81503-02 Series 30 Disk Drive Maintenance Nov75

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I

Diablo Systems Incorporated

I Series 30 Disk Drive • Maintenance Manual

81503 NOVEMBER 1975 DI.blo IS a trademark


Diablo Systems Incorporated

Series 30 Disk Drive • Maintenance Manual

81503 NOVEMBER 1975 DI.blo is a trademark.


PREFACE

This Maintenance Manual provides the user of a Diablo Series 30 Drive with complete
specifications, systems interface information, installation and operation instructions,
principles of operation, and maintenance procedures.

Information in this manual is current as of the date shown on the title page, and to
the revision levels indicated in the front matter. Diablo Systems, Inc., reserves
the right to make changes and/or improvements to its products without prior notification,
and without incurring any obligation to incorporate such changes or improvements
in units previously sold or shipped. Applicable change information will be furnished
by Diablo Customer Service in the form of revision addenda, and/or Field Service
Aid publications. Unless otherwise indicated, all techn ical specifications are in English
terms (inch/pound), and directional or location designations such as "front", "rear",
"right", etc. apply to the component in operating position, as observed from the
front of the unit. When referring to connections on multi'pin components, the
component's PCB location code is given first, followed by a dash and the pin number.
When referring to a flip-flop, the pin number of the "Q" output is used.

Information in this manual is proprietary, and is not to be reproduced or disseminated


in any form without prior written consent of Diablo Systems, Inc. U.S.A. and foreign
Diablo products are covered by U.S. and foreign patents and/or Patents Pending.

Comments on this manual or its use are invited.

"Diablo" is a trademark of Diablo Systems, Inc.

Copyright © 1975 by Diablo Systems, Inc., Hayward, California

Publication No. 81503 - Second Edition

Previous issues: January 1972

Printed in the U.S.A.


TABLE OF CONTENTS

SECTION 1 - GENERAL DESCRIPTION AND SPECIFICATIONS


1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-1
1.2.1 Disk Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2.2 Power Requ irements ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-3
1.2.3 Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.4 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.5 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-4
1.3 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

SECTION 2 - INSTALLATION AND OPERATION


2.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Interconnecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.1 Connector Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.2 Connector Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2·3
2.2.3 Cable Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3.1 Power Input Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3.2 Input/Output (I/O) Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.3.3 Terminating Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.3.4 System Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2·4
2.2.3.5 Select/Attention Line Option Jumpers . . . . . . . . . . . . . . . . . . . . . . . 2·5
2.3 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-5
2.3.2 Operating the Model 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.3 Operating the Model 33F . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . 2-6

SECTION 3 - INTERFACE INFORMATION


3.1 General 3-1
3.2 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Input/Output Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Standard Input Lines .. ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.5 Standard Output Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.6 Interface Timing Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.6.1 Read Amplifier Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.6.2 Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.6.3 Data Record Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.6.4 Computation of Data Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.6.5 Write Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.6.6 Read Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.7 Drive Capability of Output Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.8 Input Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . '. . . . . . . . . . 3-5

SECTION 4 - PRINCIPLES OF OPERATION


4.1 General Information . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Power Off ...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-1
4.3 Initial Power·On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-2
4.4 Start·Up and Speed Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.5 Index and Sector Mark Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-4
4.6 Servo Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-5
4.7 Address Arithmetic and Track Selection Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-5
4.8 Head Positioning/Seek Operation. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. 4-7
4.9 Read/Write Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.10 Load/Run Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-9
4.11 Restore Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.12 Sector Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.13 Daisy Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
SECTION 5 - MAINTENANCE
5.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 Maintenance Philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.2 Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.3 Cleani ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.1 Preventive Maintenance Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-1
5.3 Diagnostic Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-2
5.3.1 Error Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3.2 Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.3 Visual Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.4 Troubleshooting............................................... 5,3
5.3.5 Field Testers & Test Alignment Disk Cartridge (C.E. Pack) . . . . . . . . . . . . . . . . . 5-3
5.3.6 Field Service Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.4 Removal, Replacement, and Adjustment of Subassemblies. . . . . . . . . . . . . . . . . . . . . . . .. 5-3
5.4.1 Preminary Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-4
5.4.2 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.4.3 Components/Assemblies Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-4
5.5 Disassembly/Reassembly/Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,.... 5-5
5.5.1 Removal of the Printed Circuit Boards (PCB's) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.5.2 The Electronics Frame (Motherboard) and Heatsink Assembly . . . . . . . . . . . . . . . . ,5-6
5.5.3 The "H" Frame and Cartridge Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.5.4 The Sector Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-6
5.5.5 The Head Positioner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.5.6 Spindle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.5.7 Front Panel and Door Lock Assembly (Model 31 Only) . . . . . . . . . . . . . . . . . . . . 5-14

SECTION 6 - OPTIONS
6.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-1
6.2 The Standard Series 30 Disk Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-1
6.3 Options........................................................... 6-1
6.3.1 Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.3.2 Density and Sector Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.3.3 Input Line Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-1
6.3.4 Output Line Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-1

SECTION 7 - SCHEMATICS

TABLE OF ILLUSTRATIONS
FIGURE
1-1 Series 30 Disk Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-1
1-2 Diablo Read/Write Heads and Recording Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-3 Typical Track - Sector Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-4 Double Frequency Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2-1 Front Panel Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2 Series 30 Rack Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-2
2-3 Extended Front Rack Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-4 Electronics Assembly in Service Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-5 Series 30 Rear Panel Interface Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-6 Wave Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-7 Typical Termination Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-4
2-8 Disk Drive "Daisy Chain" Interconnect and Terminator Scheme. . . . . . . . . . . . . . . . . . . .. 2-5
2-9 Select/Attention Option Line Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-5
2-10 Model 31 Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-6
3-1 Typical Seek Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . 3-3
3-2 Typical Restore Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3·3
3-3 Sector and Index Mark Timing Relationship .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-3
3-4 Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3-5 Output Driver Circuit of Read Clock, Read Data, Sector Mark and Index Mark Lines . . . . .. 3·5
3-6 Output Driver Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-7 Standard Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
4-1 Simplified Block Diagram of Disk Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-1
4-2 Door Lock Mechanism, Model 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-3 Start-Up Sequence Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-3
4-4 Start-Up Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-4
4-5 General Servo System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-6a Transducer Signal Envelope (Modulated) . . . . . . . . . . . . . . . '. . . . . . . . . . . . . . . . . . . . .. 4-5
4-6b Transducer Signal (Demodulated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-7 Position Transducer Signals Timing Relationship Only . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-8 Differentiated Waveform (J1-TP3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-7
4-9 Seek Operation Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-10 Seek Operation Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-11 Initiate Restore Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-12 Restore Operation Timi ng Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
5-1 Preventive Maintenance 6 Month Interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-1
5-2 Air Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-3 Spindle/Blower Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-3
5-4 Head Positioner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-5 Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-6 Cartridge Receiver and Base Adjustments .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-7
5-7 Sector Transducer Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-8 Head Positioner Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-9 PCB J10/Extender Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-10 Waveforms......................................................... 5-11
5-11 Waveforms......................................................... 5-11
5-12 Waveforms......................................................... 5-11
5-13 Track "0" Stop Adjustment Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-14 ReadlWrite Head Adjustment Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

LIST OF TABLES

TABLE
1-1 Performance Specifications Series 30 Disk Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1-4
2-1 Cable Connector Parts Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-1
2-2 Power and Interface Connector Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 Front Panel Switch and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-6
6-1 Series 30 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , 6-2

TABLE OF REVISION LEVELS

J1 11078-XX (Standard Density) . . . . . . . . . . . . . . . . . . . N


11981 (High Density) . . . . . . . . . . . . . . . . . . . . . . A
J2 ll111-XX ................................. H
J3 11026-XX .. . . . . . . . . .. . . . . . .. . . . . . . . . . . . . .. L
J8 11085-XX ................................. N
J9 11071-XX ................................. M
J10 11113-XX (Standard Density) . . . . . . . . . . . . . . . . . . . M
11082-XX (High Density) . . . . . . . . . . . . . . . . . . . . . . AA
SECTION 1

GENERAL DESCRIPTION AND SPECIFICATIONS

, .
"",' "'." .., "

MODEL 33F

Figure 1-1 SERIES 30 DISK DRIVES

1.1 INTRODUCTION (within 70 microinches) without physical contact, which


in turn allows extremely dense recording techniques. The
The Series 30 Drives include Models 31, 33F, and 33. disk is then mounted on a spindle and rotated at a
Model 31 is the basic version, and the major subject of constant speed.
this manual. It features an operator exchangeable Type
2315 Single Disk Cartridge. Model 33F is identical to the The Diablo read/write (recording) head consists of two sets
Model 31 in its data handling characteristics and cap- of coils and associated pole pieces arranged at right angles
abilities. Its disk cartridge is, however, "locked in" and to each other and mounted on a circular ceramic head shoe.
requires a technician to make an exchange. The Model 31 's The design of this shoe utilizes the "boundary layer" of air
openable front panel door is eliminated along with assoc- associated with the rapidly moving disk surface to keep it
iated interlock and safety circuitry, the LOAD/RUN from actual contact with the surface, even under mild
switch, and the LOAD, READY, and CHECK indicator spring pressure from its support arm.
lights. The Model 33 consists of one each Model 31 and
Model 33F. Figure 1-2 illustrates the shoe, and shows the two "bleed"
holes which control the pressure of the entrapped air,
1.2 GENERAL SPECIFICATIONS and thus the height at which the shoe will "fly". It
should be noted that disk surface cleanliness is an absolute
1.2.1 Disk Format must, since the 70 microinch flying height is less than the
The recording disk is a 14" aluminum plate which has been thickness of a fingerprint.
precision ground for flat and parallel surfaces. Its two
surfaces are then coated with a 50-250 microinch thick The read/write heads are mounted on movable arms so
layer of gamma-ferric oxide magnetic recording material they may be positioned over the rotating disk surfaces in
and precision burnished to a flatness on the order of their "flying" condition, one on each side of the disk.
30 microinches. These carefully prepared surfaces allow The larger read/write pole pieces are aligned circum-
recording heads to "fly" in close proximity to them ferentially with the disk, while the smaller erase pole

1-1
BLEED HOLE - - - - - " " \ .

SECTORS

Figure 1-2 DIABLO READIWRITE HEADS AND RECORDING TECHNIQUES

pieces straddle the larger and are aligned radially with the are approximately 0.010" apart center to center, with an
disk. erased band approximately 0.003" wide in between to
prevent cross-talk.
Data is recorded in concentric rings on each disk surface
by positioning the heads accurately over the desired ring Each disk is provided with a metal ring containing an
or "track" area. As data is recorded, dc current is passed indexing slot and up to 24 "sector" slots (presently
through the erase coils to "trim" or dc erase a narrow band available are sector rings with 8, 12, 16, 20, or 24 slots,
on each side of the recorded track, to provide a "dead" with 8 the standard. A 32 sector ring is available as a
band between recorded tracks. Each disk side provides special option). These slots are· detected electronically,
/
room for up to 203 recording tracks (200 normally used and used to first "align" the disk with its addressing
with 3 spares). Corresponding upper and lower tracks on circuitry, and then to divide the recording tracks into
the same disk are referred to as one "cylinder". The tracks segments, or sectors. Data may then be identified by its

1-2
TOP VIEW OF DISK

1) SHADED AREAS INDICATE


GUARD ZONES.

e ± .1 rna •• SECTOR MARK PULSES


U
I
I
I
DATA j'ELD

J 1
FORMAT WRITE GATE FOR INITIALIZING.
L
1
I 1 I
I 1 I
I 1 I
I
I
1
1
L
WRITE GATE FOR DATA XFER.* ,
o 1 I
1 I ,
1 ! 0' _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _- , ,

, I U·· I~ !,

~EAD GATE FOR INITIALIZING OR DATA XFER. ** :


,
I
,,
* Enable should be delayed 1 byte/word ** Read Gate should be enabled 1/2 way
time from last bit of Check Sum 1 through the preamble area. This
insures reading a zero field for data
seperator synchronization

Figure 1-3 TYPICAL TRACK - SECTOR FORMAT

track and sector address for accurate retrieval. 1.2.2 Power Requirements
Voltages: +15 Vdc ± 5% @ SA Peak, 4A Average
Figure 1-3 illustrates the track-sector concept. Diablo disk -15 Vdc ± 5% @ SA Peak, 4A Average
drives utilize the double frequency method for recording PoWer: Less than 100 watts
data on the disks. In the double frequency recording
method, a flux transition (or polarity change) is recorded The Diablo Model 029 Power Supply was designed to
for each input pulse. Clock pulses are used to record supply all the power requirements of two Series 30 Disk
transitions on the disk at regular intervals. The period of Drives.
time between these transitions is referred to as a "bit cell".
An additional pulse or transition within the bit cell is a 1.2.3 Physical Characteristics
bit "1". A bit cell without the additional pulse or transi- Width 17% inches
tion is designated a bit "0". (19 inches with rack mount flanges)
Depth 22·7/S inches
Figure 1·4 illustrates the arrangement of a typical double (25% inches with connectors)
frequency recording sequence for recording data in one Height 6% inches (table model)
sector of one track on one side of the disk. Weight 43 pounds

'·3
CLOCK
I
DATA
u---l.JlJ
MULTIPLEXED CLOCK
AND DATA

WRITE CURRENT

HEAD READ SIGNAL

RAW DATA

SEPARATED CLOCK

SEPARATED DATA
u
NOTE: TIMINGS ARE BASED ON A 1562 KHz CLOCK RATE.

Figure 1·4 DOUBLE FREQUENCY RECORDING

1.2.4 Environmental Considerations TABLE ,-,


Temperature 60·90 0 F ambient, to ensure PERFORMANCE SPECIFICATIONS
cartridge interchangeability SERIES 30 DISK DRIVES
Relative Humidity 20-80% with no condensation
Operating Characteristics
Recording Disk: IBM Type 2315 or equivalent
1.2.5 Features Rotation (Spindle) Speed: 1500 RPM ±1%
The Series 30 Disk Drives offer several features which Type of Recording: Double Frequency
enhance their use:
Access Ti mes
Average Latency 20 milliseconds
Compatibility - Series 30 Drives are designed to be Head Positioning
compatible with systems designed for Track to adjacent track 15 milliseconds
other equipment. Full move across disk 135 milliseconds
Average 70 milliseconds
Daisy-Chain Series 30 Drives may be operated in
Operation daisy-chain fashion with up to four units Capacity Standard Hi-Density
per chain. They may also be intermixed Bit Density (innermost track) 1100 bits/inch 2200 bits/inch
with Series 20 and Series 40 Drives in Track Density 100 tracks/inch 100 tracks/inch
chains of up to four units. Track Width 0.0051 inch 0.007 inch
Track Spacing 0.010 inch 0.010 inch
Options Several options are offered with the Bit Transfer Rate 781 KHz 1562KHz
Series 3D, to enhance its utilization in Bits per Cartridge (Drive) 12,000,000 24,000,000
special situations. These are discussed in B its per Cy Ii nder 60,000 120,000
Section 6, and include interconnecting Bits per Track 30,000 60,000
Cylinders per Cartridge 203 203
cables and terminators.
Tracks per Cartridge 406 406
Sectors per Track 8 (std) to 24 8 (std) to 24
1.3 PERFORMANCE SPECIFICATIONS Sectors per Cartridge 3248 (std) to 9744 3248 to 9744
Bits per Sector - Standard 3750 7500
Table 1-1 lists the performance specifications for the
standard and high-density Series 30 Disk Drives.

1-4
SECTION 2

INSTALLATION AND OPERATION

2.1 INSTALLATION modated in a rack mount installation, as suggested in


Figure 1-1, Diablo recommends the use of the appropriate
A Series 30 Disk Drive may be used as a table top unit, flanged front panel assembly for securing the drive to the
or mounted in a standard 19" rack. When the table top rack. See Section 6.
option is selected, the unit is fitted with a flangeless front
panel assembly and rubber feet. When the unit is to be Figure 2-2 illustrates a flush mount Series 30 rack mounting
rack mounted, two more front panel options are available, while Figure 2-3 illustrates an extended mount Series 30
along with rack slides. Figure 2-1 illustrates the three front rack mounting along with dimensional and hardware
panel options, while Figure 1-1 shows the units with rack requirements. Diablo rack slides allow the drive to be
slides installed. pulled out of the cabinet far enough to remove the top
cover and raise the electronics assembly up to the service
The drive shou Id always be supported on rack slides when position without having to disconnect the cables attached
in a cabinet, and they are included whenever the flanged to the rear panel. The extended mount's requirements for
front panel assemblies are selected. In addition, even additional cabinet clearance are easily accommodated by
though the flange less front panel option can be accom- the Diablo rack mount hardware.

Figure 2-4 shows a Series 30 with its electronics assembly


raised up in the service position.

