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DUVAL® AC Surge Protection Device (ACSPD)

L.V.CONTROL SDN BHD. (191275-T)


No.3 Twin Park, Jalan Subang 7/1, Taman Perindustrian Subang USJ 1, 47600, Subang Jaya, Selangor, Malaysia
Phone: +603-8011 2999 Fax: +603-8081 7425, +603-8081 7426
Email: info@lvcontrol.com.my Website: www.lvcontrol.com.my

Copyright of L. V. Control Sdn. Bhd.


DUVAL® AC Surge Protection Device (ACSPD)
The effect of direct and indirect lightning strikes to buildings
and structures causes power surges that are induced through
the power cables on to the mains electrical distribution system
which can be disastrous and the effect could result to all forms
of electrical and electronic equipment premature ageing,
malfunction or damaged.
ALL MODE or 7 MODE MOV Technology Because of its robust design, the DUVAL® AC Surge
Protection Devices (ACSPD) is capable of diverting high surge
energy from both direct (10/350µs) and indirect (8/20µs)
lightning current and over voltages to ground and limit a low let
through voltage across its terminals.
DUVAL® AC Surge Protection Devices (ACSPD) is
manufactured according to IEC 61643-11 and is based on the
MOV+Gas Discharge Tube Technology latest state of art technology to cater for different requirement.
(3+1 Technology) Its configuration comes in 2 designs, based on:

Common and differential mode


· 3+1 Technology
· MOV and Spark-gap/ Gas Discharge Tube Technology
· Modular & Pluggable type

Grey=Active Red=End of Surge Full mode


Arrester life · All Mode or 7 Mode Technology
· All MOV Technology
· Modular & Pluggable type

Both configurations use only the highest quality material of


Metal Oxide Varistor (MOV) combining with strong Spark-gap
or Gas Discharge Tube Technology to cater for very high surge
ALL MODE or 7 MODE MOV Technology energy.
All DUVAL® AC Surge Protection Devices (ACSPD) with MOVs
in the plug-in modules are completely embedded with epoxy
resin to prevent fire hazard and flash over between MOV’s.

For model D80B, D40C, D25D, all phases and neutral


protection modes are with status indicators and Local Remote
Indication to provide faster respond to rectify the system in
MOV+Gas Discharge Tube Technology
case of surge and therefore to avoid loss in equipment life.
(3+1 Technology)
All pluggable modules are of Fool-Proof Plug-In Technology,
with clear design to differentiate phase cartridge from neutral
cartridge hence preventing any wrong insertion of cartridge.
DUVAL® AC Surge Protection Devices (ACSPD) design are
user-friendly, it clearly indicate the status of the surge arrester.
GREY/GREEN indicates the surge arrester is in active mode
and RED indicates the end of surge arrester life.

Green=Active Red=End of Surge L1


life Substation
Arrester life L2
Transformer
TT-Network Earthing System
For TT-Network used in Malaysia, the neutral point of power L3
substation transformer supply is connected to Earth, and N
conductive part of the equipment at the end users side are
PE
connected to earth as shown in the wiring diagram. Equipment
End User

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DUVAL® AC Surge Protection Device (ACSPD)
Surge Protection Device (SPD) Waveforms
DUVAL® AC Surge Protection Devices (ACSPD) is manufactured according to IEC 61643-11 Standard. The following
waveform are applied in the manufacturing of DUVAL ® AC Surge Protection Devices (ACSPD). All tests are also carried
out based on these respective waveform according to IEC 61643-11.

Class 1 waveform: 10/350µs (Iimp)


 Use to measure capability of Class 1 Surge Protection Device.
 Result recorded in Iimps at x kA of 10/350µs waveform.
 Eg: DUVAL® D150B Class 1 Surge Protection Device is based on 7 mode
ALL MOV Technologies with tested Iimp of 15kA with 10/350µs
waveform.

Class 2 waveform: 8/20µs (Imax)


 Use to measure capability of Class 2 Surge Protection Device.
 Result recorded in Imax at x kA of 8/20µs waveform.
 Eg: DUVAL® D100B Class 2 Surge Protection Device is based on 7 mode
ALL MOV Technologies with tested Imax of 100kA, 65kA and 40kA
available with 8/20µs waveform.

