r2b p2 203 03 H HD 51062 - Rev.b - Data Sheet SRV PSV 61152 A B 1st Stage Discharge

SAMSUNG
ENGINEERING CO., LTD
Received
INSTRUMENT DATA SHEET 05 Apr 2021
DOCUMENT TITLE
SAFETY RELIEF VALVES
PTI-ID V/P NO : R2B-P2-203-03-H-HD-51062

SECL V/P NO : SO6625-MGB226-01-J2TDS003-001
REQUISITION NO : MGB226-203-0009
PURCHASE ORDER NO : PTI-ID-PROC-51-2020
ITEM DESCRIPTION : HYDROGEN MAKE-UP COMPRESSORS (HDN)
ITEM NO : BC-61001A/B & BC-62001A/B
□ APPROVED □ WITH COMMENT

□ REVIEWED □ RESUBMIT
This approval or review does not relieve the vendor /

subcontractor of his responsibilities to meet all
requirements of the purchase order
ORIGINAL CHECKED APPD(PRJ)
SIGN
DATE
SAMSUNG ENGINEERING CO., LTD
B 05-APR-2021 FOR APPROVAL TSP NKT NKT

A 02-FEB-2021 FOR APPROVAL TSP NKT NKT
REV DATE DESCRIPTION PREPARED CHECKED APPROVED
Dos Bocas New Refinery Project
PTI-Infraestructura de Desarrollo, S.A. de C.V. (PTI-ID)
SAMSUNG Ingeniería Manzanillo, S.A. de C.V.
Siemens Energy
AGC Sanmar Limited Pressure Relief Valve Sizing & Selection Report
(formerly Pentair Sanmar Ltd) 3 VRS VRS VRS 25-Mar-2021
(Formerly Tyco Sanmar Ltd) 2 VRS VRS VRS 29-Jan-2021
Tamilnadu, India 1 VRS VRS VRS 3-Dec-2020
0 VRS VRS VRS 6-Nov-2020
vrs1@sanmargroup.com
Quote Number: 380760.010 No Prpd. Chk. Appr. Date Revision
Client: Dresser Rand India Pvt Ltd
Location: Ahmedabad End-User Ref. No.:
Project: Dos Bocas New Refinery Project, Mexico Project Ref. No.: X-45181
1 Valve ID 41 SIZING DATA
2 Tag No. PSV-61152 A/B 42 Design Code ASME Section VIII Sizing Std. API 520
3 Service 1st Stage Discharge 43 Sizing Basis Blocked Discharge
4 PID No. 44 Fluid State at Inlet Gas / Vapor
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 D-R Mat Code WIN51645ABBT1 8 46 Fluid Properties
7 GENERAL 47 Fluid Name Hydrogen.
8 Valve Type Balanced Bellows, Direct Spring-Operated 48 Molecular Weight, M 2.03
9 Safety / Relief Safety Balanced Yes 49 Compressibility, Z 1.022
10 Nozzle Full Bonnet Vented 50 Ratio of Sp. Heats, k (Cp / Cv) 1.412
11 CONNECTIONS 51 Gas Constant, C 357.1
12 Inlet 1" Flngd. 600# RTJ Standard 52
13 Outlet 2" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body Killed CS SA216-WCB 55
16 Bonnet Killed CS SA216-WCB 56
17 Nozzle 316 SST 57
18 Disc 316 SST 58
19 Seat 316 SST 59 Sizing Coefficients Unit -
20 Spindle 316 SST 60 Effective K, Gas 0.975
21 Guide SS A297 Gr. HE 61 Kb Kc 0.997 1
22 Spring Chrome Steel 62
23 Gaskets 316 SST 63
24 Bellows 316L SST 64 Required Capacity Unit kg/hr
25 Cap Type Screwed w/ Test Rod 65 Total 1001.03
26 NACE MR0175/ISO 15156:2015 No 66
Accessories
27 Pressures Unit kg/cm² g