A 2.2 INTERCONNECTING CABLES


Flangeless
(Table Top)
2.2.1 Connector Parts
A standard Series 30 Disk Drive has two interface (Input-
Out) and one power connector on its rear panel, as shown
in Figure 2-5. The two I/O connectors are connected in
parallel, pin for pin, by the drive's Mother PCB. Of these,
connector P2 has pin (M) contacts, while connector P5 has
socket (F) contacts. Table 2-1 lists the connector parts
required for cable ends to mate with these rear I/O
connectors.
B
Flanged
(Extended Front)
TABLE 2-1
24" Deep Cabinets

CABLE CONNECTOR PARTS DESCRIPTION

Power Cable Connector


1. Plug Winchester MRAC 14SJTCH
Diablo PIN 10534-10
2. Contacts (socket) Winchester 100-1014S
Diablo PIN 10525-11

Interface 0/0) Connector (Socket, left hand)


C 1. Plug Winchester MRAC 42PJTDH
Flanged
(Flush Front) Diablo PIN 10523-11
30" Deep Cabinets 2. Contacts (pin) Winchester 1024P
Diablo PIN 10525-12

Interface (I/O) Connector (Pin, right hand)


1. Plug Winchester MRAC 42SJTDH
Diablo PIN 10523-10
2. Contacts (socket) Winchester 1024S
Figure 2-1 FRONT PANE L OPTIONS Diablo PIN 10523-13

2-1
f...of-------- EXTENSION 26.5" -------1
~-----TRIM OPTION 020

IN

T', ' ---"'


7.00"TVP. II
f RACK SLIDES
5.25"

