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ECOS
System Description
GMK 4075

Error Codes

Valid as of ECOS Version 2.00.00

Thomas Heidrich, Matthias Macht, Michael Gerdes

TK4, 19.12.2001
Contents
1 GENERAL DESCRIPTION .......................................................................................... 1
1.1 LIST OF DEVICES ........................................................................................................... 3
1.2 LIST OF GROUPS ............................................................................................................ 4
2 LIST OF COMPONENTS.............................................................................................. 6
2.1 DIGITAL INPUTS (GROUP NUMBER 1) ............................................................................ 6
2.1.1 Digital Inputs of ESX 0..4 ........................................................................................ 6
2.1.1.1Possible Errors............................................................................................................................. 7
2.1.2 Digital Inputs of IO Boards 0..3 .............................................................................. 7
2.1.2.1Possible Errors............................................................................................................................. 9
2.2 ANALOGUE INPUTS (GROUP NUMBER 2) ....................................................................... 9
2.2.1 Analogue Inputs of ESX 0..4 .................................................................................... 9
2.2.1.1Possible Errors........................................................................................................................... 10
2.2.2 Analogue Inputs of IO Boards 0..3 ........................................................................ 10
2.2.2.1Possible Errors........................................................................................................................... 11
2.3 OUTPUTS (GROUP NUMBER 3)..................................................................................... 11
2.3.1 Outputs of ESX 0..4................................................................................................ 11
2.3.1.1Possible Errors........................................................................................................................... 12
2.3.2 Outputs of IO Boards 0..3...................................................................................... 13
2.3.2.1Possible Errors........................................................................................................................... 14
2.4 FAKE'S (GROUP NUMBER 4)....................................................................................... 15
2.4.1 FAKE’s of ESX 0..4................................................................................................ 15
2.4.1.1Possible Errors........................................................................................................................... 16
2.5 CONTROL LEVER ERRORS............................................................................................ 16
2.6 ECOS ERRORS (DEVICE NUMBER 25)......................................................................... 17
2.6.1 Change-over Contact Group (Group Number 12)................................................. 17
2.6.2 Locking System Group (Group Number 16) .......................................................... 18
2.6.2.1Explanations regarding Error Message 25.16.3.n...................................................................... 19
2.6.3 Carrier Group (Group Number 17)....................................................................... 20
2.6.4 System Monitoring Group (Group Number 18)..................................................... 20
2.7 CAN BUS ERRORS (GROUP NUMBER 6) ...................................................................... 21
3 ASSIGNMENT OF THE ESX ..................................................................................... 28
 System Description GMK 4075 Page 1
Error Codes

1 General Description
The ECOS offers the possibility of electrically monitoring the sensors, actuators and equipment
connected to the system. Connected component being continuously checked for circuit integrity
extends to solenoid valves, switches, proximity switches, sensors, external alarms, warning lamps,
control panels, displays and CAN bus circuits etc. (see device list on page 3). The error message
produced by the ECOS consists of four figures, which can be any value between 0 and 255. A new
error message is indicated by a flashing warning triangle and can be displayed via the function key
[?].

For carrier errors the error message structure is the same with error indication being from a
dashboard (collective error) warning lamp. The respective error code can be read on the outrigger
control panel. The number code is constructed as follows:

XXX – XXX – XXX – XXX

Error number

Index

Group number

Device number

The allocation of device and group is the same for all error messages. Index and error number can be
used as an extended error message for certain devices. In this case, no figure appears in the display
for the index and/or no figure appears for the error number.

This flashing symbol on the superstructure ECOS display indicates a system error

Pressing the enquiry button will then display the error message

This illuminated symbol on the carrier dashboard indicates a carrier system error.

Example errors are shown on the following page

 System Description GMK 4075 Page 2
Error Codes

Example superstructure errors:

007

1 1 1 4

Device Number Group Number Index Error Number

Device Group #1 Error
ESX0 Digital input IN3503 Short to ground

Example carrier errors:

9 3

13 2

Example: 1 Example: 2

The errors can be read out on the outrigger control panel. You press F1 and 1/5 buttons both together.
Then a display view is shown as example 1- ALL ERR 3: indicating 3 ECOS errors on the system.
Pressing All STABILIZERS DOWN will then show the actual error in four numbered elements. The
numbers are read: top left – top right – bottom left – bottom right as example 2, and make up error code
9-3-13-2. To get the next error message press ALL STABILIZERS UP. With UP and DOWN arrows you
can scroll through the error messages. To return to the normal display you press buttons F1 and 1/5 both
together.