67
28 MAWP Operating 47 41.5 68
29 Set CDTP 46.5 46.96569
30 Over Pressure 4.65 10% 70
31 SIZING / SELECTION SUMMARY Built-Up 13.7571
32 Valve Model No. 1E2 JBS-E-45-K-SPL Back Constant Superimposed 0.2 72
33 Brand Crosby® Pressure Variable Superimposed 0 73
34 Area Calculated Selected 1.016 1.265 Total 13.9574
35 (cm²) Data Set Orifice API E Inlet Loss 0 0% 75
36 Unit Required kg/hr 1001.03 Atmospheric (Barometric) 1.033 kg/cm² a 76
37 Flow Maximum 1246.106 Temperatures Unit °C 77
38 Normal System 78
39 Reaction Force, Open Discharge 61.9 kgf Operating Relieving 99.5 99.5279
40 Noise Level (db), Open Discharge 140.2 at 1-m Design Min Design Max 177 80
SPL: A
Valve Dimensions
1. H2 Service Valve, Helium Leak Test Require, DP Test of Nozzle 104.90

2. Radiography of Body, Bonnet & Nozzle, Inlet - 1" 600# RTJ B
Tag Notes
mm
3. If Nozzle made from Rod than comes with UT Report 114.30

4. PMI of Nozzle, Charpy V-Notch Test and Bend Test of Body & Bonnet
C
5. MOC of Body & Bonnet - Killed Carbon Steel
514.35
6. Hydrotest of Nozzle, Seat Leakage Test as per API 527
7. UV Code Stamp required as per ASME Weight
kg
16.33
Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

Emerson Automation Solutions and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license
agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright © 2020 Emerson Electric Co.
AGC Sanmar Limited Pressure Relief Valve Calculation Report
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. PSV-61152 A/B 12
3 Valve Model No. 1E2 JBS-E-45-K-SPL Qty. 8 13
4 SIZING DATA 14
5 Design Code ASME Section VIII Sizing Std. API 520 15
6 Fluid State at Inlet Gas / Vapor 16
7 CALCULATION SUMMARY
8 Required 1001.03 kg/hr 18 Required 1.016 cm²
Flow Area
9 Maximum 1246.106 kg/hr 19 Selected 1.265 cm²
10 Reaction Force, Open Discharge 61.9 kgf 20 Noise Level (db), Open Discharge 140.2 at 1 m
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 2.03 2.03
Ratio of Specific Heats k 1.412 1.412
Compressibility Z 1.022 1.022
Process Cond. Required Mass Flow Wreq 1001.03 kg/hr 2206.893 lb/hr
Set Pressure Pset 46.5 kg/cm² g 661.385 psig
Over Pressure Pover 4.65 kg/cm² g 66.139 psig
Inlet Line Loss Ploss 0 kg/cm² g 0 psig
Back Pressure Pback 13.95 kg/cm² g 198.416 psig
Atmospheric Pressure Patm 1.033 kg/cm² a 14.696 psia
Relieving Temperature T 99.52 °C 670.806 °R
Distance from Valve (noise) r 1m 3.2808 ft
Rupture Disc CCF Kc 1 1
Valve Data Discharge Coefficient (API) K,API 0.975 0.975
Orifice Area A 1.265 cm² 0.196 in²

Back Press. Correction Factor Kb 0.997 0.997
Outlet Diameter Do 52.5 mm 2.07 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolute Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 742.22 psia
P2 = Pback + Patm P2 213.112 psia
PR = P2 / P1 PR 0.287
Calculate Gas Constant C 357.1

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5
Calculate Mass Critical Flow W 1246.106 kg/hr 2747.192 lb/hr

W = A * C * K,API * P1 * Kb * Kc * [M / (T * Z)]^0.5
Calculate Required Orifice Area Areq 1.016 cm² 0.157 in²

Areq = A * Wreq / W

2 Tag No. PSV-61152 A/B 12
4 SIZING DATA 14
Flow Area
Calculate Noise Level at 100-ft (30-m) L100 110.6 db
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]
Calculate Noise Level at Distance, r Lp 140.2 db

Lp = L100 - 20 * log(r / 100)
Calculate Outlet Static Pressure Po 9.483 psig

Po = [(0.00245 * A * C * K,API * P1 * Kc) / (Do^2 * (k * Z)^0.5)] - Patm
Calculate Reaction Force for Open Discharge Fr 61.9 kgf 136.5 lbf
Ao = (π * Do^2) / 4
Fr = (A * C * K,API * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0.5 + (Ao * Po)