DUVAL® D80B and D40C Class 2 Surge Protection Device also


available with 3+1 mode Technologies with tested Imax of 100kA,
65kA and 40kA with 8/20µs waveform respectively.

Class 3 Combination waveform test base on


 Open Circuit Voltage Uoc = 1.2/50µs (20 kV/10 kV/6kV).
 Short Circuit Current Isc = 8/20µs (10kA/5kA/3kA).
 Eg: DUVAL® D25D Class 3 Surge Protection Device is based on 7 mode
ALL MOV Technologies with a tested Uoc/Isc of 6kV/3kA test result.

Protection Mode for TT Network

DUVAL® AC Surge Protection Devices (ACSPD) have 2 specific design to provide protection in common mode and
differential mode, as well as in ALL mode protection configurations.

For ALL mode (7 mode) protection, DUVAL® Technology is based on Metal Oxide Varistor (MOV) Technology only,
providing a COMPLETE PROTECTION with lower let through voltage for the system.

For common and differential mode (3+1) mode, DUVAL® Technology is based on Metal Oxide Varistor (MOV) for its phase
protection and Gas Discharge Tube (GDT) or Spark-gap (SG) technology for its neutral protection.

L L1
L2
L3

N N

PE PE

Single-Phase 3-Phase
(1+1 Technology) (3+1 Technology)

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DUVAL® AC Surge Protection Device (ACSPD)

L1
L L2
L3

N N

PE PE

Single-Phase 3-Phase
(1+1 Technology) (3+1 Technology)
3-Phase

Class 1 & 2

Model 1 Phase ● D150B-385/1T+NPE

3 Phase ● D150B-385/3T+NPE

Manufactured acc. to IEC 61643-1 & 61643-11


Tested to MS IEC 61643-1 & 61643-11
Compliance to IEEE C62.41 Cat C,B,A
Network TT Network
Protection mode Common & Differential
MOV and
SPD Compliance and Technology
Gas Discharge Tube
3 phase: 415V
Configuration
1 phase: 230V
3 phase: 4pole
No. of poles
1 phase: 2pole
Structure Type Modular
Protection Mode configuration tested to ● 3 + 1 Mode
Class 1, 2, and 3 L-N, N-PE ● 1 + 1 Mode
Impulse current (10/350µs) L-N/N-PE (Class1 / Type1) Iimp 15kA / 50kA
Maximum Discharge Current (8/20µs) L-N (Class2 / Type2) Imax 150kA / 150kA
Open Circuit Voltage / Short Circuit Current (Class3 / Type3) Uoc -
L - N = 1.3kV / 1.8kV
Voltage Protection Level Up at In
N - PE = 1.7kV
L - N = ≤0.85kV
Let through Voltage (6kV/3kA) Ures
N - PE = ≤0.9kV
Nominal Discharge Current (8/20µs) In 20kA / 40kA
Nominal Voltage L-N, N-PE Un 320V / 230V
Max. Continuous Operating Voltage L-N, N-PE Uc 385V / 255V
Built-in integrated thermal disconnector Yes
Operative / fault indicator Grey = Operative
- mechanical flag type RED = Faulty
1 Phase 550gm / 72 x 90 x 66mm²
Weight / Dimension : L x H x D (mm²) or
Note: Model with suffix “T” is with telesignal contacts 3 Phase 1100gm / 144 x 90 x 66mm²

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DUVAL® AC Surge Protection Device (ACSPD)

