PURCHASING STANDARD

SUPPLIER DATA REQUIREMENTS

FURNACE REFRACTORIES SDR-2MB-5

DATE: 01 NOV 2005 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 1 OF 6

TABLE OF CONTENTS

Section Title Page No.

1. CLASSIFICATION O DRAWINGS.................................................................................................1
2 CODE A REQUIREMENTS............................................................................................................1
2.1 General ...........................................................................................................................................1
2.2 CODE A0: SUPPLIER DRAWINGS AND DATA INDEX...............................................................1
2.3 CODE A1: DIMENSIONED OUTLINE DRAWINGS ......................................................................2
3. CODE B REQUIREMENTS............................................................................................................2
3.1 General ..........................................................................................................................................2
3.2 CODE B1: DETAIL DRAWINGS....................................................................................................2
3.3 CODE B2: ERECTION/ASSEMBLY DRAWINGS.........................................................................3
3.4 CODE B4: TECHNICAL DATA......................................................................................................3
3.5 CODE B6: SHIPPING/TRANSPORTATION DATA.......................................................................4
4. CODE C REQUIREMENTS............................................................................................................4
4.1 General ...........................................................................................................................................4
4.2 CODE C0: SUPPLIER QUALITY PLAN........................................................................................5
4.3 CODE C1: PROCEDURES ............................................................................................................5
4.4 CODE C2: TEST REPORTS (MANUFACTURERS DATA REPORTS)........................................5
4.5 CODE C3: MANUALS (INSTALLATION, MAINTENANCE, AND OPERATING
INSTRUCTIONS) .........................................................................................................5
4.6 CODE C4: GOVERNMENTAL AND THIRD-PARTY REQUIREMENTS ......................................6
4.7 CODE C5: MATERIAL SAFETY DATA SHEETS (MSDS's) ........................................................6
5. CODE D: REQUIREMENTS...........................................................................................................6
5.1 GENERAL .....................................................................................................................................6
5.2 CODE D1: SPARE PARTS ............................................................................................................6
5.3 CODE D2: PARTS LIST.................................................................................................................6

1. CLASSIFICATION OF DRAWINGS

In order to specifically define the contents required for drawings and data and provide a coordinating and
expediting basis between KBR and the Supplier, drawings and data are classified into Codes A, B, C and D.
(Note: KBR will be referred to as the Purchaser.)

2. CODE A REQUIREMENTS

2.1 General

Drawings and data in this code contain priority information urgently required by Purchaser to complete
design work and to confirm compliance with specifications.

2.2 CODE A0: SUPPLIER DRAWINGS AND DATA INDEX

2.2.1 The Supplier Drawings and Data Index shall list all anticipated drawings and data inclusive of any
drawings and data from any subsuppliers. THIS INDEX IS REQUIRED AT TIME OF COMMITMENT.

2.2.2 The Supplier shall provide the following information on the index:

a. Correct titles for all drawings and data.

b. Drawing or data numbers where applicable.
c. Code number and suffix letter as described in this procedure.
d. Quantities of drawings or data submitted.
e. Dates on which each drawing or data will be submitted.
f. Drawing status Revision 0 for initial issue or revision number.
g. All other entries (job number, requisition number, etc.) shall be completed by the Supplier.
 PURCHASING STANDARD
SUPPLIER DATA REQUIREMENTS
FURNACE REFRACTORIES SDR-2MB-5

DATE: 01 NOV 2005 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 2 OF 6

2.2.3 AN UPDATED INDEX SHALL BE SUBMITTED WITH EACH ISSUE OF DRAWINGS AND DATA.

2.3 CODE A1: DIMENSIONED OUTLINE DRAWINGS

2.3.1 Dimensioned outline drawings shall show location and details of all Supplier/Purchaser interfaces.
The following paragraphs outline specific requirements for subcategories of refractories.

a. Brickwork and tunnel cover slab - Expansion Joint and Buttress Locations.

b. Castables - Anchorage, Joint and Corbel locations.

c. Ceramic fiber

1. Blanket, board, etc. - Layed-up walls (wallpaper) arrangement including anchorage and joint
locations

2. Modules:

i. A complete arrangement including batten strip, anchorage location.

ii. Detail design of anchoring hardware and details of typical furnace areas such as bullnose,
peep doors, access doors, modules in tube lane, Z-neck Corbel and sloped section, etc.

iii. Installation instructions including use of special tools, welding machine, etc.

iv. Type of packaging the modules will receive for protection during shipment, i.e., banded, shrink
wrapped, cardboard wrapped and banded, etc.

v. Warranty for the materials quoted. Minimum 12 months warranty shall be included in the
quote.

vi. Users list describing successful usage of the quoted materials in similar applications.

d. Tube socks and seals.