AGC Sanmar Limited Pressure Relief Valve Dimensional Drawing
1 Valve ID 7 SELECTION SUMMARY
2 Tag No. PSV-61152 A/B 8 Valve Model No. 1E2 JBS-E-45-K-SPL
3 Service 1st Stage Discharge 9 Brand Crosby®
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 1" Flngd. 600# RTJ Standard
6 D-R Mat Code WIN51645ABBT1 8 12 Outlet 2" Flngd. 150# RF ASME B16.5
Wt.= 36 lb = 16.33 kg
A= 4.13 in = 104.90 mm
B= 4.50 in = 114.30 mm
C= 20.25 in = 514.35 mm
D= 1.56 in = 39.62 mm
E= =
F= =
G= =
H= =
Dimension Notes
• Accessories not shown.

Tag Notes
• Actual valve may vary from.

image.

2 Tag No. PSV-61154 A/B 42 Design Code ASME Section VIII Sizing Std. API 520
3 Service 2nd Stage Discharge 43 Sizing Basis Blocked Discharge
7 GENERAL 47 Fluid Name Hydrogen.
12 Inlet 1 1/2" Flngd. 900# RTJ Standard 52
18 Disc 316 SST 58
21 Guide SS A479-316 61 Kb Kc 0.997 1
26 NACE MR0175/ISO 15156:2015 No 66
Accessories

67
28 MAWP Operating 87 76.97
68
29 Set CDTP 85.7 86.557
69
31 SIZING / SELECTION SUMMARY Built-Up 25.51
71
32 Valve Model No. 1.5D2 JBS-E-55-K-SPL Back Constant Superimposed 0.272
33 Brand Crosby® Pressure Variable Superimposed 073
74
35 (cm²) Data Set Orifice API D Inlet Loss 0 0% 75
36 Unit Required kg/hr 1000.86 Atmospheric (Barometric) 1.033 kg/cm² a76
37 Flow Maximum 1264.338 Temperatures Unit °C77
38 Normal System 78
79
40 Noise Level (db), Open Discharge 140.4 at 1-m Design Min Design Max 17780
SPL: A
Valve Dimensions

2. Radiography of Body, Bonnet & Nozzle B
Tag Notes
mm
3. If Nozzle made from Rod than comes with UT Report 139.70

C
533.40
7. UV Code Stamp required as per ASME, Inlet - 1.5" 900# RTJ Weight
kg
29.48

2 Tag No. PSV-61154 A/B 12
3 Valve Model No. 1.5D2 JBS-E-55-K-SPL Qty. 8 13
4 SIZING DATA 14
Flow Area

Back Press. Correction Factor Kb 0.997 0.997
PR = P2 / P1 PR 0.281

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5


Areq = A * Wreq / W

2 Tag No. PSV-61154 A/B 12
3 Valve Model No. 1.5D2 JBS-E-55-K-SPL Qty. 8 13
4 SIZING DATA 14
Flow Area
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Lp = L100 - 20 * log(r / 100)

Ao = (π * Do^2) / 4

2 Tag No. PSV-61154 A/B 8 Valve Model No. 1.5D2 JBS-E-55-K-SPL
3 Service 2nd Stage Discharge 9 Brand Crosby®
5 Line No. Quantity 11 Inlet 1 1/2" Flngd. 900# RTJ Standard
Wt.= 65 lb = 29.48 kg
A= 4.13 in = 104.90 mm
B= 5.50 in = 139.70 mm
C= 21.00 in = 533.40 mm
D= 2 in = 50.80 mm
E= =
F= =
G= =
H= =
Dimension Notes

Tag Notes

image.

(formerly Pentair Sanmar Ltd) 2 VRS VRS VRS 29-Jan-2021
(Formerly Tyco Sanmar Ltd) 1 VRS VRS VRS 3-Dec-2020
Tamilnadu, India 0 VRS VRS VRS 6-Nov-2020
Project: PEMEX, Maxico Project Ref. No.: X-45181
2 Tag No. 45181A-PSV-101 A/B 42 Design Code ASME Section VIII Sizing Std. API 520
3 Service 1st Stage Discharge 43 Sizing Basis Blocked Discharge
7 GENERAL 47 Fluid Name Naptha
12 Inlet 1" Flngd. 300# RF Standard 52
18 Disc 316 SST 58
21 Guide SS A297 Gr. HE 61 Kb Kc 1 1
26 NACE MR0175/ISO 15156:2015 No 66
Accessories