L~<~~~-~~
~~~~~~~~~------~~~~
I
"
70021-06 SCREW '"6-32X3/8"
~700169-06 WASHER, PLAIN"6
70016B-06./NASHER, LOCK"'6

:Y=j
II
{0031-06 SCREW, P. H II'
70169-0B WASHER, PLAIN""B
B-32~~~B~-' TRIM OPTION 020

7016B-08 WASHER, LOCK" 8

t
70166-08 NUT, HEX "8-32
0023-05 SCREW, MACH. ""1O-32X5/16"
70169-10 WASHER, PLAIN # 10
70168-10 WASHER, LOCK ""10

_ _ _ _ _ STANDARD 19" ELECTRONICS RACK WITH _ _ ___


"10-32 UNF TAPPED HOLES 1/2" O. C.

Figure 2-2 SERIES 30 RACK MOUNT

~!IT==",1" ::::;:~::C:6~::~M-B-L-Y-IN-----J'-
D
rR_A_C_K_S_L_I_D_E_M_O_U_N_T_B_R_A_C_K_ET_S
______

!1!i1 ~SERVICE POSITION

~'~~5EE==~3~~--,m iel;-~'" ~
i
7.00"TVP

L~
RACK SLIDES

D
~~D
-'1-+---+1--
H. J.b"~8=_=3L,2=X=3~/" <; 8"
--={$7-00-3-1-_-0-6-S-C-RE-W-'-P-'

70169- 08 WASHER, PLAIN" 8


70188-08 WASHER, LOCK .. 8

t
70166- 08 NUT, HEX" 8- 32

70023-05 SCREW, MACH. # 10-32Xe/16"


70169-10 WASHER, PLAIN" 10
70188-10 WASHER,LOCK *10

Figure 2-3 EXTENDED FRONT RACK MOUNT

2·2
TABLE 2-2

POWER AND INTERFACE


CONNECTOR Pi'N ASSIGNMENTS
Signal Function Pin
POWER CONNECTOR PIN ASSIGNMENTS
+ 15V High Current. . . . . . . . . . . . . . . . . . . . . .. K
+ 15V Low Current. . . . . . . . . . . . . . . . . . . . . .. H
- 15V High Current. . . . . . . . . . . . . . . . . . . . . . . R
- 15V Low Current. . . . . . . . . . . . . . . . . . . . . . . P
Ground Return . . . . . . . . . . . . . . . . . . . . . . . . . C

INTERFACE CONNECTOR PIN ASSIGNMENTS


Track Address - bit 1 .................. . LL
Figure 2-4 ELECTRONICS ASSEMBLY
IN SERVICE POSITION
bit 2 .................. . N
- bit 4 .................. . RR
- bit 8 .................. . J
bit 16 . . . . . . . . . . . . . . . . . . . X
bit 32 . . . . . . . . . . . . . . . . . . . FF
bit 64 . . . . . . . . . . . . . . . . . . . T
bit 128 . . . . . . . . . . . . . . . . . . . BB
2.2.2 Connector Pin Assignments Restore VV
Table 2-2 lists the pin assignments for both Power and Strobe SS
I/O connectors. Head Select AA
Write Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EE
2.2.3 Cable Recommendations Write Data & Clock . . . . . . . . . . . . . . . . . . . . . . . B
*Write Protect Input . . . . . . . . . . . . . . . . . . . . . H
2.2.3.1 Power Input Cable *Write Protect Status Indication . . . . . . . . . . . . . . . P
A Series 30 Disk Drive requires power inputs of ± 15 Vdc *Erase Gate . . . . . . . . • . . . . . . . . . . . . . . . . . . . . K
± 15% @ 8A peak (4A average) from an external source. File Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Diablo's Model 029 Power Supply was designed for use Ready to Seek, Read, or Write . . . . . . . . . . . . . . . F
with the Series 30 Drive. One Model 029 Power Supply, Address Acknowledge . . . . . . . . . . . . . . . . . . . . . NN
along with a Diablo #11188 5' Power Cable (see Section *Logical Address Interlock . . . . . . . . . . . . . . . . . . . XX
6.3) will supply all the power needs for one Series 30 Seek Incomplete . . . . . . . . . . . . . . . . . . . . . . . . . TT
Disk Drive. Sector Mark . . . . . . . . . . . . . . . . . . . . . . . . .. . W
Index Mark ............................. . Y
Sector Address bit 1 . . . . . . . . . . . . . ... . CC
bit 2 . . . . . . . . . . . . . . . . . JJ
P5 I nterface Connector (Socket) bit 4 . . . . . . . . . . . . . . . . . KK
P1 Power Connector (Pin) - bit 8 . . . . . . . . . . . . . . . . . MM
P2 Interface Connector (Pin)
bit 16 . . . . . . . . . . . . . . . . . UU
*Pseudo Sector Mark. . . . . . . . . . . . . . . . . . . . .. . S
Write Check . . . . . . . . . . . . . . . . . . . . . . . ... . HH
Read Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . A
Read Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C
Read Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E
Select Line - Unit 1 . . . . . . . . . . . . . . . . . . . . . L
Unit 2 . . . . . . . . . . . . . . . . . . . . . R
Unit 3 . . . . . . . . . . . . . . . . . . . . . V
Unit 4 . . . . . . . . . . . . . . . . . . . . . Z
*High Density Indication . . . . . . . . . . . . . . . . . . . M
**Daisy Chain Cable Terminator, +5V .......... . PP
Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • D
Motherboard Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DD
Hold-Down Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WW
Screws

Figure 2-5 SERIES 30 REAR PANEL *Related to optiona·j features


INTERFACE CONNECTORS **Pin (PP) supplies +5 volts to the cable terminator network

2-3
Should the user elect to provide power to the Series 30 TOTAL cable run in any daisy chain configuration should
from another source, the following parameters should be NOT exceed 30 feet.
observed:
2.2.3.3 Terminating Resistors
1) Maximum cable length without special considera- The signal lines carrying pulses transmitted by any disk
tions - 5' drive will cause reflection on both ends of the cable if the
2) Wire size for power circuits - 16 AWG, ground cable is not properly terminated.
return - 15 AWG braid
3) Separate circuits should be provided for the,high and
low current inputs, to avoid common impedance
problems
4) For cables over 5' in length, a 30,000 IlFd 50V
buffer capacitor should be included on each end of
each power conductor, located within 2W of the end.
-=-J"L:.....---- 0 volts
2_2.3.2 Input/Output (I/O) Cable
Two types of cable may be considered for use with the
Series 30. One is the conventional round cable consisting of Figure 2-6 WA VE SHAPES
twisted pairs of wires for each signal, with a PVC jacket.
The other type is a PVC flat cable with a flexible ground
plane. Figure 2-6 shows two waveshapes taken on the terminated
end of a cable when the other end was left unterminated.
~ound Cable The negative going leading edge is not affected significantly,
For those applications where, in spite of the drawbacks, a and can be used as an input to logic circuits if properly
round cable is preferred, the type recommended is made of handled. The trailing edge, however, is determined by the
twisted pairs insulated with head sealed overlapped MI LENE time duration of the pulse, and the length of the cable.
tapes. Physical characteristics of round cables are: Those lines carrying signals of short duration should
always be terminated on both ends. No satisfactory. system
Number of twisted pairs 50 performance can be achieved, even with relatively short
Wire size 28 AWG (7/36) cable lengths, if the signal lines are hot properly terminated
Nominal OD of insulated wire .023" on both ends.
Nominal OD of PVC jacket .370"
Underwriters' Laboratory rating Style #2384 A typical circuit for termination of the cables is shown in
Figure 2-7. Diablo offers a selection of terminators designed
The characteristic wave impedance of one single twisted for use with the Series 30 Drives. These are also listed in
pair is approximately 85 Ohms. If all ground leads of the sales literature, in the Series 30 Parts Catalog, and in
twisted pairs are grounded on both ends, the wave Section 6 OPTIONS of this manual.
impedance is reduced to 75 Ohms. If the twisted pairs are
jacketed by an overall braided shield, the wave impedance
drops to approximately 45 Ohms, resulting in excessive
current from the drive circuits. Individually shielded
twisted pair cable is not recommended.

Flat Cable
.Because of the uniform transfer characteristics and pro-
duction efficiency, a flat cable type is recommended. The
NO.1 NO.2 NO.8 NO.4
characteristic wave impedance is 80 Ohms, with the shield
plane grounded on both ends. The physical characteristics
I
of the type of flat cable recommended by Diablo is as
follows:
+IV
120
I
I
+IV
120 OHMS
Number of conductors 50 OH"S I
Wire size
Shield
30AWG solid
Flexible ground plane .,...
.00
OHMS I SOOOHMS

Insulation PVC
Cable Lengths Figure 2-7 TYPICAL TeRMINATION CIRCUITS
Diablo offers a wide selection of prepared transistion
cables for use with Series 30 Drives. These will be found 2.2.3.4 System Interconnection
listed and described in the Diablo Sales Literature, in the Figure 2-8 illustrates the typical scheme for connecting
Diablo Series 30 Disk Drive Parts Catalog, Publication one to four drives to one controller, where more-than-one
# 81504 and in Section 6 of this manual. In planning is referred to as a "daisy-chain" system. Referring to
an installation, the designer should keep in mind that the Figure 2-5, it may be seen that both pin (M) and socket

2-4
**
TERMINATOR INSTALLED
IN OPEN CONNECTOR ON
LAST DRIVE--7~

or--""":":*--o
-- :::::::---*---c:::
_... :::::---*---::::::
r:O-/30I4Oj rs;i3o~~
DRIVE...J L DRIVE ...J
L ..,.-,-
'..,..
I
. ""T-r
L.,. •
,I
r"'pFw'ER" r"'pOWER"
1:_,-'"
·SUPPLY • r..;;_,_:..i
• SUPPLY •
,I ,,
* INTERFACE I/O INTERCONNECT CABLE OPTIONS } SEE SECTION 6
** TERMINATOR OPTIONS
Figure 2-8 DISK DRIVE "DAISY CHAIN" INTERCONNECT AND TERMINATOR SCHEME

(F) connectors are available on the rear panel of the drive. up to its service position. Also shown is a similar set of
The option schedule in Section 6 lists F/F, M/M, and F/M connectors for the optional Attention Line feature listed
styles of cables as well as both M and F contact term- in Section 6.
inators. The user thus has a wide choice of interconnecting
schemes available. All are valid as long as the overall length 2.3 OPERATING
of cable from controller through all drives to the terminator
does not exceed 30 feet, and when an appropriate termin- 2.3.1 Controls and Indicators
ator is included as shown. The Model 31 Disk Drive, as shown in Figure 2-10 has one
control switch, four indicator lights, and an interlock
("lock") flag. Table 2-3 describes the function of each.

2.2.3.5 Select/Attention Line Option Jumpers The control slivitch, three of the indicators, and the lock
When the Series 30 Disk Drive is shipped from the flag are all omitted in the Model 33F.
factory, its "select line" jumper plug is installed in the
"1" position, for installation in a system as the only 2.3.2 Operating The Model 31
disk drive. If the drive is to be installed in a multi-drive The control switch is labelled "LOAD/RUN". In the LOAD
(daisy chain) system, its "select line" jumper plug must be position, application of power will light the LOAD light,
installed in the connectors corresponding to its position in lower the lock flag, and unlatch the front panel door. In
the chain; i.e. the #3 unit in the daisy-chain must have its this condition, the door may be opened and the disk
jumper plug inserted in the C (common) - 3 position, etc. cartridge inserted or removed. Opening the door dis-
Figure 2-9 shows the location of the jumper plug and engages the cartridge disk from the drive spindle's magnetic
connectors on the upper right hand corner of the Mother clamp and lifts it clear for removal. Closing the door, with
PCB beside the J3 PCB connector, and describes how the a cartridge inserted, lowers the disk into place properly
plug is to be oriented. Access to the plug is gained by aligned for operation, and allows the magnetic clamp to
removing the top cover and raising the electronics assembly "lock" it into place.

SELECT LINE ~UMPER

ATTENTION OPTION ~UMPER

Figure 2-9 SELECT/ATTENTION OPTION LINE JUMPERS

2-5
Moving the LOAD/RUN switch to its RUN position latches TABLE 2-3
the door closed, raises the flag, and initiates the- startup
sequence. When the spindle and disk are at proper FRONT PANEL
operating speed, and the machine is ready for operation, SWITCH AND INDICATORS
the READY light comes on.
Panel Name Function
Load/Run A two position rocker type switch that
Switching the LOAD/RUN switch from RUN to LOAD
provides a means for starting and stop-
extinguishes the READY light, and initiates the load
ping disk rotation. Cartridges may be
sequence. The heads retract, and the spindle slows to a
removed and inserted when the Load
stop under dynamic braking. When the heads are fully
light is on and the switch is in the
retracted and the spindle has stopped, the door is un-
LOAD position. With a cartridge insert-
latched, the lock flag is lowered, and the LOAD light
ed, switching to the R UN position starts
comes on indicating that it is safe to open the door and
disk rotation and brings the disk up to
remove or insert a cartridge.
its normal operating speed in about 50
sec. If the switch is moved to the
2.3.3 Operating the Model 33F
LOAD position, the disk decelerates to a
The front panel door of the Model 33F is locked shut by
stop in about 10 seconds, after which the
the top cover. The spindle and disk rotate anytime power
Load light is turned on, the door inter-
is applied to the drive, and the disk cartridge can be re-
lock releases, and the door can be open-
moved or replaced only by a technician. The POWER
indicator is the only front panel device seen on this model. ed.
Load A white signal light which indicates that
the spindle is not rotating, and that
cartridges can be loaded, or unloaded.
The light goes off whenever the LOAD/
RUN switch is set to the RUN ·position.
Lock Flag Lowers to allow cartridge removal when
heads have been retracted and spindle is
not moving.
Ready A yellow light which indicates that the
drive has completed its start-up cycle.
The light comes on when the disk is
rotating at its correct speed. The light
remains on throughout a seek, read or
write operation. The light extinguishes as
soon as the LOAD/RUN switch is set in
the LOAD position.
Check An orange signal light which indicates
that due to some abnormal condition, the
Model 31 may be incapable of writing.
FRONT PANEL DOOR
The light is reset by moving the LOAD/
RUN switch to LOAD position and then
back to RUN. This light also indicates a
a low voltage condition.
Power A. red signal light that indicates the
presence or absence of power. The light
glows when operating power is present.

OPTIONAL
Protect A red backlighted momentary contact
(Located in pushbutton switch that is on those disk
power light drives that are equipped with the Write
position) Protect option. See Section 6.3

Figure 2-10 MODEL 31 CONTROLS AND INDICATORS

2-6
SECTION 3

INTERFACE INFORMATION

3.1 GENERAL longer than five microseconds after the trailing edge of the
Strobe signal.
Up to four disk drives may be connected in parallel with
each other to one controller. These drives may be all STROBE - This signal is used for sampling the Track
Model 31 's, all Model 33F'.s, a mixture of Model 31 and Address and Restore lines. The leading edge of the Strobe
33F, or Series 30's combined with Series 20 Drives. Note should appear only after the appropriate signals have fully
that two Model 33's would fulfill the four unit limit. settled. The Strobe must be.held until either the "Address
Connecting two or more drives to one controller is referred Acknowledge" signal or the "Logical Address Interlock"
to as a "daisy chain" installation. The final drive in any signal is issued by the Disk Drive. This may be as soon as
system will have an open I/O connector. This last con- 22.5 microseconds or as late as 47.5 microseconds after the
nector must have a terminator installed to properly leading edge of the Strobe. When the Address Acknowledge
terminate each line, as was discussed in Section 2. Diablo or the Logical Address Interlock are issued, the Strobe
Series 20 and Series 30 Disk Drives are signal compatible signal must be removed within 5 microseconds.
and are directly combinable in a daisy chain system with
suitable transition cabling. HEAD SELECT - One line which allows the selection of
one of the two heads for reading or writing. The signal on
3.2 POWER REQUIREMENTS this line must be held for the entire duration of a read or
write operation. Polarity: 0 volt nominal (LO) selects
The Series 30 Disk Drives do not include power supplies or upper head, +5 volts nominal (HI) selects lower head.
power controls. All unit power supply and control must be
provided externally by the using system. As discussed WRITE GATE - One line which turns on write current
earlier, the Series 30 Drive requires ±15 Vdc ±15% at and erase current simultaneously in the head which has
4 Amperes average current drain, with an instantaneous been selected. This signal must be applied at least 2
peak demand of up to 8 Amperes. Diablo's Model 029 microseconds prior to writing the first flux transition, and
Power Supply will support one Series 30 Disk Drive. held for the entire duration of the write and erase
operation.
[CAUTION]
WRITE DATA & CLOCK - One line which accepts multi-
Connection to the rear panel power connector must plexed data and clock pulses for double frequency or
not be made or broken while power is on, to phase encoding type recording, one complete pulse for
avoid damage to the drive. each recorded flux reversal. Pulses must have a minimum
width of 100 nanoseconds. Leading edge must have a
3.3 INPUT/OUTPUT CONSIDERATIONS transition time of not more than 50 nanoseconds. This
line is held at nominal +5 volts when not writing.
Definition of the standard input and output interface
lines are given in the following paragraphs. Signal polarity READ GATE - One line which enables the Read Clock
is a volt nominal for LO ("true") and +5 volts nominal and Read Data output lines. Read Gate must be held at
for HI ("false"). nominal 0 volts during the desired read option.

3.4 STANDARD INPUT LINES SELECT LINES - In order to perform the selection of
one particular unit in a system where more than one drive
TRACK ADDRESS - Eight lines which accept an 8-bit is used, four Select Lines and a corresponding internal
binary absolute track address. These signal lines are str()bed jumper are accomodated. These lines select and activate
with the strobe signal to perform a seek operation. The the input/output lines of the jumpered unit either in a
track address lines should be held true no longer than five Daisy Chain or a party line system configuration. See
microseconds after the trailing edge of the strobe signal. Section 6.3 for optional input lines.

RESTORE - One line which accepts a signal calling for 3.5 STANDARD OUTPUT LINES
"head positioner restore". After executing this command,
the heads are located over track "0", the Address Register FILE READY - A 0 volt level (LO) on this line indicates
is set to address "0", and an Address Acknowledge signal is that the disk is in the following condition:
issued. (A logical address interlock pulse will be issued if
an address greater than 202 is set on the track address 1. Drive supplied with proper power.
line.) The Restore signal must be settled prior to the leading 2. Loaded with a disk cartridge.
edge of the Track Address Strobe signal, and held for no 3. LOAD/RUN switch .in RUN position.

3-1
4. Disk Start-up cycle is completed. PSEUDO SECTOR MARKS - Rotational speed of the
5. Write Check flip/flop is reset. spindle is servo controlled by counting the number of
transitions provided by a crystal oscillator between Index
READY TO SEEK, READ, OR WRITE - (Ready to Marks. This provides an extremely accurate speed control
SIR/WI. A 0 volt level (LO) on this line indicates that which is independent of line voltage or frequency fluctua-
the disk drive is in the File Ready condition (see above) tions. The pseudo Sector Mark line carries these 2000±1 %
and it is not in the process of executing a seek operation. square wave clock pulses to the interface. These pulses
Following a seek command to a valid address (other than may be used to format the disk into the desired number
the present address) or a Restore command, the Ready to of pseudo sectors.
S/R/W line goes "false" in no less than 2.5 microseconds
after detecting the leading edge ·of the Strobe signal. The WRITE CHECK - A 0 volt level (LO) on this line indicates
return of the Ready to S/R!W line to the "true" state that one or more of the below listed conditions are present
