 378 408 428 458 376 406 426 456
压缩机半封闭式06T螺杆压缩机
回路 A 1 1 1 1 1 1 1 1 1 1
回路 B
能量控制
最小冷量 % 20 20 20 20 20 20 20 20 20 20
蒸发器
水接管
进出口径 DN 200 150 200 200 200 200 200 200 200 200
排水/气连接 (NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
水侧最大运行压力 kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
冷凝器
水接管
进出口径 DN 200 200 200 200 200 200 200 200 200 200
排水/气连接 (NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
水侧最大运行压力 kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
制冷剂充注 R-134a R-134a R-134a R-134a R-134a R-134a R-134a R-134a R-134a R-134a
回路 A kg 380 380 400 400 400 400 280 280 280 280
回路 B kg
冷冻油充注 SW220 SW220 SW220 SW220 SW220 SW220 SW220 SW220 SW220 SW220
回路 A L 55 55 50 50 50 50 50 50 50 50
回路 B L
运输重量 kg 8033 8270 8640 8751 8751 8847 7554 7554 7731 7731
运行重量 kg 7769 8083 8469 8628 8628 8724 7313 7313 7515 7515
外形尺寸
长 mm 4107 4124 4515 4515 4515 4515 4107 4107 4107 4107
宽 mm 1526 1541 1541 1541 1541 1541 1526 1526 1526 1526
高 mm 2563 2614 2614 2614 2614 2614 2563 2563 2563 2563
21
30XW-V
4.2-Electrical Data 30XW-V
Models 30XW-V 160 180 195 200 235 330 375 420 460
Power circuit
Rated Voltage V-ph-Hz 400-3-50
Voltage Range V 360-440
Control circuit 24 V per internal transformateur
Start-up current *
Circuit A A <245 <300 <300 <346 <383 <245 <300 <346 <383
Circuit B A <245 <300 <300 <346
Option 81 A <490 <600 <646 <729
Power Factor
At nominal capacity** 0.91 0.91 0.91 0.91 0.91 0.91 0.91 0.91 0.91
At maximum capacity*** 0.92 0.92 0.92 0.92 0.92 0.92 0.92 0.92 0.92
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)† % 40 40 40 40 40 40 40 40 40
Maximum power input***
Circuit A kW 155 193 193 222 246 155 193 222 246
Circuit B kW - - - - - 155 193 193 222
Option 81 kW - - - - - 310 386 415 468
Norminal current draw**
Circuit A A 159 182 195 238 261 165 183 236 240
Circuit B A - - - - - 165 183 181 218
Option 81 A - - - - - 330 366 417 458
Maximum current draw (Un) ††
Circuit A A 245 300 300 346 383 245 300 346 383
Circuit B A - - - - - 245 300 300 346
Option 81 A - - - - - 490 600 646 729
Maximum current draw (Un -10%)***
Circuit A A 270 330 330 380 421 270 330 380 421
Circuit B A - 270 330 330 380
Option 81 A - - - - - 540 660 710 801
Models 30XW-V 290 340 380 310 350 385 400

Power circuit
Start-up current *
Circuit A A <245 <346 <383 <245 <300 <346 <383
Circuit B A <245 <300 <346 <245 <300 <300 <346
Option 81 A <490 <646 <729 <490 <600 <646 <729
Power Factor
At nominal capacity** 0.91 0.91 0.91 0.91 0.91 0.91 0.91
At maximum capacity*** 0.92 0.92 0.92 0.92 0.92 0.92 0.92
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)† % 40 40 40 40 40 40 40
Circuit A kW 155 222 246 155 193 222 246
Circuit B kW 155 193 222 155 193 193 222
Option 81 kW 310 415 468 310 386 415 468
Circuit A A 165 236 240 165 183 236 240
Circuit B A 165 181 218 165 183 181 218
Option 81 A 330 417 458 330 366 417 458
Circuit A A 245 346 383 245 300 346 383
Circuit B A 245 300 346 245 300 300 346
Option 81 A 490 646 729 490 600 646 729
Circuit A A 270 380 421 270 330 380 421
Circuit B A 270 330 380 270 330 330 380
Option 81 A 540 710 801 540 660 710 801
22
30XW-V
Models 30XW-V 306 308 326 338 356 368

Power circuit
Start-up current *
Circuit A A <387 <387 <465 <465 <465 <465
Circuit B A - - - - - -
Option 81 A - - - - - -
Power Factor
At nominal capacity** 0.92 0.92 0.92 0.92 0.92 0.92
At maximum capacity*** 0.93 0.93 0.93 0.93 0.93 0.93
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)† % 40 40 40 40 40 40
Circuit A kW 249 249 300 300 300 300
Circuit B kW - - - - - -
Option 81 kW - - - - - -
Circuit A A 312 286 336 322 361 336
Circuit B A - - - - - -
Option 81 A - - - - - -
Circuit A A 387 387 465 465 465 465
Circuit B A - - - - - -
Option 81 A - - - - - -
Circuit A A 426 426 512 512 512 512
Circuit B A - - - - - -
Option 81 A - - - - - -
Models 30XW-V 328 358 378 408 428 376 406 426 456 458
Power circuit
Start-up current *
Circuit A A <379 <415 <431 <445 <446 <529 <546 <558 <560 <551
Circuit B A - - - - - - - - - -
Option 81 A - - - - - - - - - -
Power Factor
At nominal capacity** 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93
At maximum capacity*** 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)† % 40 40 40 40 40 40 40 40 40 40
Circuit A kW 234 257 267 275 276 327 338 345 346 341
Circuit B kW - - - - - - - - - -
Option 81 kW - - - - - - - - - -
Norminal power draw***
Circuit A kW 182 200 212 228 238 240 256 272 288 256
Circuit B kW - - - - - - - - - -
Option 81 kW - - - - - - - - - -
Circuit A A 282 310 329 354 369 372 397 422 447 397
Circuit B A - - - - - - - - - -
Option 81 A - - - - - - - - - -
Circuit A A 360 394 409 423 424 503 519 530 532 523
Circuit B A - - - - - - - - - -
Option 81 A - - - - - - - - - -
Circuit A A 379 415 431 445 446 529 546 558 560 551
Circuit B A - - - - - - - - - -
Option 81 A - - - - - - - - - -
*Instantaneous start-up current.

**Values obtained at ARI condition: evaporator temperature entry/leave water = 12.2°C/6.7°C, condenser
temperature entry/leave water = 29.4°C/34.6°C.
***Values obtained at operation with maximum unit power input.
23
30XW-V
†The THDI may vary, based on the sort-circuit current/max. current draw ratio of the system transformer. In
most cases the THDI of the application will be between 35 and 48%.
††Values obtained at operation with maximum unit power input. Values are given on the unit name plate.
4.3-Short-circuit stability current for all units
Short-circuit stability current on TN system (earthing system type): 50 kA (assumed system

current at the unit connection point as rms value).
All units are equipped with main disconnect switch located in the control box immediately
downstream of the unit power connection point.
4.4- Compressor electrical data for 30XW-V
Compressor I Nom (A)* I Max (A)** MHA (A) PF nom.* PF max.**

06TUX483 165 250 279 0.91 0.92
06TUX554 186 315 340 0.91 0.92
06TVX680 210 362 390 0.91 0.92
06TVX753 235 400 430 0.91 0.92
06TVX819*** 355 540 572 0.92 0.93
06TXX15**** 471 560 572 0.93 0.94
*Values obtained at ARI condition: evaporator temperature entry/leave water = 12.2°C/6.7°C,
condenser temperature entry/leave water = 29.4°C/34.6°C.
**Values obtained at operation with maximum unit power input (380V).
***Values obtained at 370V-79Hz.
****Values obtained at 380V-52Hz.
4.5-Compressor usage per circuit(A,B)
30XW-V 160 180 195 200 235 330 375 420 460 290 340 380 310 350 385 400
06TUX483 A - - - - A/B - - - A/B - - A/B - - -

06TUX554 - A - - - - A/B B - - B - - A/B B -
06TVX680 - - A A - - - A B - A B - - A B
06TVX753 - - - - A - - - A - - A - - - A
30XW-V 306 308 326 338 356 368
06TVX819 A A A A A A
30XW-V 328 358 378 408 428 458 376 406 426 456
06TXX15 A A A A A A A A A A
Notes, electrical data and operating conditions - 30XW-V units:

 The control box includes the following standard features:
One main disconnect switch per circuit
Anti-short cycle protection devices
Control devices
24
30XW-V
 Field connections:
All connections to the system and the electrical installations must be in full accordance
with all applicable codes.
 The Carrier 30XW-V units are designed and built to ensure conformance with local codes.
The recommendations of European standard EN 60204-1 (corresponds to IEC 60204-1)
(machine safety - electrical machine components- part 1: general regulations) are
specifically taken into account, when designing the electrical equipment.
 Annex B of EN 60204 1 describes the electrical characteristics used for the operation of
the machines. The ones described below apply to 30XW-V units and complement other
information in this document:
1. Physical environment:
indoor installation*
ambient temperature range: minimum temperature +5oC to +42oC, class AA4;
40 oC ≤50% RH
20 oC ≤90% RH
altitude: lower than or equal to 2000 m
presence of hard solids, class 4S2* (no significant dust present)
presence of corrosive and polluting substances, class 4C2 (negligible)
2. Power supply frequency variation: ± 2 Hz.
3. The neutral (N) line must not be connected directly to the unit (if necessary use a
transformer).
4. Overcurrent protection of the power supply conductors is not provided with the unit.
5. The factory installed disconnect switch(es)/circuit breaker(s) is (are) of a type suitable for
power interruption in accordance with EN 60947-3 (corresponds to IEC 60947-3).
6. The units are designed for connection to TN networks (IEC 60364). In IT networks the
use of noise filters integrated into the frequency variator(s) make machine use unsuitable.
In addition, the short-circuit holding current characteristics have been modified. Provide a
local earth; consult competent local organizations to complete the electrical installation.
7. Electromagnetic environment:
Immunity to external interference defined by the second environment**
Interference emission as defined in category C3***
 Due to the harmonic currents the integrated frequency variator in the 30XW-V units is a
source of interference. An analysis may be required to verify if these interferences
exceed the compatibility limits of the other devices connected to the same power supply
network. The compatibility levels inside an electrical installation, that must be met at the
in-plant coupling point (IPC) to which other loads are connected are described in
standard IEC 61000-2-4.
Two characteristics are required for this analysis:
The short-circuit ratio (Rsce) of the installation calculated at the in-plant coupling point
(IPC).
The total harmonic current distortion rate (THDI), calculated for the machine at maximum
capacity.
Note: The evaluation of the compatibility level of harmonic interference on the public
low-voltage power distribution system can be done using technical report IEC61000-3-4.
25
30XW-V
In this document the THDI rate of the 30XW-V units permits a stage 2 connection
procedure for any Rsce value above 300: the connection is based on the system data
and the material.
 Derived currents: If protection by monitoring the leakage currents is necessary to ensure
the safety of the installation, the presence of derived currents introduced by the use of
frequency variators in the unit must be considered. In particular the choice the detection
type and a control value not lower than 150 mA are recommended to control differential
protection devices.
NOTE: If particular aspects of an actual installation do not conform to the

conditions described above, or if there are other conditions which should be
considered, always contact your local Carrier representative.
* The required protection level for this class is IP23,.

** Example of installations of the second environment: industrial zones, technical locations
supplied from a dedicated transformer.
*** Category C3 is suitable for use in an industrial environment and is not designed for use in
a public low-voltage system that supplies residential locations. As an option, conformity
with category C2 permits this type of installation.
26
30XW-V
5-ELECTRICAL CONNECTION
Please refer to the certified dimensional drawings, supplied with the unit.
5.1-Power supply
The power supply must conform to the specification on the chiller nameplate. The supply
voltage must be within the range specified in the electrical data table. For connections refer to
the wiring diagrams and the certified dimensional drawings.
WARNING: Operation of the chiller with an improper supply voltage or excessive

phase imbalance constitutes abuse which will invalidate the Carrier warranty. If the
phase imbalance exceeds 2% for voltage, or 10% for current, contact your local
electricity supplies at once and ensures that the chiller is not switched on until
corrective measures have been taken.
Do not use the inverter power supply as the power to the 30XW-V chiller.
Using RCDs: If protection by monitoring the leakage current is necessary to ensure the
safety of the installation, please use RCDs of type B only, which are introduced by the
use of frequency variators. Use RCDs with an inrush delay to prevents faults due to
transient earth currents. Dimension RCDs according to the system configuration and
environmental considerations. A vale not lower than 150mA are recommended.
5.2-Voltage phase imbalance (%)
100 x max. deviation from average voltage

Average voltage
Example:
On a 400 V - 3 ph - 50 Hz supply, the individual
phase voltages were measured to be:
AB = 406 V ; BC = 399; AC = 394 V
Average voltage = (406 + 399 + 394)/3 = 1199/3
= 399.7 say 400 V
Calculate the maximum deviation from the 400 V average:
(AB) = 406 - 400 = 6
(BC) = 400 - 399 = 1
(CA) = 400 - 394 = 6
The maximum deviation from the average is 6 V. The greatest
percentage deviation is:
100 x 6/400 = 1.5 %
This is less than the permissible 2% and is therefore acceptable.
27
30XW-V
5.3-Power connection/disconnect switch
Single circuit units have one power connection. Dual circuit units have two power connections
as standard and one power connection as option.
5.4-Recommended wire sections
Wire sizing is the responsibility of the installer, and depends on the characteristics and
regulations applicable to each installation site. The following is only to be used as a guideline,
and does not make Carrier in any way liable. After wire sizing has been completed, using the
certified dimensional drawing, the installer must ensure easy connection and define any
modifications necessary on site. The connections provided as standard for the field-supplied
power entry cables to the general disconnect/isolator switch are designed for the number and
type of wires, listed in the table below.
The calculations are based on the maximum machine current (see electrical data tables). The
calculation is based on XLPE insulated cables with copper core. The maximum temperature
is 42°C for 30XW-V units. The given wire length limits the voltage drop to < 5%.
For 30XW-V units installed inside the building:

No.17: suspended aerial lines
No. 61: buried conduit with a rating coefficient of 20%.
IMPORTANT: Before connection of the main power cables (L1 - L2 - L3) on the terminal
block, it is imperative to check the correct order of the 3 phases.
Table of minimum and maximum wire sections for connection to 30XW-V units
28
30XW-V
Maximum Wire
Minimum Section Maximum Section
Section
Models 30XW-V
Section (mm2) Section (mm2) Max Length (m) Wire Type Section (mm2) Max Length (m) Wire Type
160 2×240 1×120 205 XLPE Cu 2×120 455 XLPE Cu
180/195 2×240 1×150 205 XLPE Cu 2×150 455 XLPE Cu
200 2×240 1×185 235 XLPE Cu 2×240 650 XLPE Cu
235 2×240 1×185 205 XLPE Cu 2×240 540 XLPE Cu
1×120 XLPE Cu/XLPE 2×150 XLPE Cu/XLPE
330 2×240/2×240 205/205 550/550
1×120 Cu 2×150 Cu
375 2×240/2×240 205/205 550/550
1×150 Cu 2×185 Cu
420 2×240/2×240 235/205 650/750
1×150 Cu 2×240 Cu
460 2×240/2×240 205/205 540/650
1×185 Cu 2×240 Cu
290 2×240/2×240 205/205 550/550
1×120 Cu 2×150 Cu
340 2×240/2×240 235/205 650/750
1×150 Cu 2×240 Cu
380 2×240/2×240 205/205 540/650
1×185 Cu 2×240 Cu
310 2×240/2×240 205/205 550/550
1×120 Cu 2×150 Cu
350 2×240/2×240 205/205 550/550
1×150 Cu 2×185 Cu
385 2×240/2×240 235/205 650/750
1×150 Cu 2×240 Cu
400 2×240/2×240 205/205 540/650
1×185 Cu 2×240 Cu
306/308 2×240 1×185 205 XLPE Cu 2×240 540 XLPE Cu
326/338/356/368 2×240 1×240 235 XLPE Cu 2×240 510 XLPE Cu
328 2×240 1×185 235 XLPE Cu 2×240 605 XLPE Cu
358/378/408/428 2×240 1×185 205 XLPE Cu 2×240 540 XLPE Cu
376/426/406/458/456 2×240 1×240 205 XLPE Cu 2×240 420 XLPE Cu
5.5-Power cable entry
The power cables can enter the 30XW-V units control box above the unit. A removable
aluminium plate on the upper part of control box face allows introduction of the cables. Refer
to the certified dimensional drawing for the unit.
5.6-Field control wiring
IMPORTANT: Field connection of interface circuits may lead to safety risks: any
control box modification must maintain equipment conformity with local regulations.
Precautions must be taken to prevent accidental electrical contact between circuits
supplied by different sources:
 The routing selection and/or conductor insulation characteristics must ensure
dual electric insulation.
 Conductor fixing between different conductors and/or inside the control box must
prevent accidental disconnection and uncontrolled conductor displacement,
where ends could touch an active energised part.
Refer to Touch Pilot Controls IOM and the certified wiring diagram supplied with the unit for
the field control wiring of the following features:
Available as standard:
29
30XW-V
 Customer interlock
 Remote on/off switch
 Demand limit external switch
 Remote dual set point
 Alarm and operation report
 Evaporator pump control
 Condenser pump control
 Heating/cooling change-over
Available as an option:
 Water valve control
 Various interlocks and reports on the Energy Management Module (EMM) board
CCN bus connection

