Professional Documents
Culture Documents
QatarEnergy - Al Khor - MM-30 - Draft WIS Procedure
QatarEnergy - Al Khor - MM-30 - Draft WIS Procedure
Rig: AL KHOR
WIS-Private
Contents
1. OBJECTIVES ........................................................................................................................................2
2. WELL DETAILS .....................................................................................................................................3
a. Well head Schematic ............................................................................................................................4
b. Completion Schematic ..........................................................................................................................5
c. Well Schematic .....................................................................................................................................6
d. Schematic: 7” Baker HS Packer ............................................................................................................7
3. PACKER RECOVERY OPERATIONAL PROCEDURE ............................................................................. 8
a. Recover 7” HS Packer after cutting by wireline .....................................................................................9
b. Contingency: Wash-over Operations ..................................................................................................12
c. Contingency: Internal Catch Tubing Spear............................................. Error! Bookmark not defined.
4. 7” Casing Section Milling Procedure:..................................................................................................13
5. Plug and Abandonment ......................................................................................................................19
A) Recover 02 x 7” Baker HS Retrievable Packers inside 7” Liner 26 ppf , L-80. (7258 ft to surface 29 ppf casing)
Contingencies:
1. If unable to release the packer with overpull cut the 3.5” tubing and recover with Overshot.
2. If unable to recover with the overshot then Wash-over option to be considered.
7” Packer Dimensions
Size
Size Drift ID Weight Top Depth Bottom Depth
Tubular OD Grade Thread
ID (in) (in) (lbs./ft.) (ft./BODF) (ft./BODF)
(in)
Casing 20 19.124 18.937 94 K-55 BCSG Surface 558
Casing 13-3/8 12.415 12.259 68 K-55 BCSG Surface 4782
Casing 9-5/8 8.755 8.599 43.5 L-80 BTC Surface 7781
Casing
7” 6.184 6.059 29 L-80 BTC Surface 7258
Tie back
Liner 7” 6.276 6.151 26 L-80 BTC 7258 13098
Tubing 3.5 2.992 2.992 9.2 L-80 New Vam Surface 7289
Decision Tree :
No
Overshot assembly to
recover the packer
Procedure
Pick up and make up overshot BHA.
Run in hole 10 ft above top of the fish and establish parameters (with and without pump pressure).
Prior to tag, pump Hi-vis and clean on top of fish @ 250 gpm.
Tag top of 3.5” tubing, mark pipe, pick up 2 ft, rotate with 20 to 30 RPM and dress top of fish with dressed
lip guide.
Keep monitoring the torque when torque increases stop rotation and slack 5-10K slack weight. And watch
pressure increment.
Once confident that the grapple is engaged with fish, apply over-pull to retrieve the completion assembly.
If the fish does not move with direct overpull, commence jarring with or without circulation. If it is circulation
keep watch out for the pressure.
Jarring Sequence: After each firing of the jars, apply over-pull to 75% tensile yield of tubing or weakest point
in the string. Start jarring at a low value, generally 40Klbs and slowly increase the jarring load as per
standard operating procedure or guideline by the Fishing Supervisor. Continue for 15 min and allow to cool
In case any fillings in the annulus around the completion string wash-over option will be considered.
10
Pick up and makeup ITCO Spear BHA, Packer ID to be cross-checked and verified using the right size of
the grapple.
RIH with 3-1/2” Drill Pipe to surface
Run in hole at 10 ft above top of the fish and establish parameters (with and without pump pressure)
Prior to tag, pump Hi-vis and clean on top of fish @ 250 gpm
Tag top of the packer applies 5-8K slack weight, mark pipe. And watch pressure increment catching with
circulation.
Once confirmed that the grapple is engaged with fish, slowly pick up and see the weight gain and pressure
variance in order to retrieve the completion assembly. If the fish does not move with direct overpull,
commence jarring.