indicates that the seek (or Restore) operation has been within the Series 30 Disk Drive.
completed, the Read/Write heads are fully settled and
the machine is ready to accept a Read, Write, or another 1. Write Current without a true Write Gate line.
Seek operation. 2. Write Gate line true without Write Current.
3. Write and.Select of both heads.
ADDRESS ACKNOWLEDGE - This signal line notifies 4. Erase Current without a true Erase Gate line.
the controller that a command to move the heads to a 5. Erase Gate line true without Erase Current.
specified address has been accepted, and that execution of
the command has commenced. An Address Acknowledge When Write Check is set true by one of the above listed
signal is issued in a minimum of 22.5 psec. after the Strobe conditions, execution of all external commands is sup-
signal even if there is no change from the previous address. 'pressed. To reset Write Check, on the Model 31, the
The Address Acknowledge signal is a pulse with a minimum operator must move the Load/Run switch to the Load
width of 2.5 microseconds and a maximum width of position and then return it to the Run position, the
7.5 microseconds. The Address Acknowledge signal will Model 33F must have its power removed and then applied.
not be issued if a command to move to a track position
greater than 202 is received. In this case, execution is The Write Check line is also used to notify the controller
suppressed, and a Logical Address Interlock signal is that the supplied voltage to the Series 30 has dropped to
issued on a different line (see below). The Address lines, less than a nominal 13.5 volts. If this occurs during a
as well as the Strobe signal, must be held until either the Write operation, it may be desirable to re-write the affected
Address Acknowledge or the Logical Address Interlock record. Reset is not required when Write Check is caused
signal is issued by the disk drive. by voltage fluctuation.

LOGICAL ADDRESS INTERLOCK - A pulse on this line READ CLOCK - This line supplies pulses that represent
indicates that a command to move the heads to a track clock signals which have been separated from the data
address greater than 202 has been received and the com- signals during reading. Pulse width is nominally 100 nano-
mand is therefore not executable. The seek command is seconds with a minimum of 50 nanoseconds and a
suppressed. The Strobe signal must be removed within 5 maximum of 150 nanoseconds. The leading negative going
microseconds after receipt of this signal. The Logical edge must be used for reference.
Address Interlock signal has the same timing relationship
as the Address Acknowledge signal. READ DATA - This line feeds out pulses that represent
data signals which have been separated from clock signals
SEEK INCOMPLETE - A 0 volt level (LO) on this line during reading. Pulse width is nominally 100 nanoseconds
indicates that, due to some mulfunction, a seek operation with a minimum of 50 nanoseconds and a maximum of
was not completed. This signal level will be maintained 150 nanoseconds. The leading negative going edge must
until a Restore command (see above) is received and be used for reference.
executed by the disk drive.
HIGH DENSITY INDICATION - A 0 volt level (LO) of
SECTOR MARKS - This line supplies one 0 volt nominal this line indicates that the disk drive has the high density
(LO) 5 microsecond pulse for each of the sector slots as option installed. In a standard density disk drive this line
they pass by the sector transducer. The leading edge is floating.
should be used as reference. The "unusual" slot, which
serves as the marker for the sector, is suppressed on this SECTOR ADDRESS - Five output lines which define, in
line and fed to a separate line called Index Marks (see binary encoded form, the sector under the Read/Write
below). head. This address is derived from a five bit binary sector
counter. This counter is advanced by the leading edge of
INDEX MARKS - This line supplies one 0 volt nominal each sector mark and is reset to zero by the leading edge
(LO) 5 microsecond pulse per disk revolution to provide of the sector mark following the index mark. The status
sector identification. The leading edge of this pulse follows of the Sector Address Counter can be unambiguously
the leading edge of the last sector pulse by a nominal 610 evaluated if the readout occurs at the trailing edge of the
microseconds and signifies that the next Sector Mark Sector Mark signal. See Section 6.3 for optional output
following this pulse is the Sector Mark for the first sector. lines.

3-2
3.6 II\ITERFACE TIMING CONSIDERATIONS
3.6.2 Timing
3.6.1 Read Amplifier Recovery Figures 3·1, 3·2, and 3·3 illustrate typical timing relation·
A read amplifier recovery period of 50 flsec is required ships. These figures contain numerous notations and should
after a change in head selection or after a write operation. be carefully reviewed.

TRUE= OV, FALSE lI+t5V


ASSUMED" FILE READY = TRUE I -------+-I
I
DURATION OF OPERATION DEPENDS ON

READY TO SEEK/READ/WRITE
+:: ___--!f>;,; • SEEK OPERATION
I
PRESENT LOCATION AND NEW LOCATION
MAXIMUM OF 13G~SEC FOR 200 TRACKS

'--FALSE-MIN. OF 2.5~SEC. MAX. OF 24.GUSEC

+5V---,
TRACK ADORESS (SLINES)

OV ~II-----
REPEATED STRODING HAS TO DE AVOIDED
OTHERWISE TIMING UNIMPORTANT
STROBE

ADDRESS ACKNOWLEDGE
(TRACK ADDRESS <203)
MIN. 22.5~ SEC
MAX. 47.5pSEC

LOGICAL ADDRESS INTERLOCK + 5V ----.;...------iU


(TRACK ADDRESS> 202)

II DURATION: MIN. 2.G~SEC


MAX. 7. Gp SEC

Figure 3-1 TYPICAL SEEK OPERATION

TRUE= OV, FALSE =+~v


ASSUMED- FILE READY = TRUE
RESTORE LINE HAS PRIORITY OVER ADDRESS LINES
RESTORE AND CAN DE APPLIED ANY TIME REQUIRED
AFTER FILE READY.

II I OTHERWISE STROBING
-
STROBE ~EPEATED HAS TO DE AVOIDED
TIMING UNIMPORTAflT.

SETTLIN Q TIME'" r-
I
ADDRESS ACKNOWLEDGE

MIN. 22.5~ SEC


MAX.47.GpSEC
r
I
- USED TO RESET STROBE.

MIN. 2.5 p SEC


MAX. 7.G pSEC

READY TO READ/WRITE/SEEK
-.J ~~~tDGgEF:m'i I~R ;~~~:~~N( ~~!~~~ )Ll~~ :;'TR~i o
OF 24.6pSEC
MUM

Figure 3-2 TYPICAL RESTORE OPERATION

TRUE III av. FALSE Sf +SV


ASSUMED FILE READY =TRUE
tr------- NOMINAL PULSE WIDTH OF GpSEC -------.+
SECTOR MARK-STANDARD +5V
LJ ".
"
~
r-I
S SECTOR DISK ASSUMED

15,000 ... t: 1%
-.....:~---I;,f---( -----I' I
II

IHDEK MARK-NOMINAL
40,000 pSEC BETWEEN PULSES.
~--t+--LI~----Ili
.-----"0 pSEC 4 390 PI ~
I
SECTOR-COUNTER RESET ~ ___________________r-
Figure 3·3 SECTOR AND INDEX MARK TIMING RELATIONSHiP

3·3
3.6.3 Data Record Format Minimum time per sector =
Since each system's requirement is likely to have sign· (40,000/n - 0.99) - (65+45+10+20+6)
ificantly different requirements, the example given below Where (0.99) Allowance for 1% speed variation
is to be regarded as merely a suggested method of determin· 65 Erase and Write coil
ing data format. The factors considered in this example, 45 Sector location
which effect the amount of time available for writing data 10 Sector alignment
between Sector Marks, are based on inner track timing and 20 Sector jitter
are the minimum amount of time to be considered. 6 Preamble sync
Example (for n = 8 sector):
1. Physical location of Erase and Write coi Is. The time (4950) - 146 = 4804 Jlsec
difference between these coils at the standard density
is 65 Ilsec, at high density it is 25 Jlsec. When these The actual maximum data length is equal to the next
coils are activated and deactivated at the same time, smaller whole number of computer words that will fit
there is a nominal gap of unerased data on the disk within 4804 Jlsec at the disk recording bit rate.
surface that must be considered.
At the 781 KHz rate, the maximum number of bits is
2. Location of the Sector Mark slots on the disk hub. 4804 Jlsec/1.280 Jlsec = 3753, which would be 3753/12 =
The relative placement of these slots from disk to 312 twelve bit words; or 3753/8 = 469 light bit words.
disk will affect the amount of time available. Cart- Where 1.280 nsec = one bit cell at 781 KHz.
ridge manufacturers specify this variance at ±Qo12'
or± 22.5 microseconds. The bit cell duration for the 720 KHz, 1562 KHz, and the
1440 KHz is 1.389 Jlsec, 640 nsec and 694 nsec.
3. Alignment of Sector Transducer in relationship to
each head. There will be up to a ±5 microsecond
variance in this alignment from disk drive to disk 3.6.5 Write Operation
drive. With the calculation given above, a typical Write operation
would proceed as follows (see Figure 3-4).
4. Sector jitter and C.E. cartridge variance may be as
much as ±10 microseconds. 1. Detection of the Sector Mark indicating the beginning
of the desired sector to be written.
5. Preamble used for synchronizing the data and clock
separation circu its and for providing needed time 2. Wait 65 Ilsec, then enable Write Gate and Erase Gate,
intervals. The preamble considered in this example thereby turning on current in the Write and Tunnel
consists of all zero bits followed by a single one bit. Erase heads.
The preamble must be started when the write gate is
set true and must allow a minimum of 6 micro- 3. Commence writing of the preamble, a continuous
seconds of preamble to be read (for synchronizing stream of zeros followed by a single one, for 61 Ilsec.
the separation circuits) prior to the single one bit. The next recorded bit will be the first bit of data
record.
6. Speed variation. Only the overspeed tolerance, which
shortens the amount of available time is considered. 4. Write the data record, comprising no more than the
computed maximum number of data bits, including
Note: All check characters that are used to insure check character. (In this example the maximum
fidelity of data are considered as part of the data number of bits = 3753).
record.
5. After writing the last bit of the data record, continue
writing zeros until 65 Jlsec after the next Sector
Mark. At that time turn off the Write Gate, Erase
Gate, and stream of zeros.
Note: The entire surface of the disk that will be
read must be recorded.

3.6.4 Computation of Data Record


3.6.6 Read Operation
1. Physical location of Erase and Write coils = 651lsec When the data format has been written as above, a typical
2. Location of Sector Mark slots = 45 JlSec Read operation would proceed as follows (see Figure 3-4).
3. Aiignment of Sector Transducer = 10 Jlsec
4. Sector jitter and C.E. cartridge variance =20 Ilsec 1. Detection of Sector Mark indicating the beginning
5. Preamble for synchronizing = 61lsec of the desired sector to be read.
6. Speed variation = 1%
7. Nominal time per revolution = 40,000 Jlsec 2. Wait 102 Ilsec, then enable Read Gate, thereby
8. Nominal time per sector = 40,000 Jlsec/n reading the zeros from the preamble and syn-
(Where n = number of sectors) chronizing the separation circuits.

3-4
SECTOR MARK
SM IN) SE~~~~+~tRK

~ \\: ~
~111111111~DATARECO~\~/'%FOR/I~llllll~
1% FOR
SPEED
I ERASE
; ZONE 16S,u SEC.)
(61 Jl SEC) (4804 JJ,SEC.I
SECTOR
SPEED ERASE
ALLOWANCel ZONE (65 J.l SEC.)

SEC.I,
ALLOWANcE I
150 Jl \ \ SEC.) I
VARIANCE ISO J.L SEC.)
(20 Jl I
___-+.'___
-t r651lSEC DATA" ON
WRITE GATE AND WRITE I_S5IlSEC
-I.....___
rl------------~\ '~(-----~
• ERASED AREA

::--'02J.lSEC~
r.:"..,.,.,..,...---~\ r--.,
READ GATE ON
I PREAMBLE MUST BE
I MINIMUM OF 6 IlSEC READ GATE OFF AT
END OF DATA RECORD
I
, C-RANGE IN WHICH READ
GATE COULD BE OPEN

I
I
SECTOR MARK
SMIN) SECTOR MARK
SMIN+ll
·:~::~nv;~a;::~i~i::':!:a 8.1d -C M"INIMUM PREAMBLE (6 P. SEC)
2IJ Il sec. in postamblo.

SUMMARY:
1. Preamble consist of all zeros concluded by a single one.
2. Write and Erase Gate turned on together - 65 /1sec after SM(NI.
(25 /1sec with high density).
3. Start writing preamble concurrent with Write and Erase Gate.
4. Continue writing zeros until 65 /1sec SM(N+1); then turn off Write
and Erase Gates (25 /1sec with H.D.)
5. Read Gate open 102 /1sec after SM(N).

[CAUTION]
After a head select or the termination of a write operation, allow 50 f1Sec for read
amplifier recover; this may be wholly or partly overlapped with other delays.

Figure 3-4 DATA FORMAT

3. If at least 6 /1sec of zeros followed by a single one bit 3.8 INPUT GATES
is detected, then the preamble has been properly read
and the next bit is the first data record bit. The Series 30 disk drives use a 380 type NOR gate as the
input circuit. This integrated circuit is from the Uti logic
4. Disable Read Gate after reading the last bit of the family and because of its circuit structure has a higher
Data Record. input threshold in the "low" logic state than most com-
mercially available DTL of TTL circuits. This assures a
3.7 DRIVE CAPABILITY OF OUTPUT LINES higher noise margin on all input lines. In addition, the
380 input circuit loads the signal transmission lines with
Read Clock, Read Data, Sector ~.~ark and Index Mark lines significantly less input current, causing a lesser amount of
are driven as shown in Figure 3-5. All other output lines local reflections on the line in a "Daisy Chain" con-
are driven by the circuit shown in Figure 3-6 figuration.

IN44!14

">1-_..-0 +3.5V
FROM .IJlF
INTERNAL
LOGIC

S5S TYPE DTL


POWER GATE
0.47 pH FOR READ CLOCK READ a
DATA: IpH FOR SECTOR a
INDEX MARK
LOGIC" LO"OUTPUT LEVEL: MAX. + O.!5V i) 9!5MILLIAMP. SINK CURRENT
LOGIC "HI" OUTPUT LEVEL: MIN. + 3.2V WITH EXTERNAL PULL-UP RESISTOR

I
Figure 3-5 OUTPUT DRIVER CIRCUIT OF READ CLOCK, READ
'" DATA, SECTOR MARK AND INDEX MARK LINES

3-5
The input of the 380 circuit has to be "pulled-up" in the This collector resistance is installed by terminating the
"High" logic state. For this reason it cannot be driven by the last Series 30 on the buss. Figure 3-7 shows the input
an open collector driver stage without collector resistance. circuit used in the Series 30.

+5V
FROM 10K
INTERNAL
LOGIC TO CONTROLLER
...- ....- - - - - - -....-OR·DAISY CHAIN"BUS

858 TYPE DTL


POWER GATE
LOGIC II LO" OUTPUT LEVEL! MAX, +O.!SV <1>95 MILLIAMP. SINK CURRENT
LOGIC II HI " OUTPUT LEVEL: MIN. +4.5V(I)NO EXTERNAL LOAD CURRENT

Figure 3-6 OUTPUT DRIVER CIRCUIT

FROM
"DAISY ·CHAIN" - - - -....--~---~-......
BUS )O_ _ _...._TO INTERNAL
LOGIC

INPUT CIRCUIT" DAISY CHAIN II VERSION


I.
LOGIC LO" INPUT THRESHOLD: MIN. + 1.4V i NO CURRENT LOAD
LOGIC" HI" INPUT THflESHOLO: MAX, + 2.7V i IBO MICROAMP. MAX. CURRENT LOAD (PULL-UP)

Figure 3-7 STANDARD INPUT CIRCUIT

3-6
SECTION 4

PRINCIPLES OF OPERATION

ADDRE!!!! LiliES (0)


STIIODE ADDRESS REGISTER

RESTOIlE READY TO s!:EKIlt£AD/WRITE

ADDRESs LO.IC ADDRESS ACKNOWLED.E

~~-------------------t-----l L~__________~L=D~.~IC~AL~A~DD=R~ESs~=IN~TE~R~L~OC=K~>
DlfFEIlENCE COUNTER lEEK INCOMPLETE

SECTOR TRANSDUCEft~

~---r----t
/W HEADSr-------------~

DISK--;
_t. ft __
-.'_,. READ AMPLIFIER
L--.,;R:;:E:.::;A::.D-=IIo\:::T:.:;A:.......;~
r-
AND
I IL .....----.----,..----+----t MMRATOR t-...:.II:.;:EA:..;;D;.,.;;;CL:;;Oc.;,C;;,;.K__
II ~ I

. .INDLE ASIEMBLY

HEAD SELECT

\IlliTE DATA AIID CLOCK I


WRITE oATE
I!RME QATE
URln:: PAOneT (OPTIONAL)
I

Figure 4·' SIMPLIFIED BLOCK DIAGRAM OF DISK DRIVE

4.1 GENERAL INFORMATION reading functions. Each major functional part is described
in more detail in the following paragraphs. Normal operat-
The Series 30 Disk Drive consists of those functional units ing sequences for a Series 30 Drive are described in
described in the block diagram shown in Figure 4-1. Section 3.
Together, these units work to facilitate safe loading and
unloading of disk cartridges, to spin the disk at proper 4.2 POWER OFF
speed, to precisely align the read/write heads over a
specified track location, and to perform data writing and With no power applied to the drive, the head load

4-1
solenoid is not energized, and the heads are held away from The top cover of the Model 33F must be removed and the
the disk surface. The heads are down (loaded) only when door opened for access to its cartridge.
power has been applied and disk speed is sufficient to allow
the heads to "fly" properly. [CAUTION]

When power is removed from a disk drive, although the Ensure that power is off, disk rotation is stopped,
heads may be lifted (unloaded) they could be left in a and that the heads are at the track (cylinder)
position over the disk other than fully retracted at "0" location prior to opening the Model
cylinder "0". If the disk were to be removed under these 33F's door closure.
conditions, the disk andlor heads could be damaged. To
prevent this, the door on the Model 31 is locked whenever 4.3 INITIAL POWER-ON
power is not applied. When power is applied, the heads are
moved to cylinder "0" before the door is unlocked. On The externally supplied voltages (±15 volts DC) are
the Model 31 a LOCK flag, visible through the door, monitored by circuits on the J8 PCB. Upon application
indicates the state of the lock. of power, the voltages are below 90% of their rated
values, and a "Voltage Error" signal is generated. This
The door lock, with its LOCK flag interlock on the signal goes to the J9 and J10 PCB's. J10 circuits activate a
Model 31, can be manually bypassed when the door must WR ITE CHECK condition to prevent any data writing
be opened without power applied by following the pro- activity. J9 circuits activate the start·up delay network to
cedure given below: produce a load-run RESET signal. This condition continues
1. Remove top cover. until 70 msec after the end of any voltage error signal, to
ensure that the supply voltages are within tolerance. The
2. Place the head carriage to the rear-most location, start-up delay signal is also taken through the J8 PCB
over Track O. where a -SERVO DISABLE signal is generated to prevent
head motion during power transients. From J8, the delay
3. With a thin rod placed against the bail holding the is also sent to J2 PCB as a SERVO HOLD signal used to
door locked, pull the bail toward the right hand generate SEEK INCOMPLETE status and INITIAL RESET.
side of the machine. See Figure 4-2. INITIAL RESET sets the Address Register, the Subtractor,
and the Difference Counter circuits to their cylinder "0"
4. When the bail has released the door the LOCK flag status. Fina"y, this sequence is also initiated anytime
wi" be lowered and the door can be opened. either of the supplied voltages falls more than 10% below
its rated value.
5. Hold the LOCK flag in its down position to
remove or insert a cartridge. The +5 volt supply is derived from the +15 volt input using
a regulating circuit using zener diodes. The circuit is located
on the J8 PCB, with the current handling series pass
transistor being located on the heat sink.

4.4 START-UP AND SPEED CONTROL OPERATION

The Model 33F performs this operation with power up.


The Model 31 must have the power applied and disk
cartridge properly loaded. (See Timing Chart Figure 4-3,
Flow Chart Figure 4-4 and J-g Schematic)' Sequence of
explanation:

1. Load-Run Reset line initiates Restore.


2. Power to motor.
3. Lock Door.
4. Count Index pulses.
5. Set H.S.F.F.
6. Reset H.S.F.F., Load Heads
7. Control.
8. Enable 1/0 lines.

The Load-Run Reset line wi" go LO when the switch is


placed into the Run position causing a Load-Run Reset.

The spindle motor circuit is completed through the resistor,


located on the heat sink between the terminals marked
"u" and "T".
Figure 4-2 DOOR LOCK MECHANISM, MODEL 31 A spindle rotation sensing circuit on J-9 keeps the door of

4·2
..\(
Load/Run Switch (J9)
~\

Initiate Restore (J2-L66) Note 1 --J~oc- n


.L._ _ _ _ _ _ _ _ _ _ _ _ _ _ "t ~"~----------------------------------
- - Ir------\.'(
Start-Up F.F. (J9)
\~~------------------
Binary Counters Reset (J9)
~~------------------------~~~~C~----~----
Binary Counters Adv (J9) _ _~~~11I1I11150KHZPUls:.~)IIII!l1I1I1I1I11I111I1111I11I11I1I

I~'i r - - - - ,depends on
~~I _ _ _ _ _ _ [§Q.lS.H~e!'~sount
High Speed F.F. (J9-B68-5)
----------~\'~(--------~

Heads Loaded F. F. (J9-B68-8) ';.\ \\


r\