 The permanent connection to the system CCN bus is made at the terminal provided for
this purpose inside the control box.
 The connection of the CCN service tool is possible at a socket under the control box,
accessible from outside.
30
30XW-V
6-APPLICATION DATA
6.1-Operating limits
30XW-V
Evaporator Minimum Maximum
Water entering temperature at start-up - 35℃
＊
Water leaving temperature during operation 3.3℃ 20℃
Entering/leaving temperature difference 2.8℃ 11.1℃
Condenser Minimum Maximum

Water entering temperature at start-up 13℃ -
＊＊
Water leaving temperature during operation 19℃ 50(45)℃
Entering/leaving temperature difference 2.8℃ 11.1℃
＊ If the leaving water temperature is below 3.3℃,a frost protection solution must be used;
＊＊For 30XWV306/308/326/338/356/368, the condenser max leaving water temperature is 45℃.
30XWV328/358/378/408/428/458/376/406/426/426/456 The max leaving temperature of different types of
units is different, please find the specific temperature from the unit selection program;
Note: During storage and transport of the unit the minimum and maximum permissible
temperatures are -20℃ and 60℃. These temperatures should be taken into consideration for
transport by container.
Operating Envelope
31
30XW-V
For more precise details refer to the unit selection program.
6.2-Minimum chilled water flow
The minimum chilled water flow is shown in the table in chapter 6.6.
If the system flow is less than the minimum unit flow rate, the evaporator flow can be
recirculated, as shown in the diagram.
For minimum chilled water flow rate
32
30XW-V
Legend
1 Evaporator
2 Recirculation
6.3-Maximum chilled water flow (units without hydronic module)
The maximum chilled water flow is limited by the permitted pressure drop in the evaporator. It
is provided in the table in chapter 6.6.
 Bypass the evaporator as shown in the diagram to obtain a lower evaporator flow rate.
For maximum chilled water flow rate
Legend
1 Evaporator
2 Bypass
6.4-Condenser water flow rate
The minimum and maximum condenser water flow rates are shown in the table in chapter 6.7.
33
30XW-V
6.5-System minimum water volume
Whichever the system, the water loop minimum capacity is given by the formula:
Capacity = Cap (kW) x N Liters
Application N
Normal air conditioning 3.25
Process type cooling 6.5
Where Cap, is the nominal system cooling capacity (kW) at the nominal operating conditions
of the installation.
This volume is necessary for stable operation and accurate temperature control.
It is often necessary to add a buffer water tank to the circuit in order to achieve the required
volume. The tank must itself be internally baffled in order to ensure proper mixing of the liquid
(water or brine). Refer to the examples below.
Connection to a buffer tank
Bad Good Bad Good
34
30XW-V
6.6-Cooling water flow rate range(L/s)
30XW-V Min* Max**

160 8.4 50.7
180 8.4 50.7
195 9.6 69.2
200 11.4 68.7
235 11.4 68.7
330 15.1 92.4
375 16 97
420 16 97
460 16 97
290 15.1 92.4
340 16 97
380 16 97
310 15.1 92.4
350 16 97
385 16 97
400 16 97
306 12.7 74.8
308 11.4 63.4
326 12.7 74.8
338 12.7 74.8
356 17.4 91.2
368 12.7 74.8
328 15.1 92.4
358 15.9 97.0
378 15.9 97.0
408 18.9 114.9
428 18.9 114.9
458 18.9 114.9
376 16.4 96.3
406 16.4 96.3
426 16.4 96.3
456 16.4 96.3
Note：
* Based on flow velocity:0.5m/s
** Based on flow velocity:3.05m/s
35
30XW-V
6.7-Condenser water flow rate range(L/s)
30XW-V Min* Max**

160 5.1 51.1
180 5.1 51.1
195 7.6 78.7
200 7.8 67.9
235 7.8 67.9
330 9.5 96.1
375 11.5 105.1
420 11.5 105.1
460 11.5 105.1
290 9.5 96.1
340 11.5 105.1
380 11.5 105.1
310 9.5 96.1
350 11.5 105.1
385 11.5 105.1
400 11.5 105.1
306 8.8 87.1
308 8.8 89.7
326 10.6 107.7
338 8.8 89.7
356 11.5 116.6
368 8.8 89.7
328 10.9 110.0
358 12.7 129.1
378 12.7 129.1
408 12.7 129.1
428 12.7 129.1
458 12.7 129.1
376 11.0 111.5
406 11.0 111.5
426 12.0 121.7
456 12.0 121.7
Note:
* Based on flow velocity:0.3m/s
** Based on flow velocity:3.05m/s
36
30XW-V
6.8-Cooler pressure drop curve
1 30XW-V160/180
2 30XW-V195
3 30XW-V200/235
4 30XW-V308
5 30XW-V338/368
6 30XW-V330
7 30XW-V375/420/460
8 30XW-V'306/326
9 30XW-V356
10 30XWV328
11 30XWV358
12 30XWV378
13 30XWV408/428
14 30XWV458
15 30XWV376/406/426/456
37
30XW-V
6.9-Condenser pressure drop curve
1 30XWV160/180
2 30XWV195/200/235
4 30XWV330
3 30XWV375/420/460
5 30XWV306
6 30XWV308/338/368
7 30XWV326
8 30XWV356
9 30XWV328
10 30XWV358
11 30XWV378/408/428/458
12 30XWV376/406
13 30XWV426/456
38
30XW-V
7-WATER CONNECTIONS
For size and position of the heat exchanger water inlet and outlet connections refer to the
certified dimensional drawings supplied with the unit.
The water pipes must not transmit any radial or axial force to the heat exchangers or any
vibration.
The water supply must be analyzed and appropriate filtering, treatment, control devices,
isolation and bleed valves and circuits built in, to prevent corrosion, fouling and deterioration
of the pump fittings. Consult either a water treatment specialist or appropriate literature on the
subject.
Cooler water box connection exposed parts need making insulation by user self when chiller
installed.
7.1-Operating precautions
The cooling liquid (water usually) must be in accordance with the standards: the water supply
must be analyzed and appropriate filtering, treatment, control devices, isolation and bleed
valves.
Below the main points to be checked for the connection:
 Comply with the water inlet and outlet connections shown on the unit.
 Install manual or automatic air purge valves at all high points in the circuit(s).
 Use an expansion tank to maintain pressure in the circuit(s).
 Install a safety valve as well as an expansion tank.
 Install thermometers in both the entering and leaving water connections.
 Install drain connections at all low points to allow the whole circuit to be drained.
 Install stop valves, close to the entering and leaving water connections.
 Use flexible connections to reduce the transmission of vibrations.
 Insulate all pipework, after testing for leaks, both to reduce heat gains and to prevent
condensation.
 Cover the insulation with a vapour barrier.
 Where there are particles in the fluid that could foul the heat exchanger, a screen filter
should be installed ahead of the pump. The mesh size of the filter must be 1.2 mm (see
‘Typical water circuit’ diagram on the right).
 Before the system start-up verify that the water circuits are connected to the appropriate
heat exchangers.
 Do not introduce any significant static or dynamic pressure into the heat exchange circuit
with regard to the design operating pressures.
 Before any start-up verify that the heat exchange fluid is compatible with the materials
and the water circuit coating.
39
30XW-V
REQUIREMENTS ABOUT HEATEXCHANGER WATER QUALITY AND REGULARLY

CLEANING
Untreated or improperly treated water may result in corrosion, scaling, erosion, or algae. The
services of a qualified water treatment specialist should be obtained to develop and monitor a
treatment program. Water must be within design flow limits, clean, and treated to ensure
proper chiller performance and reduce the potential of tube damage due to corrosion, scaling,
erosion, and algae. Carrier assumes no responsibility for chiller damage resulting from
untreated or improperly treated water.
Carrier recommendations on heat exchange fluids:

Filter are required to installed in water entering side, and water quality analysis
periodically implement. Water quality should be maintained within the limits indicated in
Table1. Failure to maintain proper water quality may result in heat exchanger failure.
Table 1 Water Quality Characteristics and Limitations

WATER CHARACTERISTIC QUALITY LIMITATION
NH3 <2 ppm
4+
NH <2 ppm
Cl2 <1 ppm
Cl- < 300 ppm
H2S* <0.05 ppm
2-
SO4 < 70 ppm
CO2† <5 ppm
Fe2+/Fe3+ <0.2 ppm