67
28 MAWP Operating 47 41.1 68
29 Set CDTP 46.5 46.96569
31 SIZING / SELECTION SUMMARY Built-Up 0 71
32 Valve Model No. 1E2 JBS-E-35-K-SPL Back Constant Superimposed 0 72
33 Brand Crosby® Pressure Variable Superimposed 2.1 73
34 Area Calculated Selected 1.013 1.265 Total 2.1 74
35 (cm²) Data Set Orifice API E Inlet Loss 0 0% 75
36 Unit Required kg/hr 1001.03 Atmospheric (Barometric) 1.033 kg/cm² a 76
37 Flow Maximum 1250.003 Temperatures Unit °C 77
38 Normal System 78
40 Noise Level (db), Open Discharge 144.7 at 1-m Design Min Design Max 177 80
SPL: A
Valve Dimensions

2. Radiography of Body, Nonnet & Nozzle B
Tag Notes
mm
3. If Nozzle made from rod tha comes with UT Report 114.30

C
514.35
7. UV Code Stamp required as per ASME Weight
kg
16.33
Printed On: 29-Jan-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

2 Tag No. 45181A-PSV-101 A/B 12
4 SIZING DATA 14
Flow Area

Back Press. Correction Factor Kb 1 1
PR = P2 / P1 PR 0.06

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5


Areq = A * Wreq / W

2 Tag No. 45181A-PSV-101 A/B 12
4 SIZING DATA 14
Flow Area
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Lp = L100 - 20 * log(r / 100)

Ao = (π * Do^2) / 4

2 Tag No. 45181A-PSV-101 A/B 8 Valve Model No. 1E2 JBS-E-35-K-SPL
3 Service 1st Stage Discharge 9 Brand Crosby®
5 Line No. Quantity 11 Inlet 1" Flngd. 300# RF Standard
Wt.= 36 lb = 16.33 kg
A= 4.13 in = 104.90 mm
B= 4.50 in = 114.30 mm
C= 20.25 in = 514.35 mm
D= 1.56 in = 39.62 mm
E= =
F= =
G= =
H= =
Dimension Notes

Tag Notes

image.

2 Tag No. 45181A-PSV-102 A/B 42 Design Code ASME Section VIII Sizing Std. API 520
3 Service 2nd Stage Discharge 43 Sizing Basis Blocked Discharge
7 GENERAL 47 Fluid Name Naptha
12 Inlet 1" Flngd. 600# RTJ Standard 52
18 Disc 316 SST 58
21 Guide SS A297 Gr. HE 61 Kb Kc 1 1
26 NACE MR0175/ISO 15156:2015 No 66
Accessories

67
28 MAWP Operating 87 76.97
68
29 Set CDTP 85.7 86.557
69
31 SIZING / SELECTION SUMMARY Built-Up 071
32 Valve Model No. 1D2 JBS-E-45-K-SPL Back Constant Superimposed 072
33 Brand Crosby® Pressure Variable Superimposed 2.173
35 (cm²) Data Set Orifice API D Inlet Loss 0 0% 75
36 Unit Required kg/hr 1000.86 Atmospheric (Barometric) 1.033 kg/cm² a76
37 Flow Maximum 1268.293 Temperatures Unit °C77
38 Normal System 78
79
40 Noise Level (db), Open Discharge 146.5 at 1-m Design Min Design Max 17780
SPL: A
Valve Dimensions

2. Radiography of Body, Nonnet & Nozzle B
Tag Notes
mm
3. If Nozzle made from rod tha comes with UT Report 114.30

C
514.35
7. UV Code Stamp required as per ASME, Inlet - 1" 600# RTJ Weight
kg
16.33

2 Tag No. 45181A-PSV-102 A/B 12
3 Valve Model No. 1D2 JBS-E-45-K-SPL Qty. 8 13
4 SIZING DATA 14
Flow Area

Back Press. Correction Factor Kb 1 1
PR = P2 / P1 PR 0.033

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5


Areq = A * Wreq / W

2 Tag No. 45181A-PSV-102 A/B 12
3 Valve Model No. 1D2 JBS-E-45-K-SPL Qty. 8 13
4 SIZING DATA 14
Flow Area
L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Lp = L100 - 20 * log(r / 100)