Head Load 0.5. 700 ms (J9-K17-6) Vi Id' ~~

Index Pulse (J9-F46·11) Note2~~~~'------1nL.-_ I I


Pulse Number 1281 I
I Index Pulse Number 10241
Index Delay F_F. Note 3 _ _ _ _ _ _ _ _ _ _ _ _ _ ' _ _~~IL._ _...j~I'A_ _.....v.<~i..__ _ _

Note 4 _______________________________________......~ ~
Index/Clock Sync

Note 5 ___________________________________________-\. I
Speed OK F.F. l't--l
Note: If Binary Counters reach 2048 or greater, the heads are unloaded and Spindle Speed OK F.F. is reset.
Notes:
1. Load/Run Reset Line Going Low Causes Load/Run Reset.
2. Index Pulse when Spindle at sufficient RPM to allow separation of Index Mark.
3. Index Delay F_F. set with 1st Index Pulse after fall of Start·Up F.F. and reset with 1st 100 KHz pulse after set of Index/Clock Sync F.F. (variable width 5 to 20}J'sl.
4. Index/Clock Sync F.F. set with 1st 50 KHz pulse after set of Index Delay F.F. reset with 1st 50 KHz pulse after reset of Index Delay F.F. (set for 20 psec).
a) Used to strobe binary counter output, reset binary counters, set High Speed F.F. set Speed OK F.F.
5. Set 1st Time Binary Counters (Notes 1, 2 & 3) are greater than 1999 between Index Pulses with Head Loaded F.F. Set.

Figure 4-3 START-UP SEQUENCE TIMING CHART

the Model 31 locked whenever the voitage across the Since the counter was at 1024 when the Start-up F F was
spindle motor is one volt or more. This condition exists reset, the count will be greater than 2048 at the end of
when power is applied to the motor through the Load-Run the next revolution when it is strobed and reset at Index
switch or when the motor acting as a generator slows to a time, The High Speed FF will remain set for the next
stop in the Load condition. revolution. At the next Index time the count will be less
than 1999 as the disk is rotating well above normal
As the spindle rotates the Sector and Index marks are speed. The High Speed FF will be reset, causing the disk to
detected and amplified. The spindle motor will shortly begin to slow down. At the same time the Heads Loaded
reach sufficient RPM to cause separation of the Index FF changes state, triggerin'g the Head Load as, and
mark from the Sector marks. Sector mark pulses are supplying holding current to the head load solenoid. When
directed to the binary counter on J9. the disk speed falls below 1500 RPM the High Speed FF
sets again, and the Speed OK FF sets. The High Speed FF
A count of 128 enables the next pulse to set the High continues to be set and reset as necessary to maintain
Speed FF. At the following Sector pulse, the High Speed proper speed. If the disk should ever slow to the point
Delay FF sets, causing the motor drive circuit to connect that a count of 2048 was reached, the heads would be
a 4 Ohm resistor in parallel with the resistor between unloaded.
terminals "U" and "T", increasing the current and acceler·
ating the motor to high speed. Speed control is performed by checking the number of
50 KHz pulses counted from one Index pulse to the next,
Index pulses are now counted until a count of 1024 is and turning on or off the increased motor drive current as
reached which will reset the Start-up FF. This causes the required. The counter output is decoded to produce a
counter input to change from Index pulses to 50 KHz signal that is true for a count greater than 1999. At Index
pulses. The Index Delay FF is no longer held reset, and the time the High Speed FF is set if the signal is high, and
speed control circuits begin to operate. Note that the reset if it is low. The following Sector pulse causes the
counter is at 1024 when this happens. Motor Drive Delay FF to assume the same state as the

4-3
START-UP SEQUENCE (Board J9)

Switch to Run

Set speed O.K. F.F.


Enable File Ready

_ _ _Count Index Pulses


in Binary Counters 1, 2, 3

Normal
Set H.S. F.F. Reset H.S. F.F.
Control
High motor current Low motor current
Loop
Set H.S. F.F. High I ncrease Rotation
current to motor Speed

No

Unload Heads
Reset File Ready

Control Mode i.e.,


count 50 KHz pulses, Monitor Count
not Index pu Ises. - - - of Pulses at
Low motor current Each Index Mark

Figure 4·4 START·UP FLOW CHART

High Speed FF, and thereby turn on or off the increased 4.5 INDEX AND SECTOR MARK CIRCUITS
motor drive current.
The Index and Sector Mark circuits supply timing pulses,
Since the Index pulse may occur at a random time with related to the rotational position of the disk; to internal
respect to the 50 KHz pulses, it cannot be used directly circuits and also to the interface. Internally, the Index
to strobe the counter decoder. The Index pulse sets the Mark is delivered to the spindle speed control circuits
Index Delay FF. The following 50 KHz pulse clocks in the (described in paragraph 4.4) once per revolution. The
Index/Clock Synchronizing FF generating the Strobe Index Mark and Sector Marks are delivered to the system
Counter Decode pulse. The next 100 KHz pulse resets controller on two separate interface lines.
the binary counter and the Index Delay FF. The next
50 KHz pulse resets the Index Clock Synchronizing FF. The Index and Sector Mark circuits develop their timing
pulses by sensing physical slots in the hub of the 2315
The Speed OK signal causes the Ready lamp to turn on type disk cartridges. The physical slots are sensed by a
and qualifies all of the I/O lines. These lines are further transducer, called the Sector Mark Transducer. Near one of
qualified by the Unit Select Interface signal. the sector slots is a unique slot, labeled Index Mark slot,

4·4
which orginates a pulse to identify a complete rotation equivalent to a phase sensitive, four phase rectification so
of the disk. that the net current into the summing point is a DC current
proportional to the velocity plus a ripple current. This
The equally spaced Sector Marks are normally used by the
velocity feedback is "E" in Figure 4-7 where:
operating system to format tracks on the disk surface into
sectors and the Index Mark is used to establish the beginn-
E = A' (C.D)+B' (C.D)+A' (C.D)+B' (C.D)
ing of a track. There is a special circuit in the disk drive
that separates the Index Mark from the Sector Marks,
The error due to ripple current is removed by constructing
because as they are supplied by the Sector Mark Trans-
a velocity reference term "F" with an equal ripple content.
ducer, they are indistinguishable.
The reference signal is also shown in Figure 4-7. This
Pseudo Sector Marks are also available at the interface. reference is derived from the position signals and is
These Pseudo Sector Marks are generated by utilizing therefore independent of velocity. (See circuit diagram for
alternate pulses of the 100 KHz crystal oscillator. These J1 PCB).
pulses are used to control the spindle speed (paragraph 4.4),
and may also be utilized to generate sector formats. When carrying out a Seek Operation the Position term
F .E.T. is switched off and, depending on direction, either
4.6 SERVO OPERATION the two forward or the reverse F.E.T. is switched on. The
velocity of the carriage is controlled by the speed incre-
Reference Voltage ment terms which are gated into the summing point via
three F.E.T.'s. These F.E.T.'s are directly controlled by the
output of the Difference Counter. The first speed incre-
ment has maximum attenuation and is active whenever a
directional F.E.T. is on. The second, third, and fourth
speed increment F.E.T.'s parallel the first speed increment
attenuation and, when on, will decrease the attenuation of
Figure 4-5 GENERAL SERVO SYSTEM the reference voltage, allowing more velocity. Thus, if the
differentiated position waveform (at J1-TP3) is monitored
Figure 4-5 shows a general servo system. Polarity and during a long seek the waveform shown in Figure 4-8 is
amplitude of motor current is determined by the difference observed.
between the Reference Voltage and the Feedback Voltage.
The source of reference and feedback voltage is the position Until the Difference Counter is advanced to 255 (incre-
transducer. This transducer, when fed with a 50 KHz mented at each track by the com mutating logic) the
triangular voltage waveform as a carrier, will develop a servo imposes constant velocity control on the positioner
modulation on the 50 KHz waveform as shown in with four discrete velocities depending on the number of
Figure 4-6a, which after demodulation, results in the tracks still to go.
position signal shown on Figure 4-6b, constant velocity
assumed. The difference = 0 condition (Difference Counter equal to
255) occurs at 3/8 of a tra,ck still to go. At this time the
Position term control F.E.T. is switched on. The inputs to
the servo are now the velocity feedback term A: and the
position sine wave A . The servo now behaves as a classical
Inphase Oulphase Inphase Outphas.
positioning servo, in other words, the servo "locks on" to
Figure 4-6a TRANSDUCER SIGNAL ENVELOPE the null on the position envelope. If, due to vibration or
(MODULATED) any other cause, the positioner is deflected from its true
track position the position sine wave (A) becomes non-zero
which creates a force to the motor placing it back on its
null.

The remaining circuit on the J1 PCB is the Motion Indicator


Level, which gives a low output at pins 14 and R only when
the positioner has been stationary for the preceding 30
Figure 4-6b TRANSDUCER SIGNAL (DEMODULATED) milliseconds. This signal is used to detect motion or the
lack of motion during a Seek or Restore Operation.
Figure 4-7 shows position signals "AU and "B" together
with the inverted sine waves "A" and "8". These four
signals are differentiated by CoR networks) and fed to a
summing point via four commutator F.E.T.'s. The four 4_7 ADDRESS ARITHMETIC AND
differentiated waveforms are also shown in Figure 4-7 and TRACK SELECTION LOGIC
have an amplitude proportional to carriage velocity, regard-
less of direction of movement. The address arithmetic and track selection logic receives
a binary 8-bit cylinder address from the controller and
The commutating signals C and D are derived by summing supplies decoded head positioning information .to the
and squaring the A and B signals. This commutation is head positioning servo circuit.

4-5
Fwd. _ _ Reverse _ _

Position
A _ _-'

A _ _--.

Periodic Position Signal (after demodulation


of 50 KHz carrier)
B

:r~A'B=C----.

:r~ A'B=D====:~
Commutating Logic Signals
c·B
'C·B _ _..J
C·D _ _ _..J
C'D _ _ _ _..J

A'

A'
Periodic Position Signals Differentiated

B· _ _..J

Reference signal at summing point TP-7


Derived from position signals

Velocity term at summing point TP-7


Derived from differentiated signals through commutation E

*the J~ symbol designates a summing and squaring function

Figure 4-7 POSITION TRANSDUCER SIGNALS TIMING RELATIONSHIP ONLY

To derive head positioning information. an address register the heads are in position at the new track address. As the
and two counters are employed. The address register stores difference counter increments, it also changes velocity
the track address at which the heads are presently located instructions, such that the head motion is rapid at the
(existing address). The new address is held on the interface beginning and slower as the correct track is approached.
lines and is subtracted from the existing address by the An absence of head movement when the difference
first counter. The difference is then entered into the seconCi counter is not at its pre-determined value indicates a
counter. Contents of the second counter, called the Seek Incomplete, which is fed to the interface.
difference counter. are then decoded and used to indicate
the direction in which the heads are to be moved and the When the difference counter is loaded, the address register
speed at which they are to move. accepts the new address from the interface lines and the
old address is destroyed. The storage of the new address
As the heads move, each track centerline is detected by triggers the Address Acknowledge signal.
the position transducer output. The difference counter is
incremented at each of these centerline detections. A pre- If a Track Address cannot be executed, because it is greater
determined value in the difference counter indicates that than 202, a Logic Address Interlock is generated and no

4-6
F.F.1 is set and enables a Strobe of the Difference
Deceleration
Initial Counter. With a change in Cylinder Address, the Position
term goes false and any other conditioned speed incre-
ments true. The Difference Counter Strobe also sets the
Forward/Reverse F.F., on J2, which causes the head
carriage to move under control of the Servo circuits.

I
I
Loss of Position term enables head movement and Pseudo
: Differ!nce = 0
Motion Injection. The Seek F.F. is set with position
I term false and motion, as long as Restore F.F.1 is reset.
Difference = 1
The Seek F.F. places the Ready for Address and the
Ready to Seek, Read/Write lines false.
1
1 Sequen ce F. F.3 is set wi th the cI> 1 followi ng the set of
Differince "" 31 F.F.2. The next cI> 2 pulse will reset F.F.1, enable Address
Acknowledge Interface line (or Logical Address Interlock)
Figure 4-8 DIFFERENTIATED WAVEFORM (J1-TP3)
and load the Address Register with the new address.
F.F.2 and F.F.3 are reset at the fall of this cI> 2.
head motion takes place.
With the Difference Counter at less than 255, the Servo
When a Restore command is present, it takes precedence will cause the head carriage to move at the correct
over Track Address inputs and causes the heads to with- velocity and, through the commutating logic, will provide
draw to track O. "Servo Logic Control level "e'" and "Servo Logic Control
'D'." These logic levels will cause the Difference Counter to
4_8 HEAD POSITIONING/SEEK OPERATION Advance by one as each track centerline is passed.
(See Figures 4-9 and 4-10, Schematics J1, J2 and J3)
When the Difference Counter has advanced to "255" (all
Positioning of the head carriage is accomplished by the outputs high) the Position term is made true, Pseudo
head positioner assembly under the control of a dual mode Motion Injection is set false and the Settling One Shot is
velocity and position servo circuit. The velocity and allowed to trigger. The Settling One Shot pulse will clock
position servo circuit applies voltage of proper polarity the Seek F.F. which enables the Ready to Seek/Read/Write
and magnitude to the dc servo motor contained within the line thus completing the Seek Operation.
head positioner assembly.
If "Motion Indicator Level," from the J1 Servo board,
Sequence of explanation: should go false, indicating no motion, while the Seek F.F.
is set, the Seek Incomplete F.F. is set.
1. Start Seek
2. Sequence F.F. 1
3. Sequence F.F. 2
4. Head Movement
5. Sequence F.F. 3 4_9 READIWRITE OPERATION (See Schematic J10)
6. Advance Difference Counter
7. Stop Seek Head Select
8. Seek Incomplete Head selection is based on a three level principle, with one
head always selected. The not selected head is at approxi-
At the beginning of a Seek Operation the Address Register mately -1 V. The center tap of the selected head, with write
(J3 schematic) contains the address of the head's present gate false, sits at approximately +1 volt. When write gate is
location. The new address, in absolute form, is on the true the center tap of the selected head is at approximately
interface lines. An Interface Strobe pulse will begin the +14.0 volts.
Seek sequence. The cI> 1 and 2 pulses from the two phase
clock generator (J3 schematic), are derived from the Write
100 KHz clock. The incoming Data and Clock pulses are fed to the Write
F.F. so that Data and Clock pulses become head current
Sequence F.F. 1, on J3, is set with the first cI> 1 after the transitions. The Q and 0: outputs of the Write F.F. are fed
Strobe and enables the Address Register input gates. The through separate drivers to the ReadlWrite winding of
new address is checked for validity - any address less than both heads. Write Current flows in only that head whose
203 is considered valid. The new address is compared with select driver is at +14 volts.
the present address, contained in the Address Register, and
the results of the comparison are present at the output of Erase
the Subtractor. A carry from the Subtractor indicates When the Erase gate is true, through the Erase interface
forward motion~ line or the 10 ohm resistor to the Write Gate line, the
Erase driver allows current to flow through the erase coils
Sequence F.F. 2, on J3 r is set with the first cI> 2 after of the head selected for write.

4·7
100 KHz CiockJ3

<1>1 J3

<l>2J3

Strobe P2/P5-SS

F.F.1J3

F.F.2 J3

F.F.3J3
______ ~r-l~ ____________________

Enable New Address Gates J3

Strobe Difference Counter J2


______ ~n~ __________________________
Load Track Address Lines into Address Reg J3
________ ~n~ ________________________
Provide Address Acknowledge J3
________ ~n~ __________ _________ ~

Set Fwd/Rvd F.F. and Speed Increments J2

Ready to Seek/Read/Write J2 ~ __________~------~r-


Pseudo Motion Inject J2

Settling O.S. 7 ms (J2)


(C.D) L
Difference Ctr @ 255 (11111111) J2

Figure 4-9 SEEK OPERATION TIMING CHART

Read (970 nanoseconds at 720 KHz). The Data Separation F.F.


The output from the selected head winding is amplified is set on the trailing edge of this transition and reset on the
and clipped. Pulses are generated on both transitions of trailing edge of the One-Shot. The result is that the Data
the clipped signal; these pulses have a width of 100 ± 50 Gate on J10-TP5 starts at the trailing edge of a clock pulse
nanoseconds, and are separated into data and clock pulses. and extends for 70% of the entire bit cell time. Any pulse
occuring during this Data Gate On time is transmitted to
Data Separation the interface as Read Data, the remaining pulses are
I The following applies to the Standard Transfer rate of transmitted as Clock pulses.
781 KHz and may be directly applied for a transfer rate
of 720 KHz. With either high density option two one-shots, a long and a
short, and a one's trigger is added. These additional circuits
The leading edge of the first transition read triggers the provide a data gate at J10-TP5 which is shorter if the
Data Separation One-Shot which is set at 900 nanoseconds previous bit cell contained a data bit one. The shorter data

4-8
Set 8 Bit Address Provide Address
on Interface Lines Acknowledge

Set F.F.2 Strobe


Difference Counter Note 3 Set Seek
Set Fwd/Rev F.F. Note 4 Incomplete if
Position Term False Note 5 Seek F.F. Set
Ready to Seek,
Read/Write False Reset F.F.2 & F.F.3
ondition Settling O/S Head Positioner
Set Seek F.F. Circuit Will
Increment Difference
Cnt on Each
Track of Movement

Invalid Address
Set F.F.1 Prohibit:
Enable Address Gates Strobe Difference
Perform Subtract Note 2
Counter
Condition Fwd/Rev
Address Req Load
Address Acknowledge
Enable:
Set Position Term Logical Address
Set F.F.3
True Enable Settling Interlock
Load Address
O.S. 7 m.s.
Lines into Address
Register

Clock the
Seek F.F.
Enable Ready to
Seek/Read/Write

NOTES:
1. Strobe ignored if Ready for Address is false - If Restore is True when Strobe is applied, the Restore sequence will be
executed, status of Ready for Address is ignored for Strobe of Restore command.
2. Binary subtract (A + B= E) carry is used.
3. Output of Difference Counter when in Ready for Address = 11111111. Speed increment determined by distance to be traveled.
4. Fwd set by carry from high order position.
5. Pseudo motion injection provided to prevent false set of Seek Incomplete while Head Positioner is getting into motion.

Figure 4-10 SEEK OPERATION FLOW CHART

gate allows for the natural phenomenon of pulse shifting. A Load·Run Reset, is required to reset the Write Check F.F.
All functions are disabled while the Write Check F.F. is set.