To clear the error display you must restart the system.

 System Description GMK 4075 Page 3
Error Codes

1.1 List of Devices

Device No. Device Fig. Device No. Device Fig.

1 ESX 0 17 Left control lever

2 ESX 1 18 Right control lever

RCI (EKS4)
3 ESX 2 19
(Rated Capacity Indicator)

Cable length sensor

4 ESX 3 20
(Precision length sensor)

5 ESX 4 21 Display

MMI 1
9 IO 0 22
(Outrigger control panel 1)

MMI 2
10 IO 1 23
Outrigger control panel 2)

11 IO 2 24 Inclination senor

12 IO 3 25 ECOS
 System Description GMK 4075 Page 4
Error Codes

1.2 List of Groups

Group No. Group Fig. Notes

1 Digital input see Chapter 2.1, page 6

2 Analogue input see Chapter 2.2, page 9

3 Output see Chapter 2.3, page 11

4 FAKE see Chapter 2.4, page 15

5 Sequences not currently being used

6 CAN bus see Chapter 2.7, page 21

7 Virtual earth not currently being used

8 Vcc permanent not currently being used

9 Vcc clock pulse not currently being used

10 Vcc 8.5V not currently being used

11 Total current not currently being used

see Chapter 2.5, page 16

12 Change-over contact
see Chapter 2.6.1, page 17

13 Stepping switch not currently being used

14 Axis X see Chapter 2.5, page 16

 System Description GMK 4075 Page 5
Error Codes

15 Axis Y see Chapter 2.5, page 16

16 Pinning system see Chapter 0, page 18

17 Carrier see Chapter 2.6.3, page 20

18 System monitoring see Chapter 2.6.4, page 20

 System Description GMK 4075 Page 6
Error Codes

2 List of Components

2.1 Digital Inputs (Group Number 1)

2.1.1 Digital Inputs of ESX 0..4

Device Number
1 2 3 4 5

Index

1 IN3503 S2101P FREE J3502_8 S4703M

2 S1101P S2102P FREE J3502_9 S4704M

3 S1201P S2110N S2308T J3502_10 S4705N

4 A1201_14 S2111N S2301P J3502_11 S4154M

5 A1101_6 S2112N S2201P J3501_8 S4155M

6 A1201_6 S2113N S2201N J3501_9 S4105M

7 A1101_3 S2114N S2202N J3501_10 S4101M

8 A1101_4 S2115N S2203N J3501_11 S4102M

9 A1201_3 S2116N S2204N J3502_16 S4103M

10 A1201_4 S2117N S2205N S1202 S4104M

11 S3520 FREE S2206N S2102 S4106P

12 J3503_gn FREE S2207N S2103 IN4410

13 J3503_bl_or FREE S2208N S2104 IN4409

14 IN3504 FREE S2209N S2304 IN3602

 System Description GMK 4075 Page 7
Error Codes

15 S3523 S3524 S2210N S3710 FREE

16 S3522 S3525 S3527 J3501_16 FREE

2.1.1.1 Possible Errors

Error No. Fig. Error Description

2 Cable break Connection/cable continuity is defective

3 Short circuit to Vcc Input short circuit to battery + (UB)

4 Short circuit to ground Input short circuit to ground

ADC value does not suit

9 Internal error in ESX module
digital level

Incorrect input values: the measured value does not

10 Undefined status
match internal recognition values

11 Initialising software Internal software errors

2.1.2 Digital Inputs of IO Boards 0..3

Device Number
9 10 11 12

Index

1 S4301 S4301N S4305N S3501

2 S4302 S4302N S4306N S3502

3 S4303 S4303N S4307N S3702_24

4 S4304 S4304N S4308N S3702_44

5 S4305 - - S4804

6 S4306 - - -
 System Description GMK 4075 Page 8