3. CODE B REQUIREMENTS

3.1 General

These drawings and data contain information required by Purchaser to review and confirm overall
compliance with the specifications.

3.2 CODE B1: DETAIL DRAWINGS

3.2.1 Detailed drawings shall be provided for all components along with a descriptive list of materials and
their quantities and drawing indicating their locations. The amount of excess materials and anchorage for
field wastage shall also be included. The following paragraphs outline specific requirements for
subcategories of furnace refractories.

a. Brick, tunnel cover slab, block and mortar - Lintels*, Tie backs*, etc. as well as attachment details

b. Castables - Anchors*, etc. as well as attachment details

 PURCHASING STANDARD
SUPPLIER DATA REQUIREMENTS
FURNACE REFRACTORIES SDR-2MB-5

DATE: 01 NOV 2005 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 3 OF 6

c. Ceramic fiber

1. Blanket, board, etc. - sizes of segments, anchors*, etc. together with attachment details

2. Modules - Sizes, density, anchoring systems*, etc. as specified in Technical Specification

MB11-5M.

d. Tube sleeve/seals prefabrication and attachment.

* Anchoring systems not specifically detailed by Purchaser to be issued at time of quotation.

3.3 CODE B2: ERECTION/ASSEMBLY DRAWINGS

3.3.1 These drawings or diagrams show all mark numbers, sequence of assembly or erection, and any
notes necessary to ensure satisfactory assembly, preparation for shipment and erection. Copies of the latest
drawings are to be issued to the field with the first shipment as part of the Bill of Lading package.

a. Brick, tunnel cover slab, block and mortar - Information regarding requirements of Technical Standard
MB11-4TS for walls, arches, tunnels, target walls, etc.

b. Castables - Information regarding requirements of Technical Standards MB11-1TS, MB11-2TS, and

MB11-4TS for walls and arches, (multi-layer), doors, bullnose, corbels, splices, ducting, etc.

c. Ceramic fiber

1. Blanket, board, etc. - walls and arches, doors, splices, openings seals, etc.

2. Modules - Installation of all areas in scope of supply and method of field repair.

d. Tube sock and seals installation.

3.4 CODE B4: TECHNICAL DATA

3.4.1 General

a. Published information on the product detailing maximum temperature, service (operating) temperature,
and where applicable, density, shrinkage, cold crushing strength, thermal conductivity, modulus of
rupture, and chemical analysis, etc.

b. Any safety hazards associated with the quoted materials shall be clearly stated in the quotation and
noted on the packaging in which the material is shipped.

c. Details of previous service experience with the product.

d. Identify the quantity and location (by lining symbol) of all brick, castable, tunnel slabs and miscellaneous
insulation. The amount of excess material for field wastage shall be quoted separately. Any requested
spare material shall be quoted independent of the field wastage.

e. Type of packaging the product will receive for protection during shipment to the job site.

f. Special Tool Requirements

 PURCHASING STANDARD
SUPPLIER DATA REQUIREMENTS
FURNACE REFRACTORIES SDR-2MB-5

DATE: 01 NOV 2005 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 4 OF 6

3.4.2 Specific Information

a. Insulating and Refractory Firebricks

State properties of Insulating and Refractory firebricks in the units shown herein. These shall be
determined by the applicable ASTM test method and comply with the Classification Requirements of
ASTM C27, ASTM C155 and Table 1 of the Technical Specification MB11-2M.

b. Tunnel Cover Slabs

1. Dimensions, with chemical analysis in accordance with ASTM C573 and expected hot modulus of
rupture in accordance with ASTM C583.