Write Check
A true Write Check and a false File Ready indication will Note: A voltage down condition will cause a Write
be presented to the interface when any of the below listed Check indication only for the duration of the
conditions are present. low voltage condition. The Write Check F.F.
is not set.
1. Voltage supplied is down to a nominal 13.5 volts.
2. Write Current without Write Gate 4.10 LOAD/RUN RESET (See SchematicJ-9)
3. Write Gate and no Write Current
4. Write Current through both heads The Load-Run Reset signal is generated by a voltage error
5. Erase Current without Erase Gate signal, the Power-up Delay circuit or by the Load-Run
6. Erase Gate and no Write Current switch being switched into the Load position (with a
7. Erase Current through both heads cartridge loaded). The Load-Run Reset signal places the

4·9
flip flop circuits in the speed control system into their from the One Shot will Reset the Seek Incomplete flip/flop
start-up, resets the Write Check F F on J-10, sets the Write and the Seek flip/flop, and also set Restore F.F.1 and
Protect FF if this option is installed, and causes a Restore Restore F.F.2. Pseudo Motion is brought true by the loss
operation. of the Position Term.

4_11 RESTORE OPERATION Restore F.F.1 causes the Address Register on the J-3
board and in turn the Difference Counter on the J-2
A Restore Operation is initiated by a Power-Up Reset board to be set to the cylinder "0" state. This is
(Servohold), a rising or a falling edge of the Load-Run accomplished by inhibiting the track address input gates
Reset signal, or by the Restore and Strobe interface lines. on the J-3 board while the Address Register is being
See Figure 4-11. clocked. The output from the Subtractor, on the J-3
board, is all "1's" (HI), without a carry, because of the
Refer to the timing chart Figure 4-12 and J-2 Schematic. inhibited track address input gates. The Subtractor output
The Initiate Restore pulse will cause the Restore One Shot: is gated into the Difference Counter on the J-2 board and
16 ms to fire, causing its output to go LO. This LO output is double inverted because of the Reverse condition (Lack
of Subtractor carry). The Difference Counter Strobe
,....-~u~--.., places the Subtractor's output into the Difference Counter,
ServOhold ..J setting its outputs HI (position condition). Restore F.F.1
also:
Initiate Restore
__________n L ______
1. Sets reverse and 1st speed increment.
2. Sets position term false.
Load/Run Reset 3. Sets 2nd, 3rd and 4th speed increments false.
4. Inhibits the Difference Counter advance pulse.

Initiate Restore
~~ _____ _____ n~
Restore F.F.2 inhibits the set of Seek Incomplete FF and
the "Ready for Address" line .
Restore Line ..J With the above conditions the head carriage is being
moved in its reverse direction at the 1st speed increment .
Strobe ..J This motion will continue until the head carriage is
stopped by the Track "0" stop. The door remains locked
during this operation because of the head in motion line
11 from J-2.

Lack of motion detected by J1 P.C.B., with Restore


F.F.2 set causes Restore F.F.1 to be reset. With Restore
F.F.1 reset the Settling O/S 7ms is fired which clocks
F.F.1 Note 1 ..J Restore F.F.2 completing the Restore Operation.

4.12 SECTOR COUNTER


F.F.2 Note 2

____ r1~ __________ A five position. binary counter which is reset to all zeros
by the leading edge of the sector mark following the index
F.F.3 Note 3
mark, and advanced with the leading edge of each sector

Address Acknowledge
______ n~ _________ mark.

This counter is located on the J8 board, see J8 Schematic.


Initiate Restore
JLJli...--_ _ __
Note: Early production, unmodified, machines maybe
equipped with a four position counter.
NOTES:

1. Set with first CP1 after Strobe. Normally used to enable Address
Register Gates on J3 board.
4_13 DAISY CHAIN
2. Set by first c/>2 after F.F.1 set. Normally used to enable "Strobe
Difference Counter", but this function is also set with Restore
F.F.l-Q or Initial Reset. Enables up to four Model 31 disk drives to be controlled
along a common series interface. Four Select lines and a
3. Set by first CPl after F.F.2 set. Normally used to provide four position selector plug are provided.
"Address Acknowledge" and "Load Address"; however, "Load
Address" function has been set with "Restore F.F.1-o. or
"Initial Reset". All internal input line resistive termination is removed. The
resistive termination must therefore be common and be
Figure 4-11 INITIATE RESTORE TIMING CHART installed on the last machine in the series interface.

4-10
INITIATE RESTORE Jl
RESTORE O. S. ..J I
!--16m.--t

RESTORE F. F. I ..J I
RESTORE F. F. 2 ...J
SEEK INCOMPLETE
-,
REVERSE AND 1ST SPEED ...J I

POSITION TERM
-,
MOTION INDICATOR NOTE I

TRACK "0" STOP


________...al 30 m. I
NOTE2 ________________________________. .r;:;1~ ___________
SETTLING ONE SHOT
7m.

NOTES:
1. MOTION INDICATOR LINE HIGH WHILE HEAD CARRIAGE MOVING TOWARD TRACK "0" STOP
AND FOR AN ADDITIONAL 30 MILLISECONOS.
2. RESTORE F.F.2 lAND SEEK F.F., NOT SHOWN) IS RESET BY SETTLING ONE-SHOT PULSE
THEREBY COMPLETING RESTORE OPERATION.

Figure 4-12 RESTORE OPERATION TIMING CHART

4-11
NOTES

4-12
SECTION 5

MAINTENANCE

5.1 GENERAL INFORMATION


AREA ACTION
The Diablo Series 30 Disk Drive is designed to greatly
Read/Write Heads Clean and inspect for scratches
reduce maintenance and repair procedures, by virtually
and build-up of oxide
eliminating those components usually associated with
mechanical wear. The design has resulted in the removal of
Carriage Rail Clean and inspect. Apply two
all potentiometers, belts, pulleys, and other mechanisms
drops of oil on each of the 2
normally requiring frequent field service and/or adjustment.
wicks only if dry.
All components are used well below their design limits, and
moving components are controlled electronically with the
Spindle Assembly Clean and inspect the magnetic
minimum amount of mechanical hardware.
ring. Magnetic particles may be
removed using adhesive tape.
5.1.1 Maintenance Philosophy
The objective of maintenance is to provide maximum
Base Plate and Clean and inspect for loose
utilization of the machine with minimum down-time.
Covers hardware.
Unless a preventive maintenance operation increases mach-
ine availability it is unnecessary. Properly functioning
Air Filter Replace
equipment is best left alone. In the event of a problem
isolated to the drive, field maintenance philosophy is
Figure 5-1 PREVENTIVE MAINTENANCE
"on-line diagnosis; rapid off-line repair, readjustment, and
checkout; then back on-line for verification of perfor- 6 MONTH INTERVAL
manc\!". Should a repair become necessary, the machine's
modular design minimizes down time by allowing the
defective section to be worked on without disturbing the Head Cleaning
the other sections. The semi-annual preventive maintenance Clean the read/write heads with 91% isopropyl alcohol
session on the Series 30 is comprised of visual inspection (or equivalent) using a lint free wiper to remove any
and cleaning. Do not alter any adjustment on equipment residue. The complete removal of all contamination,
that is performing at a satisfactory level. including fingerprints, is mandatory.

5.1.2 Visual Inspection Head Positioner Lubrication


Visually inspect the machine. Look for corrosion, dirt, Refer to Figure 5-4. The lubrication wicks on a Series
wear, cracks, binds, loose wiring connections, loose hard- 30 Disk Drive Head Positioner require only a small
ware, etc. Noting these items and taking appropriate action amount of lubrication to distribute a thin film of oil to the
will usually result in minimizing if not preventing future rack and pinion. TWO drops of oil, Diablo PIN 70243,
down-time altogether. should be applied ONL Y \IIIhen the wicks appear to be dry.
To check for dryness; slide a fingernail over the wicks. If a
5.1.3 Cleaning shiny residual film appears on the fingernail no additional
Cleanliness is important in disk storage machines. The lubrication is necessary.
clearance between the read/write heads and the disk
surfaces during operation is measured in micro inches. [CAUTION]
Even slight accumulations of dust or dirt can produce
contact between head and disk, and cause damage. WICKS MUST NOT BE SATURATED WITH OIL!
Over oiling can cause the recording disk and the
read/write heads to become contaminated with
oii~ resulting in catastrophic head crashes.
5.2 PREVENTIVE MAINTENANCE
Air Filter Replacement
Operating the disk drive in a normal office environment The air filter is located on the bottom front of the
on a one-shift basis generates a need for preventive machine, below the front panel door behind the grill.
maintenance at six month or 1000 operating hour in- It is not necessary to remove the drive from its rack
tervals. Operating the drive in a high dust environment, mounting if it can be slid out on the rack to gain access
as well as frequent cartridge exchanges will shorten the to the bottom.
preventive maintenance interval.
1. Turn off all power to the drive.
5.2.1 Preventive Maintenance Action 2. If rack mounted, slide the driye out. If not rack

5-1
AIR FILTER AIR FLOW DIRECTION
ARROW ON FILTER
ELEMENT

Figure 5-2 AIR FILTER REPLACEMENT

mounted, remove it from its mounting and place 4. Reassemble the unit. When reinstalling the brushes,
it on its side. ensure they are installed in the same holder as
3. Refer to Figure 5-2. Loosen the two "filter removed. If new brushes are to be installed, ensure
screws" to release the filter clamps. the brush curvature matches the commutator
4. Remove the old filter, and note carefully how it curvature.
was oriented. The new filter must be installed
as shown - label showing, and the arrow pointing
toward the rear of the machine. (the plastic 5.3 DIAGNOSTIC TECHNIQUES
foam screened side must be toward the grill
opening). The filter element is Diablo PIN 15170. 5.3.1 Error Analysis
5. Retighten the two "filter screws", and check the The modular design of the Series 30 Disk Drive allows for
filter for proper seating. easy exchange of suspected subassemblies. Refer to the
6. Return the drive to its operating position. Interconnection Diagram in Section 7.

Head Positioner Commutator Cleaning If the head positioner is erratic in operation, the problem
Extensive head positioning may develop a carbon build-up may be due to a defective component in the J1 PCB, or a
in the head positioning motor from brush wear, and cause dirty motor commutator.
overshoot or oscillations of the positioner due to poor
brush-commutator contact. Every 18 months, or oftener as Addressing errors or Restore failures are probably due to a
required, check the brushes for wear and the commutator failure in the J2 or J3 PCB.
for carbon build-up.
All data handling circuits are on the J10 PCB. A failure in
1. Remove the bottom rear cover of the drive, and data handling would normally be caused by a failure on the
the bottom plate of the head positioner motor. J10 board, in the read/write heads, the head cradle, or on
2. Remove the motor brushes, marking each brush the recording disk.
and holder for the later return of the same brush
to its holder exactly as removed. The functions contained on the J8 and J9 boards are
3. Clean the commutator with a small brush (such as shown on the Interconnecting Diagram. Here again, board
a toothbrush) and isopropyl alcohol. If necessary, replacement should resolve many problems.
use a wood type toothpick to remove carbon
from the commutator gaps. There are a number of power transistors located on the

5-2
Heatsink assembly. These are used in solenoid and motor Diablo Customer Service should be contacted.
drive circuits.
5.3.5 Field Testers & Test Alignment Disk Cartridge
5.3.2 Data Collection (C.E. Pack)
Disk system problems are frequently resolved by analyzing Diablo offers two Field Testers to aid in troubleshooting
error patterns. To obtain an error pattern a comprehensive and alignment of the Series 30 Disk Drive. One, the
record of troubles must be maintained and analyzed. The Model 31 Exerciser. will control the drive in the perfor-
following error patterns may appear: mance of basic Seek and Restore operations. The other, the
Model 500 Programmable Tester, will control the drive in
1. Errors which transfer from drive to drive with a the performance of Seek, Restore, Read/Write, and Data
particular disk - suspect the disk cartridge. Checking functions.
2. Errors occuring in several disk drives associated
with a particular control unit - suspect the The standard C.E. Pack contains two pre-recorded tracks
control unit. on each side of the disk. Track 100 is an eccentric track,
3. Errors occuring on several disk cartridges written containing 1100 bits per inch. A part of track 100 is
on one disk drive - suspect the disk drive unit. written inward from centerline and a part is written
4. A read error may have been created when the outward from centerline. Read/Write head alignment is
data was written. accomplished when equal aplitudes are present from this
eccentric track signal when read by the tunnel erase heads
A system of disk identification and error data collection is at the standard density. With high density, track 105 is
is encouraged. used and read by the Read/Write coils.

5.3.3 Visual Analysis The Index Mark is adjusted by use of track 095, which is
Inspect the disk cartridge, disk, and disk drive for dirt, or positioned so a time delay of 30 ±5 /.1sec exists between the
clumps of oxide when data handling problems occur. Dirt Index Mark and the fi rst bit. Track 100 is used for sector
and oxide particles can usually be removed by wiping the alignment with the high density C.E. Pack. The standard
area with a clean lint·free wiper moistened with 91 % C.E. Pack is modified to accommodate the high density
isopropyl alcohol. option.

Do not attempt to use a damaged disk or read/write head [CAUTION]


to recover data. A practice of this kind will result in com·
pounding the problems. It is much better to replace a DO NOT allow writing on the bank of tracks
defective cartridge than to attempt to use it in another from 90 to 110 to insure protection of the
drive, which may result in damage to the second drive. pre-recorded tracks.

5.3.4 Troubleshooting 5.3.6 Field Service Aids


The following simplified procedures are to be used to Field Service Aids covering a variety of operating and
determine whether th~ Series 30 is malfunctioning or service problems are regularly prepared and distributed
whether the malfunction is actually being caused by by Diablo Customer Service.
some other reason. During the warranty period additional
troubleshooting or repair should not be performed. Diablo 5.4 REMOVAL, REPLACEMENT, AND ADJUSTMENT
Customer Service should be contacted for servicing assist· OF SUBASSEMBLIES
ance, instructions, or for return of the unit to the factory.
The following text' and figures provide service check,
When an operating difficulty is encountered check the removal, replacement, and adjustment procedures for the
software in the controlling system, the cartridge, and the Series 30 Disk Drive. Unless noted, the alteration of any
operating system control inputs to the Series 3D, verify one adjustment does not affect any other adjustment. The
that all cable connections are made properly. If difficulty text follows the sequence suggested below for a complete
has not been isolated, remove power to the unit and dis- disassembly of the drive. A complete disassembly is seldom
connect the I/O signal cable. Then turn on the equipment required, however, and since the design of the drive lends
power again. itself well to partial disassembly for servicing major
assemblies., the user may excerpt only those portions of
Load a cartridge into the drive and place the drive in the
this sequence of immediate interest.
RUN mode. After the normal start-up delay (about 50
seconds). either the READY or CHECK light should be on
1. Place the drive in the LOAD mode, and remove
and the corresponding output signal on the rear panel
the cartridge.
interface connectors (P2/P5) will be LO (true) if the unit
2. Remove all power, disconnect all interconnecting
is selected.
cables, and move the drive to a clean clear work
CHECK light on indicates low voltage, or trouble in the area.
Write circuits. READY light on indicates that a cartridge is 3. Remove the top cover, elevate the electronics
properly loaded, that the spindle speed is correct, and that frame, and remove the circuit boards. Note text
the heads are "loaded". If neither light comes on, the user precaution on manipulation of the circuit board
may assume that a malfunction exists in the unit, and hold-down clamps.

5-3
4. Remove the electronics frame and rear panel heat 5. One head cable
sink assembly. 6. One each PCB retainer, left and right
5. Remove the "H" frame, the cartridge receiver 7. Power transistors (MJE2955, MJE3055, MPSU01,
assembly, and the air filter. and MPSU51)
6. Remove the sector transducer. 8. Light bulbs
7. Remove the head positioner assembly. 9. PCB extender board
8. Remove the filter circuit board, and the spindle 10. Oscilloscope
blower assembly. 11. Hand tools (long blade screwdriver, Phillips screw-
9. Remove the front panel and door interlock driver, Track "0" deflection tools, and a Torque
assembly, and the base plate. wrench set)

5.4.1 Preliminary Steps List 3. Parts Support


Disk cartridges containing valuable data should be removed This is the highest level of spare parts proVISioning
from the drive prior to any service or repair work being recommended by Diablo Customer Service. This level
performed. The simplest way to accomplish this is to would be appropriate for the self-sufficient customer who
place the drive in its LOAD mode and remove the has a large number of Series 30 Disk Drives.
cartridge normally while power is still applied. Power
should then be removed, with the front panel left open, 1. Additional Items from List #1
and all interconnecting cables and/or terminators dis- 2. Additional Items from List #2
connected. 3. Spindle/Blower Assembly
4. Head Positioner Assembly
The drive can now be removed from its operating position 5. Mother PCB/Heatsink Assembly
(rack mounting or cabinet), taken to a clean work area for 6. Cartridge Receiver Assembly
service, and its top cover removed. 7. Model 31 Front Panel Door Lock Assembly

[CAUTION] 5.4.3 Components/Assemblies Locations


This section contains descriptions and illustrations of major
DO NOT remove power from the drive by removing the components and their location within the Series 30 Disk
power cable. Shut off power at the controlling system. Drive.
All power must be removed before either cable
is disconnected. Baseplate Assembly
A rigid aluminum casting, around which the entire disk
5.4.2 Spare Parts drive is structured. The baseplate itself resets on three
Those users of the Series 30 Disk Drive with a trained resilient shock mounts in the bottom of the Shadow Box
service force may wish to perform their own maintenance. assembly, and provides mounting for the spindle assembly,
In this or similar situations where return of a unit to head positioner assembly, cartridge handling components,
Diablo for maintenance may be judged impractical, the and the sector transducer.
on-site service force should be supported with spare
machines, spare parts, or both. The following three lists Spindle/Blower Assemb1y
of parts, supplies, and equipment represent the three
levels of recommended spares provisioning for supporting
the Series 30.

List 1. Preventive Maintenance


These items should be available to each person servicing
the Series 30 on a scheduled basis. It contains all the