Ao = (π * Do^2) / 4

2 Tag No. 45181A-PSV-102 A/B 8 Valve Model No. 1D2 JBS-E-45-K-SPL
3 Service 2nd Stage Discharge 9 Brand Crosby®
5 Line No. Quantity 11 Inlet 1" Flngd. 600# RTJ Standard
Wt.= 36 lb = 16.33 kg
A= 4.13 in = 104.90 mm
B= 4.50 in = 114.30 mm
C= 20.25 in = 514.35 mm
D= 1.56 in = 39.62 mm
E= =
F= =
G= =
H= =
Dimension Notes

Tag Notes

image.


r2b p2 203 03 H HD 51062 - Rev.b - Data Sheet SRV PSV 61152 A B 1st Stage Discharge

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SAMSUNG

ENGINEERING CO., LTD

PTI-ID V/P NO : R2B-P2-203-03-H-HD-51062

□ APPROVED □ WITH COMMENT

This approval or review does not relieve the vendor /

ORIGINAL CHECKED APPD(PRJ)

B 05-APR-2021 FOR APPROVAL TSP NKT NKT

Dos Bocas New Refinery Project

PTI-Infraestructura de Desarrollo, S.A. de C.V. (PTI-ID)

SAMSUNG Ingeniería Manzanillo, S.A. de C.V.

27 Pressures Unit kg/cm² g

1. H2 Service Valve, Helium Leak Test Require, DP Test of Nozzle 104.90

3. If Nozzle made from Rod than comes with UT Report 114.30

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

Orifice Area A 1.265 cm² 0.196 in²

Calculate Gas Constant C 357.1

Calculate Mass Critical Flow W 1246.106 kg/hr 2747.192 lb/hr

Calculate Required Orifice Area Areq 1.016 cm² 0.157 in²

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 2

Calculate Noise Level at Distance, r Lp 140.2 db

Calculate Outlet Static Pressure Po 9.483 psig

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 3

• Accessories not shown.

• Actual valve may vary from.

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 4

27 Pressures Unit kg/cm² g

1. H2 Service Valve, Helium Leak Test Require, DP Test of Nozzle 104.90

3. If Nozzle made from Rod than comes with UT Report 139.70

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

Orifice Area A 0.710 cm² 0.110 in²

Calculate Gas Constant C 357.6

Calculate Mass Critical Flow W 1264.338 kg/hr 2787.388 lb/hr

Calculate Required Orifice Area Areq 0.562 cm² 0.087 in²

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 2

Calculate Noise Level at Distance, r Lp 140.4 db

Calculate Outlet Static Pressure Po 9.851 psig

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 3

• Accessories not shown.

• Actual valve may vary from.

Printed On: 25-Mar-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 4

27 Pressures Unit kg/cm² g

1. H2 Service Valve, Helium Leak Test Require, DP Test of Nozzle 104.90

3. If Nozzle made from rod tha comes with UT Report 114.30

Printed On: 29-Jan-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

Orifice Area A 1.265 cm² 0.196 in²

Calculate Gas Constant C 357.1

Calculate Mass Critical Flow W 1250.003 kg/hr 2755.785 lb/hr

Calculate Required Orifice Area Areq 1.013 cm² 0.157 in²

Printed On: 29-Jan-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 2

Calculate Noise Level at Distance, r Lp 144.7 db

Calculate Outlet Static Pressure Po 9.483 psig

Printed On: 29-Jan-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 3

• Accessories not shown.

• Actual valve may vary from.

Printed On: 29-Jan-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 4

27 Pressures Unit kg/cm² g

1. H2 Service Valve, Helium Leak Test Require, DP Test of Nozzle 104.90

3. If Nozzle made from rod tha comes with UT Report 114.30

Printed On: 29-Jan-2021 PRV²SIZE Software Version pr7_20200901.1 Page : 1

Orifice Area A 0.710 cm² 0.110 in²

Calculate Gas Constant C 357.6

Calculate Mass Critical Flow W 1268.293 kg/hr 2796.107 lb/hr

Calculate Required Orifice Area Areq 0.560 cm² 0.087 in²