Error Codes

7 S4307_7 - - S4205

8 S4308 - - -

9 S4307_1 - - S4204

10 S4704 - - -

11 S4702_7 - - J3502_6

12 S4702_2 - - J3502_5

13 - FREE FREE J3502_17

14 S4104 FREE FREE J3501_6

15 S4105 FREE FREE J3501_5

16 - FREE FREE J3501_17

17 - - - FREE

18 - - - FREE

19 - - - FREE

20 - - - FREE

21 K3602 - - FREE

22 - - - FREE

23 FREE - - FREE

24 FREE - - FREE
 System Description GMK 4075 Page 9
Error Codes

2.1.2.1 Possible Errors

Error No. Fig. Error Description

2 Cable break Connection/cable continuity is defective

3 Short circuit to Vcc Input short circuit to battery + (UB)

4 Short circuit to ground Input short circuit to ground

2.2 Analogue Inputs (Group Number 2)

2.2.1 Analogue Inputs of ESX 0..4

Device Number
1 2 3 4 5

Index

1 IN3503a FREE FREE J3502_3 S0240T

2 IN2401 FREE FREE J3502_4 S0209Q

3 IN3709 FREE FREE J3501_3 FREE

4 FREE S3501P FREE J3501_4 FREE

5 J3503_rs S2103P S2302P IN2301 FREE

6 FREE FREE FREE M0101 FREE

7 - - - - -

8 - - - - -
 System Description GMK 4075 Page 10
Error Codes

2.2.1.1 Possible Errors

Error No. Fig. Error Description

3 Short circuit to Vcc Short to battery

Below minimum Defective sensor, cable break or short to ground

7
threshold value are all possible causes

Above maximum Defective sensor or short to battery are both

8
threshold value possible causes

13 Function call software Internal software error

2.2.2 Analogue Inputs of IO Boards 0..3

Device Number
9 10 11 12

Index

1 FREE S4405P S4407P FREE

2 FREE S4406P S4408P FREE

3 FREE FREE FREE FREE

4 FREE FREE FREE FREE

5 FREE FREE FREE FREE

6 FREE FREE FREE FREE

7 FREE FREE FREE FREE

8 FREE FREE FREE FREE

9 FREE FREE FREE FREE

10 FREE FREE FREE FREE

 System Description GMK 4075 Page 11
Error Codes

11 FREE FREE FREE FREE

12 FREE FREE FREE FREE

2.2.2.1 Possible Errors

Error No. Fig. Error Description

Below minimum Defective sensor, cable break or short to ground

7
threshold value are all possible causes

Above maximum Defective sensor or short to battery are both

8
threshold value possible causes

Note: the display may erroneously show error no 4 with corresponding graphic (short to ground) but the
meaning is as error no 7 above.

2.3 Outputs (Group Number 3)

2.3.1 Outputs of ESX 0..4

Device Number
1 2 3 4 5

Index

1 Y1107 Y2105 Y2301 B3401 Y4709

2 Y1207 Y2120 Y2302 J3501_13 Y4123

3 Y2108 Y2121 Y2307 J3502_13 Y4124

4 Y2107 Y2106 Y2403 H3703 Y4704

Y4731
5 Y3403 FREE Y2308 B3702
Y4732

6 Y1104 Y2130 Y2401 H2304 OUT3600

7 Y1204 Y2131 Y2402 H1102 OUT3601

8 FREE Y2133 Y2304 H1202 OUT3602

 System Description GMK 4075 Page 12
Error Codes

9 Y1101 Y2101 M0102 FREE Y4710

10 Y1102 Y2102 M0103 - Y4711

11 Y1202 Y2103 Y2202 - Y4702

12 Y1201 Y2104 Y2203 - Y4703

13 Y1105 FREE Y2201 H2104 Y4701

14 Y1205 FREE - H2102 Y4105

Y4721
15 Y3401 Y2132 FREE H2103
Y4722

16 Y3402 Y2134 Y2204 H2301 Y4104

Vcc clock Vcc clock Vcc clock Vcc clock Vcc clock
17
pulse pulse pulse pulse pulse