material needed for normal scheduled maintenance.
BLOWER
IMPELLER

1. 91 % Isoprophyl alcohol
2. Lint free wipers
3. Syringe oiler
4. Touch-up paint ::~~ DRIVE _ _- - -

5. Air filter elements


........._ _ ;;;::;;:,~...RUSH
List 2. Corrective Maintenance Items
This list contains all the subassemblies, tools and equipment
that would be required to effectively repair the Series 30 Figure 5·3 SPINDLE/BLOWER ASSEMBLY
almost 100% of the time.

1. One of each PCB This assembly consists of a dc servo motor and shaft, on
2. A Diablo exerciser or tester which is mounted the air blower impeller and a magnetic
3. One C.E. Disk Cartridge (standard or high density) clutch ring for holding the recording disk in place. This
4. One each upper and lower read/write head assembly mounts on the top front of the baseplate.

5·4
HEAD POSITION TRANSDUCER

LUBRICATION WICK

HEAD CARRIAGE

HEAD CARRIAGE
STOPS UPPER
READI WRITE HEADS
LOWER

DRIVE MOTOR - - -.......S','

MOTOR BRUSH HOLDER - - - - - ' - - - HEAD LOADING ARMS

Figure 5-4 HEAD POSITIONER ASSEMBLY

Head Positioner Assembly Door and Cartridge Receiver Assembly


This assembly consists of a head carriage subassembly The front assembly includes the cartridge access door,
that holds the heads, a head position transducer that control panel and the cartridge removal interlock com-
provides feedback to the servo circuits, and a head loading ponents. The cartridge access door constitutes a single
mechanism that lowers or retracts the heads from their subassembly with a linkage to the cartridge receiver that
operational position. Motion is imparted to the head raises the cartridge off the spindle assembly when the door
carriage by a built·in dc servo motor via a rack and pinion is opened.
gear.
CIRCUIT CARDS
Cartridge Handling Components
MOTHER BOARD SERVO SWITCH
JIO, J9 AND J8 HANDLE Includes the cartridge receiver, a cartridge sense micro-
switch, the cartridge door opening mechanism, and two
pins on which the cartridge aligns itself when inserted.

Air Filtering Components


Includes the filter, impeller (mounted on spindle), and
scroll case through which the air travels from the filter
to the cartridge.

Electronics Assembly
CABLE A heatsink extends across the width of the equipment
CONNECTION
enclosure and, together with the motherboard, constitutes
i~~'\-Uv"LOwERthe entire back part of the equipment. On the inside face
of the heatsink panel are power transistor circuits. Parallel
and adjacent to the heatsink is a motherboard to which all

,
circuit card connectors and also the external cable connect-
ors are attached. There are six pluggable circuit cards and
space is provided for four additional cards. The entire
motherboard and pluggable circuit cards can be raised for
~:
ii\:.,.,.'
maintenance access.
F

~
5.5 DISASSEMBl Y/REASSEMBl Y/ADJUSTMENTS

L ODOR AND CARTRIDGE


RECEIVER ASSEMBLY
The initial steps of moving the drive from its operating
position to a work area, and removing the top cover must
be accomplished prior to performing any of the following
Figure 5-5 INTERNAL COMPONENTS sequences.

5-5
5.5.1 Removal of the Printed Circuit Boards (PCB's) Baseplate on the Shadow Box frame.
Refer to Figures 2·4, 2-5 and 5-5. Release the four rear
panel "Motherboard Hold-Down Screws", and release the Note: The rear bottom cover plate must be
Head Lead cable (connected to the J10 PCB) from the removed to gain access to connector P7's
clip on the cartridge receiver. The Electronics Assembly hold-down screw.
may now be raised into its service position. It may be held
in this position by the Motherboard Holding Linkage for 7. Reinstall the Electronics Frame and Heatsink
easy removal and insertion of the 6 PCB's (J1, J2, J3, J8, Assembly by reversing the procedure outlined
J9 and J10). above. No adjustments are required.

Note: Unplug the Head Lead cable before removing Electronics Frame - Heatsink Separation
the J10 PCB. 1. Slide the Electronics Frame up out of the Heat-
sink casting.
The PCB's are held in position by spring loaded retainers. 2. Remove the metal cover on the rear of the
For removal or insertion of a board, the retainer should be Motherboard.
raised no higher than %" above the board edge. If the 3. Remove the eight screws holding the interconnect-
retainer is raised too high its rear tabs could drop too far ing flex cable and Power Plug P1 to the Mother-
into their pivot slots and be bent when the retainer is· board.
released. There are no adjustable components or switches 4. Remove the "C" clips, and slide the Electronics
on the boards. Frame-to-pivot arm interconnecting rod out.
5. Slide the Electronics Frame up out of the Heatsink.
[CAUTION] 6. . Reinstall the Electronics Frame in the Heatsink
Carefully study Figure 5-5. The several PCB's MUST be by reversing the procedure outlined above. No
inserted ONL Y in their proper connector, and MUST be adjustments are required.
always properly oriented with their component
side facing toward the centerline of the machine.
Failure to observe this precaution will result
in damage to the circuit boards, and 5.5.3 The "H" Frame and Cartridge Receiver
will void the warranty. 1. Remove the twelve screws holding the "H" Frame
to Heatsink, Shadow Box, and Front Panel, and
5.5.2 The Electronics Frame (Motherboard) remove the "H" Frame. Remove the screw holding
and Heatsink Assembly the ground straps on the receiver's left hand side.
Refer to Figures 2-4 and 5-5. Remove the Top Cover and 2. Refer to Figure 5-6. Remove the eccentric ("A")
the PCB's as outlined in 5.5.1 above. and pivot ("0") screws on each side of the
cartridge receiver. Remove the four screws ("W")
1. Disconnect the two sets of twisted pair wires going holding the cartridge receiver's rear metal mount-
from the Motherboard to the head position ing bracket to the baseplate.
transducer - at the transducer, and release them 3. Lift the cartridge receiver out of the Shadow Box.
from their clamp located on the Positioner's Exercise care that its rear metal bracket does not
head-loading dashpot bracket. damage the wire bundle behind it.
2. Disconnect the white head positioner motor wire 4. Reinstall the cartridge receiver by reversing the
at the Motherboard. procedure outlined above, and perform the pos-
3. Disconnect connector P3/P4 (one connector) ition adjustment procedure outlined in Figure 5-6.
located on the Motherboard below PCB J9.
4. Remove the eight screws holding the bottom of
the Heatsink Assembly to the Shadow Box (two 5.5.4 The Sector Transducer
on each side, and four along the bottom of the 1. Remove the "H" Frame, Cartridge Receiver and
Heatsink). Air Filter as previously described to expose the
5. Remove the four screws holding the Heatsink to Sector Transducer.
the "H" Frame (two screws on each side). The 2. Unsolder the two interconnecting wires at the
Electronics Frame and Heatsink Assembly is not transducer.
unsupported, and may be placed flat behind the 3. Remove the two screws holding the Transducer to
end of the Shadow Box. The user may wish to the Baseplate, and lift out the Transducer.
stop here, having gained access to the interior
of the drive. Note: These screws are accessible from the
6. To remove the assembly entirely, disconnect the bottom through the air fi Iter compart-
head positioner drive motor's yellow wire at ment.
terminal E, and the grey wire at terminal B on the
Servo Drive PCB on the Heatsink, the grounding 4. Reinstall the Sector Transducer by reversing the
strap going from the Heatsink to the Baseplate at procedure outlined above. When placing the Trans-
the Baseplate, the small ribbon cable connector P6 ducer in position on the Baseplate, make sure it is
at the Heatsink and the larger ribbon cable at seated properly over its two locator pins. Reinstall
connector P7 located under the edge of the the other assemblies necessary to operate the drive.

5-6
PROCEDURE
1. WITH THE DOOR CLOSED (VIEW A) ADJUST 8. WITH CARTRIDGE INSTALLED & DOOR CLOSED
THE CARTRIDGE RECEIVER ASSY. SO THAT (VIEW B) CLEARANCE ® SHOULD EXIST
THE FOLLOWING CRITERIA ARE MET AND BETWEEN CANTILEVER SPRING ®& ACT-
TIGHTEN SCREWS @. uATOR ® CARTRIDGE DOOR SHOULD A
1.1 DISTANCE FROM SPINDLE i TO a.OSE UPON REMOVAL. IF EITHER IS IN-
CARTRIDGE STOP POSTS CD
IS AS CORRECT. TWIST ACTUATOR SLIGHTLY AND
SHOWN. RECHECK ABOVE.
1.2 DIMEN. @§) &. @ ARE EQUAL 9. WITH CARTRIDGE INSTALLED &. DOOR CLOSED
WITHIN .015. (VIEW A) CHECK FOR .015 MINIMUM. CLEAR-
1.3 DIMEN. U &. V ARE EOUAL WITH- ANCE BETWEEN THE CARTRIDGE CONE &.
IN .030. THE DISK HUB (NOT SHOWN - INSIDE CART
2. WITH DOOR CLOSED (VIEW B). WITHOUT RIDGE) BY DEPRE§S.LNG THE CARTRIDGE
CARTRIDGE, CARTRIDGE DOOR ACTUATOR DOOR AT POINT ~. IF THE CLEARANCE
." @ SHALL CLEAR UPPER HEAD @ IS INSUFFICIENT RECHECK STEPS 7 &8,

..
cEo
e
CD
3.
BY CLEARANCE SHOWN.

OPEN DOOR SLOWLY (VIEW C) UNTIL CART-


AND CHECK FOR WARPED CARTRIDGE
RECEIVER OR DAMAGED OR DEFECTIVE
CARTRIDGE.
RIDGE RECEIVER IS AT ITS HIGHEST POINT 1Q. WITH CARTRIDGE INSTALLED &. DOOR
Y1 OF TRAVEL & ADJUST ECCENTRIC ®
en SO CLOSED, (VIEW B), CENTRALIZE SWITCH
THAT CLEARANCE TO SUB FRAME IS® BLADE.ffi)IN HQ..E IN CARTRIDGE RECEIVER
AS SHOWN &. TIGHTEN SCREWS. BASE Q:!I &. TIGHTEN SCREWS S
(") 4. WITH DOOR FULLY OPEN (VIEW C). SLOWLY 11. WITH CARTRIDGE INSTALLED, DOOR CLOSED,
»
:lJ
INSERT CARTRIDGE ©
&. CHECK FOR
CLEARANCE BETWEEN CARTRIDj;1E &.©
<viEW B),& BLADE ®HELD DOWN,CLEAR-
ANCE.SHOWN SHOULD EXIST TO CARTRIDGE.
-I CARTRIDGE DOOR ACTUATOR Qj) AS TO ADJUST ROTATE SWITCH ©AND TIGHTEN
:lJ SHOWN. IF CLEARANCE IS INSUFFICIENT SCREW @.
C FORM DOOR ACTUATOR @ AT POINT 12.ADJUST HEIGHT OF CARTRIDGE DOOR ACT _
G) OF CONTACT WITH RECEIVER AT CD UIlJOR @ TO DIMENSION SHOWN IN ~W-B
m 5. CLEARANCE ® & ®
(VIEW A) SHOULD ( BROKEN LINES) BY TURNING NUTS ~
BE .030 MINIMUM. ADJUST BY LCXJS- KEEPING lOP HORIZONTAL _ LOCK WITH
:lJ ENING SCREWS @ . . NUTS Q])
m
(") 6. INSERT CARTRIDGE & SLOWLY CLOSE DOOR.
IJ1 m CARTRIDGE SHOULD SEAT DOWN COMP-
.:... <:m LETELY &. IF PUSHED FROM FRONT TO
REAR &. SIDE TO SIDE A SMALL AMOUNT
:lJ OF PLAY SHOULD BE FELT. IF NOT RE-
CHECK STEPS 1.1, 1.2 & 1.3.
»
2: 7. WITH CARTRIDGE INSTALLED & DOOR
c CLOSE~VIEW B) ADJUST CANTILEVER
SPRING Y TO EOUALIZE DIMENSION
III @ EE. ALSO CENTRALIZE' OVER ACT-
»
en UATOR ® (VIEW A) &. TIGHTEN SCREWS.13.REFER TO 11120 TO 11125 FOR ELECTRICAL
m ADJUSTMENT PROCEDURES.
»
c
c.. NOTES
c:
en
1. THE PURPOSE OF THE VIEWS ON THIS SHEET IS TO AID IN THE DESCRIPTION
OF THESE ADJUSTMENTS, THEREFORE MANY PARTS HAVE BEEN OMITTED.
-I
s::m E \
-@
.015< .010
2: /
-I
en
-
,
- T __

- - -_J.. __

.015'.010

~--
WITH "H" FRAME AND CARTRIDGE RECEIVER IN PLACE

(A)

-Lr-- ADJUSTMENT WAVEFORM


: INDEX MARK
I d9-TP6 (C)
I

"H" FRAME AND CARTRIDGE RECEIVER REMOVED TO


ILLUSTRATE SCREWDRIVER INSERTION FOR ADdUSTMENT

(B)
Figure 5-7 SECTOR TRANSDUCER ADJUSTMENT

Sector Transducer Adjustment Procedure ducer laterally to position the upper trace first
5. Refer to Figure 5-7 for aid in performing this peak of the Isolated Pulse 30 microseconds
adjustment procedure. This procedure requires a after the beginning of the sweep. Increase
dual beam oscilloscope, an exerciser, a %" blade oscilloscope sweep rate to 5 microseconds per
screwdriver with a 6" minimum shank length, and division for maximum resolution.
a C.E. Pack (alignment cartridge). The Electronics f) Alternately select the two heads, and readjust
Frame should be in its raised position. Connect a the Transducer to locate the first peak of the
power supply, a proper terminator, and the ex- isolated pulse symmetrically around the 30
erciser. microsecond point. Their separation must re-
a) Apply power to the drive in the LOAD mode, main less than 10 microseconds. Excessive sep-
and install a proper C.E. Pack. Switch to the aration indicates a misalignment of the heads
RUN mode, and wait for the READY light. vertically in relation to each other. This con-
b) Trigger the oscilloscope on the leading edge of dition must be corrected before the Sector
the Index Mark, a negative going pulse available Transducer can be correctly adjusted.
at TP6 on PCB J9.
c) Using the Exerciser's controls, position the 5.5.5 The Head Positioner Assembly
Read/Write heads over pre-recorded track 095 1. Prepare the Series 30 for disassembly as previously
(hi-density option machines use track 100). described. Raise its Electronics Frame Assembly
Adjust the oscilloscope to produce the lower into the service position, and remove all six PCB's.
trace shown in Figure 5-7C. Remove the disk cartridge if installed.
d) Observe the signal at TP2 on PCB J10. It 2. Disconnect the two sets of twisted pair wires
should be similar to that shown as the upper (Wht/Blk, and Yel/Blk) at the Position Transducer,
trace in Figure 5-7C. the two positioner motor wires (Wht and Yel) at
e)· Refer to Figure 5-7A and B. Insert the screw- the Motherboard and Heatsink, the rotary trans-
driver as shown to engage the adjustment former cable (Wht/Blk twisted pair) plug P8
screwhead of the transducer. Adjust the Trans- located under the transformer plate, and the red

5-8
E UPPER HEAD CLAMP
SCREW

Figure 5-8 HEAD POSITIONER ADJUSTMENTS

and orange wires to the Head Load Solenoid. Head Positioner Adjustment Procedure
Unsolder the two brown twisted pair wires from Refer to Figure 5-8. Note that it may be necessary to
the Track "0" switch. Free all wires from their remove the Cartridge Receiver to gain access to eccentric
clamps. "T" for the adjustment in Step # 11.
3. Position the drive on its side, and remove the rear 1. Raise roller "A" as high as possible.
bottom cover plate. 2. Adjust carriage height to the dimension shown by
4. While holding the Head Positioner with one hand, adjusting eccentric "B". Retighten its holding nut.
remove the three socket head machine screws 3. Adjust eccentric "A" to dimension shown. Re-
holding it to the Baseplate (accessible from the tighten its nut.
bottom) and remove the assembly. 4. Refer to View A. Adjust screw "C" so that bail
5. Reinstall the Head Positioner Assembly by revers- "0" is centered in cam "E" as shown.
ing the procedure outlined above, and such other 5. Refer to View B. Loosen Solenoid mounting
assemblies as are necessary to operate the drive. screws "J". Adjust the Solenoid "H" so that bail

5-9
"F" is centered in cam "G" as shown. Retighten Read/Write Heads
mounting screws "J", keeping Solenoid "H" and The following Alignment Checks make use of the Diablo
link "W" horizontal. C.E. Pack # 70268 of an IBM C.E. Pack (with or without
6. Loosen screw "M" so that its tip will not interfere shim). These checks require the use of an oscilloscope, a
with tool # 15172 in the next step. PCB Extender Card with interconnect cable, an exerciser,
7. Remove the upper head. Install tool # 15172 in its and a terminator.
place, so that it is tight against end plate "L" and
carriage surface "N". Tighten the head clamp
screws to 50 ±5 inch ounces (tightening to a
higher torque wi II damage the head clamps).
Install tool # 15171. Rotate tool # 15171 so that
only round surfaces are presented to tool # 15172.
Move the carriage back against its rear stop.
8. Adjust the carriage stop eccentric ("K", View E)
until bar tool # 15172 just touches cone tool
#15171.
9. Adjust cylinder pointer ("C", View F) to align
with the "0" mark on the Head Position Trans-
ducer plate.
10. Turn stop screw "P" (View D) clockwise as far as
possible, and loosen stop screws "U" (View A)
approximately .030".
11. Loosen its clamp nut, and turn eccentric "T"
(View D) so that the clearance between bar tool
# 15172 and cone tool # 15171 is as shown, and
retighten the clamp nut. Adjust stop screw "P" so
that with arm "R" held tight against"it the clear-
ance between roller "S" and the carriage arm is as
shown. Tighten the clamp nut on screw "P".
12. Adjust stop screws "U" (View A) for the clearance
shown while the carriage is at the track "0"
position, and then check at other positions.
13. Refering to View C, adjust the position of cylinder
"AN' so that the clearance shown exists between Figure 5-9 PCB J10/EXTENDER CARD INSTALLATION
link "CC" and screw "DO" with link "CC" held to
the left and piston "BB" bottomed in the cylinder.
1. Refer to Figure 5-9. I nstall the extender card
14. Adjust the height of the cartridge and disk guide
between the J10 PCB and the Motherboard, and
"EE" (detail 0), and tighten its hold-down screws.
install the interconnect cable as shown. Plug the
15. Make a final check of all clearances, remove the
head cable into the appropriate connector on the
tools, and reinstall the upper Read/Write head.
extender (see specific procedure below), and
Head Positioner Transducer connect the exerciser and the terminator to the
1. Connect an oscilloscope to TP1 of PCB J1, and set drive's I/O connectors.
the oscilloscope for automatic sweep. 2. Apply power to the drive, in the LOAD mode, and
2. With power applied and the Servo Release Switch install the C.E. Pack. Switch to the RUN mode,
(see Figure 5-5) depressed, manually move the and allow the drive to run for approximately
rotary member of the Position Transducer back 10 minutes for temperature" stabilization.
and forth.
3. A 15 volt POp sine wave should be seen on the Standard Density Machine (Diablo's C.E. Pack, or the IBM
oscilloscope. If not, loosen upper nuts "A" (Figure C.E. Pack with hub shim)
5-8, View F) and rotate the transformer mounting
plate until a signal of 15 ±1 volts pop is observed. 3. Connect the head cable to Extender Card con-
Retighten the nuts. nector "A" (Figure 5-9), and position the head
4. Connect the oscilloscope to TP2 of PCB J1,and carriage electronically to cylinder 100.
again move the rotary member of the Position Note: This can be done manually if the cylinder
Transducer as before. pointer has been aligned correctly.
5. A sine wave should be observed which is within 4. Trigger the oscilloscope on the negative going
±1 volt of the signal seen at TP1. If this is not leading edge of the Index Mark pulse (TP6 on
true, troubleshoot PCB J1. PCB J9). See Figure 5-7C.
6. Check that the rotary transformer gap is properly 5. Monitor TP2 of PCB J10. The signal from the
set. This gap should be a minimum of .010 inch. lower head will normally be selected and its
If it is necessary to raise the transformer plate, output seen at TP2. The upper head may be
recheck steps 1 through 5 above. selected for observation of its output at TP2 by

5-10
8. Monitor TP2 of PCB J10 to observe the waveform
shown in Figure 5-11, then readjust the oscil-
loscope for the pattern shown in Figure 5-10. The
signal from the lower head will normally be
selected and its output seen at TP2. The upper
head may be selected for observation of its output
by grounding TP5 on PCB J1 O. Both heads should
be checked. A correctly aligned head will meet
the standard shown in Figure 5-1 O. See Adjustment
Procedures immediately following this section if
the above is not true.

Standard Density Machine (I BM C.E. Pack without the


hub shim)

9. Connect the head cable to Extender Card con-


nector "B" (Figure 5-9), and position the head
Figure 5·10 WAVEFORMS carriage electronically to cylinder 1 00.
Note: This can be done manually if the cylinder
pointer has been aligned correctly.
10. Trigger the oscilloscope on the negative going
leading edge of the Index Mark pulse (TP6 on
PCB J9). See Figure 5-7C.
grounding TP5 on PCB J1 O. Both heads should be
checked. A correctly aligned head will meet the
standard shown in Figure 5-10. See Adjustment
Procedures immediatly following this section if
the above is not true.

High Density Machine (Diablo's C.E. Pack, or the IBM


C.E. Pack with hub shim)

6. Connect the head cable to Extender Card con-


nector "A" (Figure 5-9), and position the head
carriage electronically to cylinder 105.