O2 < 5 ppm
NO3 <100 ppm
Si < 0.1 ppm
Al <0.2 ppm
Mn <0.1 ppm
Hardness 71.2<…<151.3mg/l CaCO3
Resistance >3000ohm.cm
Conductivity 200<…<600µS/cm
pH 7.5<…<9
*Sulfides in the water quickly oxidize when exposed to air, requiring that no agitation occur as the sample is taken. Unless
tested immediately at the site, the sample will require stabilization with a few drops of one Molar zinc acetate solution,
allowing accurate sulfide determination up to 24 hours after sampling. A low pH and high alkalinity cause system problems,
even when both values are within the ranges shown. The term pH refers to the acidity, basicity, or neutrality of the water
supply. Below 7.0, the water is considered to be acidic. Above 7.0, water is considered to be basic. Neutral water contains a
pH of 7.0.
40
30XW-V
†Dissolved carbon dioxide can either be calculated from the pH and total alkalinity values, shown below, or measured on
the site using a test kit. Dissolved Carbon Dioxide, PPM = TA x 2[(6.3-pH)/0.3] where TA = Total Alkalinity, PPM as CaCO3.
If the water circuit must be emptied for longer than one month, the complete circuit
must be placed under nitrogen charge to avoid any risk of corrosion by differential
aeration.
AIR VENTING — For proper system operation, it is essential that water loops be installed with
proper means to manage air in the system. Free air in the system can cause noise, reduce
terminal output, stop flow, or even cause pump failure due to pump cavitation.
FILLING THE SYSTEM — The initial fill of the chilled water system must accomplish three
purposes:
1. The entire piping system must be filled with water.
2. The pressure at the top of the system must be high enough to vent air from the system
(usually 4 psig is adequate for most vents).
3. The pressure at all points in the system must be high enough to prevent flashing in the
piping or cavitation in the pump.
In the initial filling process, open air vents to ensure all the air in the water loop should be
purged or vented from the system. And do not close the air vent until water flows out freely
from all the air vents without air.
ATTENTION: Filling, completing and draining the water circuit charge must be done by
qualified personnel, using the air purges and materials that are suitable for the
products.
Charging and removing heat exchange fluids should be done with devices that must
be included on the water circuit by the installer. Never use the unit heat exchangers to
add heat exchange fluid.
Inspect and clean the cooler tubes at the end of the first operating season. Because these
tubes have internal ridges, a rotary-type tube cleaning system is needed to fully clean the
tubes. Inspect the tubes’ condition to determine the scheduled frequency for future cleaning
and to determine whether water treatment in the chilled water circuit is adequate. Inspect the
entering and leaving chilled water temperature sensors for signs of corrosion or scale.
Replace a sensor or Schrader fitting if corroded or remove any scale if found.
Since this water circuit is usually an open-type system, the tubes may be subject to
contamination and scale. Clean the condenser tubes with a rotary tube cleaning system at
least once per year and more often if the water is contaminated. Inspect the entering and
leaving condenser water sensors for signs of corrosion or scale. Replace the sensor or
Schrader fitting if corroded or remove any scale if found.
41
30XW-V
Higher than normal condenser pressures, together with the inability to reach full refrigeration
load, usually indicate dirty tubes or air in the refrigeration circuit. If the refrigeration log
indicates a rise above normal condenser pressures, check the condenser refrigerant
temperature against the leaving condenser water temperature. If this reading is more than
what the design difference is supposed to be, the condenser tubes may be dirty or water flow
may be incorrect. Because HFC-134a is a high-pressure refrigerant, air usually does not
enter the refrigeration circuit.
During the tube cleaning process, use brushes specially designed to avoid scraping and
scratching the tube wall. Do not use wire brushes.
Hard scale may require chemical treatment for its prevention or removal. Consult a water
treatment specialist for proper treatment.
7.2-Flow control
Evaporator flow switch and chilled water pump interlock
IMPORTANT: On 30XW-V units, the unit water flow switch must be energised, and the
chilled water pump interlock must be connected. Failure to follow this instruction will
void carrier guarantee.
The water flow switch is installed on the evaporator water inlet and adjusted by the control,
based on unit size and application. If adjustment is necessary, it must be carried out by
qualified personnel trained by Carrier Service.
Terminals 34 and 35 are provided for field installation of the chilled water pump interlock
(auxiliary contact for pump operation to be wired on site).
7.3-Water connections
The water connections are Victaulic type connections. The inlet and outlet connection
diameters are identical.
Inlet/outlet diameters
42
30XW-V
Evaporator 30XW-
160 180 200 235 330 375 420 460 290 340 380 310 350 385 400
V/30XW-V-PT150D
Units_Standard units
Connection in 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8
Outside diameter mm 168.3 168.3 219.1 219 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1
Units_w ith option 150D
Connection in 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8
Condenser 30XW-
160 180 200 235 330 375 420 460 330 420 460 330 375 420 460
V/30XW-V -PT150D
Units_Standard units
Connection in 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8
Units_w ith option 150D
Connection in 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8
7.4-Evaporator and condenser water box bolt tightening
The evaporator is of the shell and tube type with removable water boxes to facilitate cleaning.
Re-tightening or tightening must be done in accordance with the illustration below.
Water box tightening sequence
Legend
First move the connection pipe from the water box, then weld water pipe to it. Move the
connection pipe carefully to avoid destroying the water temperature sensor and thermal
insulation. The sequence of installing refers to the drawing.
Legend
1 Sequence 1: 1 2 3 4
Sequence 2: 5 6 7 8
Sequence 3: 9 10 11 12
43
30XW-V
2 Tightening torque
Bolt size M16 - 171 - 210 Nm
NOTE: Before this operation we recommend draining the circuit and disconnecting the
pipes to be sure that the bolts are correctly and uniformly tightened.
7.5-Freeze protection
If the chiller is in an area where the ambient temperature can fall below 0oC, it is
recommended to add an antifreeze solution to protect the unit. Use only antifreeze solutions,
approved for heat exchanger duty. If the system is not protected by an antifreeze solution and
will not be used during the freezing weather conditions, draining of the cooler and outdoor
piping is mandatory. Damage due to freezing is not covered by the warranty of Carrier.
IMPORTANT: Depending on the climatic conditions in your area you must:

Add ethylene glycol with an adequate concentration to protect the installation up to a
temperature of 10 oC below the lowest temperature likely to occur at the installation
site.
If the unit is not used for an extended period, it is recommended to drain it, and as a
safety precaution add ethylene glycol to the heat exchanger. At the start of the next
season, refill the unit with water and add an inhibitor.
For the installation of auxiliary equipment, the installer must comply with basic
regulations, especially for minimum and maximum flow rates, which can refer to 6.6
cooling water volume scope(m3/h)and 6.7 condenser water volume scope(m3/h).
44
30XW-V
8-HEAT PUMPS 30XW-V PT150D
8.1- Physical data for heat pumps
The physical data for 30XW-V PT150D for heat pumps are the same as for the 30XW-V units.
Please refer to chapter 4.1.
8.2- Electrical data for heat pumps
The electrical data for 30XW-V PT150D for heat pumps are the same as for the 30XW-V units.
Please refer to chapter 4.2.
8.3 - Dimensions and clearances for heat pumps
The dimensions and clearances are the same as for the 30XW-V units. Please refer to
chapter 3.
8.4 - Operating range for heat pumps
The operating limits are the same as for the 30XW-V units. Please refer to chapter 6.1.
8.5 - Operating modes for heat pumps
8.5.1 - Cooling mode
This operating mode is the same as that for 30XW-V units. The unit controls on the cooling
setpoint.
8.5.2 - Heating mode
Unlike in the cooling mode, the unit uses the heating setpoint in this configuration. The
evaporator leaving water control (lowest setpoint taken into consideration) is still maintained
to prevent operation at very low temperatures.
45
30XW-V
9-30XW-V PT323A/B/C LOW HARMONIC OPTION
9.1-30XW-V PT323A/B Harmonic Filter Cabinet
9.1.1-Introduction
To mitigate the harmonics of 30XW-V unit these two options can be a solution by using
harmonic filter cabinet as power supply to the unit.
Each circuit needs one cabinet.
These options are available in two variants for two performance levels: PT323A with 5 THiD
(total current harmonic distortion) and PT323B with 10% THiD. This performance is based on
the background distortion of THvD <2% and grid unbalance <2%.
The filter performance in terms of THiD varies as a function of the load. At partial load the
THiD has higher values. However, the absolute value of the harmonic current is lower at
partial loads, even if the THiD has a higher value. Consequently, the negative effect of the
harmonics at partial loads will be lower than at full load.
The capacitor in the filter can be switched by a contactor which is controlled by VFD
automatically. It will be connected at loads over about 20% and disconnected at loads below
about 10%.
Power factor also varies as a function of the load. It’s inductive if the capacitor is disconnected
at low loads. When the capacitor is connected at higher loads, it’s capacitive and it increases
with the load. The detailed value of power factor is in chapter 9.3 electrical data.
NOTE: Harmonic filter cabinet is not mounted on the chiller and need to be shipped
separately. User should install the cabinet near the chiller properly according to the
requirements in section 9.5. It should be the responsibility of user to define the installation
location. Power cables between the filter cabinet and chiller electrical box need to be provided
by User. Control cables between the filter cabinet and chiller electrical box are provided by
Carrier. These cables should be connected by User according to the requirements in section
9.6.
9.1.2-General Specification
PT323A Harmonic Filter Cabinet:

机组电源开利零件号滤波器规格参数
00PSY111409700 AHF005 ,380~415V, 50Hz, 608A, 5%THDi
380-415V, 00PSY111088004 AHF005, 380-415V, 50Hz, 480A, 5%THDi
50Hz
00PSY111088010 AHF005, 380-415V, 50Hz, 381A, 5%THDi
00PSY111088016 AHF005, 380-415V, 50Hz, 304A, 5%THDi
PT323B Harmonic Filter Cabinet
46
30XW-V
机组电源开利零件号滤波器规格参数

00PSY111409400 AHF010 ,380~415V, 50Hz, 608A, 10%THDi
380-415V, 00PSY111088001 AHF010, 380-415V, 50Hz, 480A, 10%THDi
50Hz
00PSY111088007 AHF010, 380-415V, 50Hz, 381A, 10%THDi
00PSY111088013 AHF010, 380-415V, 50Hz, 304A, 10%THDi
Environmental Data:
 Ambient temperature (outside of cabinet): 5℃-42℃
 Max. relative humidity: 5%-85% without condensation
 Temperature during storage/transport: -25℃-55℃
 Max. altitude above sea leval: 1000m (without derating). Between 1000m and 2000m
with derating 5% per 1000m.
9.1.3- Electrical Data 30XW-V PT323A/B

Models 30XW-V PT323A/B 160 180 200 235 330 375 420 460
Power circuit
Start-up current *
Circuit A A <228 <284 <327 <362 <228 <284 <327 <362
Circuit B A <228 <284 <284 <327
Power Factor
At nominal capacity** 0.92 0.92 0.92 0.92 0.92 0.92 0.92 0.92
At maximum capacity*** 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current) PT323A† % 5 5 5 5 5 5 5 5
Total Harmonic Distortion (current) PT323B† % 10 10 10 10 10 10 10 10
Circuit A kW 155 193 222 246 155 193 222 246
Circuit B kW - - - - 155 193 193 222
Circuit A A 157 180 236 258 163 181 233 237
Circuit B A - - - - 163 181 179 216
Circuit A A 228 284 327 362 228 284 327 362
Circuit B A - - - - 228 284 284 327
Circuit A A 253 310 357 395 253 310 357 395
Circuit B A - - - - 253 310 310 357
Models 30XW-V PT323A/B 290 310 350 340 380 385 400
Power circuit
Start-up current *
Circuit A A <228 <228 <284 <327 <362 <327 <362
Circuit B A <228 <228 <284 <284 <327 <284 <327
Power Factor
At nominal capacity** 0.92 0.92 0.92 0.92 0.92 0.92 0.92
At maximum capacity*** 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current) PT323A† % 5 5 5 5 5 5 5
Total Harmonic Distortion (current) PT323B† % 10 10 10 10 10 10 10
Circuit A kW 155 155 193 222 246 222 246
Circuit B kW 155 155 193 193 222 193 222
Circuit A A 143 149 169 190 197 207 203
Circuit B A 143 149 169 146 179 159 184
Circuit A A 228 228 284 327 362 327 362
Circuit B A 228 228 284 284 327 284 327
Circuit A A 253 253 310 357 395 357 395
Circuit B A 253 253 310 310 357 310 357
47
30XW-V
Models 30XW-V PT323A/B 306 308 326 338 356 368

Power circuit
Start-up current *
Circuit A A <367 <367 <441 <441 <441 <441
Circuit B A - - - - - -
Power Factor
At nominal capacity** 0.93 0.93 0.93 0.93 0.93 0.93
At maximum capacity*** 0.98 0.98 0.98 0.98 0.98 0.98
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current) PT323A† % 5 5 5 5 5 5
Total Harmonic Distortion (current) PT323B† % 10 10 10 10 10 10
Circuit A kW 249 249 300 300 300 300
Circuit B kW - - - - - -
Circuit A A 309 282 332 318 357 332
Circuit B A - - - - - -
Circuit A A 367 367 441 441 441 441
Circuit B A - - - - - -
Circuit A A 404 404 485 485 485 485
Circuit B A - - - - - -
Models 30XW-V PT323A/B 328 358 378 408 428 376 406 426 456 458
Power circuit
Start-up current *
Circuit A A <345 <378 <393 <405 <406 <482 <498 <508 <510 <502
Circuit B A - - - - - - - - - -
Power Factor
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current) PT323A† % 5 5 5 5 5 5 5 5 5 5
Total Harmonic Distortion (current) PT323B† % 10 10 10 10 10 10 10 10 10 10
Circuit A kW 234 257 267 275 276 327 338 345 346 341
Circuit B kW - - - - - - - - - -
Circuit A A 279 307 326 350 365 369 393 418 442 393
Circuit B A - - - - - - - - - -
Circuit A A 345 378 393 405 406 482 498 508 510 502
Circuit B A - - - - - - - - - -
Circuit A A 364 398 413 427 428 507 524 535 537 529
Circuit B A - - - - - - - - - -

†Values obtained at operation with maximum unit power input and a background distortion of THvD<2% and
supply voltage unbalance<2%. The THDI may vary, based on the sort-circuit current/max. current draw ratio
of the system transformer.
48
30XW-V
9.1.4- Harmonic Filter Cabinet Dimensions and Installation
9.1.4.1- Cabinet Dimensions and Mounting
(1) 、 00PSY111088001 、 00PSY111088004 、 00PSY111088007 、 00PSY111088010 、

00PSY111088013、00PSY111088016：
(2)、00PSY111409400、00PSY111409700：
49
30XW-V
The cabinet enclosure complies with IP54.

Do not mount the filter close to other heating elements or heat sensitive material (such as
wood).
Keep at least 1000mm clearance in front of the cabinet to ensure the ventilation.
Please check the filter periodically and clean or replace it if necessary to ensure the
ventilation.
9.1.4.2- Lifting Instruction
(1) 、 00PSY111088001 、 00PSY111088004 、 00PSY111088007 、 00PSY111088010 、

00PSY111088013、00PSY111088016：
50
30XW-V
(2)、00PSY111409400、00PSY111409700：
9.1.5- Electrical Installation
The cables can go through the cabinet from the top plate cover with glands. Cable diameter
and number are limited to the gland: power cable should be 22-32mm×8 and control cable
should be 6-12mm×3. If the glands are not used user should consider the impact on cabinet
IP code.
There are other cable entrance at the bottom and side of cabinet. If they need to be used,
remove the cover plates and keep enough space for cable routing. User should also consider
51
30XW-V
the impact on cabinet IP code.

The power supply should be connected to the general circuit breaker QF1, terminal 1/3/5,
which is in the cabinet. The maximum cable section is 2x240mm2.
The cables which feed to 30XW-V unit should be connected to filter output terminal
X2.1/X2.2/X2.3. The maximum cable section is 2x240mm2.
The cable routing in the cabinet is shown in chapter 9.4.1.
The connection between cabinet and 30XW-V unit is shown below.
9.2-30XW-V PT323C Line Reactor Box
9.2.1-Introduction
To mitigate the harmonics of 30XW-V unit this option can be a solution by using line reactor
box between chiller electrical box and VFD.
Each circuit needs one box.
THiD (total current harmonic distortion) is restricted to 25% at max load. This performance is
based on the background distortion of THvD <2% and grid unbalance <2%.
The line reactor performance in terms of THiD varies as a function of the load. At partial load
the THiD has higher values. However, the absolute value of the harmonic current is lower at
partial loads, even if the THiD has a higher value. Consequently, the negative effect of the
harmonics at partial loads will be lower than at full load.
It may have 6% voltage drop at max load. And it will slightly affect the operating envelope at
low voltage supply.
NOTE: Line reactor box is not mounted on the chiller and need to be shipped separately.
Power cables and control cables between the line reactor box and the chiller are provided by
Carrier with chiller, User should install the box at the back of the chiller properly according to
the requirements in section 9.2.4. The cables provided with the chiller are suitable for the
installation in section 9.2.4.1. If user chooses other installation location, these cables need to
52
30XW-V
be provided by user. These cables should be connected by User according to the

requirements in section 9.6.
9.2.2-General Specification
PT323C line reactor box:

Chiller power supply Nominal amperage Carrier PN
410A 00PSY111489000
380-415V,
500A 00PSY111582800
50Hz
680A 00PSY111584200
Environmental Data:
 Ambient temperature (outside of cabinet): -20℃-48℃
 Max. relative humidity: 10%-95% without condensation
 Temperature during storage/transport: -20℃-60℃
 IP protection:IP44.
9.2.3- Electrical Data 30XW-V PT323C