Jarring Sequence: After each firing of the jars, apply over-pull to 75% tensile yield of tubing or weakest point
in the string. Start jarring at a low value, generally 20Klbs, and slowly increase the jarring load as per
standard operating procedure or guideline by the fishing Supervisor. Continue for 15 min and allow to cool
down the jar. and then repeat this until the fish starts to get free. Make sure equal time of jarring to cool
down the jar to maintain flawless performance.
Once the fish get free, keep circulate and monitor the well same time relax the packer element prior to Pull
out of the hole. and make sure well not swabbing
11
If unable to pull the seal assembly with Overshot, proceed to Wash-over operations
Procedure
Pick up and makeup Wash over BHA
RIH with 3-1/2” Drill Pipe to surface
Run in hole 10 ft. above top of the fish and establish parameters (with and without pump pressure)
Set torque limit, Slack off and tag top of the Packer, mark the pipe.
Pick up the string off bottom from the top of fish and start circulation and rotation 250-300 gpm +/- start
rotation 50-80 RPM. Note the free torque at this point. Lower the string until torque is observed. Mark the
drill pipe at the rotary table. Mark increments on the pipe to give an exact indication of milling penetration.
Wash over the fish in accordance with Fishing Tool Supervisor, If the target depth is achieved, POOH.
If the milling penetration is poor or not as per target, POOH and check the mill condition, if it is damaged or
worn out, needs to be replaced by a new one and continue to achieve the target length or depth.
Pump hi-vis and circulate the hole prior to POOH.
12
13
QatarEnergy will decide on the forward plan after logging the well.
Cut out and mill ahead BHA for single casing section milling operations will be with the following BHA:
2 1 5500 K Mill Section Mill (c/w Jetted Top Sub and sleeve NC-38 Pin & Box
stabilizer 6.06”), (Standard knives, opening to 8.39”)
*Additional equipment, which could be used in the assembly, may vary depending on hole angle and conditions.
*A float sub would normally be incorporated in the string above the section mill should a second run be necessary. This
is to prevent steel particles from entering the section mill, when running in the hole, and blocking the piston orifice as well
as stop any unanticipated hydrocarbons from entering the drill string.
14
# Checks Go No Go
2 All BHA stabilizers and section mill sleeve stabilizer should be checked with a gauge ring
to ensure that these will drift the ID of the casing in the wellbore
5 Check that the ID of the wear bushing will allow the milling assembly to pass through
6 The Section Mill is made up to the Top Drive and the duct tape securing the knives
7 The Section Mill is lowered through the rotary table and then slowly turning on the mud
pumps
8 Check visually that all the knives are opening, duct tape is broken
9 Shut off the pump and check that the knives are fully retracted.
10 The knives must be secured again with duct tape prior to running in the hole
Wrap duct tape (3 to 4 wraps) to avoid the knives opening on the Section Mill body while running in hole.
Upon reaching depth, up, down, and rotating weights are to be recorded. Also check circulating rate versus pressure
prior to cut out.
Procedure for cut out would then be as follows:
Space out drill string so that when section mill knives are 5-ft above coupling or 15ft below to avoid the
casing backing off and establish milling ROP prior to contact with coupling.
15
Space out the section mill knives away from the centralizers during cut out.
It is important to avoid stopping while section milling when at a casing collar or centralizer. Hence the
length of pipe connected to the top drive needs to be back calculated to avoid stopping inadvertently
at a casing centralizer and/ or collar.
Ensure a minimum 50-foot sump below bottom of stinger after the window is completed for cuttings and formation drop
out, and also to provide sufficient room for burning off the knives should this require to be done
The cut out is made by rotating the tool at 40 to 50 R.P.M. and slowly turning on the mud pumps and increasing the flow
rate to flow rate as per the Hydraulics. An increase in the rotating torque should be noticed as the knives begin to
penetrate the casing wall, indicating the cut is being made. A reference point should be marked on the DP bushing/Drill
floor before beginning the cut out.
