Project Name:

Document Title Date 10-OCT-22

Document No Rev. No. 0

INSPECTION AND TEST PLAN

FOR
GI DUCTS, ACCESSORIES AND FITTINGS

Project :

Employer :

Project Design & Construction

Supervision Service Consultant:

Main Contractor :

Revision History

Issued for
LPS-01-HTI-ITP-ME-014 0 Review and
Approval
Rev. Purpose of Rev. by Appr. By Project
Doc. no. no. Date Submission Prep. By QA/QC Manager Manager
Project Name:

Document Title Date

10-OCT-22

Document No Rev. No. 0

Legend: H=Hold Point, WIR to be issued and work shall not proceed without acceptance from the responsible party; W=Witness Point- WIR to be issued and work may proceed if the
responsible party does not attend; S=random surveillance, no signature or IRW required; R=“Record/ Document Review”(submitted separately as necessary);TRR=Test Report Review
Checks Intervention Points Verification
Documents
Control Documents Acceptance Criteria/

Contract
Contract

3rd Party
# Works Checking Vol. Clause Tolerances (if applicable) Responsible Required

QDC/
Sub-
Activity to be Job Function Frequency
Performed
1.0 Preliminary Activities of Documents & Approval
1.1 Project QCS-2014 & - Permit should be signed from Site Engineer / Initial H H W N/A Signed/
Permits Project
Engineer/ all Safety Departments Safety Engineer Approved
Safety Specification Permits
Engineer
1.2 Project QCS-2014 & QCS, - All materials shall be Site Engineer Prior Material H H W N/A Approved later
Approval of Project Section 21 Purchase and
Engineer/ QC submitted for approval in Material
Material Specification Part 07 Delivery.
Engineer accordance with the Submittals
Submittal (GI
specifications and tender
Ducts,
drawings.
Accessories and
- Applicable sub-sections of
Fittings
Section 21 Part 07 of QCS
2010 shall be applied to all GI
Ducts, Accessories and
Fittings
1.3 Project QCS-2014 & - As per Document latest Initial H H W N/A Shop Drawings
Shop Drawings Project
Engineer revision Approval status from Site Engineer Submittal
Approval Specification Engineer Documents

25 | 3 8
1.4 Project QCS-2014 & - As per Document latest Project Initial H H W N/A Approved
Method Project
Engineer/ QC revision Approval status from Engineer/ QC Latest Method
Statement Specification
Engineer Engineer Engineer Statement
Submittal
2.0 Pre-Installation Activities
2.1 Delivery Notes The QC will Section Visual Inspection/ Delivery Store-in- Upon Material H H W N/A Material
Material
& Batch check the 26 storage and handling as per Charge / Delivery Inspection
Delivery
Certificates material Manufacturer’s Instructions QC Engineer Request (MIR)
Inspection
according to
project
specification
3.0 Installation and Inspection Activities
3.1 Project Project - Ductwork and fittings shall be Project After Marking H H W N/A WIR shall be
GI Ducts,
Engineer/ QC Specification made from hot dip galvanized Engineer /QA- raised.
Accessories and
Engineer 22.2.10 sheet or coil to BS 2889 (1992) QC/site Subcontractor
Fittings
Grade Z2 or Z3 with iron-zinc Engineer Inspection
alloy coating type G275
(STANDARD) or equal.

All supply, return and exhaust

air ducts, support members
and fittings shall be
constructed from new high
quality galvanized mild steel
sheet and shall conform to the
requirements of HVCA,
including ASHRAE Standards.

3.2 Project Project - All ductwork shall install to run Project After Installation H H W N/A WIR shall be
Installation of GI
Engineer/ QC Specification parallel with the building Engineer /QA- raised.
Ducts, Fittings &
Engineer 22.2.10 structure and provide a neat QC/site Subcontractor
Accessories
arrangement. Engineer Inspection
The ductwork shall be true in
section and continuous with
air-tight joints, presenting a
smooth surface on the inside
and neatly finished on the
outside.