Models 30XW-V PT323C 160 180 200 235 306 308 326 338 356 368
Power circuit
Start-up current *
Circuit A A <245 <300 <346 <383 <387 <387 <465 <465 <465 <465
Circuit B A - - - - - -
Power Factor
Circuit A kW 155 193 222 246 249 249 300 300 300 300
Circuit B kW - - - - - - - - - -
Circuit A A 159 182 238 261 312 286 336 322 361 336
Circuit B A - - - - - - - - - -
Circuit A A 245 300 346 383 387 387 465 465 465 465
Circuit B A - - - - - - - - - -
Circuit A A 270 330 380 421 426 426 512 512 512 512
Circuit B A - - - - - - - - - -
Models 30XW-V PT323C 328 358 378 408 428 376 406 426 456 458
Power circuit
Start-up current *
Circuit A A <360 <394 <409 <423 <424 <503 <519 <530 <532 <523
Circuit B A - - - - - - - - - -
Power Factor
Circuit A kW 234 257 267 275 276 327 338 345 346 341
Circuit B kW - - - - - - - - - -
Circuit A A 282 310 329 354 369 372 397 422 447 397
Circuit B A - - - - - - - - - -
Circuit A A 360 394 409 423 424 503 519 530 532 523
Circuit B A - - - - - - - - - -
Circuit A A 379 415 431 445 446 529 546 558 560 551
Circuit B A - - - - - - - - - -

53
30XW-V

†Values obtained at operation with maximum unit power input and a background distortion of THvD<2% and
supply voltage unbalance<2%. The THDI may vary, based on the sort-circuit current/max. current draw ratio
of the system transformer.
9.2.4- Line Reactor Box Dimensions and Installation
9.2.4.1- Cabinet Dimensions and Mounting
54
30XW-V
The cabinet enclosure complies with IP44.

Do not mount the filter close to other heating elements or heat sensitive material (such as
wood).
Keep at least 1000mm clearance in front of the cabinet to ensure the ventilation.
Please check the filter periodically and clean or replace it if necessary to ensure the
ventilation.
55
30XW-V
9.2.4.2- Lifting Instruction
9.2.5- Electrical Installation
The power cables from top right of the line reactor box should be connected to the disconnect
switch of the chiller electrical box.
The power cables from lower left of the line reactor box should be connected to the power
input terminal of the VFD.
The control cables A1/A2 of the unit should be connected to line reactor box input/output
terminal 1/2/3/4.
The Cable openings are shown below.
Carrier PN Power cables inlet Power cables outlet Control cables
00PSY111489000 Ф37.5mm×4 Ф37.5mm×4 Ф16mm×2
Ф47.5mm×3 Ф47.5mm×3
00PSY111582800 Ф16mm×2
Ф37.5mm×1 Ф37.5mm×1
00PSY111584200 Ф37.5mm×7 Ф37.5mm×7 Ф16mm×2
The connection between line reactor box and 30XW-V unit is shown below.
56
30XW-V
57
30XW-V
10-MAJOR SYSTEM COMPONENTS AND OPERATION DATA
10.1-Compressor
 30XW-V chillers use 06T geared twin-screw compressors equipped with a variable
capacity slide valve and controlled by a speed variator.
 Compressor capacity control is ensured by successive use of speed variation (using a
frequency variator) and swept volume variation at the screws (ensured by the slide valve).
Compressor frequency is fixed to 30Hz during unit startup process, and frequency will up
to 60Hz maximum after slide valve is fully uploaded. During downloading process,
compressor frequency is designed to reduce to 30Hz firstly, and then slide valve will be
moved to minimum load before unit stop.
 The combination of these two control modes permits fine control of the 30XW-Vsingle
circuit unit capacity between 20% and 100%, dual circuit unit capacity between 10% and
100%.
 Compressor bearing and rotors lubrication is fulfilled by oil flow driven by the pressure
difference between oil and suction pressure during compressor operation.
10.2-Oil filter
The 06T screw compressor has an independent oil filter attached to the oil separator. This
filter is field replaceable.
10.3-Refrigerant
The 30XW-V chiller operates only with refrigerant R134a.
10.4-Lubricant
The 06T screw compressor is approved for use with lubricants: PP23BZ110
10.5-Oil supply solenoid valve
An oil supply solenoid valve is installed on the oil return line as standard to isolate the
compressor from oil flow when the compressor is not operating. The oil solenoid is field
replaceable.
10.6 - Pressure vessels
General
Regulations on operating process:
 Follow the regulations on device installation safety.
58
30XW-V
 It is normally required that the user or operator sets up and maintains a monitoring and
maintenance file.
 Follow the control programmes of annexes A, B, C and D.
 If they exist, follow local professional recommendations.
 Regularly inspect the condition of the coating (paint) to detect blistering resulting from
corrosion. To do this, check a non-insulated section of the container or the rust formation
at the insulation joints.
 Regularly check for possible presence of impurities in the heat exchange fluids. These
impurities maybe the cause of the wear or corrosion by puncture.
 Filter the heat exchange fluid check and carry out internal inspections as described in
annex C.
 In case of re-testing take the possible maximum pressure difference into consideration.
 The reports of periodical checks by the user or operator must be included in the
supervision and maintenance file.
Repair
Any repair or modification, including the replacement of moving parts:
 must follow local regulations and be made by qualified operators and in accordance with
qualified procedures, including changing the heat exchanger tubes.
 must be made in accordance with the instructions of the original manufacturer. Repair
and modification that necessitate permanent assembly (soldering, welding etc.) must be
made using the correct procedures and by qualified operators.
 An indication of any modification or repair must be shown in the monitoring and
maintenance file.
Recycling
 The unit is wholly or partly recyclable. After use it contains refrigerant vapours and oil
residue. It is coated by paint.
10.6.1- Evaporator
30XW-V chillers use a flooded multi-tube evaporator. The water circulates in the tubes and
the refrigerant is on the outside in the shell. The tubes are 3/4” diameter copper with an
enhanced surface inside and out.
It has been tested and stamped in accordance with applicable pressure codes. The water
connection of the heat exchanger is a victualic connection.
The products that may be added for thermal insulation of the containers during the water
piping connection procedure must be chemically neutral in relation to the materials and
coatings to which they are applied. This is also the case for the products originally supplied by
Carrier.
59
30XW-V
10.6.2-Condenser and oil separator
In the 30XW-V unit, condenser is under the evaporator, the oil separator is mounted in the
upper part of the condenser. Discharge gas at the compressor outlet via an external muffler
discharge into oil separator. The vapor refrigerant and oil are separated in the oil separator,
then the vapor refrigerant flow to the lower part of the condenser. The oil flow back to
compressor to lubricate the compressor bearing and rotors via oil filter, oil supply solenoid
valve and check valve. No any oil electrical heater is required for 30XW-V unit, which simplify
the oil system design greatly.
10.7-High pressure safety switch
30XW-V standard units are equipped with high-pressure safety switches, calibrated to 1450
kPa. These pressure switches are located at the discharge side of each compressor.
10.8-Electronic expansion valve (EXV)
The EXV is equipped with a stepper motor that is controlled via the EXV board. The EXV is
also equipped with a sight-glass that permits verification of the mechanism movement and the
presence of the liquid gasket.
10.9-Moisture indicator
Located on the EXV, permits control of the unit charge and indicates moisture in the circuit.
The presence of bubbles in the sight-glass indicates an insufficient charge or
non-condensable in the system. The presence of moisture changes the color of the indicator
paper in the sight-glass.
10.10-Filter drier
The role of the filter drier is to keep the circuit clean and moisture-free. The moisture indicator
shows, when it is necessary to change the element. A difference in temperature between the
filter inlet and outlet shows that the element is dirty.
10.11-Sensors
The units use thermostats to measure the temperature, and pressure transducers to control
and regulate system operation.
60
30XW-V
10.12-Frequency variator
10.12.1 - General
30XW-V units are equipped with a frequency variator that permits compressor capacity
adjustment by varying the motor speed in the 30-60 Hz frequency range.
The compressor drive uses power supply waveform generation with variable frequency and
voltage, generated by pulse width modulation (PWM).
Compressor start-up and stopping and the frequency setting for the operating range is only by
RS485 communication in the LEN protocol via the Carrier controller.
One of the other frequency variator functions is to ensure the unit safety stop function using
wired pressure switches at the digital drive inputs.
10.12.2 – Main sub-assemblies
Fuses
The fuses ensure fast frequency variator protection if a major internal fault occurs.
RFI filter
The RFI filter ensures filtering of EMC interference in accordance with standard IEC 61800-3.
The standard filtration level of 30XW-V units is class C3 mostly used for operation in industrial
environments. For more severe environments (residential), class C2 is available as an option.
Rectifier bridges and capacitors

These components permit converting A.C. voltage (at the input) to D.C. voltage. The module
also controls capacitor load limitation during start-up. The direct voltage is then the basis for
waveform generation at the outputs.
Self-balancing DC link smoothing choke (5%)

Choke with the main function of current smoothing (and thereby reducing the peak height and
lengthening the diode conduction time). This results in a large reduction of the harmonic
distortion rate (current) to a value between 35 and 40% for operation at maximum power input.
This function is offered as standard for 30XW-V units.
IGBT bridge at speed variator output