Once the knives on the section mill are fully open, a drop in pump pressure will be observed, indicating that the cut has
been made. At this point the flow rate should be increased slowly as per the hydraulic analysis and RPM to 80 - 110
(milling parameters) and maintained for 20 - 30 minutes to ensure a clean cut out. Pump hi vis and circulate hole clean.
Mill down 5ft with mill ahead flow rate, ensure to pump hi vis sweeps every foot milled. Weight on mill 2 to 5 Klbs and
RPM 80 to 110 flow rate as per mill ahead flow rate as per the hydraulic analysis.
Section Milling
Once the above operation has been completed, then milling of the window can commence by applying light weight to the
section mill i.e. 2000 - 4000 lbs maintaining the increased parameters of 80 - 110 RPM and flow rate as per hydraulic
analysis milling ahead flow rate.
Ensure to pump hi vis and circulate hole clean for every 1 foot milled.
Observation of torque, pump pressures and mud returns should be maintained at all times for correct quantities of cuttings
and cement/formation, so that should any variation or problem arise, it can be dealt with immediately.
Caution: Constant observation and recording of steel and cement recovery must be maintained in order to
achieve a trouble-free section. The first indication of packing off is usually a reduction in the amount of steel
16
After completion of the window, or should the knives wear out before completion of the window, it is
recommended to pump a hi-vis pill to sweep the hole. Continue moving the pipe up and down within
the window (no rotation) with pumps on, to check it is clear and to circulate all the cuttings from the
well. A minimum of at least 1-1/2 full circulation is recommended.
Consult Mud Engineers and Section milling Engineers before pumping Hi Vis.
The concentration and volume of the Hi Vis pill needs to be recommended by the mud company engineer.
It is recommended to pump lower volumes of Hi Vis pills however more frequently.
Constantly monitor the returns for Swarf, check for bird nesting.
If volume of swarf recovered is less hold back milling to circulate the hole clean
Check flowline equipment and flow heads for swarf balling and nesting.
Regular 15-minute checks of flow lines for bird nesting and ensure that volume of swarf recovered is measured
Document volumes of swarf recovered to ensure that the correct volumes of hi vis pills and circulation times are
calculated.
Pump 25 to 30 BBLs Hi vis on the fly.
17
A higher pressure drop is permissible as long as the maximum jet velocity is not exceeded.
When determining the total flow area for making the cut out remember the flotel stinger restricts the piston bore and as
such reduces the effective flow area through the piston.
Flow area for cut out = Top sub jet flow area + Piston bore flow area - Flotel stinger cross sectional area.
Flow area for milling = Top sub jet flow area + Piston bore flow area.
Top sub jet sizes can be varied in order to achieve maximum flow rate (better hole cleaning) for optimum pressure drop
across the orifices (correct operation of the tool) without exceeding the maximum jet velocity (prevention of washouts in
the tool).
Consideration must be given to the following prior to running the tool:
Operational limitations of surface equipment. For example, maximum pressure rating and maximum flow rate of the
mud pumps available with their current liners.
18
Following are the steps of the P&A operations, any changes Qatar Energy will clarify
1. Hold PJSM with crew, Pick up and make up tools on rig floor as per BHA below:
BHA (5-9/16” Casing Cutter)
Item Description Connections
1 5-7/8” OD Taper Mill 3-1/2 REG Pin
2 5-9/16” OD Pipe Cutter (Dressed with knives to cut 3-1/2 IF Box-3-1/2 REG Box
7” x 9.625” casing)
3 6” OD Non Rotating Stabilizer 3-1/2 IF Box-3-1/2 IF Pin
4 3 x 4-3/4” OD Drill Collars 3-1/2 IF Box-3-1/2 IF Pin
5 3-1/2” Drill Pipe to surface 3-1/2 IF Box-3-1/2 IF Pin
Surface test casing cutter BHA to ensure the correct sweep is obtained. Secure cutter knives back into knife
pockets. And wrap with grey tape prior to RIH
Take care running through the BOP and wellhead with the Casing Cutter Assembly.
RIH to 10ft above the cut point and note up and down weights.
Cross-check with casing tally to assure cutting depth away from a casing collar.