18 Vcc perm. Vcc perm. Vcc perm. Vcc perm. Vcc perm.

2.3.1.1 Possible Errors

Error No. Fig. Error Description

2 Cable break Connection/cable continuity is defective

3 Short circuit to Vcc Output short circuit to battery + (UB)

4 Short circuit to ground Output short circuit to ground

 System Description GMK 4075 Page 13
Error Codes

2.3.2 Outputs of IO Boards 0..3

Device Number
9 10 11 12

Index

1 - - - -

2 - - - -

3 - - - -

4 - - - -

5 - Y4301A Y4305A -

6 - Y4301B Y4305B H4806

7 - Y4301C Y4305C -

8 - Y4301D Y4305D H4205

9 - Y4302A Y4306A -

10 - Y4302B Y4306B H4204

11 - Y4302C Y4306C -

12 - Y4302D Y4306D -

13 H4106 FREE FREE -

14 - FREE FREE -

15 - FREE FREE -

16 H3601 FREE FREE -

 System Description GMK 4075 Page 14
Error Codes

17 H4104 Y4402 Y4404 FREE

18 H4105 Y4406 Y4408 FREE

19 H4303 Y4421 Y4441 FREE

20 H4706 Y4461 Y4481 FREE

21 K3602 Y4401 Y4403 FREE

22 OUT4301 Y4405 Y4407 FREE

23 FREE Y4411 Y4431 FREE

24 FREE Y4451 Y4471 FREE

2.3.2.1 Possible Errors

Error No. Fig. Error Description

2 Cable break Connection/cable continuity is defective

3 Short circuit to Vcc Output short circuit to battery + (UB)

4 Short circuit to ground Output short circuit to ground

 System Description GMK 4075 Page 15
Error Codes

2.4 FAKE's (Group Number 4)

2.4.1 FAKE’s of ESX 0..4

FAKE: Output which is used as an input

Device Number
1 2 3 4 5

Index

1 - - - - -

2 - - - - -

3 - - - - -

4 - - - - -

5 - FREE - - -

6 - - - - -

7 - - - - -

8 FREE - - - -

9 - - - FREE -

10 - - - S3401_7 -

11 - - - S3401_1 -

12 - - - S1102 -

13 - FREE - - -

14 - FREE S3526 - -

15 - - FREE - -
 System Description GMK 4075 Page 16
Error Codes

16 - - - - -

17 - - - - -

18 - - - - -

2.4.1.1 Possible Errors

Error No. Fig. Error Description

2 Cable break Connection/cable continuity is defective

3 Short circuit to Vcc Input short circuit to battery + (UB)

4 Short circuit to earth Input short circuit to ground

2.5 Control Lever Errors

Device Group Index Error Description
No. Fig. No. Fig. No. Fig.
Both contacts switched (rocker switch)
17 12 0 14

Both directional contacts switched

17 14 0 14

Current value >10% or < -10% but no

17 14 1 14 directional contact
Current value negative,
17 14 2 14 directional contact positive
Current value positive,
17 14 3 14 directional contact negative
Both directional contacts switched
17 15 0 14

Current value >10% or < -10% but no

17 15 1 14 directional contact
Current value negative,
17 15 2 14 directional contact positive
 System Description GMK 4075 Page 17
Error Codes

Current value positive,

17 15 3 14 directional contact negative
Both contacts switched (rocker switch)
18 12 0 14

Both directional contacts switched

18 14 0 14

Current value >10% or < -10% but no

18 14 1 14 directional contact
Current value negative,
18 14 2 14 directional contact positive
Current value positive,
18 14 3 14 directional contact negative
Both directional contacts switched
18 15 0 14

Current value >10% or < -10% but no

18 15 1 14 directional contact
Current value negative,
18 15 2 14 directional contact positive
Current value positive,
18 15 3 14 directional contact negative

2.6 ECOS Errors (Device Number 25)

2.6.1 Change-over Contact Group (Group Number 12)

Device Group Index Error Description

No. Fig. No. Fig. No. Fig.
Both directional contacts switched
25 12 0 14 (Tilt cab)
 System Description GMK 4075 Page 18
Error Codes