From the internal D.C. voltage and using pulse width modulation (PWM), the frequency
variator generates forms at variable voltage and frequency. This module also takes
short-circuit protection and overload at the compressor outlet into consideration. The safety
stop function of the pressure switches acts on this module and stops the output in accordance
with standard EN ISO 13849-1, complying with the requirements of the pressure equipment
61
30XW-V
directive(PED).
Auxiliary and communication control boards

Board and component assembly that ensures auxiliary functions: internal supplies, frequency
variator fan control, communication in LEN protocol with the Carrier controller.
62
30XW-V
11-OPTIONS
Options No. Description Advantages
Evap & Cond Water 104 1.6 MPa cooler/condenser water Covers applications with a high water
Pressue 1.6MPa pressure column (high buildings)
Evap & Cond Water 104A 2.1MPa cooler/condenser water Covers applications with a high water
Pressure 2.1MPa 16 pressure column (high buildings)
Reversed Evap Water 107E Evap with Reversed Water Connection Simplification of the water piping
connections
Reversed Cond Water 107C Cond with Reversed Water Connection Simplification of the water piping
connections
Jbus gateway 148B Two-directional communications Easy connection by communication bus to

board, complies with JBus protocol a building management system
LON gateway 148D Two-directional communications Easy connection by communication bus to

board, complies with LON protocol a building management system
BacNet -IP 149 Two-directional communications touch Easy connection by Ethernet bus to a
pilot, complies with BacNet protocol, building management system. Features
using Ethernet bus. high speed connection and capability to
read many variables.
Condenser head 152 Output signal (0-10 V) to control the Used for applications with cold water at
pressure control condenser water inlet valve condenser inlet (well water). In this case
the valve controls the water entering temp.
to maintain an acceptable condensing
pressure.
Energy Management 156 Remote control module. Additional Easy connection by wired connection to a
Module contacts for an extension of the unit building management system
control functions
Australia code 312A Heat exchanger approved in Meets Australia government pressure
accordance with the Australian code vessel code AS 1210 and AS 4343
Heat Pump（Max cond 150D Modification on control logic to control Meets heat pump application
leaving temp 50C） condenser LWT for heat pump
application and condenser insulation
Flanged evaporator 314E Victaulic piping connections with Easy installation
water box connection flanged joints
Flanged condenser 314C Victaulic piping connections with Easy installation

water box connection flanged joints
EMC classification 282 Frequency variator with RFI filter class Reduces the risk of electromagnetic
according to IEC C2 interference, if the unit is installed in a
61800-3 - class C2 residential environment
Discharge Shut Off 321 Allows refrigerant to be stored inside Simplified service and maintenance
Valve the chiller during servicing
Nitrogen Charge 320 Unit nitrogen factory charged Prevents humidity from contaminating the
circuit, especially the oil.
Master Slave control 58 Master/slave control of two units on Master/slave control to optimize
one site performance of two units on one site
Harmonic filter 323A Unit total current harmonic distortion Harmonic mitigation
THiD=5% (THiD)=5%
Harmonic filter 323B Unit total current harmonic distortion Harmonic mitigation
THiD=10% (THiD)=10%
63
30XW-V
12-STANDARD MAINTENANCE
Air conditioning equipment must be maintained by professional technicians, whilst routine

checks can be carried out locally by specialized technicians.
Simple preventive maintenance will allow you to get the best performance from your HVAC
unit.
 improved cooling performance
 reduced power consumption
 prevention of accidental component failure
 prevention of major time-consuming and costly interventions
 protection of the environment
There are five maintenance levels for HVAC unit, as defined by the standard.
12.1-Maintenance A
Simple procedure can be carried out by the user:

 Visual inspection for oil traces (sign of a refrigerant leak),
 Check for removed protection devices, and badly closed doors/covers,
 Check the unit alarm report when the unit does not work*.
 General visual inspection for any signs of deterioration.
12.2-Maintenance B
This level requires specific know-how in the electrical, hydronic and mechanical fields.
In these cases, the following maintenance operations are recommended.
Carry out all A operations, then:

 At least once a year tightens the power circuit electrical connections**,
 Remove the dust and clean the interior of the control boxes,
 Check the presence and the condition of the electrical protection devices,
 Check the correct operation of all heaters,
 Replace the fuses every 3 years or every 15000 hours
 Check the water connections,
 Purge the water circuit (see chapter “Water flow control procedure”),
 Clean the water filter (see chapter “Water flow control procedure”),
 Replace the stuffing box packing of the pump after 10000 hours of operation,
 Check the unit operating parameters and compare them with previous values,
 Keep and maintain a maintenance sheet, attached to each HVAC unit.
All these operations require strict observation of adequate safety measures: individual
protection garments, compliance with all industry regulations, compliance with applicable
64
30XW-V
local regulations and using common sense.
12.3-Maintenance C
The maintenance at this level requires specific skills/approval/ tools and know-how and only
the manufacturer, his representative or authorized agent are permitted to carry out these
operations. These maintenance operations concern for example:
 A major component replacement (compressor, evaporator),
 Any intervention on the refrigerant circuit (handling refrigerant),
 Changing of parameters set at the factory (application change),
 Removal or dismantling of the HVAC unit,
 Any intervention due to a missed established maintenance operation,
 Any intervention covered by the warranty.
NOTE: Any deviation or non-observation of these maintenance criteria will render the
guarantee conditions for the HVAC unit null and void, and the manufacturer, Carrier
will no longer be held responsible.
12.4-Tightening torques for the main electrical connections
30XW-V
Component Designation in the unit Value (Nm)
Customer connection (M12) L1/L2/L3 70
Soldered screw PE, Customer connection (M12) PE 70
Screw on disconnect switch (M12) L1/L2/L3 70
Screw on main power connection on drive : input
and output connections
M10 phase 19-40
M10 earth 19-40
Compressor phase connection terminal M12, 1/2/3/4/5/6 on EC* 25
Compressor earth connection Gnd on EC* 25
Tunnel terminal screw, disconnects 3RV1011* QF*/QM* 1
PT323A/B Harmonic Filter Cabinet

Component Designation Value (Nm)
Power supply connection (M12) 60
PE bar, Customer connection (M12) PE 60
Filter capacitor terminal X3.1-X3.3/X4.1-X4.3 20
Filter main terminal X1.1-X1.3/X2.1-X2.3 60
Power feed to unit connection (M12) 60
PE bar (M12) PE 60
65
30XW-V
12.5-Tightening torques for the main bolts and screws
Screw type Used for Value(Nm)

Self-threading screw M10 Muffler support 30
Self-threading screw M6 Piping support 7
Screw M8 Piping clip 12
Screw M6 Piping clip 10
Screw M8 Filter drier cover 24
Screw M12 Economizer port flange 80
Screw M16 Compressor support , Suction flanges 200
Heat exchanger water box, connection,
Screw M16 discharge flanges 200
Screw M20 Suction flanges 200
Nut 5/8 ORFS Oil line 65
Nut 5/8 ORFS Oil line 26
12.6-Evaporator and condenser maintenance
Check that:
 the insulating foam is intact and securely in place.
 The sensors and flow switch are correctly operating and correctly positioned in their
support.
 the water-side connections are clean and show no sign of leakage.
 Wash flow switch with diluted hydrochloric acid to remove incrustation.
12.7-Compressor maintenance
12.7.1-Integral oil filter change
As system cleanliness is critical to reliable system operation, there is also a filter in the oil line
at the oil separator outlet. The oil filter is specified to provide a high level of filtration (5μm)
required for long bearing life.
The filter should be checked after the first 500 hours of operation, and every subsequent 2000
hours. The filter should be replaced at any time when the pressure differential across the filter
exceeds 2 bar. The filter should be replaced at least once per year.
The pressure drop across the filter can be determined by measuring the pressure at the
discharge port (at the oil separator) and the oil pressure port (at the compressor).The oil
pressure difference in these two pressures will be the pressure drop across the filter, check
valve, and solenoid valve. The pressure drop across the check valve and solenoid valve is
66
30XW-V
approximately 0.4 bar, which should be subtracted from the two oil pressure measurements
to give the oil filter pressure drop. When the oil pressure difference is larger than 2.4 bar, the
oil filter needs to be replaced.
12.7.2-Compressor rotation control
Correct compressor rotation is one of the most critical application considerations. Reverse
rotation, even for a very short duration, damages the compressor and can even destroy it.
The reverse rotation protection scheme must be capable of determining the direction of
rotation and stopping the compressor within one second. Reverse rotation is most likely to
occur whenever the wiring to the compressor terminals is disturbed.
12.8- Frequency variator maintenance
ATTENTION: Before any intervention at the frequency variator, ensure that the
disconnect/isolator switch is open and that no voltage is present (reminder: the capacitor
discharge time is approximately 20 minutes).
Only a well qualified person is allowed to replace or modify the components inside the
frequency variator.
During periodic inspections, check the ventilation grilles at the frequency variator door; ensure
that they are not pierced, damaged or obstructed.
Replace the fan, if a ”replace fan” alert/warning is displayed in the alarm list.
For any other alarm or problem at the frequency variator, contact the Carrier service
department.
The frequency variators in the 30XW-V units don not require a dielectric test, even if they are
replaced parts: they are systematically checked before delivery. Otherwise the filtering
components installed in the frequency variator can falsify the measurement and may even be
damaged.
If it is necessary to test the insulation of a component (e.g. compressor, cables) the frequency
variator must be disconnected at the power circuit.
67
30XW-V
13-START-UP CHECKLIST FOR 30XW-V CHILLERS (USE FOR JOB FILE)
Preliminary information
Unit Model： Serial number ：