2. Historical data showing that Supplier can manufacture slabs completely in accordance with the
requirements herein.

3. Details of Supplier's previous service experience with his product to enable the purchaser to further
valuate the acceptability of the product.

c. Insulating Castable

The amount of excess material for wastage including rebound shall be quoted separately. Mixing
requirements, restrictions on method of application, curing and drying requirements, and surface
preparation requirements.

d. Ceramic Fiber Blanket

Methods of manufacturing shall be by the spun process and comply with the requirements of
ASTM C892.

e. Tube socks and seals

Material Data Sheets

3.5 CODE B6: SHIPPING/TRANSPORTATION DATA

3.5.1 Shipping and packing shall be in accordance with Purchaser Technical Standard MB1-4TS.

3.5.2 These documents may include the following:

a. Lifting Diagram
b. Site Receiving/Handling instructions
c. Site storage requirements
d. Shipping and packaging details

4. CODE C REQUIREMENTS

4.1 General

Drawings and data in this code contain information for contract compliance, record purposes and for use by
the equipment user.
 PURCHASING STANDARD
SUPPLIER DATA REQUIREMENTS
FURNACE REFRACTORIES SDR-2MB-5

DATE: 01 NOV 2005 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 5 OF 6

4.2 CODE C0: SUPPLIER QUALITY PLAN

4.2.1 A detailed plan developed by the Supplier that chronologically details all manufacturing operations and
the corresponding inspection/testing activities as required by the code(s) of construction, the Purchase Order
and the Supplier's own quality procedures. The Supplier shall also incorporate into the Quality Plan, the
Purchaser's inspection activities defined in the Purchaser's Inspection and Test Plan.

a. A detailed Supplier Quality Plan shall be submitted to the Purchaser for review prior to scheduling the
Pre- Inspection meeting. A Pre-Inspection Meeting shall not be held until the Supplier Quality Plan has
been reviewed by the Purchaser.

b. The Supplier Quality Plan will be discussed in detail at the Pre-Inspection Meeting. Purchaser
comments and modifications to the Supplier Quality Plan shall be finalized at the Pre-inspection
Meeting.

c. The Supplier Quality Plan shall be revised in accordance with the agreements set forth in the Pre-
Inspection Meeting and resubmitted to the Purchaser for final acceptance.

4.3 CODE C1: PROCEDURES

a. Castable Refractory Dryout Procedure

4.4 CODE C2: TEST REPORTS (MANUFACTURERS DATA REPORTS)

a. Brick, tunnel cover slab, block and mortar - Data collected reflecting requirements of Technical
Specifications MB11-2M and MB11-4M.

b. Castables - Data collected reflecting requirements of Technical Specifications MB11-3M and MB11-6M.

c. Ceramic fiber - Data collected reflecting requirements of Technical Specifications MB11-1M and
MB11-5M for all ceramic fiber materials. Storage and handling requirements and any safety hazards
associated with the materials shall be clearly stated and noted on packaging in which the material is
shipped.

1. Blanket, board, rope, cloth, etc.

2. Modules

d. Tube socks/seals etc.

e. Results of shop and field testing

4.5 CODE C3: MANUAL (INSTALLATION, MAINTENANCE, AND OPERATING INSTRUCTIONS)

This information shall specify all necessary or

A. Brick, tunnel cover slab,
recommended procedures or practices the
block and mortar
Supplier indicates should be followed regarding
B. Castables
the installation, maintenance and performance of
C. Ceramic fiber materials
the refractories furnished under the Purchase
D. Tube socks and seals
Order

Note: All installation requirements must be shipped with the first shipment of each commodity as part of the
Bill of Lading package.
 PURCHASING STANDARD
SUPPLIER DATA REQUIREMENTS
FURNACE REFRACTORIES SDR-2MB-5

DATE: 01 NOV 2005 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 6 OF 6

4.6 CODE C4: GOVERNMENTAL AND THIRD-PARTY REQUIREMENTS

All data such as design calculations, test certificates, and performance data required by governmental
authority or third parties, where such third parties have been engaged, shall be submitted.

4.7 CODE C5: MATERIAL SAFETY DATA SHEETS (MSDS's)

Labeling and Material Safety Data Sheets (MSDS) shall be provided in accordance with the Terms and
Conditions of Purchase Order. Number of copies furnished shall be as listed on Page 1 of this standard.

5. CODE D REQUIREMENTS

5.1 General

Spare Parts and Parts list

5.2 CODE D1: SPARE PARTS

Recommended construction parts shall include quantities of:

A. Brick, tunnel cover slab,

block and mortar
Supplier recommendation for construction spares
B. Castables
(specific quantities, not percentages)
C. Ceramic fiber materials
D. Tube socks and seals

5.3 CODE D2: PARTS LIST

The Supplier shall provide a complete list of all parts shipping as an assembly or shipping loose with the
assembly.