2.6.2 Locking System Group (Group Number 16)

Device Group Index Error Description

No. Fig.
Error of the EKS4 length sensor for the telescoping cylinder length
- The redundant length control (comparison of ECOS length with
25 16 0 0 EKS4 length) is no longer operating, resulting in losses in the
system safety of the telescoping system
Error in comparing the ECOS length with the EKS4 length
- The difference in the two lengths has exceeded the tolerance
threshold (set by service software), i.e. one of the two length
sensors is emitting an invalid value
25 16 1 4 - Semi- and fully automatic operation are no longer functioning;
the locking system can only be operated in emergency operation
- During emergency operation the current length of the ECOS
length sensor and the EKS4 length sensor are displayed; a
decision has to be made as to which length information is correct
Error in controlling the telescoping cylinder movement
- It was established that the current direction of movement of the
telescoping cylinder contradicts the telescoping system’s
25 16 1 5 operating status (e.g. retracting direction of movement and
extending operating status)
- Semi- and fully automatic operation are no longer functioning;
the locking system can only be operated in emergency operation
Error in controlling the telescopic status
- The telescopic status is inconclusive in itself (e.g. more than one
telescope section unlocked)
25 16 2 1 - All the functions of the telescoping system are blocked; a valid
telescopic status must first be input or a change made to
emergency operation
Error in controlling the telescopic status
- The position of the telescoping cylinder in connection with the
telescopic status contradicts the locking system’s operating status
25 16 2 2 (is only evaluated in TLSL operating status)
- All the functions of the telescoping system are blocked; a valid
telescopic status must first be input or a change made to
emergency operation
Error in controlling the telescopic status
- The current telescopic status contradicts the locking system’s
current operating status (e.g. TLSU operating status, however
25 16 2 3 according to telescopic status no telescope section is unlocked)
- All the functions of the telescoping system are blocked; a valid
telescopic status must first be input or a change made to
emergency operation
Error in controlling the telescopic status
- The proximity switches’ signals for detecting the position of the
telescoping cylinder (S2116N, S2117N) contradict the locking
system’s current operating status (e.g. TLSU operating status,
25 16 2 4 however none of the proximity switches has switched)
- All the functions of the telescoping system are blocked; a valid
telescopic status must first be input or a change made to
emergency operation
Error in detecting the locking status
- The evaluation of the proximity switches’ signals for detecting
the locking status (S2110N – S2115N) produces an invalid status
- Semi- and fully automatic operation are no longer functioning;
25 16 3 n the locking system can only be operated in emergency operation
- The error number 'n' indicates which proximity switches (S2110N
- S2115N) were switched at the time the error occurred
- See explanations regarding this in chapter 2.6.2.1
 System Description GMK 4075 Page 19
Error Codes

Error in the unlocking mechanism

- The wrong pins were released during an unlocking request (e.g.
request for the telescoping cylinder to be unlocked, but the
telecope section was unlocked)
25 16 4 0 - Presumed error: valve Y2130 for switching over unlocking
between telecoping cylinder and telescope section is sticking.
- Semi- and fully automatic operation are no longer functioning;
the locking system can only be operated in emergency operation

2.6.2.1 Explanations regarding Error Message 25.16.3.n

Error message 25.16.3.n (device = ECOS, group = locking system) denotes an error during the
detection of the current locking status. The evaluation of the signals of proximity switches S2110N to
S2115N produces an invalid condition. The error number of this error message (designated here by
'n') reflects the switched condition of these proximity switches at the time the error occurred.

Determining the switched conditions of the proximity switches from the error number 'n':

The proximity switches have various weightings, which are as follows:

S2114N (tele-cyl. lock. left) → Weighting = 1

S2115N (tele-cyl. lock. right) → Weighting = 2
S2112N (tele-cyl. unlock. left) → Weighting = 4
S2113N (tele-cyl. unlock. right) → Weighting = 8
S2111N (boom section locked) → Weighting = 16
S2110N (boom section unlocked) → Weighting = 32

In order to now determine the proximity switches’ switched conditions from the error number 'n',
the error number 'n' is split up into the sum of the proximity switches’ weightings. If the sum
includes a weighting, this means that the proximity switch belonging to this weighting was
switched at the time the error occurred. All proximity switches, the weightings of which are not
included in the sum, were not switched.

Example:
Error Message = 25.16.3.33
→ Error number n = 33
→ 33 = 32 + 1, the error number n = 33 includes weightings 32 and 1
→ at the time the error occurred only proximity switches S2110N and S2114N were switched.