Job name： Distributor ：
Location ： Installing contractor：
Phone number：
Compressor
Circuit A Circuit B
Model number：__________ ___ ____ Model number：__________ ___ ____
Serial number：__________ ___ ____ Serial number：__________ ___ ____
Motor number：__________ ___ ____ Motor number：__________ ___ ____
Frequency variator
Model number：__________ ___ ____
Serial number：__________ ___ ____
Evaporator
Model number：__________ ___ ____
Serial number：__________ ___ ____
Condenser
Model number：__________ ___ ____
Serial number：__________ ___ ____
Additional optional unit and accessories：
Preliminary equipment check

Is there any shipping damage？__________ If so, where?_____________________
_____________________________________________________________________________
Will this damage prevent unit start-up？_______________________________________________
□Unit is level in its installation

□Power supply agrees with the unit nameplate
□Electrical circuit wiring has been sized and installed properly
□Unit grand wire has been connected
□Electrical circuit protection has been sized and installed properly
68
30XW-V
□All terminal are tight

□All chilled water valve are open
□All chilled water piping is connected properly
□All air has been vented from the chilled water circuit
□ The unit is switched off again, after the pump test has been completed
□ Chilled water pump (CWP) is operating with the correct rotation. Check the phase sequence of the
electrical connection.
□Circulate chilled water in the water circuit for at last two hours, then remove, clean and replace the
screen filter. After the pump test has been completed, switch the unit off again.
□Inlet piping to cooler and conderser includes a 20 mesh strainer with a mesh size of 1.2mm.
□condenser/ cooling Water quality should meet with Carrier requirements about heat exchanger water
quality (refer to 30XW-V IOM)
□The customer’s operators will be available to receive instructions for proper operation of the chiller
after start-up.
I am aware that the start-up time for a Carrier chiller can take between 2 and 3 days depending on
the model of the machine and the options and accessories used with it.
NOTE: This checklist should be completed according to the facts. For the difference between
checklist and facts, Carrier will keep the right to ask for extra service charge due to correcting
items in this checklist that are incomplete.
Your contact at the jobsite will be
Phone number
Beeper number
Fax number
Signature of Purchaser
Signature of Jobsite Supervisor
Unit start-up
□ a. Oil level is correct

□ b. All discharge and liquid valves are open, if equipped
□ c. All suction valves are open, if equipped
□ d. All oil line valves and economizer discharge bubbler valves (if equipped) are open
□ e. Check Anti-freeze module supplied with water and without leaks.
□ f. Checks have been carried out for any possible leaks. Unit has been leak checked (including fittings)
□ f1. on the whole unit
□ f2. at all connection
Locate, repair, and report any refrigerant leaks：
69
30XW-V
□ h. Check voltage imbalance：AB AC BC

Average voltage= V
Maximum deviation= V
Voltage imbalance= %
□ i. Voltage imbalance is less than 2%
WARNING: Operation of the chiller with an improper supply voltage or excessive phase imbalance
constitutes abuse which will invalidate the Carrier warranty. If the phase imbalance exceeds 2% for
voltage, or 10% for current, contact your local electricity supply at once and ensure that the chiller is
not switched on until corrective measures have been taken.
Check cooler water loop

Water loop volume= (L)
Calculated volume= (L)
Air conditioning: 3.5L/KW capacity
Process cooling: 6.5L/KW capacity
□Proper loop volume established

□Proper loop corrosion inhibitor（type quantity L）。
□Proper loop freeze protection included(type quantity L)。
□Piping includes electric heater tape, if exposed to the outside
□Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2mm
Check pressure drop across the cooler

□Entering cooler= kPa
□Leaving cooler= kPa
□Entering- leaving= kPa
Warning: plot cooler pressure drop on performance data chart to determine total liters
per second(l/s) and find unit’s minimum flow rate.
□Total= l/s
□Nominal = l/s
□Total l/s is greater than unit’s minimum flow rate
□Total l/s meets job specified requirement of = l/s
Customer’s operators have been trained, cost time hours.
Signature of trained operators
WARNING: Once power is supplied to the unit, check for any alarms (refer to the
70
30XW-V
30XW-V controls IOM for the alarm menu).
Note all alarm：
After finish the start-up, please send back the copy to YLC quality department, phone
number:26092081.
Signature
Carrier technician Purchaser
Date Date
71
Version： IOM_30XW-V-400V-50Hz_E-1706_020
Supersede： IOM_30XW-V-400V-50Hz_E-1705_019
Effective Data： June.2017

Variable-Speed Water-Cooled Liquid Chillers: Shanghai Yileng Carrier Air-Conditioning Equipment Co., LTD

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30XW-V

Installation, operation and maintenance instructions

SHANGHAI YILENG CARRIER AIR-CONDITIONING EQUIPMENT CO., LTD

7.5-Freeze protection .......................................................................................................44

12-STANDARD MAINTENANCE ............................................................................................ 64

1.1-Installation safety considerations

with the unit.

All refrigerant handling precautions must comply with local regulations.

Ensure good ventilation, as accumulation of refrigerant in an enclosed space can

1.2-Equipment and components under pressure

These products incorporate equipment or components under pressure, manufactured by

See section “9.7 - Pressure vessels”.

1.3-Maintenance safety considerations

Engineers working on the electric or refrigeration components must be authorized, trained

Any manipulation (opening or closing) of a shut-off valve must be carried out by a

Never work on a unit that is still energized.

Check manual “30XW-V Service manual” for a detailed explanation of the

1.4-Repair safety considerations

It is compulsory to wear personal protection equipment.

The necessary protection equipment must be available, and appropriate fire

Do not siphon refrigerant.

Never apply an open flame or live steam to a refrigerant container. Dangerous

property and the environment are described in standard NF E29-795.

Do not re-use non-returnable cylinders or attempt to refill them. It is dangerous and

Be sure pressure is at 0 kPa before removing components or opening a circuit. If the

Do not climb on a machine. Use a platform, or staging to work at higher levels.

2.1-Check equipment received

2.2-Moving and sitting the unit

See chapter 1.1 “Installation safety considerations”.

2.2.2-Sitting the unit

Before sitting the units check that:

2.2.3-Checks before system start-up

During the installation test national regulations must be followed.

External visual installation checks:

MODEL P1 P2 P3 P4 P1" P2" P3" P4" PT

MODEL P1 P2 P3 P4 P1" P2" P3" P4" PT

机组型号 P1 P2 P3 P4 P1" P2" P3" P4" PT

Water inlet Water outlet Power supply connection

MODEL X(mm) Y(mm) Z(mm) L(mm)Min W(mm)Min H(mm)Min

MODEL X(mm) Y(mm) Z(mm) L(mm)Min W(mm)Min H(mm)Min

Model X(mm) Y(mm) Z(mm) L(mm)Min W(mm)Min H(mm)Min

4-PHYSICAL AND ELECTRICAL DATA FOR 30XW-V UNIT

4.1-Physical data 30XW-V - standard unit

Refrigerant charge R-134a

4.2-Electrical Data 30XW-V

Models 30XW-V 290 340 380 310 350 385 400

Models 30XW-V 306 308 326 338 356 368

*Instantaneous start-up current.

4.3-Short-circuit stability current for all units

Short-circuit stability current on TN system (earthing system type): 50 kA (assumed system

4.4- Compressor electrical data for 30XW-V

Compressor I Nom (A)* I Max (A)** MHA (A) PF nom.* PF max.**

4.5-Compressor usage per circuit(A,B)

06TUX483 A - - - - A/B - - - A/B - - A/B - - -

30XW-V 306 308 326 338 356 368

Notes, electrical data and operating conditions - 30XW-V units:

NOTE: If particular aspects of an actual installation do not conform to the

* The required protection level for this class is IP23,.

WARNING: Operation of the chiller with an improper supply voltage or excessive

5.2-Voltage phase imbalance (%)

100 x max. deviation from average voltage

5.3-Power connection/disconnect switch

5.4-Recommended wire sections

机组电源开利零件号滤波器规格参数