Start casing cut with 100-120 rpm, 800-1000 psi pressure drop across the cutter piston nozzle. Watch for
torque registering at the surface and continue to bring on pumps to optimum rate. (Calculated at a time in
accordance with the fluid being used).
Continue to cut the 7” & 9-5/8” casing until a pressure drop is observed at the surface or a reduction in torque
is noted. (Note: Pressure drop is usually a sudden event, another way can observe a slow drop in pressure
can signify solids or accumulation behind the casing).
Stop Rotation, reduce flow rate Pick up String 5ft, and Observe the well for communication outside the 9-5/8”
casing at cut depth.
When the cut is confirmed POOH with BHA.
Note : If applicable, Makeup 7” Spear BHA and rack back in the derrick.
19
Makeup and RIH Spear BHA, until Spear Stop is 10ft above 7” Casing Stump. take parameters
Slowly slack off the work string until the top of the fish is encountered. Make a note of the depth.
Slowly work the spear assembly into the Fish until the Stop Sub lands out on top of the Casing.
Take the required overpull to set the spear grapple. Watch for any travel due to the spear grapple slipping.
If the spear grapple slips, then slack off and reset the grapple with one round of left-hand rotation.
Once confident that the spear grapple is set, keep minimum overpull and hold the string.
Lift the BOP and apply overpull in order to retrieve the wellhead slip/casing hanger. (need to confirm with QE
procedure)
Once remove the wellhead slip Keep the BOP on the wellhead and bolting together (need to confirm with QE
procedure)
Circulation with the Pack Off to increase lift should also be considered.
Once the casing is moving freely, circulate annulus contents to remove contaminated mud. (Optional)
POOH with 7” & 9-5/8” casing to the surface and secured into rotary.
Release Spear with RH rotation. Rack back BHA.
Lay out casing. (Surface handling and laying out the casing need to discuss with QE)
Note : cement plug inside 13-3/8” casing confirm with QE before cutting 13-3/8” & 20” casing
20
Remove BOP from the wellhead and hang and secure 20” casing by hoist with 5K over pull
Makeup casing cutter BHA as per above.
Surface test casing cutter BHA to ensure the correct sweep is obtained. Secure cutter knives back into knife
pockets. And wrap with grey tape prior to RIH
RIH to 10ft above the cut point and note up and down weights.
Cross-check with casing tally to assure cutting depth away from a casing collar.
Start casing cut with 100-120 rpm, 800-1000 psi pressure drop across the cutter piston nozzle. Watch for
torque registering at the surface and continue to bring on pumps to optimum rate. (Calculated at a time in
accordance with the fluid being used).
Continue to cut the 13-3/8” & 20” casing until a pressure drop is observed at the surface or a reduction in
torque is noted. (Note: Pressure drop is usually a sudden event, another way can observe a slow drop in
pressure can signify solids or accumulation behind the casing).
When the cut is completed fluid will drain from the 13-3/8” casing immediately. And hoist tension will be
released
When the cut is confirmed POOH with BHA.
Breakout and lay down BHA
Note: If applicable, Makeup 13-3/8” Spear BHA and rack back in the derrick.
21
Makeup and RIH Spear BHA, until Spear Stop is 10ft above 13-3/8” Casing Stump. take parameters
Slowly slack off the work string until the top of the fish is encountered. Make a note of the depth.
Slowly work the spear assembly into the Fish until the Stop Sub lands out on top of the Casing.
Take the required overpull to set the spear grapple. Watch for any travel due to the spear grapple slipping.
If the spear grapple slips, then slack off and reset the grapple with one round of left-hand rotation.
Circulation with the Pack Off in case solids or accumulation around 20” casing to increase lift should also be
considered.
Once the casing is moving freely, remove hoist chain from casing and POOH
POOH with 13-3/8” &20” casing to the surface and secured into the rotary.
Release Spear with RH rotation. Rack back BHA.
Lay out casing. (Surface handling and laying out the casing need to discuss with QE)
22