Note: This can be done manually if the cylinder
pointer has been aligned correctly.
7. Trigger the oscilloscope on the negative going
leading edge of the Index Mark pulse (TP6 Or)
PCB J9). See Figure 5-7C.

--------------,I Figure 5-12 WAVEFORMS


t-I--~' FIG. 5-10

I
11. Monitor TP2 of PCB J10. The signal from the
I
I lower head will normally be selected and its
I output seen at TP2. The upper head may be
I selected for observation of its output at TP2 by
...J grounding TP5 on PCB J10. Both heads should be
checked. A correctly aligned head will meet the
standard shown in Figure 5-12. See Adjustment
Procedures immediately following this section if
the above is not true.

Read/Write Head Adjustment


The performance of the following adjustments requires the
use of Diablo Torque Wrench Set # 99001, and an
Figure 5-11 WAVEFORMS oscilloscope. Note that the "Track 0" adjustment must be

5-11
correct before attempting to adjust the Read/Write heads. threaded screw hole (see Figure 5-8, View E), and
This procedure therefore starts with the "Track 0" adjust- turning it in against a diagonal surface on the
ment and procedes to the R/W Head adjustment. edge of the head support arm. This will move the
1. Before performing the Track 0 stop adjustment, head assembly toward the spindle ONLY. If the
be sure that the cylinder pointer adjustment is head is moved too far, the screw must be removed,
correct as described earlier in this section. the head clamps loosened, and the head moved
2. Connect the vertical amplifier of the oscilloscope rearward to begin again. As the head is moved
to TP2 on PCB J1, and the horizontal amplifier toward the spindle by the set screw, it will
to TP1 of PCB J1. approach the pre-recorded alignment track (cy-
3. Depress the Servo Release Switch (see Figure 5-5), linder 100 or 105 as described above). Standard
and manually rotate the head positioner. The Density machi nes read track 100 with the erase
scope trace should be a lissajous pattern which coils, while High Density machines read track 105
in this case assumes a circular trace, as depicted with the read/write coils. The head is correctly
in Figure 5-13. adjusted when an equal portion of the eccentric-
ally recorded track is read by each half of the
+ winding. See Figures 5-10, 5-11 and 5-12, all of
POSITION 1 - - - - " ' - - _.....
which depict 0% error in head adjustment.
10. Figure 5-14 illustrates read/write head adjustment
error. Figure 5-14A shows a 40% misadjustment,
and B shows 80% misadjustment using the Diablo
C.E. Pack or the IBM C.E. Pack with hub shim.
Adjustment is required if successive dips differ by
more than 60%. Figure 5-14C shows 60% mis-
+ adjustment of a standard density machine using
the IBM C.E. Pack without the hub shim. Adjust-
ment is required if successive lobes differ by more
than 20% - for example: if the maximum p-p
amplitude of the first lobe is 150 millivolts and
the second lobe is 120 millivolts or less, the head
should be adjusted.
11. Following adjustment, the head clamps must be
torqued down. Refer to Figure 5-8, VieW E. A
. Figure 5-13 TRACK "0" STOP ADJUSTMENT PATTERN torque of 50 inch/ounces shall be applied to the
double (common) head clamp "G", while a torque
4. Manually rotate the 'head position,er fully clock- of 26 inch/ounces shall be applied to single head
wise tp. retract the head carriage as. far as possible clamp "E" and/or "F".
and release. the Servo Release switch. The cylinder
pointer (Figure 5-8, View F, Item C) should
indicate' Track "0".' Using the scope's ;Horizontal
. Position cont~ol, center the dot on the top portion
of the display "Y" axis, shown in Figure 5-13
as Position 1. Read/Write Head Replacement
5. Depress the Servo Releitse Switch and, with slight
pressure, force, the head positioner against its 1~ Refer to Figure 5-8, View E. Raise the Electronics
re'ar (crash)' stop. Adjust eccentrics "K" and"L" Frame into the service position to gain access to
(Figure 5-8, View E), so that the scope trace the rear of the Head Positioner through the Heat
comes to rest 'within Position 2 of Figure 5-13, Sink, and loosen the head plug cable clamp "N".
but not past it. 2. Unplug the appropriate head plug "M". The upper
6. Release the Servo Release Switch. The scope dot head is the inner connector.
should return to Position 1. 3. Loosen the double (common) head clamp screw
7. Switch the drive between LOAD and RUN mode "G" and the desired single head clamp screw
.several times. The trace should swing a m!lximum "E" of "F" .
arc of 135 ±40o froln. Position 1 in a counter- . Note: Do not loosen a clamp screw MORE
clockwise direction toward Position 3. If it exceeds than Ya turn.
this limit, repeat steps 3 through 7. 4. Pull the loosened head assembly toward the
With successful completion of the "Track. 0" adjustment, spindle until clear_
continue with the Read/Write Head adjustment procedure. 5. Install the replacement head assembly by reversing
8. . Perform the steps of the appropriate Head Align- the above procedure.
ment Check procedure outlined above. 6. Apply 26 inch/ounces of torque to the head clamp
9. When a Read/Write Head is installed in its rea,r- screws, and proceed with head adjustment.
most position, the head will be about 5 cylinders
too far back. A head is adjusted by inserting a set Head Load Dashpot Adjustment
screw (part of tool set #99001) in the proper L Install a disk pack having information written at

5-12
3. Connect the scope's vertical input to TP2 of
PCB Jl0.
4. Trigger the drive's Head Load One Shot FF by
momentarily grounding the Set input of the
Heads Loaded F F. Refer to J9 Schematic for
proper pin number.
5. Observe the signal on the scope. The Read Data
and Clock signal appears when the heads are
A completely loaded against the disk.
6. Refer to Figure 5-8, View F. Turn dashpot
adjustment screw "0" until the data signal appears
140 ±40 milliseconds after the start of the sweep.
Lock screw "0" with a drop of adhesive (Diablo
# 70226) when the adjustment is completed.
5.5.6 Spindle Assembly
1. Refer to Section 5.5.3 and 5.5.4 for those
disassembly procedures necessary to gain access to
the Spindle Assembly. Note that it will not be
necessary to unbolt the Cartridge Receiver's rear
mounting bracket, as this component will hinge up
far enough, with its front edge released, to allow
removal and installation of the spindle. It is also
not necessary to unsolder the Sector Transducer's
interconnecting wires.
2. Remove the bottom front panel.
Note: This uncovers the filtered air plenum
B chamber. Keep this chamber clean. The
air passing through this chamber goes
directly into the disk cartridge.
3. Position the drive on its left hand side.
4. Disconnect the four spindle motor wires, after
carefully noting how they are connected, and
remove the two screws holding the Filter PCB
in place. Let the board hang free.
5. Loosen the motor's brush holder clamp nuts, and
position the connector tabs parallel to the motor
shaft.
6. Remove the three socket head machine screws
holding the Spindle Assembly in place, and care-
fully slide the assembly out through the top of the
Baseplate.
7. Reinstall a Spindle Assembly as follows. Loosen
its· brush holder clamp nuts and position the
connector tabs parallel to the motor shaft. Locate
the motor mounting flange which is in-line with
c one of the motor's baseplate screws, and equi-
distant from two of the motor brush holdp.rs. The
motor is to be installed with this flange toward
the rear of the drive.
8. Properly orient the motor and insert it through
the top of the Baseplate. Secure the motor in
place with the three socket head machine screws,
and tighten them down.
9. Orient the motor brush tabs parallel with the
:igure 5-14 READ/WRITE HEADADJUST!VIENT WAVEFORMS Baseplate, and tighten their clamp nuts. Then
bend the tabs away from the motor body at a 45°
angle.
track 0, start the machine, and allow a complete 10. Reconnect the four Spindle Motor wires, and re-
start-up cycle. mount the Filter PCB.
2. Trigger the oscilloscope on the leading edge of the 11. Reassemble the drive, and perform the Cartridge
head load pick signal. This is a positive going signal Receiver and Sector Transducer Alignment Pro-
at pin W of PCB J9. cedures outlined earlier in this section.

5-13
5.5.7 Front Panel and Door Lock Assembly
(Model 31 Only)
1. Remove the indicator lamps from the front panel
by pulling out on them. Carefully note which
color hood goes where.
2. With the door open, remove the two flat head
screws holding the front trim piece in place and
allow the trim piece to drop down between the
door and frame for removal.
3. Locate and remove the two flat head screws
holding the interior trim shield over the door
lock solenoid and mechanism, and remove the
trim piece.
4. Further disassembly may be carried out as re-
quired.
5. Reassemble in reverse order.
6. Refer to Figure 4-2. Check for proper operation of
the door lock switch as follows. Connect an
oscilloscope to Terminal 2 on the Power Driver
PCB on the Heat Sink. Terminal 2 has a grey wire
attached. Apply power to the drive in the LOAD
mode. Manually raise and lower the LOCK flag,
and observe approximately +7 volts with the flag
raised, and approximately -7 volts with the flag
lowered. Particular attention to the adjustments
affecting switch transfer is required. If the switch
transfers too early, the flag will tend to bounce.
If switch transfer is not accomplished at all the
door lock solenoid will overheat.

5-14
SECTION 6

OPTIONS

6.1 GENERAL INFORMATION the Series 30 will extend 3%" from the front of
the cabinet.
The following paragraphs first outline the standard Series
30 Disk Drive, and then describe several major options 6.3.2 Density and Sector Options
which may be included during manufacture or added The user must specify the required density at the time of
later. Table 6-1 at the end lists all currently available ordering. The data separation circuits and, possibly, other
options. assemblies are affected by the density ordered.
1. OPTION 001 1020BPI and 720 KHz
Any questions regarding options should be taken up with 2. OPTION 002 1100BPI and 781 KHz
your Diablo Sales Representative. (Standard Density)
3. OPTION 003 2040BPI and 1440 KHz
6.2 THE STANDARD SERIES 30 DISK DRIVE 4. OPTION 004 2200BPI and 1562 KHz
(High Density)
The standard, or basic Series 30 Disk Drive includes The user may also select various sector configurations.
mechanisms and circuitry to produce all data, control, 5. OPTION 025 Standard Density 8 Sector
and status functions with TTL or DTL compatible logic 6. OPTION 026 High Density 8 Sector
sign"als in standard density format (1100 BPI) housed in a 7. OPTION 039 Standard Density 12 Sector
standard cabinet. 8. OPTION 041 High Density 12 Sector
9. OPTION 052 High Density 16 Sector
6.3 OPTIONS 10. OPTION 040 Standard Density 24 Sector
11. OPTION 042 High Density 24 Sector
6.3.1 Mounting Options 12. "OPTION 054 32 Sector
Series 30 Disk Drives may be used as desk top units, or
mounted in" a 19" rack cabinet When mounted in a rack
cabinet, the disk drive should be supported on slide rails 6.3.3 Input Line Options
and be equipped with a front panel assembly that attaches
to the rack cabinet. Diablo supplies slide rails, mounting 1. OPTION 008 - ERASE GATE. One line nor-
brackets, and hardware with units ordered with the extend- mally tied internally to the Write Gate which turns
ed or flush mount option (# 15376-01 LH Slide, -02 R H on the Erase Current. With the Erase Gate Option,
Slide/# 15558 Rail-to-Rack Mounting Brackets/and "# this line is brought out separately. There is no
15601-01 Hardware Kit). built-in delay of Erase Current;
2. OPTION 005 - WRITE PROTECT INPUT. The
Diablo slide rails allow the disk drive to be pulled out from Write Protect option prevents writing by inhibiting
the rack cabinet far enough to raise the electronics Write Currerit. Write Protect is set when power is
assembly, with the rear panel cable connectors attached, to applied or When the LOAD/RUN switch is act-
an elevated service position. The user must specify the ivated. It may also be set by this Write Protect
physical mounting configuration at the time of ordering. input line with a 0 volt nominal signal with a
Refer to Figure 2-1. minimum duration of 350 nsec. Write Protect is
reset by the operator depressing the PROTECT
1. OPTION 017 - Flangeless front mount. This switch.
configuration does not have the mounting flanges
used to fasten the drive into a cabinet. This con- 6.3.4 Qutput Line Options
figuration is considered a desk top model, even
though it may be mounted on slide rails and in- 1. OPTION 005 - WRITE PROTECT STATUS. A
stalled in a rack cabinet. o volt nominal level indicates that the drive's write
2. OPTION 018 - Flush Mount" The front of the capability is inhibited. The operator can change
Series 30 is fastened flush with the front of the the status manually by depressing the momentary
cabinet with this configuration. This option re- action PROTECT switch on the front panel. This
quires a cabinet at least 30" deep, and may re- reestablishes the drive's write ~apability.
quire a trim piece (OPTION 020) at the top and 2. OPTION 046 (-)
bottom of the installation. OPTION 047 (+) - ATTENTION LINE.
3. OPTION 019 - Extended Mount. This configura- Four standard interface lines are reassigned with
tion will fit into a 24" deep cabinet. The front of this option. These lines are:

6-1
Attention Unit # 1 Pin H TABLE 6-1
was Write Protect Input
Attention Unit # 2 Pin M SERIES 30 OPTIONS
was High Density Indication
Attention Unit # 3 Pin S OPTION DESCRIPTION
was Pseudo Sector Marks
Attention Unit # 4 Pin xx 001 720 KHz - 1020BPI - IBM CompatibleI
was Logical Address Interlock 002 781 KHz -1100BPI- Diablo Standard
003 1440 KHz - 2040BPI - Option
004 1562 KHz - 2200BPI - Option
An internal attention jumper plug is added in each 005 Write Protect
drive. This jumper plug connects that drive to one 008 Erase Gate (Not tied to Write Gate)
of these four Attention lines. The Attention line 013 Paint - Orange with Diablo Logo
number and the Select line number must cor- 014 Paint - Orange without logo
respond. 015 Unpainted without logo
017 Flangless Mount (table top trim)
The Attention line signal is a logical combination 018 Flush Mount
of internal disk drive signals and serves the purpose 019 Extended Front
of informing the controller when a disk drive 020 Upper and Lower Trim for Flush Mount
becomes ready, completes a seek operation, fails 023 Drive Tester with Read/Write Data
to complete a seek operation, or accepts a cylinder 024 Extender Board Assembly
address. 025 Standard Density - 8 Sector
026 High Density - 8 Sector
With Attention line negative (Option No.046), 027 Standard Density Alignment Pack
the Attention line. is at a nominal 0 volts in the 029 Dual Unit Power Supply
not ready state, and goes to +5 volts when the 030 High Density Alignment Pack
disk drive reaches the Ready status. The Attention 032 Power Supply Cable
line will go to 0 volts at the start of a seek 033·05' Receptacle Connectors on 5' flat cable (female)
operation, and will return to +5 volts at the 033-07' Receptacle Connectors on 7' flat cable (female)
completion of the seek. This occurs when the 034·05' Pin Connectors on 5' flat cable (male)
read/write heads are settled over the new cylinder, 034-07' Pin Connectors on 7' flat cable (male)
or upon detection of a Seek incomplete condition. 035 Receptacle terminator with resistors (female)
In the event of a seek to the present cylinder 036 Pin terminator with resistors (male)
address, the Attention line presents a pulse coin- 037 Receptacle terminator without resistors (female)
cident with the Address Acknowledge pulse. In 038 Pin terminator without resistors (male)
the event of a illegal cylinder address, the Address 039 Standard Density - 12 Sector
Acknowledge pulse is presented t'o the Attention 040 Standard Density - 24 Sector
line; the Seek Incomplete line is also set true with 041 High Density - 12 Sector
an illegal address and must be reset by a restore 042 High Density - 24 Sector
operation. 043 Option 023 using external power
044 Rack Mounting for Power Supply
With Attention line positive (Option No. 047), the
045 Paint - Black without logo
Attention line is at +5 volts in the not ready state,
046 Attention Line Negative
and goes to 0 volts when the disk drive reaches the
047 Attention Line Positive
ready status. The output level of the Attention is
048 Interrupt Option
in the opposite polarity, but operates exactly as
050 DTC Card FPC Interdata Controller
explained in the above description of Option
051 Standard Density - 16 Sector
No. 046.
052 High Density - 16 Sector
3. OPTION 048 - INTERRUPT. With this option 053-05' M/F Cable 5'
the File Ready, Ready to Seek/Read or Write, 053-07' M/F Cable 7'
and Seek Incomplete are not conditioned by the 054 32 Sector
Select line. Therefore they present their status to 056 Cable Assembly (lnterdata Controller)
the interface at all times. This option may require 057 Terminator (no erase gate) Female with resistors
special cabling not provided by Diablo except by 058 Terminator (no erase gate) Male with resistors
quotation. 060 Paint - Grey/Green without logo
061 Paint - Blue without logo
062 Grained without logo
063 Paint - White White (Varian)
064 Attention line with logical address interlock (Varian)
065 Cartridge Closing Bail Assembly

6-2
SECTION 7

SCHEMATICS

Appropriate option notes are included on each schematic schematic will be distributed. Minor changes are distributed
affected. When significant changes are introduced a new via Field Service Aids by Diablo Customer Service.

1·1
NOTES
A A
B B
C C
E 00--- o
·E
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WHTI6GA

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F78
2.2K
15 "FORWARD" CONTROL LEVEL (AUTOMATIC 1!1. SPEED INCREMENT)

J 2-S

18 II REVERSE" CONTROL LEVEL (AUTOMATIC I!! SPEED INCREMENT)


V
J 2-V
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16 4lb SPEED

T INVERTER
J2-T K63
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K74
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TP-3"A"
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5.IK AMPLIFIER WITH AI9
EMITTER FOLLOWER
OUTPUT .'JlFI
50V
-II5V -=
+I~V SELECT
DRIVER 1I086-XXAA S/30
H80 H53
21n. ..110 HI-DENSITY PCB
HEAD CURRENT
SENSOR *

- READ DATA

LINE
BII TO P2/P5-C

+3.5V

All
812 r· IJlF
10V

- READ CLOCK C

LINE
TO P2/P5-A

- WRITE CHECK INDICATOR X

TO JB-20 20
J2-20
R/W ENABLE
H73
- WRITE CHECK LINE
+ SELECTED
K.. TO P2/PS-HH
12 H71Y
+ SPINDLE 13 7.~K
SPEED OK
J9-7
-IGV
MULTIPLE HEAD
SELECTED SENSOR - FILE READY LINE
~'-~----------------------------------------------~-T~0~P~2/~P~5---u-{IB
J9-X
LOAD/RUN RESET

W}-______-i__t-_+~V~O=~=TA=G=E~E=RR=O=R~______________________________________________________________________________________________________________________________________J
-HIGH DENSITY
JB-19 ~.-~------------------------------------------~T707p~2/~P~5-~M~4
r---------------------------------- I
I POWER DRIVER PCB ASSY.
I SCHEMATIC # 11029 I ,-
r-~~~'.~.~>~C----------~
I 41 I
I -15V(F? I :
Ip6 I !
I4
13 AlB
I
I
I B A
I I
I
I
I
I
I
I
I
6

A29
I
A27 lOA 1
5
IOn.
I
2
I
9
M P
I
2 I IF 'III UNLOCK
DOOR
SOLENOID

,
I
I
r-----------------------------,
5 . . .-...,.-------------------.. . -----::(')-...j:.-i--/!)::J,-...3111 ~g:g
01
3
' ,
2
SOLENOID
1
1
1
I
A49
I 1
I I --<:::E------.-+I
B22 5n.
I 1
1
B
I I
I
+15V(P)
I I E :>-
I I
I
6 I I
I I
A59
IK I I
I
I -15V(P)
1
I
I
IL _________________________________
w X I
I
I
SERVO DRIVER
SCHEMATIC :#= 11033
IL_______________________ I
PCB ASSY
I
~ ~

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