Note: if the error message =25.16.3.0 it means that without a weighting no switches were active.
 System Description GMK 4075 Page 20
Error Codes

2.6.3 Carrier Group (Group Number 17)

Device Group Index Error Description

No. Fig.
Error during the initialisation of the separate steering
- Crane operating status invalid or the limit switches’ signals for
detecting the status of the separate steering idler (S4703M,
25 17 0 0 S4704M) are not conclusive
- Separate steering not functioning; check that ignitions and
superstructure change-over switches have been set correctly, then
check the limit switches’ signals
Error in input signals to separate steering
- The limit switches’ signals for detecting the status of the separate
25 17 0 1 steering idler (S4703M = low, S4704M = high) are not
conclusive
- Check the limit switches’ signals

2.6.4 System Monitoring Group (Group Number 18)

valid for devices No. 1 to 5

to

Device Group Index Error Description

Error in the control system’s start phase
• The earth connection to the housing of the relevant ESX is not
1..5 18 0 1 OK
• The housing’s earthing should be checked.
Error in the control system’s start phase
1..5 18 0 2 • One of the outputs of the relevant ESX has a connection to the
supply voltage.
Error in the control system’s start phase
• The initiating current of the output VCC clock pulse is greater
1..5 18 0 3 than 3 ampere.
• A component at the Vcc clock pulse connection is causing a short
circuit
Error in the control system’s start phase
• The initiating current of the output VCC perm. is greater than 3
1..5 18 0 4 ampere.
• A component at the Vcc perm. connection is causing a short
circuit
Operating error
• The output current of the output VCC clock pulse was greater
1..5 18 0 5 than 10 ampere.
• A component at the Vcc clock pulse connection is causing a short
circuit
Operating error
• The total of all of the VCC perm. output current was greater than
1..5 18 0 6 10 ampere.
• A component at the Vcc perm. connection is causing a short
circuit
Operating error
1..5 18 0 7 • The total of all the output currents was greater than 28 ampere.
Operating error
• The 8.5V output voltage is outside the tolerance.
1..5 18 0 8 • A component at the 8.5V connection is causing a short circuit, or
the control system is defective.
 System Description GMK 4075 Page 21
Error Codes

Operating error
1..5 18 0 9 • Slave has detected failure of the CAN masters.
• The CAN bus connection should be checked.
Operating error
1..5 18 0 10 • The control system’s output drivers are not supplied with voltage.
• Check fuses and supply voltage.