26 | 3 8
 Vertical drop rods or angle
support members shall be
positioned as close to the edge
of the duct as possible, but not
touching it. The supports shall
be outside any insulation.

Maximum support centre shall

be 2.4 m for any horizontal or
vertical ducts and 1.2 m for
large horizontal ducts whose
cross-section area exceeds 3
sq. m
3.3 Project Project - Threaded rods hangers shall be Project After Installation H H W N/A WIR shall be
Support
Engineer/ QC Specification electro-zinc coated. Engineer /QA- raised.
Materials
Engineer 22.2.10 QC/site Subcontractor
Duct shall be supported by Engineer Inspection
means of U channels and angle
profiles. Ducts supported on
the roof shall be rigidly
supported by means of
concrete piers or plinth laid on
the waterproof complex.
3.4 Project Project - All duct penetrations of walls, Project After Installation H H W N/A WIR shall be
Duct Sleeves Engineer/ QC Specification floor and roofs shall be Engineer /QA- raised.
Engineer 22.2.10 provided with sleeves of length QC/site Subcontractor
equal to the full thickness of Engineer Inspection
the structure.

In concrete walls or slabs, the

sleeves shall be galvanized
steel of minimum thickness
1.0 mm.

Each sleeve shall be sized to

allow a 22 mm clearance
around the duct and any
required insulation/finish.

27 | 3 8
 The gap between the
duct/insulation and sleeve shall
be sealed with mastic.

3.5 Project Project Vertical ducts should be Project After Installation H H W N/A WIR shall be
Riser Duct
Engineer/ QC Specification supported from the stiffening Engineer /QA- raised.
Engineer 22.2.10 angle of the angle frame, or by QC/site Subcontractor
separate supporting angles Engineer Inspection
fixed on the duct

28 | 3 8
 Appendix 3
10.3. Checklist for GI DUCTS, ACCESSORIES AND FITTINGS

29 | 3 8
 Project Name:
Document Title Date 10-OCT-22

Document No Rev. No. 0

Location/Area MST Ref. ITP Ref. WIR Ref. Date

LPS-01-HTI-MST-ME-014 LPS-01-HTI-ITP-ME-014
Confirm Y/N Inspected By
S. No Activities/Items to be inspected (Tick Mark) (Tick Mark) Remarks
Yes No Site Engineer&/ QC Inspector Others
Sub Cont.
Check all brackets are as per approved
1. detail, of sufficient size and spacing for
sizes of Ducts.
Check fixing of brackets drop-rods from
2. u/s of slab/steel are correctly installed
and tightened with lock nuts.
Check bracket base material is
3. galvanized and adequately supported
with all nuts tightened.
Check cut ends of all brackets have been
4. touched up with approved galvanized
paint.
Check ductwork elevation is not in
5.
conflict with other trades.
Check insulation spacers (if applicable)
have been installed where appropriate
6.
between the supply air ducts and their
brackets.
Check all Ducts and sizes are installed as
7. per approved drawings and the
specifications
Check ductwork is clear of ceiling
8.
mounted services.
Check clearance around ducts is
9. adequate for installation of
insulation/cladding.
Check ductwork bends and offsets
10. contain turning veins installed as
required.
Check ductwork stiffeners are installed
11.
in large Ducts as appropriate.
Check where applicable ducts/plenums
12. as specified have been fabricated from
Stainless Steel.
Confirm that all ductwork is clean
13. internally and externally. Confirm
monitoring during installation.
Check that all ductwork passing through
14 walls have the appropriate sleeve fitted
as applicable.
Check ductwork tests are complete and
witnessed in accordance with the
15
consultants’ requirements and the
specification.
Check all the ductworks are provided
16
with independent hanger / support.
Ensure all penetrations are wall, slab
17 and shaft penetrations are sealed with
approved sealant material
Comments and Discrepancies (If any)
1

2 30 | 3 8