1-Phase 3-Phase 1-Phase

Class 2 Class 3

● D100B-385/1T+NPE ● D80B-275/1+NPE ● D40C-275/1+NPE ● D25D-275/1+NPE


● D80B-275/1T+NPE ● D40C-275/1T+NPE ● D25D-275/1T+NPE
● D100B-385/3T+NPE ● D80B-275/3+NPE ● D40C-275/3+NPE ● D25D-275/3+NPE
● D80B-275/3T+NPE ● D40C-275/3T+NPE ● D25D-275/3T+NPE
IEC 61643-1 & 61643-11
MS IEC 61643-1 & 61643-11
IEEE C62.41 Cat C,B,A
TT Network
Common & Differential Common & Differential Common & Differential Common & Differential
MOV and MOV and MOV and MOV and
Gas Discharge Tube Gas Discharge Tube Gas Discharge Tube Gas Discharge Tube
3 phase: 415V 3 phase: 415V 3 phase: 415V 3 phase: 415V
1 phase: 230V 1 phase: 230V 1 phase: 230V 1 phase: 230V
3 phase: 4pole 3 phase: 4pole 3 phase: 4pole 3 phase: 4pole
1 phase: 2pole 1 phase: 2pole 1 phase: 2pole 1 phase: 2pole
Modular Pluggable Pluggable Pluggable
● 3 + 1 Mode ● 3 + 1 Mode ● 3 + 1 Mode ● 3 + 1 Mode
● 1 + 1 Mode ● 1 + 1 Mode ● 1 + 1 Mode ● 1 + 1 Mode
10kA / 50kA 8kA / 12.5kA 4kA / 12.5kA -
100kA / 150kA 65kA / 70kA 40kA / 70kA 25kA / 70kA
- 20kV / 10kA 10kV/5kA 6kV / 3kA
L - N = 1.4kV L - N = 1.4kV L - N = 1.3kV L - N = 1.2kV
N - PE = 1.7kV N - PE = 1.5kV N - PE = 1.5kV N - PE = 1.5kV
L - N = ≤0.85kV L - N = ≤0.8kV L - N = ≤0.8kV L - N = ≤0.8kV
N - PE = ≤0.9kV N - PE = ≤1.0kV N - PE = ≤1.0kV N - PE = ≤1.0kV
25kA 20kA 20kA 10kA
320V / 230V 230V / 230V 230V / 230V 230V / 230V
385V / 255V 275V / 255V 275V / 255V 275V / 255V
Yes Yes Yes Yes
Grey = Operative Green = Operative Green = Operative Green = Operative
RED = Faulty RED = Faulty RED = Faulty RED = Faulty
500gm /72 x 90 x 66mm² 370gm /36 x 90 x 66mm² 275gm/36 x 90 x 66mm² 275gm/36 x 90 x 66mm²
or or or or
1000gm /144 x 90 x66mm² 650gm /72 x 90 x 66mm² 550gm/72 x 90 x 66mm² 550gm/72 x 90 x 66mm²
Note: Uc = 275V and 385V both are available.

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DUVAL® AC Surge Protection Device (ACSPD)

3-Phase 3-Phase 1-Phase

Class 1 & 2 Class 2 Class 3

Model 3 Phase: 3 Phase: 3 Phase: 3 Phase: 3 Phase:


(Emal List
D150B- 385/7T D100B-385/7T D80B- 385/7T D40C-385/7T D25D-385/7T
Reference)
(7 nos.D150B- (7 nos.D100B- (7 nos. D80B-385 (7 nos. D40C-385 (7 nos. D25D-385
385 + 1no.DNL) 385 + 1no.DNL) + 1no.DNL) + 1no.DNL) + 1no.DNL)

1 phase: 1 Phase: 1 Phase:


D80B-385/3T D40C-385/3T D25D-385/3T
(3nos. D80B-385 (3 nos. D40C-385 (3 nos. D25D-385
+ 1no DNL) + 1no.DNL) + 1no.DNL)
Manufactured acc to IEC 61643-11

Tested to MS IEC 61643-11

Compliance to IEEE C62.41 Cat C,B,A

Network TT Network

Protection mode Full Mode (Common & Differential)

SPD Compliance 3 Phase 7 MOV & 1 DNL 7 MOV & 1 DNL 7 MOV & 1 DNL 7 MOV & 1 DNL 7 MOV & 1 DNL
and Technology 1 Phase 3 MOV & 1 DNL 3 MOV & 1 DNL 3 MOV & 1 DNL