2.7 CAN Bus Errors (Group Number 6)

Device Group
No. Fig. No. Fig.
1 6
1 6
1 6
1 6
1 6
1 6
1 6
1 6
Index Error Description
The CAN bus connection from ESX 3 to ESX 0 was lost
within the process phase
0 0 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
The CAN bus connection from ESX 3 to ESX 0 was lost
within the configuration phase
1 0 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
Error within the configuration phase:
ESX 0 is a control system from another type of crane
- The connection to ESX 0 is lost
1 1 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
Error within the configuration phase:
ESX 0 has the wrong version of software
- The connection to ESX 0 is lost
1 2 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
Error within the configuration phase:
ESX 0 has a serial number, however the EEPROM data is not
valid
1 3 - The connection to ESX 0 is lost
- The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
Error within the configuration phase:
ESX 0 has an incorrect serial number
- The connection to ESX 0 is lost
1 4 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
Error within the configuration phase:
The CAN bus connection from ESX 3 to ESX 0 was lost
during the transition of ESX 0 to the STOP mode
1 5 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
Error within the configuration phase:
The configuration data from ESX 0 could not be fully
received.
1 6 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
 System Description GMK 4075
1 6
Device Group Index
No. Fig. No. Fig.
2 6
2 6
2 6
2 6
2 6
2 6
2 6
Page 22
Error Codes
The CAN bus connection from ESX 3 to ESX 0 was lost
during the transition from the configuration phase to the
process phase
2 0 - The superstructure can no longer be operated from the cab
The emergency operation box is to be used to de-rig the
crane
Error Description
The CAN bus connection from ESX 0 to ESX 1 was lost
within the process phase
- The sensors and valves connected to this ESX are no
0 0 longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
The CAN bus connection from ESX 0 to ESX 1 was lost
within the configuration phase
- The sensors and valves connected to this ESX are no
1 0 longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 1 is a control system from another type of crane
- The connection to ESX 1 is lost
1 1 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 1 has the wrong version of software
- The connection to ESX 1 is lost
1 2 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 1 has a serial number, however the EEPROM data is not
valid
- The connection to ESX 1 is lost
1 3 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 1 has an incorrect serial number
- The connection to ESX 1 is lost
1 4 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
The CAN bus connection from ESX 0 to ESX 1 was lost
during the transition of ESX 1 to the STOP mode
1 5 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
 System Description GMK 4075
2 6
2 6
Device Group Index
No. Fig. No. Fig.
3 6
3 6
3 6
3 6
3 6
3 6
Page 23
Error Codes
Error within the configuration phase:
The configuration data from ESX 1 could not be fully
received
- The connection to ESX 1 is lost
1 6 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
The CAN bus connection from ESX 0 to ESX 1 was lost
during the transition from the configuration phase to the
process phase
2 0 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error Description
The CAN bus connection from ESX 0 to ESX 2 was lost
within the process phase
- The sensors and valves connected to this ESX are no
0 0 longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
The CAN bus connection from ESX 0 to ESX 2 was lost
within the configuration phase
- The sensors and valves connected to this ESX are no
1 0 longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 2 is a control system from another type of crane
- The connection to ESX 2 is lost
1 1 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 2 has the wrong version of software
- The connection to ESX 2 is lost
1 2 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 2 has a serial number, however the EEPROM data is not
valid
- The connection to ESX 2 is lost
1 3 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
ESX 2 has an incorrect serial number
- The connection to ESX 2 is lost
1 4 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
 System Description GMK 4075
3 6
3 6
3 6
Device Group Index
No. Fig. No. Fig.
5 6
5 6
5 6
5 6
5 6
5 6
5 6
Page 24
Error Codes
Error within the configuration phase:
The CAN bus connection from ESX 0 to ESX 2 was lost
during the transition of ESX 2 to the STOP mode
1 5 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error within the configuration phase:
The configuration data from ESX 2 could not be fully
received
- The connection to ESX 2 is lost
1 6 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
The CAN bus connection from ESX 0 to ESX 2 was lost
during the transition from the configuration phase to the
process phase
2 0 - The sensors and valves connected to this ESX are no
longer available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this ESX
Error Description
The CAN bus connection from ESX 3 to ESX 4 was lost
within the process phase
0 0 - The carrier can no longer be operated from the
superstructure cab
The CAN bus connection from ESX 3 to ESX 4 was lost
within the configuration phase
1 0 - The carrier can no longer be operated from the
superstructure cab
Error within the configuration phase:
ESX 4 is a control system from another type of crane
1 1 - The connection to ESX 0 is lost
- The carrier can no longer be operated from the
superstructure cab
Error within the configuration phase:
ESX 4 has the wrong version of software
1 2 - The connection to ESX 0 is lost
- The carrier can no longer be operated from the
superstructure cab
Error within the configuration phase:
ESX 4 has a serial number, however the EEPROM data is not
valid
1 3 - The connection to ESX 0 is lost
- The carrier can no longer be operated from the
superstructure cab
Error within the configuration phase:
ESX 4 has an incorrect serial number
1 4 - The connection to ESX 0 is lost
- The carrier can no longer be operated from the
superstructure cab
Error within the configuration phase:
The CAN bus connection from ESX 3 to ESX 4 was lost
1 5 during the transition from ESX 4 to the STOP mode
- The carrier can no longer be operated from the
superstructure cab
 System Description GMK 4075 Page 25
Error Codes

Error within the configuration phase:

5 6
5 6
The configuration data from ESX 4 could not be fully
1 6 received.
- The carrier can no longer be operated from the
superstructure cab
The CAN bus connection from ESX 3 to ESX 4 was lost
during the transition from the configuration phase to the
2 0 process phase
- The carrier can no longer be operated from the
superstructure cab

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 4 to IO 0 was lost within
the process phase
- The sensors and valves connected to this IO are no longer
9 6 0 0 available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO
The CAN bus connection from ESX 4 to IO 0 was lost within
the configuration phase
- The sensors and valves connected to this IO are no longer
9 6 1 0 available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO
The CAN bus connection from ESX 4 to IO 0 was lost during
the transition from the configuration phase to the process
phase
9 6 2 0 - The sensors and valves connected to this IO are no longer
available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 4 to IO 1 was lost within
the process phase
- The sensors and valves connected to this IO are no longer
10 6 0 0 available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO
The CAN bus connection from ESX 4 to IO 1 was lost within
the configuration phase
- The sensors and valves connected to this IO are no longer
10 6 1 0 available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO
The CAN bus connection from ESX 4 to IO 1 was lost during
the transition from the configuration phase to the process
phase
10 6 2 0 - The sensors and valves connected to this IO are no longer
available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO
 System Description GMK 4075 Page 26
Error Codes

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 4 to IO 2 was lost within
the process phase
- The sensors and valves connected to this IO are no longer
11 6 0 0 available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO
The CAN bus connection from ESX 4 to IO 2 was lost within
the configuration phase
- The sensors and valves connected to this IO are no longer
11 6 1 0 available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO
The CAN bus connection from ESX 4 to IO 2 was lost during
the transition from the configuration phase to the process
phase
11 6 2 0 - The sensors and valves connected to this IO are no longer
available to the ECOS
- Functional restrictions are imposed on the drive units, the
sensors or valves of which are connected to this IO

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 3 to IO 3 was lost within
the process phase
12 6 0 0

The CAN bus connection from ESX 3 to IO 3 was lost within

the configuration phase
12 6 1 0

The CAN bus connection from ESX 3 to IO 3 was lost during

the transition from the configuration phase to the process
12 6 2 0 phase
 System Description GMK 4075 Page 27
Error Codes

Device Group Index Error Description

No. Fig. No. Fig.
The CAN bus connection from ESX 3 and ESX 0 to the EKS
was lost
19 6 0 0

The CAN bus connection from ESX 1 to the cable length

sensor was lost
20 6 0 0

The CAN bus connection from ESX 4 to MMI 1 was lost

22 6 0 0
The CAN bus connection from ESX 4 to MMI 2 was lost
23 6 0 0
The CAN bus connection from ESX 4 to the inclination
sensor was lost
24 6 0 0
 System Description GMK 4075 Page 28
Error Codes

3 Assignment of the ESX

Pin Designation Pin Designation
27 1st CAN bus, dominant higher, W+ 38 Digital speed input 9
st
26 1 CAN bus, dominant lower, W- 16 Digital speed input 10

33 2nd CAN bus , dominant lower, W- 39 Digital speed input 11

53 2nd CAN bus, dominant higher, W+ 17 Digital speed input 12

23 8.5 V output 40 Digital speed input 13

6 Analogue input 1 18 Digital speed input 14

29 Analogue input 2 41 Digital speed input 15

7 Analogue input 3 19 Digital speed input 16

30 Analogue input 4 46 Digital/PWM output 1 (4Awith current measurement)

8 Analogue input 5 47 Digital/PWM output 2 (4A with current measurement)

31 Analogue input 6 48 Digital/PWM output 3 (4A with current measurement)

9 Analogue input 7 49 Digital/PWM output 4 (4A with current measurement)

32 Analogue input 8 64 Digital/PWM output 5 (4A with current measurement)

42 Digital/PWM output 13, (4 A) 61 Digital/PWM output 6 (4 A)

20 Digital/PWM output 14, (4 A) 62 Digital/PWM output 7 (4 A)

43 Digital/PWM output 15, (4 A) 63 Digital/PWM output 8 (4 A)

21 Digital/PWM output 16, (4 A) 24 Digital/PWM output 9 (2.5 A)

44 Digital/PWM output 17, (4 A) 2 Digital/PWM output 10 (2.5 A)

22 Digital/PWM output 18, (4 A) 25 Digital/PWM output 11 (2.5 A)

45 NC 3 Digital/PWM output 12 (2.5 A)

11 NC 1 Earth, Analogue

50 NC 55 Earth Electrics, Digital

51 NC 65 Earth for Babyboard 1

52 NC 66 Earth for Babyboard 1

10 NC 67 NC

28 D+ input 68 NC

34 Digital speed input 1 4 Serial interface, RxD

12 Digital speed input 2 5 Serial interface, TxD

35 Digital speed input 3 56 Voltage supply 12 V (24 V), UB (Battery)

13 Digital speed input 4 57 Voltage supply 12 V (24 V), UB (Battery)

36 Digital speed input 5 58 Voltage supply 12 V (24 V), UB (Battery)

14 Digital speed input 6 59 Voltage supply 12 V (24 V), UB (Battery)

37 Digital speed input 7 60 Voltage supply 12 V (24 V), UB (Battery)

15 Digital speed input 8 54 Voltage supply 12 V (24 V), UE (Emergency)

System Description GMK 4075 Page 29
Error Codes