3 Phase 415V 3 Phase 415V 3 Phase 415V 3 Phase 415V 3 Phase 415V
Configuration
1 Phase 240V 1 Phase 240V 1 Phase 240V
Modular / Modular / Modular /
Structure Type Modular Modular
Pluggable Pluggable Pluggable
Protection Mode
7 Full Mode MOV 7 Full Mode MOV 7 Full Mode MOV 7 Full Mode MOV 7 Full Mode MOV
configuration tested to
Class 1, 2, and Class 3
L-N, L-E, N-E
3 Mode MOV 3 Mode MOV 3 Mode MOV
Impulse current
(10/350µs) per mode limp 15kA (30kA) - - - -
(per phase)
Maximum Discharge
Current at (8/20µs) per Imax 150kA (300kA) 100kA (200kA) 70kA (140kA) 40kA (80kA) 25kA (50kA)
mode (per phase)
Open Circuit Voltage /
Short Circuit Current
Uoc - - - - 6kV/3kA
Nominal Discharge
Current (8/20µs)
In 20kA / 40kA 25kA / 40kA 20kA 15kA -
Voltage Protection Up at
≤ 1.3kV / ≤ 1.8kV ≤ 1.4kV / ≤ 1.8kV ≤ 1.65kV ≤ 1.5kV ≤ 1.1kV
Level In
Nominal Voltage Un 320V 320V 320V 320V 320V
Max. Continuous
Operating Voltage
Uc 385V 385V 385V 385V 385V
Built-in integrated
thermal disconnector Yes Yes Yes Yes Yes
& Telesignal contact
Operative / fault GREY = GREY = Green = Green = Green =
indicator Operative Operative Operative Operative Operative
- mechanical flag type RED = Faulty RED = Faulty RED = Faulty RED = Faulty RED = Faulty
1100gm /144 x 90 1100gm /144 x 90 1100gm/144 x 90
Weight / Dimension 2200gm 2100gm
x 66 mm² / x 66 mm² / x 66 mm² /
550gm/72 x 90 x 550gm/72 x 90 x 550gm/72 x 90 x
: L x H x D (mm²) 288 x 90 x 66mm² 288 x 90 x 66mm²
66 mm² 66 mm² 66 mm²

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DUVAL® AC Surge Protection Device (ACSPD)

INPUT Technical Specification:


POWER
Model DSF24-10SL-240V DSF10RI-24-240
Tele signal Contact NO YES
LED
Indicator Nominal Voltage 240V rms
Light
Max. Working Volts 275V rms
Working Frequency 40 - 60 Hz
Peak Let Through Volts. +/- 800V
Protection Modes L-N, L-E, N-E
OUT POWER Surge Rating All mode, 24kA, 8/20µS
CLEAN
Surge Rating according to IEC 61643-1
DSF24-10SL-240V
IEEE C62.41
INPUT
POWER
AS/NZS 1768:2003
Filter
Inductor Type Common Mode 10A choke
Capacitors X and Y
LED
Indicator Attenuation (60dB) 5MHz
Light
Earth Leakage Approx X 500µa
Operating Current 3m A norminal

OUT POWER
Continuous Current *10A
CLEAN
Maximum Current 20A
DSF10RI-24-240
General Specification
DUVAL® Series Surge Filters (DSF) offers a
Operating Temperature -40 to 70 °C
better alternative solution to Type 3 SPDs.
Storage Temperature -55 to 90 °C
The DSF24 series surge arrester is a series of
Humidity 0 - 90% RH
lightning and power transient arrestors with
filtering capability. These allow voltage surge Terminals Self opening 0.5 - 4 sg mm
limitation and filtering for sensitive electronic LED Indication One LED Two LED
devices connected to the main power supply.
Housing Material MS Casing ABS Base
The DSF24 provides effective protection via a Mounting Style DIN or G rail
three stage filter circuit. The input stage limits
Dimension (H x W x D) (mm) 114 X 22 X 83 120 X 52 X 80
the over-voltage excursion, the second stage
series filter restricts both the harmonic content Weight
DUVAL® Series Surge Filter
175gm 350gm
and the rate of rise of voltage (dv/dt) of any DUVAL® Technology:
DUVAL® Technology
transient over-voltage to a safe level. STAGE 1 STAGE 2 STAGE 3
COIL + CAPACITANCE = FILTER
20A
It consist of varistors at the input and output L Ø
circuit and a filter circuit in between to filter the MOV 1 MOV 4

power supply from UNCLEAN to CLEAN power MOV 3

to the equipment, such as rectifiers, expensive N Ø


MOV 5
Wifi system, routers & computers network etc. MOV 6
MOV2

E Ø
The series filter is also able to reduce line noise
at all times. MOV in Parrallel Connection Filter in Series Connection MOV in Parrallel Connection
L-N x 1 MOV L-N x 1 MOV
Parrallel
L-E x 1 MOV - - L-E x-1 MOV
The DSF24 must always be installed on the N-E = 1 MOV N-E = 1 MOV
It divert surge lightning and To reduce hi frequency, noise, Further reduce over voltage /
load side of a fuse rated 10amps or 20amps pass it to ground harmonics and so reduces reduce let thru voltage
disturbances in current flow
depending on the selected model.
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DUVAL® AC Surge Protection Device (ACSPD)
Model Selection and Installation Criteria
DUVAL® AC Surge Protection Devices (ACSPD) should be fitted immediately below the installation main isolating device.
The selected surge arrester must be of the correct protection voltage, install as close as possible to the equipment to be
protected and be well co-ordinated with other surge protective devices in the system.

Equipment Tolerance Levels for Impulse withstand Voltage according to IEC 60364-4-44,
IEC 60664-1 and IEC 60730-1
Tolerance Level of DUVAL® AC Surge
equipment Protection Devices
Type of Equipment Categories
Surge Rating
230/400V Model
Iimp Imax
Communication Equipment, Rectifiers, computer network, computers,
Home automation, Security Systems, HiFi, TV, Video, Alarm & other 1 1500V D25D - 25kA
electronic base equipment. D40C - 40kA
D80B - 65kA
Home electrical appliances and mechanical equipments. 2 2500V

Electrical Switchgears (MCCB/MCB/Contactors etc.) installed in


3 4000V
Distribution Switch Board. D80B - 65kA
D100B 10kA 100kA
Industrial Motors, electrical measuring meters, 4 6000V D150B 12.5kA 150kA
Over current protection equipment etc.

SPD Co-ordination with other disconnector components


Switch MCB
Class Model Fuse (Type) MCCB Cable Size
Board (C curve)

Phase Neutral Earth


a) D150B-385/3T+NPE 50B
MSB 1 b) D150B-385/1T+NPE 50B Ir: 63
c) D150B-385/7T Icu: ≥10kA

a) D100B-385/3T+NPE 50B *Note 1: Depends Ir: 63A – 100A


MSB 2 b) D100B-385/1T+NPE 50B on prospective Icu: ≥25kA 16mm2
c) D100B-385/7T short circuit 16mm2 16mm2 25mm2
NH Fuse:
current 25mm2 25mm2 35mm2
125A – 316A
a) D80B-275/3+NPE Via Green Earth
SSB 2 b) D80B-275/1+NPE *Note 2: For Terminal Block
c) D80B-385/7T model D150B &
D100B, preferable
a) D40C-275/3+NPE to use Fuse / Ir: 32A – 63A
SSB 2 b) D40C-275/1+NPE MCCB Icu: ≥25kA
c) D40C-385/7T
a) D25D-275/3+NPE
Ir: 32A – 63A Ir: 32A Not Min: 10mm2 Min: 10mm2 Min: 10mm2
DB 3 b) D25D-275/1+NPE
Icu: 6kA or 10kA Icu: ≥50kA recommended Max: 25mm2 Max: 25mm2 Max: 25mm2
c) D25D-385/7T

Installation Rules
50cm rule
For safety and effectiveness, it is important to keep the cable to a maximum 50cm length bundle together in the shape of
T-wiring (parallel to load) or a V-wiring connection (series to load) or it is to be as short as possible. The main reason is that
when a 10kA lightning current is travelling along a 1 meter cable, the voltage across it is 1200Volts for I: 10kA wave 8/20,
U: 1200V (1m:1µH:1200V).

Equal Potential
All Surge Protection Devices (SPD) that are earthed in the same circuit must be equally connected or bonded to the main
earth to achieve equipotentiality. The earth resistance must be in between 5 to 10 ohm or lower.

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